CN114262207B - A kind of composite material health-care ceramic tea set and preparation method thereof - Google Patents
A kind of composite material health-care ceramic tea set and preparation method thereof Download PDFInfo
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Description
技术领域technical field
本发明涉及陶瓷茶器技术领域,尤其涉及一种复合材料保健陶瓷茶器及其制备方法。The invention relates to the technical field of ceramic tea utensils, in particular to a composite material health-care ceramic tea utensil and a preparation method thereof.
背景技术Background technique
无机非金属矿的硅酸盐、碳酸盐材料中,按矿物结构及成分特征,具备一些养生保健功能,此种材料俗称“药石”,又称“圣石”。其中如麦饭石,李时珍在“本草纲目”中记载道:“麦饭石处处山溪之中有之,其大小个不等,或如掌,或如盏,或如饼,大略状如一团聚麦饭,有粒点如石、如米,其色黄白,但于溪涧麻石中寻找此状者即是。”又说:“麦饭石气甘、温、无毒,主治一切痛疽发背。”现代研究为,它具有孔隙发育的筛网状结构,它能溶出人体所需的常量和微量元素;又具有吸附能力,能除去有毒有害的重金属、有机物、细菌、病毒与异味;它的溶出物具有生物活性;使经它处理水(液体)的pH 值有双向性调节能力。这就是麦饭石的溶出功能、吸附功能、自行双向调节pH 值功能、生物活性的特点。另一种矿物为砭石,矿物组成为低镁方解石,化学组成为碳酸钙,这种微晶灰岩多被作中医理疗及保健用品。The silicate and carbonate materials of inorganic non-metallic minerals have some health care functions according to the mineral structure and composition characteristics. Among them, such as the medical stone, Li Shizhen recorded in the "Compendium of Materia Medica": "The medical stone is found everywhere in the mountains and streams, and its size varies, or as a palm, or as a cup, or as a cake, roughly shaped like a reunion Maifan has grains like stones, like rice, and its color is yellow and white, but it is the one who looks for this shape in the granite stones in the streams." He also said: "The Maifan stone is sweet, warm, and non-toxic, and it is mainly used for all pains, gangrene, and back. "Modern research shows that it has a mesh-like structure with developed pores, which can dissolve the macro and trace elements needed by the human body; it also has adsorption capacity, which can remove toxic and harmful heavy metals, organic matter, bacteria, viruses and odors; its The leaching substance has biological activity; it makes the pH value of the water (liquid) treated by it have bidirectional adjustment ability. This is the characteristics of medical stone's dissolution function, adsorption function, self-two-way adjustment of pH value, and biological activity. Another mineral is Bianstone, the mineral composition is low-magnesium calcite, and the chemical composition is calcium carbonate.
将上述具备养生保健功能的硅酸盐材料,加入陶瓷的陶瓷制品原料中,与高岭土、石英、粘土、镁质土混合使用,通过陶瓷制造工艺烧制成茶器。使之此茶器具备溶出功能、吸附功能、自行双向调节pH 值功能,生物活性,成为养生保健陶瓷。The above-mentioned silicate material with health care function is added to the raw materials of ceramic products, mixed with kaolin, quartz, clay and magnesia, and fired into a tea vessel through a ceramic manufacturing process. This tea set has the function of dissolution, adsorption, self-two-way adjustment of pH value, biological activity, and becomes a health care ceramic.
现有技术中已经有多种将上述保健材料加入到陶瓷中的技术工艺,但是这种技术工艺还存在一定的问题。现有工艺中主要是将硅酸盐材料加入到陶体之中,而不是釉层之中,这样在实际使用时,因为釉层的阻挡,其无法直接与盛装的液体接触,因此溶解微量元素、除去重金属和有机物、调节pH等功能无法有效进行。而如果将上述材料直接加入到釉层中,因其中含有部分碳酸盐,尤其是碳酸钙,不仅在烧制时会影响釉层的整体结构,使得釉层易起泡,并且钙离子本身也不容易形成玻璃态结构,使得釉层的整体结构强度受损,使用时间长之后容易破碎脱落。因此需要一种更好的保健陶瓷茶器。In the prior art, there have been many technical processes for adding the above-mentioned health care materials into ceramics, but this technical process still has certain problems. In the existing process, the silicate material is mainly added to the pottery body, not the glaze layer, so that in actual use, due to the obstruction of the glaze layer, it cannot directly contact with the liquid contained, so trace elements are dissolved. , removal of heavy metals and organic matter, pH adjustment and other functions cannot be carried out effectively. If the above materials are directly added to the glaze layer, because it contains some carbonates, especially calcium carbonate, it will not only affect the overall structure of the glaze layer during firing, making the glaze layer easy to foam, and calcium ions themselves will also It is not easy to form a glassy structure, so that the overall structural strength of the glaze layer is damaged, and it is easy to break and fall off after a long time of use. Therefore, there is a need for a better health-care ceramic tea set.
