CN216990249U

CN216990249U - Device for soldering tin on data line

Info

Publication number: CN216990249U
Application number: CN202122487371.5U
Authority: CN
Inventors: 上官海军
Original assignee: Huizhou Zonghai Technology Co ltd
Current assignee: Huizhou Zonghai Technology Co ltd
Priority date: 2021-10-15
Filing date: 2021-10-15
Publication date: 2022-07-19
Anticipated expiration: 2031-10-15

Abstract

The utility model relates to a device for soldering a data wire, which comprises a frame, an upright post, a welding mechanism, a data wire positioning mechanism, a soldering wire transmission mechanism, a terminal transmission mechanism, a vibration disc arranged on the side surface of the frame, a fixed motor arranged on the side wall of the frame, a driving wheel arranged at the output end of the motor, a driven wheel arranged on one side of the driving wheel, a conveying belt sleeved on the outer walls of the driving wheel and the driven wheel, and a data wire placing seat arranged on the surface of the conveying belt; the welding mechanism comprises a transverse plate arranged on the stand column, an electric push rod is arranged on the transverse plate, a welding gun is arranged at the movable end of the electric push rod, and the welding gun is arranged above the terminal conveying mechanism. According to the utility model, the data wire placing seat is arranged on the conveyor belt and is matched with the data wire positioning mechanism, the soldering wire transmission mechanism, the terminal transmission mechanism, the welding mechanism and the discharging rail, so that the automatic feeding of the terminal and the data wire assembly is realized, the working efficiency is high, the labor cost is low, and the quality of the soldering of the data wire is ensured.

Description

Device for soldering tin on data line

Technical Field

The utility model relates to the technical field of data line processing, in particular to a device for soldering tin on a data line.

Background

In the electronic industry, it is generally necessary to assemble terminals in the manufacturing process of electronic products, and the connecting wires and the terminals are connected by soldering, the soldering is a soldering method in which a low-melting-point metal solder is heated and melted, and then the melted solder penetrates and fills gaps at the connection positions of metal parts, and the solder is often a tin-based alloy, and is called soldering. With the improvement of living standards of people, mobile devices such as mobile phones and the like are more and more commonly used, data lines for connecting the mobile devices and computers become an indispensable part, soldering tin of the data lines still stays in a manual welding ground step at present, the soldering tin process quality is manually controlled in the manufacturing process, the manufacturing method is backward, the efficiency is low, the reliability is poor, the quality is unstable, mass production cannot be carried out, and the market requirements cannot be met.

SUMMERY OF THE UTILITY MODEL

In order to solve the above problems, the present invention provides an apparatus for soldering data lines.

The utility model is realized by adopting the following scheme: a device for soldering a data wire comprises a rack, an upright post arranged at the top of the rack, a welding mechanism arranged on the upright post, a data wire positioning mechanism arranged on the upright post, a soldering wire transmission mechanism arranged at the top of the rack, a terminal transmission mechanism arranged at the top of the rack, a vibration disc arranged on the side wall of the rack, a fixed motor arranged on the side wall of the rack, a driving wheel arranged at the output end of the motor, a driven wheel arranged on one side of the driving wheel, a conveying belt sleeved on the outer wall of the driving wheel and the outer wall of the driven wheel, and a plurality of data wire placing seats arranged on the surface of the conveying belt; welding mechanism including set up in diaphragm on the stand, install electric putter on the diaphragm, electric putter's expansion end is provided with welder, welder sets up in terminal transport mechanism's top.

Furthermore, terminal transport mechanism including set up in the mounting bracket at frame top, be provided with the second cylinder on the mounting bracket, the expansion end of second cylinder is provided with and connects the material platform.

Furthermore, connect the material bench top to be provided with the terminal storage tank, the bottom that connects the material bench is provided with the slider, the frame top be provided with slider matched with slide rail boss.

Furthermore, be provided with ejection of compact track on the outer wall of vibration dish, the orbital export of ejection of compact set up in terminal storage tank side.

Further, data line positioning mechanism including set up in the first mounting panel at stand top, install first cylinder on the first mounting panel, the expansion end of first cylinder is connected with the second mounting panel, first connecting block, limiting plate are installed to the bottom of second mounting panel.

Furthermore, the lateral wall of the data line placing seat is provided with a second connecting block, and a second groove for placing a data line and a first groove matched with the limiting plate are arranged on the data line placing seat.

Furthermore, a plurality of uniformly distributed line distributing grooves are formed in the first connecting block and the second connecting block.

