CN102412492A - Automatic processing device for DC (direct current) plug - Google Patents
Automatic processing device for DC (direct current) plug Download PDFInfo
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- CN102412492A CN102412492A CN2011104430132A CN201110443013A CN102412492A CN 102412492 A CN102412492 A CN 102412492A CN 2011104430132 A CN2011104430132 A CN 2011104430132A CN 201110443013 A CN201110443013 A CN 201110443013A CN 102412492 A CN102412492 A CN 102412492A
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Abstract
The invention discloses an automatic processing device for a DC (direct current) plug. The automatic processing device is characterized by comprising a rack platform, a controller, a cyclic transmission mechanism, a position correcting mechanism, a polishing mechanism, a tinning mechanism and a material loading device which is connected with a vibration disk, wherein the controller is arranged on the rack platform; the cyclic transmission mechanism is provided with a plurality of metal jigs; each metal jig is provided with a containing hole for containing workpieces; the feed inlet of the cyclic transmission mechanism is provided with a return spring; the position correcting mechanism, the polishing mechanism and the tinning mechanism are sequentially arranged at one side of the cyclic transmission mechanism; a clamping mechanism is arranged close to the feed outlet of the cyclic transmission mechanism; the clamping mechanism is composed of a clamp, a clamping air cylinder and a movable air cylinder; the clamp is corresponding to workpieces in the metal jigs; and the feed outlet is arranged below the clamp. According to the invention, driving devices of each mechanism are controlled through the controller, the automation of the whole processing system is realized, and the production efficiency and yield are improved.
Description
Technical field
The present invention relates to a kind of automatic control process equipment, be specifically related to a kind of automatic processing device that is used for DC plug.
Background technology
At present; Most automatically processing device all is as control centre with the PLC controller; The actuator of each step operation sends drive signal by the PLC controller; Then connect between each step operation, the course of processing of whole work-piece is accomplished continuously and automatically, help to have improved working (machining) efficiency and machining accuracy through connecting gear.
The DC plug line mainly is assemblied on the electronic products such as GSM CDMA, digital camera, video tape recorder, combination audio, MP3, DVD, along with the increase year by year of its quantity, certainly will enhance productivity and automaticity.
DC plug often is divided into tuning fork and straight cutting two big classes, and tuning fork is meant in the outer copper pipe of DC and is provided with two cards that direct insertion does not then have, so its contact performance of the DC plug of tuning-fork type more is superior to the cylindrical straight cutting formula of inner wall smooth.On processing technology, all be to be socketed into a copper pipe fitting successively by several axial workpieces and cover parts, then the end with copper pipe fitting is electrically connected with lead, realizes the assembling of DC plug line.In the electrical connection process, need carry out the polishing of joint face to the outer copper pipe of DC, be electrically connected effect to guarantee zinc-plated clean, to improve, then in polishing, add tin in advance, for follow-up lead is welded with the outer copper pipe of DC prepared.
In the prior art, because the outer copper pipe of DC is non-tender, and the type kind of DC plug is more, goes back the neither one automatic processing system so far; Accomplish by manual operations, thereby its production efficiency is extremely low, yields is lower all the time; Especially doing when adding the tin operation in advance, manual work is welded as spot welding, poor surface smoothness; The more important thing is to influence follow-up electrical connection properties, as phenomenons such as rosin joint, dry joint occur, causes the decline of yields.So, need a kind of mechanized production system, to adapt to growing DC plug production demand.
Summary of the invention
The object of the invention provides a kind of automatic processing device that is used for DC plug, uses this equipment, and the preceding continuous processing of DC plug is realized from changing production, need not artificial the intervention, has improved production efficiency, and product quality is guaranteed, and has reduced production cost.
For achieving the above object, the technical scheme that the present invention adopts is: a kind of automatic processing device that is used for DC plug comprises framework platform; Be arranged at the controller on the said framework platform; Circle transmission mechanism, position, school mechanism, workpiece polishing mechanism and zinc-plated mechanism, and the feeding device that is connected with vibrating disk, said circle transmission mechanism is provided with a plurality of metal fixtures; Offer the containing hole that holds workpiece on each said metal fixture; Said circle transmission mechanism charging aperture place is provided with reset magnet, and said school position mechanism, workpiece polishing mechanism and zinc-plated mechanism are set in turn in said circle transmission mechanism one side, nearly said circle transmission mechanism discharging opening place; Be provided with gripping body; This gripping body by clamp, gripping cylinder and move cylinder and constitute, the plunger rod of said gripping cylinder is connected with said clamping, the said front end that clamps is corresponding with the metal fixture workpiece on being positioned at circle transmission mechanism; Its rear end is connected with the plunger rod of said mobile cylinder, and the corresponding said below that clamps of said framework platform offers discharge opening;
Said feeding device comprises pan feeding structure, discharging structure and feeding pipe; Said pan feeding structure one end is connected with said vibrating disk; The other end is connected with said feeding pipe, and the nearly feeding pipe end of said pan feeding structure is provided with air inlet, and this air inlet is connected with air pump through airflow pipeline; Said discharging structure one end is connected with said feeding pipe, and the other end is corresponding with the metal fixture containing hole that is positioned at said circle transmission mechanism charging aperture place;
Said school position mechanism comprises position, school motor, spring, connector and mounting seat; Position, said school motor is arranged on the mounting seat; Said connector one end is connected with position, said school motor; The other end is corresponding with the metal fixture workpiece on being positioned at circle transmission mechanism, and said spring is arranged between the bulge loop on said motor output shaft and the said connector, and the control end of position, said school motor is connected with said controller;
Said workpiece polishing mechanism comprises emery wheel, the grinding wheel drive mitor that drives emery wheel, lowering or hoisting gear and the mounting bracket that supports emery wheel; Said lowering or hoisting gear bottom is fixed with said framework platform; Said mounting bracket is connected with said lowering or hoisting gear through a movable plate, and the movement travel of said lowering or hoisting gear matches with distance between the said emery wheel scope of operation to workpiece to be processed buffed surface;
Said zinc-plated mechanism comprises lowering or hoisting gear, mechanical hand and is arranged at the electric iron on the mechanical hand; Said lowering or hoisting gear bottom is fixed with said framework platform; Said mechanical hand drags the tin structure to be connected with said lowering or hoisting gear through one, and this drags the tin structure to comprise substrate, cross slide and horizontal driving cylinder, and said substrate is connected with movable plate in the said lowering or hoisting gear; Said substrate is provided with the laterally steering groove; The corresponding said substrate-side of said cross slide is provided with the slide block that cooperates with said laterally steering groove, and this cross slide is slidingly connected through said slide block and said substrate, and the opposite side of said cross slide is connected with said mechanical hand; Said horizontal driving cylinder is installed on the said cross slide through contiguous block; The plunger rod end of said horizontal driving cylinder is fixed on the said substrate, nearly said laterally steering groove one side top, and the control end of said horizontal driving cylinder is connected with said controller.