发明内容SUMMARY OF THE INVENTION
针对现有技术中所存在的不足,本发明提供了一种复合材料保健陶瓷茶器,其解决了现有技术中存在的釉层中不含保健材料,导致最终起到的保健效果不佳的问题,同时还解决了釉层中加入保健材料可能导致的结构强度问题。Aiming at the deficiencies in the prior art, the present invention provides a composite material health-care ceramic teaware, which solves the problem that the glaze layer does not contain health-care materials in the prior art, resulting in poor health-care effect. At the same time, it also solves the structural strength problem that may be caused by adding health care materials to the glaze layer.
根据本发明的实施例,一种复合材料保健陶瓷茶器,包括按重量百分比计的以下成分:According to an embodiment of the present invention, a composite health-care ceramic tea set includes the following components by weight:
陶器坯料:高岭土35-50%、粘土10-20%、石英12-22%、镁质土3-5%、麦饭石10-20%、砭石5-10%,氧化钡1-3%、氧化钛1-2%、氧化锆0.2-0.4%;Pottery blanks: kaolin 35-50%, clay 10-20%, quartz 12-22%, magnesia 3-5%, medical stone 10-20%, Bianstone 5-10%, barium oxide 1-3%, Titanium oxide 1-2%, zirconium oxide 0.2-0.4%;
釉料:麦饭石25-35%、长石10-20%、滑石5-10%、方解石10-15%、石英15-20%、砭石5-10%、高岭土5-8%、氧化钛1-2%、镧系金属氧化物2-3%、氧化锆0.3-0.6%。Glaze: Maifan Stone 25-35%, Feldspar 10-20%, Talc 5-10%, Calcite 10-15%, Quartz 15-20%, Bianstone 5-10%, Kaolin 5-8%, Titanium Oxide 1-2%, lanthanide metal oxide 2-3%, zirconia 0.3-0.6%.
优选的,所述镧系金属氧化物包括氧化铈和氧化钕。Preferably, the lanthanide metal oxides include cerium oxide and neodymium oxide.
进一步的,所述釉料中还包括有总质量2-5%的碳酸钡。Further, the glaze also includes 2-5% of barium carbonate by total mass.
本发明还提出了上述一种复合材料保健陶瓷茶器的制备方法,包括如下步骤:The present invention also proposes a preparation method of the above-mentioned composite material health-care ceramic teaware, comprising the following steps:
S1、毛坯制备:S1, blank preparation:
S1.1、按配比称取原料,在湿式球磨机内球磨加工,然后放入料浆池搅拌贮存;S1.1. Weigh the raw materials according to the proportion, grind them in a wet ball mill, and then put them into a slurry tank for stirring and storage;
S1.2、用泥浆泵将泥浆抽送至压滤泥机中压滤脱水,泥饼水分25-28%后在练泥机中挤压致密成泥条,拖入泥库均化陈腐25-35天;S1.2. Use the mud pump to pump the mud to the filter press for dehydration. After the mud cake moisture is 25-28%, it is squeezed and compacted into mud bars in the mud drill, and dragged into the mud silo to homogenize and stale for 25-35%. sky;
S1.3、从泥库中把均化泥条,在真空练泥机反复二次进行抽真空处理,抽出泥条中空气,使之进一步致密,并提高可塑性;S1.3. The homogenized mud strips are taken from the mud silo, and the vacuum treatment is repeated twice in the vacuum mud refining machine, and the air in the mud strips is extracted to further densify and improve the plasticity;
S1.4、将泥条切成片状在滚压成型机或拉坯机上机械或手工成型,随后待其自然干燥后,修坯后得到精坯;S1.4. Cut the mud strips into sheets and form them mechanically or manually on a rolling forming machine or a blank drawing machine, and then after they are naturally dried, the blanks are trimmed to obtain refined blanks;
S2、釉料调配:按配比称取原料,在湿式球磨机中球磨加工,然后放入釉浆池内搅拌贮存;S2. Glaze preparation: weigh the raw materials according to the proportion, grind them in a wet ball mill, and then put them into the glaze slurry tank for stirring and storage;
S3、上釉:S3. Glazing:
S3.1、把干燥的精坯,先吹净灰尘,然后用清洁的水刷洗一遍,使坯体表面的水分吸附均匀;S3.1. First blow off the dust on the dried fine blank, and then brush it with clean water to make the moisture adsorption on the surface of the blank uniform;
S3.2、用喷釉、浸釉法上釉,釉浆浓度为1.55波美度,釉层厚度为1-1.5mm,得到粗品,然后干燥备用;S3.2. Glaze is applied by spraying glaze and dipping method, the concentration of glaze slurry is 1.55 Baume degree, and the thickness of glaze layer is 1-1.5mm, to obtain a crude product, and then dry it for later use;
S4、烧成:将S3中制得的粗品放入高温窑内,在1240-1260℃加热10-12h,冷却后出窑得到成品。S4. Firing: put the crude product obtained in S3 into a high-temperature kiln, heat it at 1240-1260°C for 10-12 hours, and cool it out of the kiln to obtain the finished product.
