CN114226176A - Automatic gluing and assembling device for workpieces - Google Patents

Automatic gluing and assembling device for workpieces Download PDF

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Publication number
CN114226176A
CN114226176A CN202111474113.1A CN202111474113A CN114226176A CN 114226176 A CN114226176 A CN 114226176A CN 202111474113 A CN202111474113 A CN 202111474113A CN 114226176 A CN114226176 A CN 114226176A
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CN
China
Prior art keywords
workpiece
gluing
glue
cylinder
press
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Granted
Application number
CN202111474113.1A
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Chinese (zh)
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CN114226176B (en
Inventor
孙立杰
焦曼
杨云峰
马歆晔
路文平
董国庆
刘安新
吕宁
王刚
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China Nuclear Tianjin Machinery Co ltd
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China Nuclear Tianjin Machinery Co ltd
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Priority to CN202111474113.1A priority Critical patent/CN114226176B/en
Publication of CN114226176A publication Critical patent/CN114226176A/en
Application granted granted Critical
Publication of CN114226176B publication Critical patent/CN114226176B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C7/00Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
    • B05C7/02Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work the liquid or other fluent material being projected
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • B05C11/023Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
    • F16B11/006Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention discloses an automatic gluing assembly device for workpieces, which comprises a chassis; the top of the chassis is provided with a cam divider; a circular turntable is arranged on an output shaft at the top of the cam divider; four motors which are distributed in the radial direction are arranged at the top of the turntable at equal intervals along the circumferential direction; an output shaft arranged outside each motor is respectively provided with a first workpiece distributed along the radial direction of the rotary table; each first workpiece is provided with an inner hole of which the inner wall is required to be coated with glue; a glue coating mechanism is arranged at the right left edge of the turntable; a press-fitting mechanism is arranged right behind the rotary table; the gluing mechanism is used for gluing the inner hole wall of the first workpiece; and the press-fitting mechanism is used for press-fitting the second workpiece into the inner hole of the first workpiece which finishes the gluing operation. The automatic gluing assembly device for the workpiece disclosed by the invention can efficiently and reliably glue the inner hole wall of the workpiece, obviously improve the gluing efficiency of the inner hole of the workpiece and ensure the gluing quality.

Description

Automatic gluing and assembling device for workpieces
Technical Field
The invention relates to the technical field of workpiece gluing and assembling, in particular to an automatic gluing and assembling device for workpieces.
Background
Glue solution bonding is one of main methods for a workpiece assembling process of clearance fit or transition fit, and the glue solution is required to be coated on the matching surface of the workpiece, and is generally required to be uniformly coated without glue overflow.
The gap or transition assembly process of the traditional workpiece generally needs manual gluing, and has the problems of low working efficiency, poor gluing quality consistency, difficult control of gluing amount and the like.
Although the existing dispenser is widely applied to the surface gluing and dispensing operations of products in the industries of automobiles, lamps, electronics and the like, no effective technical solution is available at present for uniform gluing of inner hole walls of workpieces.
Disclosure of Invention
The invention aims to provide an automatic gluing and assembling device for workpieces, aiming at the technical defects in the prior art.
Therefore, the invention provides an automatic gluing and assembling device for workpieces, which comprises a chassis which is horizontally distributed;
the top of the chassis is provided with a cam divider;
a circular turntable is arranged on an output shaft at the top of the cam divider;
the cam divider is used as a support of the turntable, provides power for the rotation of the turntable and enables the rotation angle of the turntable to be degrees each time;
four motors which are distributed in the radial direction are arranged at the top of the turntable at equal intervals along the circumferential direction;
an output shaft arranged outside each motor is respectively provided with a first workpiece distributed along the radial direction of the rotary table;
the center position of the outer side of each first workpiece is provided with an inner hole of which the inner wall is required to be coated with glue;
a gluing mechanism is arranged on the right left side of the turntable;
a press-fitting mechanism is arranged right behind the turntable;
the gluing mechanism is used for gluing the inner hole wall of the first workpiece when the first workpiece is positioned right to the right;
and the press-mounting mechanism is used for pressing the second workpiece into the inner hole of the first workpiece after the gluing operation when the gluing operation of the inner hole wall of the first workpiece is finished by the gluing mechanism and the first workpiece is continuously rotated to the right front of the first workpiece by the turntable.
Compared with the prior art, the automatic gluing assembly device for the workpiece has the advantages that the structural design is scientific, the inner hole wall of the workpiece can be efficiently and reliably glued, the glue liquid is uniformly coated, the gluing amount and the gluing position meet the requirements, the gluing efficiency of the inner hole of the workpiece is obviously improved, the gluing quality is ensured, and the automatic gluing assembly device for the workpiece has great practical significance.
In addition, the automatic gluing assembly device for the workpieces, provided by the invention, can be used for conveniently and reliably assembling the workpieces subjected to inner hole gluing operation with other workpieces, so that the assembly is ensured to be in place, and the aims of improving the assembly efficiency and reducing the labor intensity are fulfilled.