In the technique scheme, said vibrating disk adopts prior art, is exported by the vibrating disk sub-material; Its outlet with said feeding device in the pan feeding structure be connected; The pan feeding structure is certain angle of inclination, and workpiece to be processed is slipped under the impulse force of gravity and subsequent workpiece, and the air-flow that is blown into by air inlet is again sent into the feeding pipe motion; Get into the metal fixture containing hole that is positioned at said circle transmission mechanism charging aperture place, material process in the completion by discharging structure output back; The metal fixture that is loaded with workpiece to be processed places in the circle transmission mechanism, delivers to position, school mechanism, workpiece polishing mechanism, zinc-plated mechanism below successively respectively, accomplishes corresponding working procedures; The entire job process is controlled by controller, comes the gripping body place at last, moves cylinder and moves to workpiece side; Clamp under the driving of gripping cylinder, the workpiece in the gripping metal fixture, mobile cylinder resets; Workpiece is removed in metal fixture, and the gripping cylinder resets, and clamps and unclamps; Workpiece drops out from discharge opening, can place container in the discharge opening below, collects the workpiece that processes.The whole machining process process is by the control of PLC controller, and the user presets parameters according to the processing request of workpiece to be processed; Driver part in each mechanism (like cylinder, motor) starts and stops under the driving of controller; Strict control machining accuracy and speed need not artificial the intervention in the course of processing, improved production efficiency; Reduced personnel's input, reduced cost.
In the technique scheme, be respectively equipped with a position transducer in said feeding device, position, school mechanism, workpiece polishing mechanism and the zinc-plated mechanism, the signal output part of each said position transducer is connected with said controller.Obtain metal fixture by position transducer and be positioned at the position in the circle transmission mechanism, signal is sent to controller, controller provides the driver part of corresponding driving or stop signal to correspondence, carries out operation accordingly, guarantees the precision of processing work.
In the technique scheme, said circle transmission mechanism comprises two transverse conveyor assemblies and two vertical transmission track assemblies, wherein:
Said transverse conveyor assembly is formed by the feed belt that is positioned at circle transmission mechanism inlet and along the conveyer belt that has positioning convex of processing stations setting, and said feed belt is arranged on the roll shaft by the feed belt driven by motor; The said top that has the conveyer belt of positioning convex is provided with guided way; Said metal fixture bottom is provided with the groove that cooperates with this guided way; The said conveyer belt that has positioning convex is positioned at the below of said metal fixture; Be interval with a plurality of positioning convex on it, a side of this positioning convex cooperates with the sidewall of said metal fixture, and the another side drives end face with the promotion contiguous block and cooperates; The other end of said promotion contiguous block is connected with the plunger rod end that laterally drives cylinder, and the movement travel of said horizontal driving cylinder is corresponding with the distance between adjacent said positioning convex;
Said vertical transmission track comprises a longitudinal rail and the drive block that is connected with vertical driving cylinder; The plunger rod of said vertical driving cylinder is provided with movable block; Said drive block one end is fixed on this movable block; The other end cooperates with said metal fixture side, and the corresponding longitudinal rail side-walls of said drive block is provided with breach;
Said horizontal driving cylinder is connected with said controller with the control end that vertically drives cylinder.
In the preceding text, said feed belt is rotated and is moved by feed belt driven by motor roll shaft, and said the moving then of conveyer belt that has positioning convex promotes through laterally driving cylinder; Concrete mode is: the plunger rod stretching motion that laterally drives cylinder; The promotion contiguous block that drive is connected with its end is move left and right in the lump, and promotes the end that the contiguous block correspondence has the conveyer belt place of positioning convex, then when moving right; Promotion has the positioning convex on the conveyer belt of positioning convex; The conveyer belt that has positioning convex is moved, and the metal fixture that also just promotes to be positioned on the guided way slides along guided way, arrives each station below respectively and processes accordingly; Vertically in the transmission track, vertically drive cylinder and move, drive drive block and move in the lump, and the metal fixture that is positioned at longitudinal rail is just being pushed away along guide rail and moved, and arrives the other end of longitudinal rail, the cross drive of wait transverse conveyor assembly.
Further technical scheme does, said reset magnet is arranged on the longitudinal rail sidewall of nearly said circle transmission mechanism charging aperture one side.By reset magnet metal fixture is resetted,, guarantee accurate location and the material loading accuracy of each metal fixture in start bit so that the containing hole of metal fixture is corresponding with the discharging opening of feeding device.
In the technique scheme, said lowering or hoisting gear comprises the clothes closet of a frame structure, vertically is installed on screw mandrel and guide rod in the said clothes closet; And be installed on the up-down drive motors on the clothes closet; Said screw mandrel top is connected with the output shaft of said up-down drive motors, and the bottom is rotationally connected with on the base plate of said clothes closet, and said guide rod is set in parallel in said screw mandrel one side; Two ends are individually fixed on the top, base plate of said clothes closet; Said screw mandrel is provided with the screw mandrel contiguous block, and this screw mandrel contiguous block is provided with the screwed hole that cooperates with said screw mandrel external screw thread, and said guide rod is provided with the guide rod contiguous block; Offer the through hole that cooperates with said guide rod on this guide rod contiguous block, said mounting bracket is connected with said screw mandrel contiguous block and guide rod contiguous block through a movable plate; The control end of said up-down drive motors is connected with said controller.All adopt lowering or hoisting gear to realize the operation of rising and descending in workpiece polishing mechanism and the zinc-plated mechanism; Concrete motion mode is: the rotation of up-down drive motors; Drive screw mandrel and rotate thereupon, because guide rod has limited the motion mode of the screw mandrel contiguous block that is bolted on the screw mandrel, the movable plate that therefore is connected with screw mandrel contiguous block and guide rod contiguous block; Only can obtain the degree of freedom of upper and lower motion, movement travel and polishing operation face, the zinc-plated scope of operation to workpiece to be processed buffed surface, the distance between zinc-plated match.