优选的,所述步骤S4具体如下:Preferably, the step S4 is as follows:
将S3中制得的粗品放入高温窑内,先加热至660℃并加热2h,然后升温至750℃并加热2h,最后升温至1240-1260℃加热10-12h,最后冷却出窑得到成品。The crude product prepared in S3 is put into a high temperature kiln, first heated to 660°C and heated for 2h, then heated to 750°C and heated for 2h, finally heated to 1240-1260°C for 10-12h, and finally cooled out of the kiln to obtain the finished product.
优选的,所述步骤S1.1中,球磨过程具体以料:球:水=1:(1.5-2):(0.7-0.9)的比例球磨粉碎24小时,出磨细度为万孔筛余2-4%。Preferably, in the step S1.1, the ball milling process is specifically ball milled for 24 hours in a ratio of: ball: water = 1: (1.5-2): (0.7-0.9), and the grinding fineness is 10,000-hole sieve 2-4%.
优选的,所述步骤S2中,球磨过程具体以料:球:水=1:(1.8-2):(0.5-0.7)的比例粉碎,球磨时间48小时,出磨细度为万孔筛余0.2-0.4%。Preferably, in the step S2, the ball milling process is specifically pulverized in the ratio of material: ball: water = 1: (1.8-2): (0.5-0.7), the ball milling time is 48 hours, and the grinding fineness is 10,000-hole sieve 0.2-0.4%.
本发明的技术原理为:The technical principle of the present invention is:
本发明在釉层中加入氧化钛和氧化锆,使得釉层在高温下形成玻璃态结晶时,可以构成钙钛锆石相,相比传统材料具有更稳定的晶体结构;在釉层中加入的镧系金属氧化物,在高温烧结过程中镧系金属离子可以部分替代钙离子在晶体结构中的空位,从而使得晶格参数增大,所形成的釉层的密度更高。In the present invention, titanium oxide and zirconium oxide are added to the glaze layer, so that when the glaze layer forms glassy crystals at high temperature, a perovskite zircon phase can be formed, which has a more stable crystal structure than traditional materials; For lanthanide metal oxides, lanthanide metal ions can partially replace the vacancies of calcium ions in the crystal structure during high-temperature sintering, thereby increasing the lattice parameters and forming a higher density of the glaze layer.
相比于现有技术,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明中加入的氧化钛和氧化锆可以在烧结过程中与碳酸钙一起构成钙钛锆石相,相比于传统的釉层中存在的硅酸盐氧磷灰石相,具有更稳定的晶体结构,从而在加入碳酸钙成分后,在具有一定保健功效的同时,依然可以形成稳定的玻璃态晶体结构,从而制备出强度高、结构温度的釉层;1. The titanium oxide and zirconium oxide added in the present invention can form a perovskite zircon phase together with calcium carbonate during the sintering process, which is more stable than the silicate oxyapatite phase existing in the traditional glaze layer. Therefore, after adding calcium carbonate, it can still form a stable glassy crystal structure while having a certain health care effect, so as to prepare a glaze layer with high strength and structural temperature;
2、本发明中还加入了镧系金属离子,可以在高温烧结过程中部分替代钙离子在晶体结构中的空位,从而使得晶格参数增大,所形成的釉层的密度更高,这样得到的釉层更为致密,具有更高的结构强度,与陶体之间的连接也更为紧密;2. In the present invention, lanthanide metal ions are also added, which can partially replace the vacancies of calcium ions in the crystal structure during high-temperature sintering, so that the lattice parameters are increased, and the density of the formed glaze layer is higher. The glaze layer is denser, has higher structural strength, and has a tighter connection with the pottery body;
3、本发明的制备工艺中,先加热至660℃加热,然后再升温至750℃加热,最后才升温至1240-1260℃加热,其中660℃为钙钛锆石相玻璃体的核化温度,750℃为其晶化温度,通过这种分段升温,可以让加入的氧化钛和氧化锆更好的形成钙钛锆石相,避免其混杂在硅酸盐氧磷灰石相中难以构成规律的晶体结构,从而让制备的釉层内部晶型更规整,结构强度更高。3. In the preparation process of the present invention, the temperature is first heated to 660°C, then heated to 750°C, and finally heated to 1240-1260°C, wherein 660°C is the nucleation temperature of the perovskite zircon phase glass body, and 750°C ℃ is the crystallization temperature. Through this stepwise heating, the added titanium oxide and zirconium oxide can better form the perovskite zircon phase, so as to avoid its mixing in the silicate oxyapatite phase, which is difficult to form a regular crystal structure , so that the internal crystal form of the prepared glaze layer is more regular and the structural strength is higher.
