CN114212335A - Automatic powder filling and assembling machine - Google Patents

Automatic powder filling and assembling machine Download PDF

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Publication number
CN114212335A
CN114212335A CN202111682335.2A CN202111682335A CN114212335A CN 114212335 A CN114212335 A CN 114212335A CN 202111682335 A CN202111682335 A CN 202111682335A CN 114212335 A CN114212335 A CN 114212335A
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CN
China
Prior art keywords
conveying
module
assembly
powder filling
material taking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111682335.2A
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Chinese (zh)
Inventor
王亚飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Tfc Optical Communication Co ltd
Original Assignee
Suzhou Tfc Optical Communication Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Tfc Optical Communication Co ltd filed Critical Suzhou Tfc Optical Communication Co ltd
Priority to CN202111682335.2A priority Critical patent/CN114212335A/en
Publication of CN114212335A publication Critical patent/CN114212335A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003—Packaging lines, e.g. general layout
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/54—Means for supporting containers or receptacles during the filling operation
    • B65B43/60—Means for supporting containers or receptacles during the filling operation rotatable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00—Closing containers or receptacles after filling
    • B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00—Closing containers or receptacles after filling
    • B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2807—Feeding closures

Abstract

The invention discloses an automatic powder filling and assembling machine, which comprises: the device comprises a shell conveying module, a cover body conveying module, a carrier seat flow passage module, a material taking module, a powder filling module and an assembling module; the shell conveying module is used for conveying the shell, the cover conveying module is used for conveying the cover, the carrier seat runner module is used for conveying the carrier seat, the material taking module is used for picking up the shell to the carrier seat, and the powder filling module is used for filling powder into the shell; the assembling module is used for assembling the cover body on the shell. According to the automatic powder filling and assembling machine, through the arrangement of the shell conveying module, the cover body conveying module, the carrier seat flow channel module, the material taking module, the powder filling module and the assembling module, automatic feeding, powder filling and assembling can be achieved, the existing manual powder filling mode can be replaced, the powder filling and assembling efficiency is improved, the labor cost is reduced, and workers do not need to work in a dust environment for a long time.

Description

Automatic powder filling and assembling machine
Technical Field
The invention relates to the field of automation equipment, in particular to an automatic powder filling and assembling machine.
Background
The existing powder filling mode is mostly manual filling, the manual filling efficiency is low, the secondary pollution is easily caused to powder, and workers are not beneficial to human health under the dust environment for a long time.
Therefore, in order to solve the above technical problems, it is necessary to provide an automatic powder filling and assembling machine.
Disclosure of Invention
The invention aims to provide an automatic powder filling and assembling machine which can replace the existing manual powder filling mode and improve the powder filling efficiency.
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
an automatic powder filling and assembling machine, which comprises: the device comprises a shell conveying module, a cover body conveying module, a carrier seat flow passage module, a material taking module, a powder filling module and an assembling module; the shell conveying module comprises a first conveying rail and a rotary material platform, and the first conveying rail is used for conveying the shell to the rotary material platform; the cover body conveying module comprises a second conveying rail and a material taking table, and the second conveying rail is used for conveying the cover body to the material taking table; the carrier seat runner module comprises a runner and a plurality of carrier seats arranged on the runner, and the carrier seats can move along the runner; the material taking module is used for picking the shell on the rotary material platform to the carrying seat; the powder filling module comprises a powder storage tank, a feeding assembly and a funnel assembly, the funnel assembly is arranged above the flow channel, the feeding assembly is connected with the powder storage tank and used for conveying powder in the powder storage tank to the funnel assembly, and the funnel assembly is used for injecting the powder into the shell on the carrier seat; the assembling module comprises a suction assembly and a pressing assembly, the suction assembly is used for sucking the cover body on the material taking platform to the upper part of the flow channel, and the pressing assembly is used for pressing and assembling the cover body sucked by the suction assembly on the shell on the carrier seat.
In one or more embodiments, the shell conveying module further includes a first conveying belt and a first driving motor, the first driving motor is connected to the first conveying belt to drive the first conveying belt, and the first conveying belt is disposed along the first conveying rail and is used to drive the shell to move along the first conveying rail.