In the technique scheme; Mounting seat in the position mechanism of said school comprises support, base plate and cylinder, and said base plate is provided with gathering sill, and said support is slidingly connected in the said gathering sill; The piston rod end of said cylinder is connected with said support, and its control end is connected with said controller; Position, said school motor is installed on the said support; Motor output shaft place, position, the corresponding said school of position, the nearly said school of said connector motor one end is provided with socket; This socket is connected with the output shaft of position, said school motor; The other end of said connector is provided with the spliced eye that cooperates with the workpiece to be processed outer end diameter, is provided with the contraposition convexity in the said spliced eye, this contraposition convexity along the axial vane surface of workpiece to be processed be with this workpiece to be processed on the alignment surface that cooperates of breach face; Position, said school motor output shaft is provided with locating piece, and said spring housing is located at the socket end of said connector, and the one of which end is butted on the said locating piece, and the other end is butted on the bulge loop that is arranged on the said connector.When workpiece to be processed gets into the station of correcting mechanism; Said air cylinder driven promotes support and moves along the gathering sill on the base plate; The workpiece to be processed end gets into the grafting aperture of said connector; Compress said spring this moment, the protruding end face of the contraposition in workpiece to be processed end and the spliced eye holds out against, and cylinder stops; Position, said subsequently school motor rotates, and its output shaft drives connector and rotates in the lump, after workpiece end face leaves the protruding end face of contraposition; Spring reset promotes connector, and workpiece to be processed is inserted in the spliced eye; The alignment surface that contraposition is protruding and the breach face of workpiece end, position, school motor is rotated further, and just can drive the workpiece to be processed that is positioned at spliced eye and rotate in the lump; Stop after going to desired location, this desired location is following process operation (polishing, zinc-plated) processing desired location; At last, cylinder resets, and workpiece to be processed withdraws from the spliced eye of connector, accomplishes position, school operation.
In the technique scheme; Comprise also in the said workpiece polishing mechanism that one is positioned at the angle regulator of said emery wheel opposite face; This angle regulator comprises stepping motor, holder and mounting seat, and said mounting seat comprises support, base plate and cylinder, and said base plate is provided with gathering sill; Said support is slidingly connected in the said gathering sill, and the piston rod end of said cylinder is connected with said support; Said stepping motor is installed on the said support; The corresponding said motor output shaft of nearly said stepping motor one end of said holder place is provided with socket; This socket is connected with the output shaft of said stepping motor; The other end of said holder is corresponding with the workpiece to be processed position, is provided with the spliced eye that matches with the workpiece to be processed end in the holder, and the control end of said stepping motor and said cylinder is connected with said controller respectively.According to the requirement of workpiece to buffed surface; By angle regulator adjustment workpiece buffed surface angle; Adjusting range can partly be polished or the annular polishing at 0 °~360 °, and concrete mode is: the stepping motor in the angle regulator rotates; Make the holder band workpiece turn an angle (this angle is by stepping motor anglec of rotation decision, and the rotational angle of stepping motor is controlled by controller).
In the technique scheme; Also comprise in the said zinc-plated mechanism and send tin mechanism, saidly send tin mechanism to comprise pedestal, be arranged at conveying assembly and solder stick support on the pedestal, and be positioned at pedestal send the tin motor; Said conveying assembly by installation frame, be arranged at that one in the installation frame initiatively clamps roll shaft and a passive clamping roll shaft constitutes; The said output shaft of tin motor that send is connected with the said roll shaft that initiatively clamps, and said initiatively the clamping is arranged with a gear piece on the roll shaft, and the outer rim of this gear piece cooperates with the outer edge surface of said passive clamping roll shaft; Said passive clamping roll shaft is provided with the annular groove that matches with the solder stick diameter; Said solder stick support is positioned at a side of said conveying assembly, and solder stick is arranged on this solder stick support, and solder stick is worn the opposite side to said conveying assembly through said annular groove by said solder stick bracket side; Nearly workpiece to be processed place is provided with a tin silk bracing frame; Said tin silk bracing frame is provided with through hole, and said solder stick is delivered to workpiece to be processed solder side place through this through hole, and the said control end of tin motor that send is connected with said controller.Send tin motor band initiatively to clamp roll shaft to rotate, gear piece promotes passive clamping roll shaft, and solder stick is followed the rotation of passive clamping roll shaft and is drawn forward and stretches, and delivers under the electric iron, the workpiece to be processed place.
In the technique scheme; Pan feeding structure in the said feeding device is made up of deflector chute and sub-material cylinder assembly; One end of said deflector chute communicates with the vibrating disk discharging opening, and the other end is connected with said feeding pipe, and said air inlet is arranged on this deflector chute; Said sub-material cylinder assembly is arranged at nearly said air inlet one side of said deflector chute; Said sub-material cylinder assembly is made up of forward and backward two cylinders that are provided with along the deflector chute bearing of trend, and the plunger rod end of said forward and backward cylinder cooperates with said deflector chute respectively, and spacing matches with workpiece to be processed length between the forward and backward cylinder; Said discharging structure comprises mounting panel, is fixed in pusher cylinder and blanking piece on the said mounting panel; Said blanking piece is provided with the material-dropping hole that is connected with said feeding pipe; The below of this material-dropping hole is provided with the blow tank that is provided with along blanking piece bearing of trend; Said blow tank top communicates with material-dropping hole, and said pusher cylinder block stopper rod end is provided with the pusher part, and this pusher part matches with said discharging notch; The nearly said circle transmission of said blow tank mechanism charging aperture one side, corresponding with the metal fixture containing hole that is positioned at said circle transmission mechanism charging aperture place.By the output of vibrating disk sub-material, its outlet is connected with the deflector chute of said pan feeding structure, and workpiece to be processed slips into deflector chute under the impulse force of gravity and subsequent workpiece, and workpiece is come sub-material cylinder assembly place; Front air cylinder rises, and workpiece slips into the exhaust hood place, and front air cylinder falls, and exhaust hood rises; Workpiece continues slippage forward, and receive the airflow influence that air inlet is blown into this moment, is blown in the feeding pipe, blows to the discharging structure place along feeding pipe; Get in the material-dropping hole of blanking piece, the workpiece front end falls in the blow tank after touching at the bottom of the material-dropping hole, and then the pusher cylinder starts, and plunger rod stretches out; Drive the pusher part and move in the lump, be inserted in the blow tank, move along blow tank; Promote workpiece and move, get into the metal fixture accommodation hole that is positioned at circle transmission mechanism charging aperture place, accomplish the last material process of this workpiece to the blow tank Way out.