4、本发明通过成分配方和制备工艺两方面的改进,使得本发明的陶瓷茶器在釉层中加入更多的无机硅酸盐、碳酸盐类保健材料后,依然能保证相当的结构强度和釉层的质量,同时加入了更多的保健材料,还能使保健材料与盛装的液体接触更为充分,相比现有技术具有更好的保健功效。4. The present invention improves both the ingredient formula and the preparation process, so that the ceramic tea vessel of the present invention can still ensure considerable structural strength and glaze after adding more inorganic silicate and carbonate health care materials into the glaze layer. The quality of the layer is improved, and more health-care materials are added at the same time, so that the health-care materials can be more fully contacted with the contained liquid, and has better health-care effects than the prior art.
具体实施方式Detailed ways
下面结合实施例对本发明中的技术方案进一步说明。The technical solutions in the present invention are further described below in conjunction with the examples.
实施例1:Example 1:
本实施例中原料配比如下:In the present embodiment, the proportions of raw materials are as follows:
陶器坯料:高岭土50%、粘土10%、石英17%、镁质土3%、麦饭石10%、砭石5.6%,氧化钡2%、氧化钛2%、氧化锆0.4%;Pottery blanks: 50% kaolin, 10% clay, 17% quartz, 3% magnesia, 10% medical stone, 5.6% Bianstone, 2% barium oxide, 2% titanium oxide, 0.4% zirconia;
釉料:麦饭石25%、长石15%、滑石10%、方解石15%、石英16%、砭石5%、高岭土5.5%、氧化钛1%、氧化锆0.5%、碳酸钡5%、氧化铈1%、氧化钕1%。Glaze: Maifan Stone 25%, Feldspar 15%, Talc 10%, Calcite 15%, Quartz 16%, Bianstone 5%, Kaolin 5.5%, Titanium Oxide 1%, Zirconia 0.5%, Barium Carbonate 5%, Oxide Cerium 1%, Neodymium oxide 1%.
本实施例中采用如下工艺制备复合材料保健陶瓷茶器:In the present embodiment, the following techniques are used to prepare composite health-care ceramic teaware:
S1、毛坯制备:S1, blank preparation:
S1.1、按配比称取原料,在湿式球磨机内,以料:球:水=1:1.5:0.7的比例球磨粉碎 24小时,出磨细度为万孔筛余3%,然后放入料浆池搅拌贮存;S1.1. Weigh the raw materials according to the proportion, in the wet ball mill, ball mill and pulverize for 24 hours in the ratio of material: ball: water = 1:1.5:0.7, the grinding fineness is 3% of the 10,000-hole sieve, and then put in the material Slurry tank mixing and storage;
S1.2、用泥浆泵将泥浆抽送至压滤泥机中压滤脱水,泥饼水分28%后在练泥机中挤压致密成泥条,拖入泥库均化陈腐25天;S1.2. Use a mud pump to pump the mud to the filter press for dehydration. After the mud cake has a moisture content of 28%, it is squeezed into mud bars in the mud drill, and dragged into the mud silo for homogenization and aging for 25 days;
S1.3、从泥库中把均化泥条,在真空练泥机反复二次进行抽真空处理,抽出泥条中空气,使之进一步致密,并提高可塑性;S1.3. The homogenized mud strips are taken from the mud silo, and the vacuum treatment is repeated twice in the vacuum mud refining machine, and the air in the mud strips is extracted to further densify and improve the plasticity;
S1.4、将泥条切成片状在滚压成型机或拉坯机上机械或手工成型,随后待其自然干燥后,修坯后得到精坯;S1.4. Cut the mud strips into sheets and form them mechanically or manually on a rolling forming machine or a blank drawing machine, and then after they are naturally dried, the blanks are trimmed to obtain refined blanks;
S2、釉料调配:按配比称取原料,在湿式球磨机中,以料:球:水=1:1.9:0.6的比例粉碎,球磨时间48小时,出磨细度为万孔筛余0.4%,然后放入釉浆池内搅拌贮存;S2. Glaze preparation: Weigh the raw materials according to the proportion. In a wet ball mill, pulverize them in the ratio of material: ball: water = 1: 1.9: 0.6. The ball milling time is 48 hours, and the fineness of the sieve is 0.4%. Then put it into the glaze slurry tank for stirring and storage;
S3、上釉:S3. Glazing:
S3.1、把干燥的精坯,先吹净灰尘,然后用清洁的水刷洗一遍,使坯体表面的水分吸附均匀;S3.1. First blow off the dust on the dried fine blank, and then brush it with clean water to make the moisture adsorption on the surface of the blank uniform;
S3.2、用喷釉、浸釉法上釉,釉浆浓度为1.55波美度,釉层厚度为1mm,得到粗品,然后干燥备用;S3.2. Glaze by spray glaze and dipping method, the concentration of the glaze slurry is 1.55 Baume degrees, and the thickness of the glaze layer is 1mm to obtain a crude product, which is then dried for later use;
S4、烧成:将S3中制得的粗品放入高温窑内,先加热至660℃并加热2h,然后升温至750℃并加热2h,最后升温至1250℃加热12h,最后冷却出窑得到成品。S4. Firing: put the crude product prepared in S3 into a high-temperature kiln, first heated to 660°C and heated for 2h, then heated to 750°C and heated for 2h, finally heated to 1250°C for 12h, and finally cooled out of the kiln to obtain the finished product .