In one or more embodiments, the housing conveying module further includes a rotating motor, a rotating shaft of the rotating motor is connected with the rotating material table and used for driving the rotating material table to rotate, a plurality of material grooves are formed in the outer peripheral surface of the rotating material table, and the rotating material table can enable the material grooves to be aligned to the outlet end of the first conveying rail under the driving of the rotating motor.
In one or more embodiments, the cover conveying module further includes a second conveying belt and a second driving motor, the second driving motor is connected to the second conveying belt to drive the second conveying belt, and the second conveying belt is disposed along the second conveying rail and is used to drive the cover to move along the second conveying rail.
In one or more embodiments, the material taking table is disposed adjacent to the outlet end of the second conveying rail, and a material taking groove aligned with the outlet end of the second conveying rail is disposed on the material taking table; the material taking table is further provided with a sensor, and the sensor corresponds to the material taking groove and is used for detecting whether a cover body is arranged in the material taking groove or not.
In one or more embodiments, the flow channel of the carrier seat flow channel module is annularly arranged, the carrier seat can circularly move along the flow channel, and the carrier seat is provided with a positioning groove for placing the shell.
In one or more embodiments, the feeding assembly includes a feeding box, a feeding pipe, a screw rod and a third driving motor, the top of the feeding box is provided with a feeding port communicated with the outlet of the powder storage tank, the side of the feeding box is provided with a discharging port, one end of the feeding pipe is communicated with the discharging port, the other end of the feeding pipe extends to the upper part of the hopper assembly, the screw rod penetrates through the feeding box and extends into the feeding pipe from the discharging port of the feeding box, and the third driving motor is connected with the screw rod and is used for driving the screw rod to rotate.
In one or more embodiments, the funnel assembly includes a first funnel, a second funnel and a first cylinder, the first funnel is disposed below the outlet end of the feeding pipe, the second funnel is located between the first funnel and the flow passage, a piston rod of the first cylinder is connected with the second funnel, and the second funnel can move up and down under the driving of the first cylinder.
In one or more embodiments, the powder filling module further comprises a powder vibrating assembly, the powder vibrating assembly comprises a vibrator, a pressing block and a second cylinder, the vibrator is connected to a flow channel below the funnel assembly, and the pressing block is connected with a piston rod of the second cylinder;
when the carrying seat moves to the lower part of the funnel assembly along the flow channel, the vibrator can drive the carrying seat to vibrate, and the pressing block can move to the upper part of the carrying seat under the driving of the second air cylinder so as to limit the carrying seat on the flow channel.
In one or more embodiments, the suction assembly includes a transfer mechanism and a suction head, the pressing assembly includes a third cylinder and a pressure rod, the third cylinder is mounted on the transfer mechanism, the pressure rod is connected to a piston rod of the third cylinder, the suction head is mounted on the pressure rod, the suction head can be driven by the transfer mechanism to suck the cover body on the material taking table to the upper side of the flow channel, and the third cylinder can drive the pressure rod to press the cover body sucked by the suction head onto the shell body on the carrier seat.
Compared with the prior art, the automatic powder filling and assembling machine provided by the invention can realize automatic feeding, powder filling and assembling through the arrangement of the shell conveying module, the cover body conveying module, the carrier seat runner module, the material taking module, the powder filling module and the assembling module, can replace the existing manual powder filling mode, improves the powder filling and assembling efficiency, reduces the labor cost, and does not need to work in a dust environment for a long time by workers.