Further technical scheme does, the airflow pipeline in the said feeding device is provided with electromagnetically operated valve, and the control end of this electromagnetically operated valve is connected with controller.By the keying of controller control electromagnetically operated valve, when electromagnetically operated valve is opened, the air pump output gas flow, air-flow is blown into the pan feeding structure through airflow pipeline, and during solenoid closure, air-flow is cut off, and stops delivery air.
Because the technique scheme utilization, the present invention compared with prior art has advantage:
1. the present invention is made up of framework platform, controller, circle transmission mechanism, position, school mechanism, workpiece polishing mechanism, zinc-plated mechanism and the feeding device that is connected with vibrating disk, through feeding device workpiece to be processed is delivered in the metal fixture in the circle transmission mechanism one by one, and metal fixture passes mechanism by circulation and transmits; Successively through position, school mechanism, workpiece polishing mechanism, zinc-plated mechanism; Completion is to the polishing of workpiece to be processed and add the tin operation in advance, is taken out in the accommodation hole of metal fixture by the workpiece of gripping body with completion of processing at last, falls into discharge opening; The whole machining process process is controlled by the initialize program in the controller; Realize the full automation of DC plug processing, need not artificial the intervention, improved production efficiency; Guarantee machining accuracy simultaneously, improved the yields of finished product;
2. the metal fixture that carries workpiece to be processed is set in circle transmission mechanism; And reset magnet is set at the charging aperture place of circle transmission mechanism; Utilize the suction of reset magnet, each metal fixture in the circle transmission mechanism is resetted at the charging aperture place, guarantee that each metal fixture is consistent at the initial position that gets into next circulation time metal fixture; Also guaranteed simultaneously the material loading accuracy of feeding device, made automatic charging become possibility;
3. in the circle transmission mechanism a plurality of workpiece can be set simultaneously,, utilize spacing and the spacing between each station between the adjacent positioned convexity to adapt through under each station, being provided with the conveyer belt of positioning convex; Laterally drive the process time that the cylinder operation cycle is one procedure, thereby realize the processing mode of pipeline system, the position transducer that cooperates each mechanism place to be provided with; Send location of workpiece signal accurately, controller can drive the operation of corresponding mechanism according to signal, so can improve working (machining) efficiency; Increase output; And be convenient to machining accuracy is guaranteed in workpiece processing location, improve yields;
4. through angle regulator is set; Rotated by stepping motor, the holder that drives the clamping workpiece end rotates the rotational angle of controller control step motor synchronously; Thereby regulate workpiece and be positioned at the position under the emery wheel scope of operation; Make the buffed surface of workpiece obtain 0 °~360 ° degree of regulation, be fit to the requirement of different model workpiece to buffed surface, the scope of application is wide;
5. be provided with in the zinc-plated mechanism and drag the tin structure, make electric iron have the degree of freedom that laterally moves, thereby in the process of welding, obtain to drag the tin effect, workpiece face of weld fineness is improved, zinc-plated thickness is even, and product is more attractive in appearance, and welding quality is better;
6. send tin mechanism through setting, drive by the rotation of sending the tin motor and initiatively clamps the roll shaft rotation in the conveying assembly, initiatively clamp gear piece on the roll shaft and promote passive clamping roll shaft and rotate in the lump; Solder stick is seen off thereupon, realize to workpiece send tin automatically, improve zinc-plated efficient on the one hand; By the velocity of rotation of sending the tin motor through control, the control tin feeding amount avoids the tin silk excessive on the other hand; Save the consumption of tin silk, reduce production costs.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention one;
Fig. 2 is the structural representation of feeding device in the embodiment of the invention one;
Fig. 3 is the operation process sketch map of pan feeding structure in the embodiment of the invention one;
Fig. 4 is the sketch map of discharging structure in the embodiment of the invention one;
Fig. 5 is that cuing open of blanking piece shown sketch map in the embodiment of the invention one;
Fig. 6 is the user mode sketch map of discharging structure in the embodiment of the invention one;
Fig. 7 is the structural representation of circle transmission mechanism in the embodiment of the invention one;
Fig. 8 is the vertical view of Fig. 7;
Fig. 9 is the structural representation of metal fixture in the embodiment of the invention one;
Figure 10 is the cutaway view of Fig. 9;
Figure 11 is the longitudinal rail structural representation of nearly feeding device in the embodiment of the invention one;
Figure 12 is the decomposition texture sketch map (installation chassis does not draw) of the embodiment of the invention one lieutenant colonel position mechanism;
Figure 13 is the end face enlarged diagram of connector among Figure 12;
Figure 14 is the structural representation of workpiece in the embodiment of the invention one;
Figure 15 is the installation chassis structural representation of the embodiment of the invention one lieutenant colonel position mechanism, angle regulator;
Figure 16 is the structural representation of workpiece polishing mechanism in the embodiment of the invention one;
Figure 17 is the structural representation of lowering or hoisting gear in the embodiment of the invention one;
Figure 18 is the structural representation of zinc-plated mechanism in the embodiment of the invention one;
Figure 19 is the structural representation that send tin mechanism in the embodiment of the invention one.