Furthermore, the soldering tin wire transmission mechanism comprises a rotatable soldering tin wire coil and a transmission box for transmitting the soldering tin wire, a first roller with the circle center positioned on the same horizontal plane and a second roller with the surface provided with a gear appearance are arranged in the transmission box, the first roller and the second roller are arranged at intervals, an upper conical pipe and a lower conical pipe are symmetrically arranged on two sides of the first roller and the second roller, the other end of the lower conical pipe is connected with a pipeline, and the other end of the pipeline is connected with a fixing column positioned on the side face of the welding gun.

Furthermore, an operation panel is arranged on the side face of the conveyor belt, and a storage box is arranged below the conveyor belt.

Compared with the prior art, the utility model has the following beneficial effects:

this a device for data line soldering tin, place the seat through setting up a plurality of data line on the conveyer belt, the data line is placed the seat and is moved to the position corresponding with terminal transport mechanism under the transmission of conveyer belt, rethread data line positioning mechanism fixes the data line of placing the seat at the data line, carry out the vibration dish control terminal and fall into the material platform that connects on the terminal transport mechanism when fixing to the data line, connect the material platform to welder below motion under the drive of second cylinder, welding mechanism welds terminal and data line after that, through the mutually supporting between the above-mentioned part, realize the autoloading of terminal and data line subassembly, high working efficiency, the cost of labor is low, and the quality of data line soldering tin has been guaranteed.

Drawings

Fig. 1 is a schematic structural diagram of an apparatus for soldering a data line according to the present invention.

Fig. 2 is a partially enlarged view of fig. 1A of an apparatus for soldering a data line according to the present invention.

Fig. 3 is a schematic structural diagram of another angle of an apparatus for soldering data lines according to the present invention.

Fig. 4 is a partially sectional structural schematic view (hiding the operation panel) of an apparatus rack for soldering data lines according to the present invention.

Fig. 5 is a top view structural diagram of a wire driving mechanism of a device for soldering data wires according to the present invention.

Fig. 6 is a schematic structural view of a data line placing seat of a device for soldering a data line according to the present invention.

The figure comprises the following components: the device comprises a rack 1, a data line positioning mechanism 2, a first mounting plate 21, a first air cylinder 22, a second mounting plate 23, a first connecting block 24, a limiting plate 25, a soldering wire transmission mechanism 3, a soldering wire coil 31, a transmission case 32, a first roller 33, a second roller 34, an upper conical tube 35, a lower conical tube 36, a pipeline 37, a fixing column 38, a terminal transmission mechanism 4, a mounting frame 41, a second air cylinder 42, a material receiving table 43, a terminal storage groove 44, a slider 45, a welding mechanism 5, a transverse plate 51, an electric push rod 52, a welding gun 53, a vibrating disk 6, a discharging track 61, an upright post 7, a sliding rail 8, a conveying belt 9, a data line placing seat 91, a second connecting block 92, a first groove 93, a second groove 94, an operating plate 95, a branching groove 96, a storage case 10, a motor 11, a driving wheel 12 and a driven wheel 13.

Detailed Description

To facilitate an understanding of the utility model for those skilled in the art, the utility model will be described in further detail below with reference to specific embodiments and the attached drawings.

Referring to fig. 1 to 6, the device for soldering a data line provided by the utility model comprises a frame 1, an upright post 7 arranged at the top of the frame 1, a welding mechanism 5 arranged on the upright post 7, a data line positioning mechanism 2 arranged on the upright post 7, a solder wire transmission mechanism 3 arranged at the top of the frame 1, a terminal transmission mechanism 4 arranged at the top of the frame 1, a vibrating disk 6 arranged at the side wall of the frame 1, a fixed motor 11 arranged at the side wall of the frame 1, a driving wheel 12 arranged at the output end of the motor, a driven wheel arranged at one side of the driving wheel 13, a conveying belt 9 sleeved on the outer walls of the driving wheel 12 and the driven wheel 13, a plurality of data line placing seats 91 arranged on the surface of the conveying belt, and a controller arranged at the top of the frame 1; the welding mechanism 1 welds the data wire placed on the data wire positioning mechanism 2 and the terminal placed on the terminal conveying mechanism 4 through the soldering wire transmitted by the soldering wire transmission mechanism 3, the welding mechanism 5 comprises a transverse plate 51 arranged on the upright post 7, an electric push rod 52 is installed on the transverse plate 51, the electric push rod 52 is connected with a controller through a lead, a welding gun 53 is arranged at the movable end of the electric push rod 52, the electric push rod 52 drives the welding gun 53 to move up and down, and the welding gun 53 is arranged above the terminal conveying mechanism 4. The data line tin soldering device solves the problems of low working efficiency, high labor cost, unstable finished product processing quality and the like in the prior art.