实施例2:Example 2:
本实施例中原料配比如下:In the present embodiment, the proportions of raw materials are as follows:
陶器坯料:高岭土38%、粘土20%、石英12%、镁质土5%、麦饭石15%、砭石7.2%,氧化钡1%、氧化钛1.5%、氧化锆0.3%;Pottery blanks: kaolin 38%, clay 20%, quartz 12%, magnesia 5%, medical stone 15%, Bianstone 7.2%, barium oxide 1%, titanium oxide 1.5%, zirconia 0.3%;
釉料:麦饭石28%、长石10%、滑石8%、方解石13%、石英20%、砭石6%、高岭土5.7%、氧化钛2%、氧化锆0.3%、碳酸钡4%、氧化铈1%、氧化钕2%。Glaze: Maifan Stone 28%, Feldspar 10%, Talc 8%, Calcite 13%, Quartz 20%, Bianstone 6%, Kaolin 5.7%, Titanium Oxide 2%, Zirconia 0.3%, Barium Carbonate 4%, Oxide Cerium 1%, Neodymium oxide 2%.
本实施例中采用如下工艺制备复合材料保健陶瓷茶器:In the present embodiment, the following techniques are used to prepare composite health-care ceramic teaware:
S1、毛坯制备:S1, blank preparation:
S1.1、按配比称取原料,在湿式球磨机内,以料:球:水=1:1.8:0.8的比例球磨粉碎 24小时,出磨细度为万孔筛余4%,然后放入料浆池搅拌贮存;S1.1. Weigh the raw materials according to the proportion, in the wet ball mill, ball mill and pulverize for 24 hours in the ratio of material: ball: water = 1:1.8:0.8, the fineness of the grinding is 4% of the 10,000-hole sieve, and then put in the material Slurry tank mixing and storage;
S1.2、用泥浆泵将泥浆抽送至压滤泥机中压滤脱水,泥饼水分25%后在练泥机中挤压致密成泥条,拖入泥库均化陈腐30天;S1.2. Use the mud pump to pump the mud to the filter press for dehydration. After the mud cake moisture is 25%, it is squeezed into mud sticks in the mud drill, and then dragged into the mud silo for homogenization and aging for 30 days;
S1.3、从泥库中把均化泥条,在真空练泥机反复二次进行抽真空处理,抽出泥条中空气,使之进一步致密,并提高可塑性;S1.3. The homogenized mud strips are taken from the mud silo, and the vacuum treatment is repeated twice in the vacuum mud refining machine, and the air in the mud strips is extracted to further densify and improve the plasticity;
S1.4、将泥条切成片状在滚压成型机或拉坯机上机械或手工成型,随后待其自然干燥后,修坯后得到精坯;S1.4. Cut the mud strips into sheets and form them mechanically or manually on a rolling forming machine or a blank drawing machine, and then after they are naturally dried, the blanks are trimmed to obtain refined blanks;
S2、釉料调配:按配比称取原料,在湿式球磨机中,以料:球:水=1:2:0.7的比例粉碎,球磨时间48小时,出磨细度为万孔筛余0.2%,然后放入釉浆池内搅拌贮存;S2. Glaze preparation: Weigh the raw materials according to the proportion. In a wet ball mill, pulverize them in the ratio of material: ball: water = 1:2:0.7. The ball milling time is 48 hours, and the grinding fineness is 0.2% of the 10,000-hole screen. Then put it into the glaze slurry tank for stirring and storage;
S3、上釉:S3. Glazing:
S3.1、把干燥的精坯,先吹净灰尘,然后用清洁的水刷洗一遍,使坯体表面的水分吸附均匀;S3.1. First blow off the dust on the dried fine blank, and then brush it with clean water to make the moisture adsorption on the surface of the blank uniform;
S3.2、用喷釉、浸釉法上釉,釉浆浓度为1.55波美度,釉层厚度为1.2mm,得到粗品,然后干燥备用;S3.2. Glaze by spray glaze and dipping method, the concentration of glaze slurry is 1.55 Baume degree, and the thickness of glaze layer is 1.2mm, to obtain crude product, and then dry it for later use;
S4、烧成:将S3中制得的粗品放入高温窑内,先加热至660℃并加热2h,然后升温至750℃并加热2h,最后升温至1260℃加热10h,最后冷却出窑得到成品。S4. Firing: put the crude product prepared in S3 into a high-temperature kiln, first heated to 660 °C and heated for 2 hours, then heated to 750 °C and heated for 2 hours, and finally heated to 1260 °C for 10 hours, and finally cooled out of the kiln to obtain the finished product .