Drawings
Fig. 1a is a schematic perspective view of an automatic gluing and assembling device for workpieces according to the present invention;
FIG. 1b is a schematic perspective view of an automatic gluing and assembling device for workpieces according to the present invention;
FIG. 2 is a schematic view of the working state of a feeding mechanism in the automatic glue applying and assembling device for workpieces according to the present invention;
FIG. 3 is a schematic exploded perspective view of a feeding mechanism in an automatic glue dispensing apparatus for workpieces according to the present invention;
FIG. 4a is a schematic view of the working state of the press-fitting mechanism in the automatic glue applying and assembling apparatus for workpieces according to the present invention;
fig. 4b is a schematic perspective view of a storage bin for supplying a second workpiece in the automatic gluing device for workpieces according to the present invention;
fig. 4c is a schematic view of a three-dimensional connection structure of a press-fitting cylinder and a press head for press-fitting a second workpiece in the automatic gluing device for workpieces according to the present invention;
FIG. 5 is a schematic structural view of a glue application mechanism in the automatic glue application device for workpieces according to the present invention;
fig. 6 is a schematic perspective view of a tripod positioning seat for positioning a first workpiece in the automatic gluing device for workpieces according to the present invention;
fig. 7 is a schematic perspective view of a first workpiece to be glued according to the automatic gluing assembling device for workpieces provided by the invention;
fig. 8 is a schematic perspective view of a second workpiece to be assembled in an inner hole of the first workpiece and a positional relationship between a pressing head and the first workpiece in the automatic gluing assembling device for workpieces according to the present invention;
fig. 9 is a schematic view of an overall three-dimensional structure of a workpiece automatic gluing and assembling device provided by the invention after a first workpiece and a second workpiece are assembled;
in the figure: 1, a storage bin; 201 — a first sensor; 202 — a second sensor; 3, pressing head; 4, pressing and mounting an air cylinder; 5, a cylinder bracket;
6, a chassis; 71-a first sensor holder; 72 — a second sensor support;
8-a feeding mechanism; 9-a feeder holder; 10-a cam divider;
11 — a first workpiece; 110-an inner bore; 12-a positioning seat support; 13-tripod positioning seats; 14-a turntable; 15-dispensing a glue cylinder;
16-gluing a support; 17-a base; 18-upright post; 19-a steering block; 20-a support beam;
21, fixing blocks; 22-a gluing cylinder; 23-a motor;
81-lower feed; 82-upper feed; 83-feeding board;
811 — lower feed block; 812-an insulating sheath; 813-spring; 814-feeding base;
24-a top rod; 25-a discharge port;
151-scraping rubber plate; 152-glue outlet; 153-dispensing head; 161-fixing sleeve; 162-a spring clip;
100-a second workpiece; 101-a storage bin bracket; 150-glue solution output pipe.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments of the present invention, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
Referring to fig. 1a to 9, the present invention provides an automatic gluing assembling apparatus for workpieces, which can glue the inner hole of a first workpiece 11 and press-fit (i.e., assemble) the first workpiece 11 and a second workpiece 100 by the cooperation of each component mechanism.
The invention provides an automatic gluing and assembling device for workpieces, which specifically comprises: a horizontally distributed chassis 6;
the top of the chassis 6 is provided with a cam divider 10;
a circular turntable 14 is arranged on an output shaft at the top of the cam divider 10;
the cam divider 10 is used as a support of the rotary disc 14, provides power for the rotation of the rotary disc 14 and enables the rotation angle of the rotary disc 14 to be 90 degrees each time;
it should be noted that the cam divider 10 is used for driving the rotary disk 14 to rotate, and the rotation angle of each rotation is 90 degrees.
Four motors 23 distributed in the radial direction are arranged at equal intervals along the circumferential direction at the top of the turntable 14;
the output shaft arranged outside each motor 23 is respectively provided with a first workpiece 11 distributed along the radial direction of the rotary table 14;
the central position of the outer side of each first workpiece 11 is provided with an inner hole of which the inner wall is required to be coated with glue;
a glue coating mechanism is arranged on the right left side of the turntable 14;
a press-fitting mechanism is arranged right behind the turntable 14;
the gluing mechanism is used for gluing the hole wall of the inner hole 110 of the first workpiece 11 when the first workpiece 11 is positioned right;
and the press-fitting mechanism is used for press-fitting the second workpiece 100 into the inner hole 110 of the first workpiece 11 after the gluing operation is finished when the first workpiece 11 finishes the gluing operation of the inner hole wall by the gluing mechanism and the turntable 14 continues to rotate the first workpiece 11 to the right front, so that the press-fitting operation of the second workpiece 100 on the inner hole 110 of the first workpiece 11 is realized.
It should be noted that, for the present invention, the present invention includes four stations (i.e. four positions for placing the first workpiece), which respectively perform operations such as feeding, gluing, assembling (i.e. press fitting), blanking, etc., and the stations transmit in the horizontal direction through the rotary table 14, and the cam divider 10 provides the rotational power and the area positioning. The design can lead four operation units to be carried out synchronously, thus improving the working efficiency.
In the present invention, in a concrete implementation, the four motors 23 are symmetrically distributed in a cross shape.
In the present invention, in order to connect the output shaft of the motor 23 with the first workpiece 11, the specific structure is as follows:
a three-foot positioning seat 13 is respectively arranged on an output shaft arranged at the outer side of each motor 23;
each of the three-leg positioning seats 13 is provided with a first workpiece 11.
It should be noted that, in the invention, the positioning seat of the first workpiece 11 is designed in a profiling manner, and is designed into the three-leg positioning seat 13 with a three-leg cylindrical shape according to the structural characteristics of the workpiece, so that the first workpiece and the three-leg positioning seat 13 are completely attached, and the three-leg positioning seat 13 is designed in a tapered shape and a chamfered shape, so that the first workpiece is more convenient to take and place.
Referring to fig. 6, the three-leg positioning seat 13 includes a cylindrical positioning seat body 131, three positioning legs 132 are disposed on an outer side surface of the positioning seat body 131 at equal intervals, the three positioning legs 132 are respectively disposed corresponding to three through holes disposed on an outer side wall of the first workpiece 11, and when the first workpiece 11 is sleeved on the three-leg positioning seat 13, the three positioning legs 132 are correspondingly inserted into the three through holes disposed on the outer side wall of the first workpiece 11.