Wherein: 1, framework platform; 2, controller; 3, circle transmission mechanism; 4, position, school mechanism; 5, workpiece polishing mechanism; 6, zinc-plated mechanism; 7, feeding device; 8, metal fixture; 9, containing hole; 10, workpiece; 61, gripping body; 62, clamp; 63, move cylinder; 64, discharge opening; 65, hold charging tray;
11, pan feeding structure; 12, discharging structure; 13, feeding pipe; 14, deflector chute; 15, air inlet; 18, front air cylinder; 19, exhaust hood; 110, mounting panel; 111, pusher cylinder; 112, blanking piece; 113, material-dropping hole; 114, blow tank; 115, pusher part; 116, airflow pipeline;
21, reset magnet; 210, feed belt; 211, the conveyer belt that has positioning convex; 212, guided way; 213, groove; 214, positioning convex; 215, promote contiguous block; 216, laterally drive cylinder; 217, longitudinal rail; 218, vertically drive cylinder; 219, drive block; 220, movable block;
31, position, school motor; 32, spring; 33, connector; 34, support; 35, base plate; 36, cylinder; 37, gathering sill; 310, spliced eye; 311, contraposition is protruding; 312, locating piece; 313, bulge loop; 314, breach face;
41, emery wheel; 42, output shaft; 43, mounting bracket; 44, lowering or hoisting gear; 45, angle regulator; 47, clothes closet; 48, screw mandrel; 49, guide rod; 410, up-down drive motors; 411, screw mandrel contiguous block; 412, the guide rod contiguous block 10; 413, movable plate; 415, stepping motor; 416, holder;
51, electric iron; 52, mechanical hand; 55, send tin mechanism; 514, substrate; 515, cross slide; 516, laterally drive cylinder; 517, laterally steering groove; 518, contiguous block; 520, pedestal; 521, solder stick support; 522, installation frame; 523, initiatively clamp roll shaft; 524, passive clamping roll shaft; 525, gear piece; 526, solder stick; 527, annular groove; 528, tin silk bracing frame.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further described:
Embodiment one: shown in Fig. 1~19; A kind of automatic processing device that is used for DC plug comprises framework platform 1, is arranged at the controller 2 on the said framework platform 1; Circle transmission mechanism 3, position, school mechanism 4, workpiece polishing mechanism 5 and zinc-plated mechanism 6; And the feeding device 7 that is connected with vibrating disk, being respectively equipped with a position transducer in said feeding device 7, position, school mechanism 4, workpiece polishing mechanism 5 and the zinc-plated mechanism 6, the signal output part of each said position transducer is connected with said controller 2; Said circle transmission mechanism 3 is provided with 16 metal fixtures 8; Offer the containing hole 9 that holds workpiece on each said metal fixture 8; Said circle transmission mechanism 3 charging aperture places are provided with reset magnet 21, and said school position mechanism 4, workpiece polishing mechanism 5 and zinc-plated mechanism 6 are set in turn in said circle transmission mechanism 3 one sides, nearly said circle transmission mechanism 3 discharging opening places; Be provided with gripping body 61; This gripping body 61 by clamp 62, gripping cylinder and move cylinder 63 and constitute, the plunger rod of said gripping cylinder clamps 62 and is connected with said, said 62 the front end of clamping is corresponding with metal fixture 8 workpiece 10 on being positioned at circle transmission mechanism 3; Its rear end is connected with the plunger rod of said mobile cylinder 63; Said framework platform 1 corresponding said 62 belows that clamp offer discharge opening 64, and corresponding discharge opening 64 belows are provided with and hold charging tray 65, collect processed workpiece 10.
Shown in Fig. 2~6; Said feeding device 7 comprises pan feeding structure 11, discharging structure 12 and feeding pipe 13, and said pan feeding structure 11 1 ends are connected with said vibrating disk, and the other end is connected with said feeding pipe 13; Said pan feeding structure 11 nearly feeding pipe 13 ends are provided with air inlet 15; This air inlet 15 is connected with air pump through airflow pipeline 116, and airflow pipeline 116 is provided with electromagnetically operated valve, and the control end of this electromagnetically operated valve is connected with controller 2; Said discharging structure 12 1 ends are connected with said feeding pipe 13, and the other end is corresponding with metal fixture 8 containing holes 9 that are positioned at said circle transmission mechanism 3 charging aperture places; Wherein, Said pan feeding structure 11 is made up of deflector chute 14 and sub-material cylinder assembly; One end of said deflector chute 14 communicates with the vibrating disk discharging opening, and the other end is connected with said feeding pipe 13, and said air inlet 15 is arranged on this deflector chute 14; Said sub-material cylinder assembly is arranged at said deflector chute 14 nearly said air inlet 15 1 sides; Said sub-material cylinder assembly is made up of front air cylinder that is provided with along deflector chute 14 bearing of trends 18 and exhaust hood 19, and the plunger rod end of said forward and backward cylinder cooperates with said deflector chute respectively, and spacing matches with workpiece to be processed 10 length between the forward and backward cylinder; Said discharging structure 12 comprises mounting panel 110, is fixed in pusher cylinder 111 and blanking piece 112 on the said mounting panel 110; Said blanking piece 112 is provided with the material-dropping hole 113 that is connected with said feeding pipe 13; The below of this material-dropping hole 113 is provided with the blow tank 114 that is provided with along blanking piece 112 bearing of trends; Said blow tank 114 tops communicate with material-dropping hole 113, and said pusher cylinder 111 plunger rod ends are provided with pusher part 115, and this pusher part 115 matches for 114 mouthfuls with said blow tank; The nearly said circle transmission of said blow tank 114 mechanism 3 charging apertures, one side, corresponding with metal fixture 8 containing holes 9 that are positioned at said circle transmission mechanism 3 charging aperture places.