实施例3:Example 3:
本实施例中原料配比如下:In the present embodiment, the proportions of raw materials are as follows:
陶器坯料:高岭土40%、粘土11.8%、石英22%、镁质土4%、麦饭石10%、砭石8%,氧化钡3%、氧化钛1%、氧化锆0.2%;Pottery blanks: kaolin 40%, clay 11.8%, quartz 22%, magnesia 4%, medical stone 10%, Bianstone 8%, barium oxide 3%, titanium oxide 1%, zirconia 0.2%;
釉料:麦饭石30%、长石12%、滑石5%、方解石10%、石英18%、砭石10%、高岭土8%、氧化钛2%、氧化锆0.5%、碳酸钡2%、氧化铈1.5%、氧化钕1%。Glaze: Maifan Stone 30%, Feldspar 12%, Talc 5%, Calcite 10%, Quartz 18%, Bianstone 10%, Kaolin 8%, Titanium Oxide 2%, Zirconia 0.5%, Barium Carbonate 2%, Oxide Cerium 1.5%, Neodymium oxide 1%.
本实施例中采用如下工艺制备复合材料保健陶瓷茶器:In the present embodiment, the following techniques are used to prepare composite health-care ceramic teaware:
S1、毛坯制备:S1, blank preparation:
S1.1、按配比称取原料,在湿式球磨机内,以料:球:水=1:2:0.9的比例球磨粉碎24小时,出磨细度为万孔筛余2%,然后放入料浆池搅拌贮存;S1.1. Weigh the raw materials according to the proportion, in the wet ball mill, ball mill and pulverize for 24 hours in the ratio of material: ball: water = 1:2:0.9, the grinding fineness is 2% of the 10,000-hole sieve, and then put the material Slurry tank mixing and storage;
S1.2、用泥浆泵将泥浆抽送至压滤泥机中压滤脱水,泥饼水分26%后在练泥机中挤压致密成泥条,拖入泥库均化陈腐35天;S1.2. Use the mud pump to pump the mud to the filter press for dehydration. After the mud cake has a moisture content of 26%, it is squeezed into mud bars in the mud drill, and dragged into the mud silo for homogenization and aging for 35 days;
S1.3、从泥库中把均化泥条,在真空练泥机反复二次进行抽真空处理,抽出泥条中空气,使之进一步致密,并提高可塑性;S1.3. The homogenized mud strips are taken from the mud silo, and the vacuum treatment is repeated twice in the vacuum mud refining machine, and the air in the mud strips is extracted to further densify and improve the plasticity;
S1.4、将泥条切成片状在滚压成型机或拉坯机上机械或手工成型,随后待其自然干燥后,修坯后得到精坯;S1.4. Cut the mud strips into sheets and form them mechanically or manually on a rolling forming machine or a blank drawing machine, and then after they are naturally dried, the blanks are trimmed to obtain refined blanks;
S2、釉料调配:按配比称取原料,在湿式球磨机中,以料:球:水=1:1.8:0.5的比例粉碎,球磨时间48小时,出磨细度为万孔筛余0.3%,然后放入釉浆池内搅拌贮存;S2. Glaze preparation: Weigh the raw materials according to the proportion, in a wet ball mill, crush them in the ratio of material: ball: water = 1: 1.8: 0.5, the ball milling time is 48 hours, and the grinding fineness is 0.3% of the 10,000-hole sieve. Then put it into the glaze slurry tank for stirring and storage;
S3、上釉:S3. Glazing:
S3.1、把干燥的精坯,先吹净灰尘,然后用清洁的水刷洗一遍,使坯体表面的水分吸附均匀;S3.1. First blow off the dust on the dried fine blank, and then brush it with clean water to make the moisture adsorption on the surface of the blank uniform;
S3.2、用喷釉、浸釉法上釉,釉浆浓度为1.55波美度,釉层厚度为1.5mm,得到粗品,然后干燥备用;S3.2. Glaze is applied by spraying glaze and dipping method, the concentration of glaze slurry is 1.55 Baume degree, and the thickness of glaze layer is 1.5mm to obtain crude product, which is then dried for later use;
S4、烧成:将S3中制得的粗品放入高温窑内,先加热至660℃并加热2h,然后升温至750℃并加热2h,最后升温至1240℃加热11h,最后冷却出窑得到成品。S4. Firing: put the crude product prepared in S3 into a high temperature kiln, first heated to 660°C and heated for 2h, then heated to 750°C and heated for 2h, finally heated to 1240°C and heated for 11h, and finally cooled out of the kiln to obtain the finished product .