In the invention, the glue coating mechanism comprises a glue dispenser (not shown) and a glue dispensing cylinder 15;
a glue solution outlet of the glue dispenser is communicated with a glue solution inlet of the glue dispensing cylinder 15 through a hollow connecting pipe;
the glue dispenser is used for delivering glue liquid to the glue dispensing cylinder 15;
referring to fig. 5, a glue solution outlet pipe 150 (i.e., a thin pipe shown in fig. 5) at the right side of the glue dispensing cylinder 15 is sleeved with a glue dispensing head 153 and is communicated with a glue solution inlet at the left side of the glue dispensing head 153;
a glue solution outlet on the right side of the glue dispensing head 153 is communicated with a glue solution inlet on the left side of one glue outlet nozzle 152;
the shape of the glue outlet nozzle 152 is an arc shape which is bent downwards;
the right opening of the glue outlet nozzle 152 is a glue outlet;
a fixed sleeve 161 is arranged on the glue solution output pipe on the right side of the glue dispensing cylinder 15;
the fixing sleeve 161 is provided with a spring clip 162;
a resilient, linear squeegee 151 is retained by spring clips 162.
It should be noted that, for the present invention, the maximum vertical distance between the linear squeegee 151 and the arc glue nozzle 152 is equal to or slightly smaller than the diameter of the inner hole 110 of the first workpiece 11.
In particular, the central axis of the dispensing head 153 is parallel to the squeegee 151.
In particular, the spring clip 162 includes two spring pieces;
a preset gap is formed between the two spring pieces;
the gap is used for inserting one end of the squeegee 151.
It should be noted that, for the present invention, the glue spreading mechanism includes a glue dispenser (not shown) and a glue outlet 152 for spreading the glue on the inner hole 110 wall, the glue dispenser can precisely control the glue outlet amount and the glue outlet time, the arc glue outlet 152 can more easily find the glue spreading position, the elastic glue spreading plate 151 is used for uniformly spreading the glue discharged from the glue outlet 152, so as to ensure the sufficient glue spreading area, and the spring clamp 162 is fixed at the thin end (i.e. the right end) of the glue spreading cylinder 15 through the fixing sleeve 161, so as to realize the fixation and quick detachment of the glue spreading plate 151.
In the concrete implementation, the dispensing cylinder 15 is arranged on a gluing bracket 16;
the left end of the gluing bracket 16 is connected with the output end (namely a piston rod) on the right side of a gluing cylinder 22;
the gluing cylinder 22 is used for pushing the gluing bracket 16 and the glue dispensing cylinder 15 on the gluing bracket 16 to move towards the first workpiece 11, so that the glue outlet nozzle 152 and the glue scraping plate 151 on the right side of the glue dispensing cylinder 15 extend into the inner hole 110 of the first workpiece 11, and the glue outlet nozzle 152 is in contact with the hole wall of the inner hole of the first workpiece 11.
The right end of the glue spreading bracket 16 has a through hole for the left end of the dispensing head 153 to pass through.
In order to mount and support the gluing cylinder 22, the invention further comprises a gluing cylinder supporting mechanism;
rubber coating cylinder supporting mechanism specifically includes: two bases 17 distributed in front and back;
each base 17 is provided with a vertical column 18 which is vertically distributed;
the top of each upright post 18 is respectively inserted with the right end of a steering block 19 which is transversely distributed (the right end of the steering block 19 is provided with a mounting hole which is vertically distributed);
the left end of each turning block 19 is respectively provided with a through hole which is longitudinally penetrated;
the two through holes are respectively inserted with one end of a supporting beam 20 which is longitudinally distributed;
a fixing block 21 is sleeved on the outer wall of the support beam 20;
the gluing cylinder 22 is arranged at the top of the fixed block 21.
It should be noted that, for the present invention, the dispensing cylinder 15 is fixed on the gluing support 16, and the gluing mechanism can be adjusted in position as required in a three-dimensional space by the components such as the upright column 18, the support beam 20, the turning block 19, the fixed block 21, and the gluing support 16, so that the glue outlet nozzle 152 is aligned with the inner hole 110 of the first workpiece, and the inner wall of the inner hole of the first workpiece is glued accurately.
In particular, the dispenser is an existing dispensing device, such as a full-automatic dispenser of DLM-983A, which is manufactured by sanchi technologies and technologies, and is used for conveying and controlling the amount of glue.
In a specific implementation, the glue cylinder 22 is an existing cylinder, such as a pneumatic dual-shaft dual-rod slip table cylinder with model number STMB16 × 100 manufactured by rubhaun marine pneumatic technology ltd (RUHFUS), and is used for forward and backward translation of the glue dispensing cylinder 15.
In a specific implementation, the cam divider 10 is an existing cam divider, and for example, a pneumatic divider manufactured by jieli automation technology ltd of le qing may be used as a support of the rotary table 14, to provide power for the rotation of the rotary table 14, and to make the rotation angle of the rotary table 14 be 90 degrees each time.
In the invention, the press-mounting mechanism comprises a vertically distributed hollow storage bin 1;
the top of the storage bin 1 is provided with a feeding hole 26 for placing a second workpiece 100;
a plurality of cylindrical second workpieces 100 needing press mounting are placed in the inner cavity of the storage bin 1;
a plurality of second workpieces 100 are stacked up and down (laid down) in sequence and distributed in the inner cavity of the storage bin 1 along the radial direction of the rotary table 14;
it should be noted that, in the multiple layers of the second workpieces 100 stacked in the inner cavity of the storage bin 1, there is only one second workpiece in each layer; the cross-sectional area of the inner cavity of the storage bin 1 is correspondingly matched with the area of the overlook shape of a second workpiece.
The lower end of the storage bin 1 is provided with a discharge hole 25;
the discharge port 25 is a structure which is through from front to back;
the top of the middle section of the discharge port 25 is opened and is communicated with the inner cavity of the storage bin 1;
the rear end of the discharge port 25 is inserted with the front end of a pressure head 3;
the rear end of the pressure head 3 is connected with a mandril 24 at the front side of a press-fitting cylinder 4;
and the press-fitting air cylinder 4 is arranged on the upper part of an air cylinder bracket 5.