Drawings
FIG. 1 is a view of a housing conveying module of an automatic powder filling and assembling machine according to an embodiment of the present invention;
FIG. 2 is a schematic perspective view of the automatic powder filling and assembling machine of FIG. 1 from another perspective;
FIG. 3 is a top view of the automated powder filling and assembling machine of FIG. 1;
FIG. 4 is a schematic perspective view of a housing conveying module of the automatic powder filling and assembling machine shown in FIG. 1;
FIG. 5 is a schematic perspective view of a cap conveying module of the automatic powder filling and assembling machine shown in FIG. 1;
FIG. 6 is a schematic perspective view of a material dispensing module of the automatic powder filling and assembling machine shown in FIG. 1;
FIG. 7 is a schematic perspective view of a powder filling module of the automatic powder filling and assembling machine shown in FIG. 1;
FIG. 8 is a cross-sectional view of a feeding assembly of the automatic powder filling and assembling machine of FIG. 1;
FIG. 9 is a schematic perspective view of a funnel assembly of the automated powder filling and assembling machine of FIG. 1;
FIG. 10 is a schematic perspective view of a powder vibrating assembly of the automatic powder filling and assembling machine shown in FIG. 1;
fig. 11 is a schematic perspective view of an assembly module of the automatic powder filling and assembling machine shown in fig. 1.
Description of the main reference numerals:
1-a frame, 11-a supporting frame, 12-a workbench, 13-a universal wheel, 14-an adjustable height support, 15-a storage cabinet, 111-a first frame, 112-a second frame, 2-a shell conveying module, 21-a first conveying rail, 22-a rotary material table, 23-a first conveying belt, 24-a first driving motor, 25-a rotary motor, 221-a material groove, 3-a cover conveying module, 31-a second conveying rail, 32-a material taking table, 33-a sensor, 34-a second conveying belt, 35-a second driving motor, 36-a vibration feeding component, 321-a material taking groove, 361-a base, 362-a vibration disc, 4-a carrier channel module, 41-a flow channel, 42-a carrier, 421-a positioning groove, 5-material taking module, 51-transverse guide rail assembly, 52-longitudinal guide rail assembly, 53-suction nozzle, 6-powder filling module, 61-powder storage tank, 62-feeding assembly, 63-hopper assembly, 64-powder vibrating assembly, 621-feeding box, 622-feeding pipe, 623-screw, 624-third driving motor, 631-first hopper, 632-second hopper, 633-first cylinder, 641-vibrator, 642-briquetting, 643-second cylinder, 7-assembly module, 71-suction assembly, 72-pressing assembly, 711-transferring mechanism, 712-suction head, 721-third cylinder, 722-pressing rod, 8-blanking module, 81-suction mechanism and 82-tray.
Detailed Description
The following detailed description of the present invention is provided in conjunction with the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the specific embodiments.
Throughout the specification and claims, unless explicitly stated otherwise, the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated element or component but not the exclusion of any other element or component.
Referring to fig. 1 to 3, an automatic powder filling and assembling machine according to an embodiment of the present invention includes a housing conveying module 2, a cover conveying module 3, a carrier runner module 4, a material taking module 5, a powder filling module 6, and an assembling module 7, which are disposed on a frame 1.
Referring to fig. 1, the rack 1 includes a supporting frame 11 and a worktable 12, the worktable 12 is supported on the top of the supporting frame 11, and the worktable 12 has a table top for carrying the shell conveying module 2, the cover conveying module 3, the carrier seat runner module 4, the material taking module 5, the powder filling module 6, and the assembling module 7. The bottom of the support frame 11 is mounted with universal wheels 13 and adjustable height rests 14 to move and position the support frame 11.
Specifically, a storage cabinet 15 is also mounted on the support frame 11, the storage cabinet 15 being located below the work table 12, which can be used for storing articles or mounting other components.
Referring to fig. 1, 2 and 4, the shell conveying module 2 includes a first conveying rail 21 and a rotary material table 22, the first conveying rail 21 and the rotary material table 22 are both supported on the working table 12, and the first conveying rail 21 is used for conveying the shell to the rotary material table 22. The first conveying rail 21 has a passage penetrating in the extending direction thereof, the passage matching the shape and size of the casing so that the casing can move in the first conveying rail 21 in a predetermined posture. The rotary table 22 is disposed adjacent to the outlet end of the first conveying rail 21 so that the casing fed out from the outlet end of the first conveying rail 21 can be conveyed onto the rotary table 22.