实施例4:Example 4:
本实施例中原料配比如下:In the present embodiment, the proportions of raw materials are as follows:
陶器坯料:高岭土42%、粘土11%、石英13.6%、镁质土4%、麦饭石20%、砭石5%,氧化钡2%、氧化钛2%、氧化锆0.4%;Pottery blanks: kaolin 42%, clay 11%, quartz 13.6%, magnesia 4%, medical stone 20%, Bianstone 5%, barium oxide 2%, titanium oxide 2%, zirconia 0.4%;
釉料:麦饭石35%、长石11%、滑石6%、方解石11.4%、石英15%、砭石8%、高岭土6%、氧化钛1.5%、氧化锆0.6%、碳酸钡3.5%、氧化铈1.2%、氧化钕0.8%。Glaze: Maifan Stone 35%, Feldspar 11%, Talc 6%, Calcite 11.4%, Quartz 15%, Bianstone 8%, Kaolin 6%, Titanium Oxide 1.5%, Zirconia 0.6%, Barium Carbonate 3.5%, Oxide Cerium 1.2%, neodymium oxide 0.8%.
本实施例中采用如下工艺制备复合材料保健陶瓷茶器:In the present embodiment, the following techniques are used to prepare composite health-care ceramic teaware:
S1、毛坯制备:S1, blank preparation:
S1.1、按配比称取原料,在湿式球磨机内,以料:球:水=1:2:0.7的比例球磨粉碎24小时,出磨细度为万孔筛余4%,然后放入料浆池搅拌贮存;S1.1. Weigh the raw materials according to the proportion, in the wet ball mill, ball mill and pulverize for 24 hours in the ratio of material: ball: water = 1:2:0.7, the fineness of the grinding is 4% of the 10,000-hole sieve, and then put in the material Slurry tank mixing and storage;
S1.2、用泥浆泵将泥浆抽送至压滤泥机中压滤脱水,泥饼水分28%后在练泥机中挤压致密成泥条,拖入泥库均化陈腐28天;S1.2. Use a mud pump to pump the mud to the filter press for dehydration. After the mud cake has a moisture content of 28%, it is squeezed into mud bars in the mud drill, and then dragged into the mud silo for homogenization and aging for 28 days;
S1.3、从泥库中把均化泥条,在真空练泥机反复二次进行抽真空处理,抽出泥条中空气,使之进一步致密,并提高可塑性;S1.3. The homogenized mud strips are taken from the mud silo, and the vacuum treatment is repeated twice in the vacuum mud refining machine, and the air in the mud strips is extracted to further densify and improve the plasticity;
S1.4、将泥条切成片状在滚压成型机或拉坯机上机械或手工成型,随后待其自然干燥后,修坯后得到精坯;S1.4. Cut the mud strips into sheets and form them mechanically or manually on a rolling forming machine or a blank drawing machine, and then after they are naturally dried, the blanks are trimmed to obtain refined blanks;
S2、釉料调配:按配比称取原料,在湿式球磨机中,以料:球:水=1:1.8:0.7的比例粉碎,球磨时间48小时,出磨细度为万孔筛余0.2%,然后放入釉浆池内搅拌贮存;S2. Glaze preparation: Weigh the raw materials according to the proportion, and crush them in a wet ball mill in the ratio of material: ball: water = 1: 1.8: 0.7, the ball milling time is 48 hours, and the grinding fineness is 0.2% of the 10,000-hole sieve. Then put it into the glaze slurry tank for stirring and storage;
S3、上釉:S3. Glazing:
S3.1、把干燥的精坯,先吹净灰尘,然后用清洁的水刷洗一遍,使坯体表面的水分吸附均匀;S3.1. First blow off the dust on the dried fine blank, and then brush it with clean water to make the moisture adsorption on the surface of the blank uniform;
S3.2、用喷釉、浸釉法上釉,釉浆浓度为1.55波美度,釉层厚度为1mm,得到粗品,然后干燥备用;S3.2. Glaze by spray glaze and dipping method, the concentration of the glaze slurry is 1.55 Baume degrees, and the thickness of the glaze layer is 1mm to obtain a crude product, which is then dried for later use;
S4、烧成:将S3中制得的粗品放入高温窑内,先加热至660℃并加热2h,然后升温至750℃并加热2h,最后升温至1260℃加热10h,最后冷却出窑得到成品。S4. Firing: put the crude product prepared in S3 into a high-temperature kiln, first heated to 660 °C and heated for 2 hours, then heated to 750 °C and heated for 2 hours, and finally heated to 1260 °C for 10 hours, and finally cooled out of the kiln to obtain the finished product .