In a specific implementation, the storage bin 1 is arranged at the top of one storage bin support 101.
In particular, the storage bin 1 is in a rectangular parallelepiped shape.
In the present invention, the second workpiece 100 has a cylindrical shape and is fitted into the inner hole 110 at the outer center of the first workpiece. The storage bin 1 of the second workpiece 100 is designed to be cuboid, the materials are discharged through gravity, and the discharge port 25 is installed below the storage bin 1 and plays a role in guiding in the process of assembling the second workpiece. The press head 3 for press fitting is connected with the mandril 24 of the press fitting cylinder 24, and the second workpiece 100 is pressed into the inner hole 110 at the central position outside the first workpiece 11 under the guide of the discharge hole 25 under the action of the press fitting cylinder 24.
In the invention, in a specific implementation, the top of the chassis 6 is respectively provided with a first sensor bracket 71 and a second sensor bracket 72 at the left side and the right side of the turntable 14;
the first sensor 201 and the second sensor 202 are respectively arranged at the tops of the first sensor bracket 71 and the second sensor bracket 72;
the first sensor 201 is positioned right to the dispensing cylinder 15 and right above the left end of the turntable 14;
a first sensor 201 for detecting whether the first workpiece 11 is present directly below the first sensor (i.e. the first workpiece approaches the sensing area of the first sensor 201, because the first workpiece 11 is present due to the clockwise rotation of the turntable 14); at this time, it is explained that the first workpiece 11 appears right to the dispensing cylinder 15;
the first sensor 201 is further configured to send a trigger start signal to the gluing cylinder 22 when detecting that the first workpiece appears right below the first sensor, trigger the gluing cylinder 22 to start working for a preset time length, and send a trigger stop control signal to the cam divider 10;
correspondingly, the gluing cylinder 22 is configured to, after receiving a trigger start signal sent by the first sensor 201, push the gluing bracket 16 and the dispensing cylinder 15 on the gluing bracket 16 to move towards the first workpiece 11, so that the glue outlet nozzle 152 and the glue scraping plate 151 on the right side of the dispensing cylinder 15 extend into the inner hole 110 of the first workpiece 11, the glue outlet nozzle 152 contacts with the inner hole wall of the first workpiece 11, and after a preset time period, drive the gluing bracket 16 and the dispensing cylinder 15 on the gluing bracket 16 to move away from the first workpiece 11 (i.e., move to the left), so that the glue outlet nozzle 152 and the glue scraping plate 151 on the right side of the dispensing cylinder 15 exit the inner hole 110 of the first workpiece 11;
correspondingly, the cam divider 10 is configured to pause for a preset time period after receiving the trigger stop control signal sent by the first sensor 201, and continue to drive the rotary table 14 to rotate clockwise by 90 degrees after the preset time period is reached, so that the first workpiece 11 rotates to a position right in front of the indenter 3 and a position right below the second sensor 202;
a second sensor support 72, which is positioned right in front of the storage bin 1 and right above the rear end of the rotary table 14;
a second sensor 202 located right in front of the ram 3 and right above the rear end of the turntable 14;
the second sensor 202 is used for detecting whether the first workpiece 11 (which is the first workpiece subjected to the glue coating operation by the glue coating mechanism) is present right below the first sensor (the first workpiece approaches the sensing area of the second sensor 22 at this time, and the first workpiece 11 is present due to the clockwise rotation of the turntable 14). At this time, it is explained that the first workpiece 11 appears right in front of the indenter 3;
the second sensor 202 is further configured to send a trigger working signal to the press-fitting cylinder 4 when detecting that the first workpiece appears right below the second sensor, and trigger the press-fitting cylinder 4 to start working;
correspondingly, the press-fitting cylinder 4 is used for pushing the press head 3 to press-fit the second workpiece 100 in the discharge hole of the storage bin 1 into the inner hole 110 of the first workpiece 11 after receiving the triggering working signal sent by the second sensor 202.
In a specific implementation, the first sensor 201 and the second sensor 202 may be existing proximity switch sensors, or other types of distance sensors.
It should be noted that sensors are installed at both the gluing station and the press-fitting station of the first workpiece, and are used for identifying whether the first workpiece is moved in place, so that the whole assembly process is automatic and continuous.
In a specific implementation, the first sensor 201 and the second sensor 202 are conventional proximity switch sensors, and may be implemented as, for example, a three-wire flat-head proximity switch manufactured by ohilon (china) limited and having a model number of E2E-X2E 1M 12 NPN. The first sensor 201 is used for providing a starting signal for the work of the dispenser after the first workpiece 11 reaches the gluing station; the second sensor 202 is used for providing a starting signal for the work of the press-fitting cylinder after the first workpiece 11 arrives at the assembly station.
In the present invention, in particular, the apparatus of the present invention further includes a feeding mechanism 8;
a feeding mechanism 8 including four feeding plates 83;
a feed board 83 is respectively arranged on the bottom surface of the rotary table 14 at the position right below each motor 23;
a group of upper feeding bodies 82 is arranged at the bottom of each feeding plate 83, each group of upper feeding bodies 82 includes two upper feeding blocks 820 arranged at intervals, and the upper ends of the two upper feeding blocks 820 are respectively in conductive connection (through a wire or other metal conductor, the wire passes through a through hole reserved on the turntable 14) with two power supply terminals (specifically, a positive terminal and a negative terminal) of the motor 23 right above;
a group of lower feed bodies 81 are arranged below the rotary table 14;
the lower feeding body 81 is positioned right to the gluing mechanism;
the lower feeding body 81 is used for being in conductive contact with the upper feeding body 82 on one feeding plate 83 when the upper feeding body 82 on the one feeding plate 83 is positioned right to the gluing mechanism along with the rotation of the turntable 14, so as to drive the motor 23 connected with the upper feeding body 82 to work;
it should be noted that, by the rotation of the turntable 14, when a first workpiece 11 is located right to the dispensing cylinder 15 (at this time, dispensing operation is required), two lower feeding blocks 811 on the lower feeding body 81 can be respectively in conductive contact with two upper feeding blocks 820 in the upper feeding body 82 on one feeding plate 83;
a lower feeder body 81 disposed on top of one feeder holder 9;
the feeder support 9 is arranged at the top of the chassis 6;
the lower feeding elements 81 are electrically connected to two output terminals (positive terminal and negative terminal) of a power supply.