Specifically, the housing conveying module 2 further includes a first conveyor belt 23 and a first drive motor 24. The rotating shaft of the first driving motor 24 is in transmission connection with the first conveying belt 23 and is used for driving the first conveying belt 23 to rotate in a predetermined direction. The first conveyor belt 23 is disposed along the first conveyor rail 21 and configured to drive the housing to move along the first conveyor rail 21, and after the housing is sent into the first conveyor rail 21 from the inlet end of the first conveyor rail 21, the housing can be conveyed to the outlet end of the first conveyor rail 21 by the first conveyor belt 23.
In an exemplary embodiment, the shell conveying module 2 further includes a rotating motor 25, and a rotating shaft of the rotating motor 25 is connected to the shaft center of the rotating material table 22 and is used for driving the rotating material table 22 to rotate by taking the shaft center as a rotating shaft. The outer peripheral surface of the rotary material table 22 is arranged right opposite to the outlet end of the first conveying rail 21, a plurality of material grooves 221 are formed in the outer peripheral surface of the rotary material table 22, and the rotary material table 22 can enable the material grooves 221 to be aligned with the outlet end of the first conveying rail 21 under the driving of the rotary motor 25. When the material tank 221 is aligned with the outlet end of the first conveying rail 21, the housing fed out from the outlet end of the first conveying rail 21 can be fed into the material tank 221.
Referring to fig. 1, 2 and 5, the cover conveying module 3 includes a second conveying rail 31 and a material taking table 32, the second conveying rail 31 and the material taking table 32 are both supported on the working table 12, and the second conveying rail 31 is used for conveying the cover to the material taking table 32. The second conveying rail 31 has a passage penetrating in the extending direction thereof, the passage matching the shape and size of the cover so that the cover can move in the second conveying rail 31 in a predetermined posture.
Specifically, the material taking table 32 is disposed adjacent to the outlet end of the second conveying rail 31, and the material taking groove 321 disposed in alignment with the outlet end of the second conveying rail 31 is disposed on the material taking table 32, so that the cover body fed out from the outlet end of the second conveying rail 31 can be conveyed into the material taking groove 321. The material-fetching table 32 is further provided with a sensor 33, and the sensor 33 is provided corresponding to the material-fetching groove 321 and detects whether a lid is present in the material-fetching groove 321. When the sensor 33 detects that there is a lid in the access slot 321, a sensing signal can be generated, and in response to this sensing signal, the assembly module 7 can remove the lid in the access slot 321.
Specifically, the cover conveying module 3 further includes a second conveyor belt 34 and a second driving motor 35. The rotating shaft of the second driving motor 35 is in transmission connection with the second conveyor belt 34 and is used for driving the second conveyor belt 34 to rotate in a predetermined direction. The second conveyor belt 34 is disposed along the second conveying rail 31 and configured to drive the cover bodies to move along the second conveying rail 31, and after the cover bodies are sent into the second conveying rail 31 from the inlet end of the second conveying rail 31, the cover bodies can be conveyed to the outlet end of the second conveying rail 31 under the driving of the second conveyor belt 34, and the cover bodies can be sent into the material taking groove 321 of the material taking table 32 from the outlet end of the second conveying rail 31.
In an exemplary embodiment, the cover conveying module 3 further includes a vibration feeding assembly 36, and the vibration feeding assembly 36 includes a base 361, a vibration plate 362 and a digital frequency modulation vibration controller. The vibrating disk 362 is mounted on the base 361 through a vibrating elastic sheet, the outlet end of the vibrating disk 362 is communicated with the inlet end of the second conveying rail 31, the vibrating disk 362 is electrically connected with the digital frequency modulation vibration controller, the vibrating disk 362 can vibrate under the control of the digital frequency modulation vibration controller, and then the cover body placed in the vibrating disk 362 can be conveyed into the second conveying rail under the vibration effect.
Specifically, the supporting frame 11 includes a first frame 111 and a second frame which are separately arranged, wherein the workbench 1212 and the cabinet 15 are disposed on the first frame 111, and the vibration feeding assembly 36 is disposed on the second frame 112. The placement of the vibratory feeder assembly 36 on the second frame 112 alone reduces the effect of vibration of the vibratory feeder assembly 36 on the modules supported on the first support frame 11.