实施例5:Example 5:
本实施例中原料配比如下:In the present embodiment, the proportions of raw materials are as follows:
陶器坯料:高岭土35%、粘土15%、石英17%、镁质土5%、麦饭石15%、砭石10%,氧化钡1%、氧化钛1.7%、氧化锆0.3%;Pottery blanks: kaolin 35%, clay 15%, quartz 17%, magnesia 5%, medical stone 15%, Bianstone 10%, barium oxide 1%, titanium oxide 1.7%, zirconia 0.3%;
釉料:麦饭石30%、长石20%、滑石5.2%、方解石10.4%、石英15.1%、砭石5%、高岭土5%、氧化钛1%、氧化锆0.3%、碳酸钡5%、氧化铈1%、氧化钕2%。Glaze: Maifan Stone 30%, Feldspar 20%, Talc 5.2%, Calcite 10.4%, Quartz 15.1%, Bianstone 5%, Kaolin 5%, Titanium Oxide 1%, Zirconia 0.3%, Barium Carbonate 5%, Oxide Cerium 1%, Neodymium oxide 2%.
本实施例中采用如下工艺制备复合材料保健陶瓷茶器:In the present embodiment, the following techniques are used to prepare composite health-care ceramic teaware:
S1、毛坯制备:S1, blank preparation:
S1.1、按配比称取原料,在湿式球磨机内,以料:球:水=1:1.9:0.9的比例球磨粉碎 24小时,出磨细度为万孔筛余4%,然后放入料浆池搅拌贮存;S1.1. Weigh the raw materials according to the proportion, in the wet ball mill, ball mill and pulverize for 24 hours in the ratio of material: ball: water = 1: 1.9: 0.9, the grinding fineness is 4% of the 10,000-hole sieve, and then put in the material Slurry tank mixing and storage;
S1.2、用泥浆泵将泥浆抽送至压滤泥机中压滤脱水,泥饼水分28%后在练泥机中挤压致密成泥条,拖入泥库均化陈腐35天;S1.2. Use a mud pump to pump the mud to the filter press for dehydration. After the mud cake has a moisture content of 28%, it is squeezed and compacted into mud bars in the mud drill, and then dragged into the mud silo for homogenization and aging for 35 days;
S1.3、从泥库中把均化泥条,在真空练泥机反复二次进行抽真空处理,抽出泥条中空气,使之进一步致密,并提高可塑性;S1.3. The homogenized mud strips are taken from the mud silo, and the vacuum treatment is repeated twice in the vacuum mud refining machine, and the air in the mud strips is extracted to further densify and improve the plasticity;
S1.4、将泥条切成片状在滚压成型机或拉坯机上机械或手工成型,随后待其自然干燥后,修坯后得到精坯;S1.4. Cut the mud strips into sheets and form them mechanically or manually on a rolling forming machine or a blank drawing machine, and then after they are naturally dried, the blanks are trimmed to obtain refined blanks;
S2、釉料调配:按配比称取原料,在湿式球磨机中,以料:球:水=1:2:0.7的比例粉碎,球磨时间48小时,出磨细度为万孔筛余0.2%,然后放入釉浆池内搅拌贮存;S2. Glaze preparation: Weigh the raw materials according to the proportion. In a wet ball mill, pulverize them in the ratio of material: ball: water = 1:2:0.7. The ball milling time is 48 hours, and the grinding fineness is 0.2% of the 10,000-hole screen. Then put it into the glaze slurry tank for stirring and storage;
S3、上釉:S3. Glazing:
S3.1、把干燥的精坯,先吹净灰尘,然后用清洁的水刷洗一遍,使坯体表面的水分吸附均匀;S3.1. First blow off the dust on the dried fine blank, and then brush it with clean water to make the moisture adsorption on the surface of the blank uniform;
S3.2、用喷釉、浸釉法上釉,釉浆浓度为1.55波美度,釉层厚度为1.3mm,得到粗品,然后干燥备用;S3.2. Glaze by spray glaze and glaze dip method, the concentration of glaze slurry is 1.55 Baume degree, and the thickness of glaze layer is 1.3mm to obtain crude product, and then dry for use;
S4、烧成:将S3中制得的粗品放入高温窑内,先加热至660℃并加热2h,然后升温至750℃并加热2h,最后升温至1240℃加热10h,最后冷却出窑得到成品。S4. Firing: put the crude product prepared in S3 into a high-temperature kiln, first heated to 660°C and heated for 2h, then heated to 750°C and heated for 2h, finally heated to 1240°C and heated for 10h, and finally cooled out of the kiln to obtain the finished product .
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
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