The power supply is a dc working power supply, and is configured to form a series circuit with one motor 23 correspondingly connected to the upper power feeder 82 through the lower power feeder 81 (specifically, the lower power feeder block 811 therein) and the upper power feeder 82 (specifically, the upper power feeder block 820 therein) to supply working power to the motor 23.
Specifically, the upper and lower feeding bodies 81 and 82 are distributed in an up-and-down symmetrical manner;
the contact shapes of the opposite ends of the lower feeding body 81 (specifically, the lower feeding block 811 therein) and the upper feeding body 82 (specifically, the upper feeding block 820 therein) are both isosceles trapezoids.
In particular, referring to fig. 3, the lower feeder 81 includes a feeding base 814, a lower feeding block 811, an insulating sheath 812 and a spring 813;
an upper portion of the feed pad 814 having two spring-receiving holes;
one spring 813 and one insulating sheath 812 are arranged in each spring accommodating hole;
an insulating sheath 812 having a hollow cylindrical structure with upper and lower openings;
the lower end of the insulating sheath 812 is clamped with the upper opening of the spring accommodating hole;
a lower feed block 811 is inserted into each of the insulating sheaths 812;
the lower end of the lower feeding block 811 is inserted into the spring 813;
the lower ends of the two lower feeding blocks 811 are respectively in conductive connection with two output ends (a positive end and a negative end) of a power supply;
the upper ends of the two lower feeding blocks 811 are used for corresponding conductive contact with the two upper feeding blocks 820 in the group of upper feeding bodies 82 when the upper feeding body 82 on one feeding plate 83 is positioned right to the gluing mechanism.
It should be noted that, in the present invention, the lower ends of the two lower feeding blocks 811 are respectively provided with a threaded hole (for example, M4 threaded hole), and two dc power lines (i.e., a positive power line and a negative power line of an operating dc power supply) pass through two small holes at the bottom of the feeder holder 9 and are connected to the threaded holes at the lower ends of the two lower feeding blocks 811 by screws. The upper end of the upper feeding body 82 is also provided with two threaded holes, two wires are respectively fixed by nuts, and the two threaded holes are connected to two power supply terminals of the motor 23 through the two wires.
In the present invention, the lower feed members 81 are grouped and positioned at the right side of the glue station. The upper power feeding body 82 includes four groups, and is connected to the four motors 23, respectively. When rotated to the position, lower feed block 811 contacts upper feed member 82, and lower feed block 811 moves down compression spring 813 to complete the circuit. After each rotation, only the feeder (i.e. the lower feeder 81 and the upper feeder 82 on the right side of the gluing station) of the gluing station and the motor 23 are connected with a power supply circuit, and the direct current working power supply supplies working power.
In the specific implementation, the direct-current working power supply converts 220V alternating current into 12V direct current by using a power converter. The converter is installed outside the apparatus, and both pole terminals of the direct current operating power are connected to the two lower feeding blocks 811, respectively.
Note that, the lower feed block 811 and the upper feed 82 in the lower feed 81 are both conductors.
It should be noted that, with the present invention, the feeding mechanism 8 is designed to be divided into two parts, namely, an upper part and a lower part, the feeding body contact is designed to be an isosceles trapezoid, when the turntable 14 rotates, the upper feeding body 82 contacts with the top inclined surface of the lower feeding block 811 in the lower feeding block 811, the contact surface moves the lower feeding block 811 in the lower feeding block 811 downwards, the lower feeding block 811 compresses the spring 813 in the feeding base 814 of the lower feeding body 81, the spring 813 deforms and applies a back pressure to the lower feeding block 811, so that the upper and lower parts of the feeding mechanism 8 (specifically, the lower feeding block 811 in the lower feeding body 81 and the upper feeding block 820 in the upper feeding body 82) are sufficiently contacted, the power supply circuit of the motor 23 is connected, and it is ensured that the motor 23 as a dc rotating motor is supplied with power in the gluing process performed by the gluing mechanism, and the first workpiece 11 is driven to rotate by the motor 23.
It should be noted that the present invention is suitable for automatic gluing and automatic press fitting (i.e., assembling) of transition fit or clearance fit workpiece mating surfaces (e.g., the inner bore 110).
For the present invention, the device comprises two functional parts of automatic gluing and automatic assembly. The gluing part comprises a three-foot positioning seat, a rotating device (comprising a cam divider and a turntable), a glue dispenser and a glue scraping plate, a gluing point is positioned through the angle positions of the three-foot positioning seat and the glue dispensing head, and glue is uniformly coated on the inner hole 110 hole wall of the first workpiece through the rotation of the first workpiece needing gluing and the action of the glue scraping plate. The assembly part comprises a press-fitting cylinder, a storage bin, a pressure head and the like, the storage bin automatically discharges materials, and the press-fitting cylinder drives the pressure head to realize accurate press fitting. The device provided by the invention realizes automatic gluing and automatic press fitting operation of the workpiece assembly surface, improves the assembly efficiency and reduces the labor intensity.