Specifically, terminal transport mechanism 4 including set up in the mounting bracket 41 at frame 1 top, be provided with second cylinder 42 on the mounting bracket 41, second cylinder 42 passes through the wire and is connected with the controller electricity, the expansion end of second cylinder is provided with and connects material platform 43. In this embodiment, the top of the receiving platform 43 is provided with a terminal storage groove 44, the bottom of the receiving platform 43 is provided with a sliding block 45, and the top of the rack 1 is provided with a sliding rail 8 boss matched with the sliding block 45. Through connect material platform 43 bottom to set up slider 45, set up slide rail 8 at 1 top of frame, improved and connect the stability of material platform 43 motion, the soldering tin work in the later stage of being convenient for.

In this embodiment, satisfy the operation of automatic soldering tin, be provided with ejection of compact track 61 on the outer wall of vibration dish 6, the export of ejection of compact track 61 set up in terminal storage tank 44 side top, through the work of vibration dish 6, the terminal of placing in vibration dish 6 enters ejection of compact track 61 one by one to make the terminal of placing in ejection of compact track 61 fall to the terminal storage tank 44 of the position that has set for in advance one by one, drive through second cylinder 42 and connect material platform 43 to move to welder 53 below position, wait for subsequent welding.

Specifically, data line positioning mechanism 2 including set up in the first mounting panel 21 at stand 7 top, install first cylinder 22 on the first mounting panel 21, the expansion end of first cylinder 22 is connected with second mounting panel 23, the bottom of second mounting panel 23 is installed and is pressed first connecting block 24, is used for the limiting plate 25 to the data line location to the data line end of a thread, and first connecting block 24, limiting plate 25 all set up the top of placing seat 91 at the data line.

A second connecting block 92 is arranged on the side wall of the data line placing seat 91 close to the terminal storage groove 44, and a second groove 94 for placing a data line and a first groove 93 matched with the limiting plate 25 are arranged on the data line placing seat 91.

All be provided with a plurality of evenly distributed's branch wire casing 96 on first connecting block 24, the second connecting block 92, second connecting block 92 is used for the location needs welded data line end of a thread, and first connecting block 24 is used for pressing down the soldering tin of being convenient for to the data line end of a thread.

The soldering tin wire transmission mechanism 3 comprises a rotatable soldering tin wire coil 31 and a transmission case 32 for transmitting soldering tin wires, wherein a first roller 33 and a second roller 34 are arranged on the left and right sides in the transmission case 32, the centers of circles of the first roller 33 and the second roller 34 are located on the same horizontal plane, a gap for transmitting the soldering tin wires is reserved between the first roller 33 and the second roller 34, an upper conical pipe 35 and a lower conical pipe 36 are symmetrically arranged on the other two sides of the gap between the first roller 33 and the second roller 34, the soldering tin wires are inserted into the upper conical pipe 35 and the lower conical pipe 36, the other end of the lower conical pipe 36 is connected with a pipeline 37, and the other end of the pipeline 37 is connected with a fixing column 38 located on the side face of a welding gun 53. The solder wire is taken down from the solder wire ring and passes through the upper conical pipe 35 in the transmission box 32, then the solder wire is extruded by the rotation of the first roller 33 and the second roller 34, particularly, the friction of the solder wire is increased by the second roller 34 with a gear on the outer side, so that the solder wire can be continuously transmitted to the position which passes through the lower conical pipe 36, then the solder wire is guided to the position right below the joint bottom of the welding gun 53 through the pipeline 37, and the continuous tin supply is realized, the first roller 33 and the second roller 34 are driven by a motor in the transmission box, and the motor is electrically connected with the controller.

In this embodiment, the conveyer belt 9 side is provided with the operation panel 95 of placing the data line, and the arc is set to operation panel 95 one side, and when the soldering tin was accomplished to the data line, along with the conveyer belt removes, curved operation panel 95 is convenient for the data line and falls into containing box 10 of conveyer belt below, accomodates.