Like Fig. 7, shown in 8; Said circle transmission mechanism 3 comprises two transverse conveyor assemblies and two vertical transmission track assemblies; Wherein: said transverse conveyor assembly is formed by the feed belt 210 that is positioned at circle transmission mechanism 3 inlets and along the conveyer belt that has positioning convex 211 of processing stations setting, and said feed belt 210 is arranged on the roll shaft by the feed belt driven by motor; The said top that has the conveyer belt 211 of positioning convex is provided with guided way 212; Said metal fixture 8 bottoms are provided with the groove 213 that cooperates with this guided way 212; Referring to Fig. 9, shown in 10; The said conveyer belt 211 that has positioning convex is positioned at the below of said metal fixture 8; Be interval with a plurality of positioning convex 214 on it, a side of each positioning convex 214 cooperates with the sidewall of said metal fixture 8, and the another side drives end faces with promotion contiguous block 215 and cooperates; The other end of said promotion contiguous block 215 is connected with the plunger rod end that laterally drives cylinder 216, and the movement travel of said horizontal driving cylinder 216 is corresponding with the distance of 214 of adjacent said positioning convex; Said vertical transmission track comprises a longitudinal rail 217 and the drive block 219 that is connected with vertical driving cylinder 218; The plunger rod of said vertical driving cylinder 218 is provided with movable block 220; Said drive block 219 1 ends are fixed on this movable block 220; The other end cooperates with said metal fixture 8 sides, and said drive block 219 corresponding longitudinal rail 217 side-walls are provided with breach; Said horizontal driving cylinder 216 is connected with said controller 2 with the control end that vertically drives cylinder 218.Shown in figure 11, on the sidewall of the longitudinal rail 217 of nearly feeding device 7, be provided with reset magnet 21, when being moved piece 220, metal fixture 8 is pushed into the bottom, and reset magnet 21 attracts metal fixtures 8, makes in containing hole 9 and the feeding device 7 blow tank 114 corresponding.
Like Figure 12, shown in 15; Said school position mechanism 4 comprises position, school motor 31, spring 32, connector 33 and mounting seat; Said mounting seat comprises support 34, base plate 35 and cylinder 36, and said base plate 35 is provided with gathering sill 37, and said support 34 is slidingly connected in the said gathering sill 37; The piston rod end of said cylinder 36 is connected with said support 34, and its control end is connected with said controller 2; Position, said school motor 31 is installed on the said support 34; Motor 31 output shaft places, position, the corresponding said school of position, said connector 33 nearly said school motor 31 1 ends are provided with socket; This socket is connected with the output shaft of position, said school motor 31; The other end of said connector 33 is provided with the spliced eye 310 that cooperates with workpiece to be processed 10 outer end diameter; It is protruding 311 to be provided with contraposition in the said spliced eye 310, protruding 311 the axial vane surfaces of this contraposition along workpiece to be processed 10 be with this workpiece to be processed 10 on the alignment surface that cooperates of breach face 314, referring to Figure 13, shown in 14; Position, said school motor 31 output shafts are provided with locating piece 312, and said spring 32 is sheathed on the socket end of said connector 33, and the one of which end is butted on the said locating piece 312, and the other end is butted on the bulge loop 313 that is arranged on the said connector 33; The control end of position, said school motor 31 is connected with said controller 2.
Shown in Figure 16~17; Said workpiece polishing mechanism 5 comprises emery wheel 41, the grinding wheel drive mitor that drives emery wheel 41, lowering or hoisting gear 44, the mounting bracket 43 that supports emery wheel 41 and the angle regulator 45 that is positioned at said emery wheel 41 opposite faces (conveyer belt 211 opposite sides that have positioning convex); Said lowering or hoisting gear 44 bottoms and said framework platform 1 are fixing; Said mounting bracket 43 is connected with said lowering or hoisting gear 44 through a movable plate 413, and the movement travel of said lowering or hoisting gear 44 matches with distance between said emery wheel 41 scope of operations to workpiece to be processed 10 buffed surfaces; Wherein, Said lowering or hoisting gear 44 comprises the clothes closet 47 of a frame structure, vertically is installed on screw mandrel 48 and guide rod 49 in the said clothes closet 47, and is installed on the up-down drive motors 410 on the clothes closet 47; Shown in figure 17; Said screw mandrel 48 tops are connected with the output shaft of said up-down drive motors 410, and the bottom is rotationally connected with on the base plate of said clothes closet 47, and said guide rod 49 is set in parallel in said screw mandrel 48 1 sides; Two ends are individually fixed on the top, base plate of said clothes closet 47; Said screw mandrel 48 is provided with screw mandrel contiguous block 411, and this screw mandrel contiguous block 411 is provided with the screwed hole that cooperates with said screw mandrel 48 external screw threads, and said guide rod 49 is provided with guide rod contiguous block 412; Offer the through hole that cooperates with said guide rod 49 on this guide rod contiguous block 412, said mounting bracket 43 is connected with said screw mandrel contiguous block 411 and guide rod contiguous block 412 through a movable plate 413; The control end of said up-down drive motors 410 is connected with said controller 2; Said angle regulator 45 comprises stepping motor 415 and holder 416, and said stepping motor 415 is installed on the mounting seat through support 34, parallels setting with position, school motor 31, is promoted by cylinder 36 synchronously, referring to shown in Figure 15; The corresponding said stepping motor of said holder 416 nearly said stepping motor 415 1 ends 415 output shaft places are provided with socket; This socket is connected with the output shaft of said stepping motor 415; The other end of said holder 416 is corresponding with workpiece to be processed 10 positions; Be provided with the spliced eye that matches with workpiece to be processed 10 ends in the holder 416, said stepping motor 415 control ends are connected with said controller 2 respectively.
Like Figure 18, shown in 19; Said zinc-plated mechanism 6 comprises lowering or hoisting gear 44, mechanical hand 52, is arranged at the electric iron 51 on the mechanical hand 52 and send tin mechanism 55; Said lowering or hoisting gear 44 bottoms and said framework platform 1 are fixing; Said mechanical hand 52 drags the tin structure to be connected with said lowering or hoisting gear 44 through one, and this drags the tin structure to comprise substrate 514, cross slide 515 and horizontal driving cylinder 516, and said substrate 514 is connected with movable plate 413 in the said lowering or hoisting gear 44; Said substrate 514 is provided with laterally steering groove 517; Said cross slide 515 corresponding said substrate 514 sides are provided with the slide block that cooperates with said laterally steering groove 517, and this cross slide 515 is slidingly connected through said slide block and said substrate 514, and the opposite side of said cross slide 515 is connected with said mechanical hand 52; Said horizontal driving cylinder 516 is installed on the said cross slide 515 through contiguous block 518; The plunger rod end of said horizontal driving cylinder 516 is fixed on the said substrate 514, nearly said laterally steering groove 517 1 side tops, and the control end of said horizontal driving cylinder 516 is connected with said controller 2; Saidly send tin mechanism 55 to comprise pedestal 520, be arranged at conveying assembly and solder stick support 521 on the pedestal 520; And be positioned at pedestal 520 send the tin motor; Referring to shown in Figure 19, said conveying assembly by installation frame 522, be arranged at that one in the installation frame 522 initiatively clamps roll shaft 523 and a passive clamping roll shaft 524 constitutes, the said output shaft of tin motor that send is connected with the said roll shaft 523 that initiatively clamps; Said initiatively the clamping is arranged with a gear piece 525 on the roll shaft 523; The outer rim of this gear piece 525 cooperates with the outer edge surface of said passive clamping roll shaft 524, and said passive clamping roll shaft 524 is provided with the annular groove 527 that matches with solder stick 526 diameters, and said solder stick support 521 is positioned at a side of said conveying assembly; Solder stick 526 is arranged on this solder stick support 521; Scolding tin 526 is worn the opposite side to said conveying assembly through said annular groove 527 by said solder stick support 521 sides, and nearly workpiece to be processed 10 places are provided with a tin silk bracing frame 528, and said tin silk bracing frame 528 is provided with through hole; Said scolding tin 526 is delivered to workpiece to be processed 10 solder side places through this through hole, and the said control end of tin motor that send is connected with controller 2.