In order to more clearly understand the technical solution of the present invention, the following describes the operation process of an embodiment of the present invention.
With the apparatus of the present invention, the gluing of the inner hole 110 of the first workpiece 11 and the press-fitting operation (i.e., the fitting operation) of the first workpiece 11 and the second workpiece 100 can be performed by the cooperation of the respective constituent mechanisms. The specific operation steps are as follows:
step 1, placing a plurality of second workpieces 100 into a storage bin 1, and pouring glue into a glue dispensing cylinder 15 through a glue dispenser;
and step 2, placing a first workpiece 11 on a three-foot positioning seat 13 at the front end of a rotary table 14 (namely the three-foot positioning seat 13 of the feeding station), starting the device, and enabling the first workpiece 11 to be clockwise shifted to the next station under the driving of a cam divider 10 and the rotary table 14.
And step 3, the first workpiece 11 reaches a gluing position (namely, a position right to the dispensing cylinder 15), the upper feeder 82 extrudes the lower feeder 81, the upper feeder and the lower feeder are fully contacted under the action of the spring 813, a power supply circuit of the motor 23 is switched on, and the motor 23 is started to drive the three-foot positioning seat 13 and the first workpiece 11 to rotate at a constant speed.
And step 4, simultaneously, the first sensor 201 senses the first workpiece 11, the first sensor 201 sends a trigger stop control signal to the cam divider 10, the cam divider 10 is controlled to stop rotating, and a trigger start signal is sent to a controller of the gluing cylinder 22, so that the gluing mechanism is started, the gluing cylinder 22 pushes the dispensing cylinder 15 to the direction of the first workpiece 11, the glue outlet nozzle 152 is in contact with the inner hole wall of the first workpiece 11, the glue dispensing machine controls the glue dispensing amount of the dispensing cylinder 15, the glue outlet nozzle 152 and the glue dispensing head 153 start glue dispensing, glue is applied to the inner hole 110 hole wall of the first workpiece 11 under the driving rotation of the first workpiece 11 by the motor 23, and when the glue on the hole wall rotates to the position of the glue scraping plate 151, the glue scraping plate 151 can expand and uniformly apply the glue applying area.
And 5, after the preset working time is reached, the dispensing machine controls the dispensing cylinder 15 to stop dispensing, the motor 23 stops rotating, the gluing cylinder 22 controls the dispensing nozzle 152 and the glue scraping plate 151 to exit from the inner hole 110 of the first workpiece 11, the cam divider 10 continues to start, the rotary disc 14 is rotated, the rotary disc 14 rotates clockwise by 90 degrees, and the first workpiece 11 is rotated into the next station (namely, a press-fitting station, a station located right in front of the press head 3).
And 6, when the first workpiece 11 reaches the press-fitting position, the second sensor 202 senses the workpiece, a trigger working signal is sent to a controller of the press-fitting cylinder 4, and the press-fitting cylinder 4 is started to push the ejector rod 24 and the press head 3. The second workpiece 100 placed in the storage bin 1 is discharged to the discharge port 25 by the gravity of the second workpiece 100 at the lowest layer. The pressing head 3 penetrates through the inner hole 110 of the cylindrical second workpiece 100, pushes the second workpiece 100 to move forwards (i.e. to move towards the inner hole of the first workpiece positioned in front), and presses the second workpiece into the inner hole 110 of the first workpiece 11, and the second workpiece is pressed to the bottom by designed pressure.
The second workpiece 100 is matched to the inner hole 110 of the first workpiece 11 in shape and size.
And 7, after the press-fitting operation of the second workpiece 100 in the inner hole 110 of the first workpiece 11 is completed, the press-fitting cylinder 4 retracts the ejector rod 24 and the press head 3 to the original positions, and the turntable 14 transfers the whole first workpiece 11 subjected to the press-fitting of the second workpiece 100 to a blanking station (i.e. a station opposite to the gluing station), and at this time, the blanking can be completed manually by a worker.
And repeating the steps 1 to 7 to finish the inner hole gluing operation of the plurality of first workpieces and the press mounting operation of the glued first workpieces 11 and the second workpieces 100.
The invention can further utilize a Programmable Logic Controller (PLC) and a PLC control technology to correspondingly carry out software development control so as to realize full-automatic control of the gluing and press mounting processes. The PLC can be used for realizing the control of the assembly process of the device, and the touch screen can be used for adjusting programs and parameters.
Compared with the prior art, the automatic gluing and assembling device for the workpiece has the following beneficial effects:
1. the invention adopts a four-station design, can synchronously carry out four operation units, and improves the working efficiency. The cam divider and the turntable are combined, so that accurate positioning of each station can be realized at low cost.
2. For a first workpiece needing inner hole gluing, the three-foot positioning seat of the first workpiece is designed in a profiling mode, and according to the structural characteristics of the workpiece, through production, the design of the cylindrical three-foot positioning seat can meet the positioning requirement of the first workpiece, and the picking and placing are convenient and quick.
3. The feeding mechanism design of the invention realizes the power supply of the direct current motor in the gluing process under the condition that the station continuously rotates, and provides a foundation for automatic gluing and uniform gluing. Through continuous tests, the rotating speed of the direct current motor is adjusted, and the effect of uniform gluing is achieved.
4. Through the design of the arc-shaped glue dispensing head and the glue scraping plate, the requirement of gluing the inner wall of the first workpiece in the thickness of 0.1mm in the designated area can be met.
5. The design of the storage bin for the second workpiece can realize automatic discharging and feeding of the second workpiece, and during press mounting, the pressure head and the second workpiece are accurately positioned, and the press mounting position is in place.