The working principle of the utility model is as follows: when the terminal welding device is used, in the first step, the terminal to be machined is placed in the vibrating disc 6, the controller is connected with a power supply, the rotating speed of the conveyor belt 9 is controlled through the controller, the data line to be machined is placed in the second groove 94 at the interval when the conveyor belt 9 stops, the wire dividing groove 96 is formed in the second connecting block 92, the wire ends to be welded can be conveniently fixed to corresponding positions respectively, the data line placing seat 91 is conveyed to the position below the data line positioning mechanism 2 along with the rotation of the conveyor belt 9 until the second groove 94 corresponds to the terminal storage groove 44, and the conveyor belt 9 stops; step two, the controller controls the vibration disc 6 to drop the terminals to be processed into the terminal storage groove 44 one by one through the outlet of the discharge rail 61; step three, the controller controls the first cylinder 22 to move, the first connecting block 24 and the limiting plate 25 move downwards along with the first cylinder 22, the limiting plate 25 is matched with the first groove 93 to fix the data line, a wire dividing groove 96 is formed in the first connecting block 24, and the wire end to be welded is pressed downwards to facilitate soldering; step four, the controller controls the electric push rod 52 to drive the welding gun 53 to move downwards to stick the soldering tin wire; and step five, the controller controls the second air cylinder 42 to drive the terminal storage groove 44 to move to a welding position below the welding gun 53 along the slide rail 8, and the terminal to be machined and the data line to be machined are subjected to tin soldering, so that the tin soldering is finished. The conveyor belt rotates again, and the welded data line falls into the storage box 10 below the conveyor belt along the arc-shaped operation plate 95 along with the rotation of the conveyor belt 9 to be stored. It should be noted that the first step and the second step are completed simultaneously, and the fourth step and the fifth step are completed simultaneously.

In the description of the present invention, it is to be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings and are only for convenience in describing the present invention and simplifying the description, but are not intended to indicate or imply that the indicated devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.

Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, e.g., as meaning permanently attached, removably attached, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

While the utility model has been described in conjunction with the specific embodiments set forth above, it is evident that many alternatives, modifications, and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations that fall within the scope of the included claims.

Claims

1. A device for soldering tin on a data line is characterized by comprising a rack, a stand column arranged at the top of the rack, a welding mechanism arranged on the stand column, a data line positioning mechanism arranged on the stand column, a soldering wire transmission mechanism arranged at the top of the rack, a terminal transmission mechanism arranged at the top of the rack, a vibration disc arranged on the side surface of the rack, a fixed motor arranged on the side wall of the rack, a driving wheel arranged at the output end of the motor, a driven wheel arranged on one side of the driving wheel, a conveying belt sleeved on the outer walls of the driving wheel and the driven wheel, and a plurality of data line placing seats arranged on the surface of the conveying belt; welding mechanism including set up in diaphragm on the stand, install electric putter on the diaphragm, electric putter's expansion end is provided with welder, welder sets up in terminal transport mechanism's top.

2. A device for soldering data lines according to claim 1, characterized in that the terminal conveying mechanism comprises a mounting frame arranged at the top of the rack, a second air cylinder is arranged on the mounting frame, and a material receiving table is arranged at the movable end of the second air cylinder.

3. A device for soldering data lines as claimed in claim 2, wherein the receiving platform is provided with terminal storage slots at the top, a slider is provided at the bottom, and a slide rail boss is provided at the top of the rack for cooperating with the slider.

4. The device as claimed in claim 3, wherein the vibration plate has a discharge rail on its outer wall, and the outlet of the discharge rail is disposed at the side of the terminal storage groove.

5. A device for soldering data wire according to claim 1, characterized in that the data wire positioning mechanism comprises a first mounting plate arranged at the top of the upright post, a first cylinder is mounted on the first mounting plate, the movable end of the first cylinder is connected with a second mounting plate, and a first connecting block and a limiting plate are mounted at the bottom of the second mounting plate.

6. A device for soldering data wires as claimed in claim 5, wherein the side wall of the data wire placing seat is provided with a second connecting block, and the data wire placing seat is provided with a second groove for placing a data wire and a first groove matched with the limiting plate.

7. A device for soldering data wire according to claim 6, wherein the first and second connection blocks are each provided with a plurality of wire dividing grooves distributed uniformly.

8. The device for soldering the data line as claimed in claim 1, wherein the solder wire transmission mechanism comprises a rotatable solder wire coil and a transmission box for transmitting the solder wire, a first roller and a second roller are arranged in the transmission box, the centers of the first roller and the second roller are located on the same horizontal plane, the surface of the first roller and the surface of the second roller are provided with gear shapes, the first roller and the second roller are arranged at intervals, an upper conical tube and a lower conical tube are symmetrically arranged on two sides of the first roller and the second roller, the other end of the lower conical tube is connected with a pipeline, and the other end of the pipeline is connected with a fixing column located on the side face of the welding gun.

9. A device for soldering data lines as claimed in claim 1, wherein the conveyor belt is provided with an operating panel at a side thereof and a storage box below the conveyor belt.