Claims (10)
1. an automatic processing device that is used for DC plug is characterized in that: comprise framework platform, be arranged at the controller on the said framework platform; Circle transmission mechanism, position, school mechanism, workpiece polishing mechanism and zinc-plated mechanism, and the feeding device that is connected with vibrating disk, said circle transmission mechanism is provided with a plurality of metal fixtures; Offer the containing hole that holds workpiece on each said metal fixture; Said circle transmission mechanism charging aperture place is provided with reset magnet, and said school position mechanism, workpiece polishing mechanism and zinc-plated mechanism are set in turn in said circle transmission mechanism one side, nearly said circle transmission mechanism discharging opening place; Be provided with gripping body; This gripping body by clamp, gripping cylinder and move cylinder and constitute, the plunger rod of said gripping cylinder is connected with said clamping, the said front end that clamps is corresponding with the metal fixture workpiece on being positioned at circle transmission mechanism; Its rear end is connected with the plunger rod of said mobile cylinder, and the corresponding said below that clamps of said framework platform offers discharge opening;
Said feeding device comprises pan feeding structure, discharging structure and feeding pipe; Said pan feeding structure one end is connected with said vibrating disk; The other end is connected with said feeding pipe, and the nearly feeding pipe end of said pan feeding structure is provided with air inlet, and this air inlet is connected with air pump through airflow pipeline; Said discharging structure one end is connected with said feeding pipe, and the other end is corresponding with the metal fixture containing hole that is positioned at said circle transmission mechanism charging aperture place;
Said school position mechanism comprises position, school motor, spring, connector and mounting seat; Position, said school motor is arranged on the mounting seat; Said connector one end is connected with position, said school motor; The other end is corresponding with the metal fixture workpiece on being positioned at circle transmission mechanism, and said spring is arranged between the bulge loop on said motor output shaft and the said connector, and the control end of position, said school motor is connected with said controller;
Said workpiece polishing mechanism comprises emery wheel, the grinding wheel drive mitor that drives emery wheel, lowering or hoisting gear and the mounting bracket that supports emery wheel; Said lowering or hoisting gear bottom is fixed with said framework platform; Said mounting bracket is connected with said lowering or hoisting gear through a movable plate, and the movement travel of said lowering or hoisting gear matches with distance between the said emery wheel scope of operation to workpiece to be processed buffed surface;
Said zinc-plated mechanism comprises lowering or hoisting gear, mechanical hand and is arranged at the electric iron on the mechanical hand; Said lowering or hoisting gear bottom is fixed with said framework platform; Said mechanical hand drags the tin structure to be connected with said lowering or hoisting gear through one, and this drags the tin structure to comprise substrate, cross slide and horizontal driving cylinder, and said substrate is connected with movable plate in the said lowering or hoisting gear; Said substrate is provided with the laterally steering groove; The corresponding said substrate-side of said cross slide is provided with the slide block that cooperates with said laterally steering groove, and this cross slide is slidingly connected through said slide block and said substrate, and the opposite side of said cross slide is connected with said mechanical hand; Said horizontal driving cylinder is installed on the said cross slide through contiguous block; The plunger rod end of said horizontal driving cylinder is fixed on the said substrate, nearly said laterally steering groove one side top, and the control end of said horizontal driving cylinder is connected with said controller.
2. the automatic processing device that is used for DC plug according to claim 1; It is characterized in that: be respectively equipped with a position transducer in said feeding device, position, school mechanism, workpiece polishing mechanism and the zinc-plated mechanism, the signal output part of each said position transducer is connected with said controller.
3. the automatic processing device that is used for DC plug according to claim 1 is characterized in that: said circle transmission mechanism comprises two transverse conveyor assemblies and two vertical transmission track assemblies, wherein:
Said transverse conveyor assembly is formed by the feed belt that is positioned at circle transmission mechanism inlet and along the conveyer belt that has positioning convex of processing stations setting, and said feed belt is arranged on the roll shaft by the feed belt driven by motor; The said top that has the conveyer belt of positioning convex is provided with guided way; Said metal fixture bottom is provided with the groove that cooperates with this guided way; The said conveyer belt that has positioning convex is positioned at the below of said metal fixture; Be interval with a plurality of positioning convex on it, a side of this positioning convex cooperates with the sidewall of said metal fixture, and the another side drives end face with the promotion contiguous block and cooperates; The other end of said promotion contiguous block is connected with the plunger rod end that laterally drives cylinder, and the movement travel of said horizontal driving cylinder is corresponding with the distance between adjacent said positioning convex;
Said vertical transmission track comprises a longitudinal rail and the drive block that is connected with vertical driving cylinder; The plunger rod of said vertical driving cylinder is provided with movable block; Said drive block one end is fixed on this movable block; The other end cooperates with said metal fixture side, and the corresponding longitudinal rail side-walls of said drive block is provided with breach;
Said horizontal driving cylinder is connected with said controller with the control end that vertically drives cylinder.
4. the automatic processing device that is used for DC plug according to claim 3 is characterized in that: said reset magnet is arranged on the longitudinal rail sidewall of nearly said circle transmission mechanism charging aperture one side.