6. The design of the invention realizes automatic gluing and automatic press mounting, the whole gluing and assembling process is smooth and continuous, and the action of each unit is accurate. The glue spreading amount of the device is moderate, no glue overflows, the glue is firmly bonded after being cured, the two workpieces are pressed in place, the consistency of the assembly quality of the workpieces is improved, the rework rate of the workpiece assembly is obviously reduced, the rework rate is reduced by 30% through inspection, the labor intensity of workers is reduced, the assembly efficiency is obviously improved (at least 45% can be improved through inspection), and the device has good popularization.
Compared with the prior art, the automatic gluing assembly device for the workpiece has the advantages that the structural design is scientific, the inner hole wall of the workpiece can be efficiently and reliably glued, glue is uniformly applied, the gluing amount and the gluing position meet the requirements, the gluing efficiency of the inner hole of the workpiece is obviously improved, the gluing quality is ensured, and the automatic gluing assembly device for the workpiece has great practical significance.
In addition, the automatic gluing assembly device for the workpieces, provided by the invention, can be used for conveniently and reliably assembling the workpieces subjected to inner hole gluing operation with other workpieces, so that the assembly is ensured to be in place, and the aims of improving the assembly efficiency and reducing the labor intensity are fulfilled.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (10)

1. An automatic gluing assembly device for workpieces is characterized by comprising a chassis (6) which is horizontally distributed;
the top of the chassis (6) is provided with a cam divider (10);
a circular turntable (14) is arranged on an output shaft at the top of the cam divider (10);
the cam divider (10) is used as a support of the rotary disc (14), provides power for the rotation of the rotary disc (14), and enables the rotation angle of the rotary disc (14) to be (90) degrees each time;
four motors (23) which are distributed in the radial direction are arranged at the top of the rotary table (14) at equal intervals along the circumferential direction;
the output shaft arranged outside each motor (23) is respectively provided with a first workpiece (11) distributed along the radial direction of the rotary table (14);
the center position of the outer side of each first workpiece (11) is provided with an inner hole (110) the inner wall of which is required to be coated with glue;
a gluing mechanism is arranged on the right left side of the turntable (14);
a press-fitting mechanism is arranged right behind the turntable (14);
the gluing mechanism is used for gluing the inner hole wall of the first workpiece (11) when the first workpiece (11) is positioned right to the right;
and the press-fitting mechanism is used for press-fitting the second workpiece (100) into the inner hole of the first workpiece (11) which finishes the gluing operation when the first workpiece (11) finishes the gluing operation of the inner hole wall by the gluing mechanism and the first workpiece (11) is continuously rotated to the right front by the rotary disc (14).
2. Automatic gluing assembly device of work pieces, according to claim 1, characterised by four motors (23) symmetrically distributed in a cross;
a three-foot positioning seat (13) is respectively arranged on an output shaft arranged at the outer side of each motor (23);
each three-foot positioning seat (13) is provided with a first workpiece (11).
3. An automatic gluing assembly device for workpieces as claimed in claim 1, wherein the gluing mechanism comprises a dispenser and a gluing cylinder (15);
a glue solution outlet of the glue dispenser is communicated with a glue solution inlet of the glue dispensing cylinder (15) through a hollow connecting pipe;
the glue dispenser is used for conveying glue solution to the glue dispensing cylinder (15);
a glue solution output pipe (150) on the right side of the glue dispensing cylinder (15) is sleeved with a glue dispensing head (153) and is communicated with a glue solution inlet on the left side of the glue dispensing head (153);
a glue solution outlet on the right side of the glue dispensing head (153) is communicated with a glue solution inlet on the left side of one glue outlet nozzle (152);
the shape of the glue outlet nozzle (152) is an arc shape which is bent downwards;
the right opening of the glue outlet nozzle (152) is a glue outlet;
a fixed sleeve (161) is arranged on the glue solution output pipe on the right side of the glue dispensing cylinder (15);
the fixed sleeve (161) is provided with a spring clamp (162);
an elastic and linear glue scraping plate (151) is clamped on the spring clamp (162);
a spring clip (162) comprising two spring leaves;
a preset gap is formed between the two spring pieces;
the gap is used for inserting one end of the rubber scraping plate (151);
the central axis of the dispensing head (153) is parallel to the glue scraping plate (151).
4. An automatic gluing assembly machine of work pieces, as in claim 3, characterized by a dispensing cylinder (15) mounted on a gluing support (16);
the left end of the gluing bracket (16) is connected with the output end on the right side of a gluing cylinder (22);
the gluing cylinder (22) is used for pushing the gluing support (16) and the gluing cylinder (15) on the gluing support (16) to move towards the direction of the first workpiece (11), so that the glue outlet nozzle (152) on the right side of the gluing cylinder (15) and the glue scraping plate (151) extend into an inner hole of the first workpiece (11), and the glue outlet nozzle (152) is in contact with the wall of the inner hole of the first workpiece (11).
5. An automatic glue-spreading assembly apparatus for workpieces according to claim 4 further including a glue-spreading cylinder support mechanism;
rubber coating cylinder supporting mechanism specifically includes: two bases (17) distributed in front and back;
each base (17) is provided with a vertical column (18);
the top of each upright post (18) is respectively inserted with the right end of a steering block (19) which is transversely distributed;
the left end of each steering block (19) is provided with a through hole which is longitudinally penetrated;
the two through holes are respectively spliced with one end of a supporting beam (20) which is longitudinally distributed;
a fixed block (21) is sleeved on the outer wall of the support beam (20);
the top of the fixed block (21) is provided with the gluing cylinder (22).
6. An automatic gluing assembly device of workpieces as in claim 4, further comprising a first sensor (201);
the first sensor (201) is positioned right to the dispensing cylinder (15) and right above the left end of the turntable (14);
a first sensor (201) for detecting the presence of a first workpiece (11) directly below it;
the first sensor (201) is also used for sending a triggering starting signal to the gluing cylinder (22) when detecting that the first workpiece appears right below the first sensor, triggering the gluing cylinder (22) to start working for a preset time length, and sending a triggering stopping control signal to the cam divider (10);
correspondingly, the gluing cylinder (22) is used for pushing the gluing support (16) and the glue dispensing cylinder (15) on the gluing support (16) to move towards the direction of the first workpiece (11) after receiving a triggering starting signal sent by the first sensor (201), so that a glue outlet nozzle (152) and a glue scraping plate (151) on the right side of the glue dispensing cylinder (15) extend into an inner hole of the first workpiece (11), the glue outlet nozzle (152) is in contact with the wall of the inner hole of the first workpiece (11), and after a preset time period, the gluing support (16) and the glue dispensing cylinder (15) on the gluing support (16) are driven to move towards the direction far away from the first workpiece (11), so that the glue outlet nozzle (152) and the glue scraping plate (151) on the right side of the glue dispensing cylinder (15) exit from the inner hole of the first workpiece (11);
correspondingly, the cam divider (10) is used for pausing for a preset time period after receiving a triggering stop control signal sent by the first sensor (201), and continuing to drive the rotary disc (14) to rotate clockwise (90 degrees) after the preset time period is reached, so that the first workpiece (11) rotates to a position right in front of the pressure head (3) and a position right below the second sensor (202).
7. An automatic gluing assembly device for workpieces as defined in claim 1, characterised by a press-fit mechanism comprising vertically distributed, hollow storage silos (1);
the top of the storage bin (1) is provided with a feeding hole (26) for placing a second workpiece (100);
a plurality of cylindrical second workpieces needing press fitting are placed in the inner cavity of the storage bin (1);
the plurality of second workpieces are sequentially overlapped up and down and are distributed in the inner cavity of the storage bin (1) along the radial direction of the rotary table (14);
the lower end of the storage bin (1) is provided with a discharge hole (25);
the discharge hole (25) is a structure which is through from front to back;
the top of the middle section of the discharge hole (25) is opened and is communicated with the inner cavity of the storage bin (1);
the rear end of the discharge hole (25) is inserted with the front end of a pressure head (3);
the rear end of the pressure head (3) is connected with a mandril (24) at the front side of a press-mounting cylinder (4);
and the press-fitting air cylinder (4) is arranged on the upper part of one air cylinder bracket (5).
8. An automatic gluing assembly device of work pieces, as in claim 7, further comprising a second sensor (202);
the second sensor (202) is positioned right in front of the pressure head (3) and right above the rear end of the rotary disc (14);
a second sensor (202) for detecting the presence of the first workpiece (11) directly below it;
the second sensor (202) is also used for sending a triggering working signal to the press-fitting cylinder (4) when detecting that the first workpiece appears under the second sensor, and triggering the press-fitting cylinder (4) to start working;
correspondingly, the press-fitting cylinder (4) is used for pushing the press head (3) to press-fit the second workpiece in the discharge hole of the storage bin (1) into the inner hole of the first workpiece (11) after receiving a trigger working signal sent by the second sensor (202).
9. Automatic glue-spreading assembly device for workpieces according to any one of claims 1 to 8, characterised by further comprising a feeding mechanism (8);
a feed mechanism (8) comprising four feed plates (83);
a feed board (83) is respectively arranged on the bottom surface of the rotary table (14) at the position right below each motor (23);
a group of upper feeding bodies (82) is arranged at the bottom of each feeding board (83), each group of upper feeding bodies (82) comprises two upper feeding blocks (820) which are arranged at intervals, and the upper ends of the two upper feeding blocks (820) are respectively in conductive connection with two power supply terminals of the motor (23) right above;
a group of lower feeding bodies (81) are arranged below the rotary disc (14);
the lower feed body (81) is positioned right to the gluing mechanism;
the lower feed body (81) is used for being in conductive contact with the upper feed body (82) on one feed plate (83) when the upper feed body (82) on one feed plate (83) is positioned right to the gluing mechanism along with the rotation of the rotary disc (14), so that a motor (23) connected with the upper feed body (82) is driven to work;
a lower feeder body (81) disposed on top of one feeder holder (9);
the feeder support (9) is arranged at the top of the chassis (6);
the lower feed bodies (81) are respectively in conductive connection with two output ends of a power supply;
the power supply is a direct-current working power supply, is used for forming a series loop with a motor (23) correspondingly connected with an upper feed body (82) through the lower feed body (81) and the upper feed body (82), and is used for providing working power for the motor (23);
the lower feed body (81) and the upper feed body (82) are distributed in an up-and-down symmetrical manner;
the shapes of the contacts at the opposite ends of the lower feed body (81) and the upper feed body (82) are isosceles trapezoids.
10. The automatic gluing assembly device of workpieces according to claim 9, characterised in that the lower feeder (81) comprises a feeding base (814), a lower feeding block (811), an insulating sheath (812) and a spring (813);
an upper portion of the feed pedestal (814) having two spring-receiving apertures;
each spring accommodating hole is provided with a spring (813) and an insulating sheath (812);
the insulating sheath (812) is a hollow cylindrical structure with an upper opening and a lower opening;
the lower end of the insulating sheath (812) is clamped with the upper opening of the spring accommodating hole;
a lower feed block (811) is inserted into each insulating sheath (812);
the lower end of the lower feed block (811) is inserted into the spring (813);
the lower ends of the two lower feed blocks (811) are respectively in conductive connection with two output ends of a power supply;
the upper ends of the two lower feeding blocks (811) are used for correspondingly and conductively contacting with the two upper feeding blocks (820) in the group of upper feeding bodies (82) when the upper feeding body (82) on one feeding plate (83) is positioned right to the gluing mechanism.
CN202111474113.1A 2021-12-03 2021-12-03 Automatic gluing assembly device for workpieces Active CN114226176B (en)

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