5. the automatic processing device that is used for DC plug according to claim 1 is characterized in that: said lowering or hoisting gear comprises the clothes closet of a frame structure, vertically is installed on screw mandrel and guide rod in the said clothes closet; And be installed on the up-down drive motors on the clothes closet; Said screw mandrel top is connected with the output shaft of said up-down drive motors, and the bottom is rotationally connected with on the base plate of said clothes closet, and said guide rod is set in parallel in said screw mandrel one side; Two ends are individually fixed on the top, base plate of said clothes closet; Said screw mandrel is provided with the screw mandrel contiguous block, and this screw mandrel contiguous block is provided with the screwed hole that cooperates with said screw mandrel external screw thread, and said guide rod is provided with the guide rod contiguous block; Offer the through hole that cooperates with said guide rod on this guide rod contiguous block, said mounting bracket is connected with said screw mandrel contiguous block and guide rod contiguous block through a movable plate; The control end of said up-down drive motors is connected with said controller.
6. the automatic processing device that is used for DC plug according to claim 1; It is characterized in that: the mounting seat in the position mechanism of said school comprises support, base plate and cylinder; Said base plate is provided with gathering sill; Said support is slidingly connected in the said gathering sill, and the piston rod end of said cylinder is connected with said support, and its control end is connected with said controller; Position, said school motor is installed on the said support; Motor output shaft place, position, the corresponding said school of position, the nearly said school of said connector motor one end is provided with socket; This socket is connected with the output shaft of position, said school motor; The other end of said connector is provided with the spliced eye that cooperates with the workpiece to be processed outer end diameter, is provided with the contraposition convexity in the said spliced eye, this contraposition convexity along the axial vane surface of workpiece to be processed be with this workpiece to be processed on the alignment surface that cooperates of breach face; Position, said school motor output shaft is provided with locating piece, and said spring housing is located at the socket end of said connector, and the one of which end is butted on the said locating piece, and the other end is butted on the bulge loop that is arranged on the said connector.
7. the automatic processing device that is used for DC plug according to claim 1; It is characterized in that: comprise also in the said workpiece polishing mechanism that one is positioned at the angle regulator of said emery wheel opposite face; This angle regulator comprises stepping motor, holder and mounting seat, and said mounting seat comprises support, base plate and cylinder, and said base plate is provided with gathering sill; Said support is slidingly connected in the said gathering sill, and the piston rod end of said cylinder is connected with said support; Said stepping motor is installed on the said support; The corresponding said motor output shaft of nearly said stepping motor one end of said holder place is provided with socket; This socket is connected with the output shaft of said stepping motor; The other end of said holder is corresponding with the workpiece to be processed position, is provided with the spliced eye that matches with the workpiece to be processed end in the holder, and the control end of said stepping motor and said cylinder is connected with said controller respectively.
8. the automatic processing device that is used for DC plug according to claim 1; It is characterized in that: also comprise in the said zinc-plated mechanism and send tin mechanism, saidly send tin mechanism to comprise pedestal, be arranged at conveying assembly and solder stick support on the pedestal, and be positioned at pedestal send the tin motor; Said conveying assembly by installation frame, be arranged at that one in the installation frame initiatively clamps roll shaft and a passive clamping roll shaft constitutes; The said output shaft of tin motor that send is connected with the said roll shaft that initiatively clamps, and said initiatively the clamping is arranged with a gear piece on the roll shaft, and the outer rim of this gear piece cooperates with the outer edge surface of said passive clamping roll shaft; Said passive clamping roll shaft is provided with the annular groove that matches with the solder stick diameter; Said solder stick support is positioned at a side of said conveying assembly, and solder stick is arranged on this solder stick support, and solder stick is worn the opposite side to said conveying assembly through said annular groove by said solder stick bracket side; Nearly workpiece to be processed place is provided with a tin silk bracing frame; Said tin silk bracing frame is provided with through hole, and said solder stick is delivered to workpiece to be processed solder side place through this through hole, and the said control end of tin motor that send is connected with said controller.
9. the automatic processing device that is used for DC plug according to claim 1; It is characterized in that: the pan feeding structure in the said feeding device is made up of deflector chute and sub-material cylinder assembly; One end of said deflector chute communicates with the vibrating disk discharging opening, and the other end is connected with said feeding pipe, and said air inlet is arranged on this deflector chute; Said sub-material cylinder assembly is arranged at nearly said air inlet one side of said deflector chute; Said sub-material cylinder assembly is made up of forward and backward two cylinders that are provided with along the deflector chute bearing of trend, and the plunger rod end of said forward and backward cylinder cooperates with said deflector chute respectively, and spacing matches with workpiece to be processed length between the forward and backward cylinder; Said discharging structure comprises mounting panel, is fixed in pusher cylinder and blanking piece on the said mounting panel; Said blanking piece is provided with the material-dropping hole that is connected with said feeding pipe; The below of this material-dropping hole is provided with the blow tank that is provided with along blanking piece bearing of trend; Said blow tank top communicates with material-dropping hole, and said pusher cylinder block stopper rod end is provided with the pusher part, and this pusher part matches with said discharging notch; The nearly said circle transmission of said blow tank mechanism charging aperture one side, corresponding with the metal fixture containing hole that is positioned at said circle transmission mechanism charging aperture place.
10. according to claim 1 or the 9 described automatic processing devices that are used for DC plug, it is characterized in that: the airflow pipeline in the said feeding device is provided with electromagnetically operated valve, and the control end of this electromagnetically operated valve is connected with controller.
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CN2011104430132A CN102412492A (en) | 2011-12-27 | 2011-12-27 | Automatic processing device for DC (direct current) plug |
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CN2011104430132A CN102412492A (en) | 2011-12-27 | 2011-12-27 | Automatic processing device for DC (direct current) plug |
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CN102412492A true CN102412492A (en) | 2012-04-11 |
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CN202423798U (en) * | 2011-12-27 | 2012-09-05 | 苏州新润达电子有限公司 | Automatic machining device for DC (direct current) plug |
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CN201584634U (en) * | 2009-12-15 | 2010-09-15 | 东莞市焦点自动化科技有限公司 | Cam type device for inserting terminal |
CN202423798U (en) * | 2011-12-27 | 2012-09-05 | 苏州新润达电子有限公司 | Automatic machining device for DC (direct current) plug |
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Application publication date: 20120411 |