Referring to fig. 1 to 3, the carrier block runner module 4 includes a runner 41 and a plurality of carrier blocks 42 disposed on the runner 41, and the carrier blocks 42 can move along the runner 41. The flow channel 41 of the carrier seat flow channel module 4 is annularly arranged, the carrier seat 42 can circularly move along the flow channel 41, and the carrier seat 42 is provided with a positioning groove 421 for placing the housing. The carrier seats 42 on the flow channel 41 may be driven by a conveyor belt or a roller, and the specific driving method is not limited, and may be selected according to actual needs as long as the carrier seats 42 on the flow channel 41 can move circularly along the flow channel 41.
Referring to fig. 1, 2 and 6, the material taking module 5 is used for picking up the shell on the rotary material table 22 to the carrier seat 42 and placing the shell in the positioning slot 421 of the carrier seat 42. The reclaimer module 5 includes a transverse rail assembly 51, a longitudinal rail assembly 52, and a suction nozzle 53. Wherein, the transverse guide rail assembly 51 is supported on the workbench 12, the longitudinal guide rail assembly 52 is mounted on the transverse guide rail assembly 51, and the longitudinal guide rail assembly 52 can move transversely under the driving of the transverse guide rail assembly 51; the suction nozzle 53 is mounted on the longitudinal rail assembly 52, and the suction nozzle 53 can be moved longitudinally by the longitudinal rail assembly 52.
The suction nozzle 53 can move to the upper part of the rotary material platform 22 under the driving of the transverse guide rail assembly 51, the shell in the material groove 221 can be aligned with the suction nozzle 53 in the rotating process of the rotary material platform 22, and the suction nozzle 53 moves downwards under the driving of the longitudinal guide rail assembly 52, so that the suction nozzle 53 sucks the shell in the material groove 221. After the suction nozzle 53 sucks the housing, the housing is moved to the positioning groove 421 of the carrier 42 by the transverse guide rail assembly 51 and the longitudinal guide rail assembly 52.
Referring to fig. 1, 2 and 7, the powder filling module 6 includes a powder storage tank 61, a feeding assembly 62 and a hopper assembly 63. Wherein, the hopper assembly 63 is arranged above the flow channel 41, the feeding assembly 62 is connected with the powder storage tank 61 and is used for conveying the powder in the powder storage tank 61 to the hopper assembly 63, and the hopper assembly 63 is used for injecting the powder into the shell on the carrier seat 42.
Specifically, referring to fig. 8, the feeding assembly 62 includes a feeding tank 621, a feeding pipe 622, a screw 623 and a third driving motor 624. The top of the feeding box 621 is provided with a feeding hole communicated with the outlet of the powder storage tank 61, and the side of the feeding box 621 is provided with a discharging hole. One end (inlet end) of the feeding pipe 622 is communicated with the outlet of the feeding tank 621, and the other end (outlet end) of the feeding pipe 622 extends to the upper part of the hopper assembly 63. The screw 623 penetrates through the feeding tank 621 from the side direction and extends into the feeding pipe 622 from the discharge port of the feeding tank 621, and the third driving motor 624 is connected to the screw 623 and is used for driving the screw 623 to rotate. Under the drive of the third motor, in the process of the rotation of the screw 623, the powder can be driven to be fed out from the outlet end of the feeding pipe 622, so that the quantitative powder feeding can be realized by controlling the start and stop of the third drive motor 624. The third drive motor 624 is preferably a servo motor.
Specifically, referring to fig. 9, the hopper assembly 63 includes a first hopper 631, a second hopper 632, and a first cylinder 633. The first hopper 631 is disposed below the outlet end of the feeding pipe 622, the second hopper 632 is disposed below the first hopper 631 and located between the first hopper 631 and the flow channel 41, the piston rod of the first cylinder 633 is connected to the second hopper 632, and the second hopper 632 can move up and down under the driving of the first cylinder 633.
When the carrier 42 with the housing is moved to a position below the second hopper 632, the second hopper 632 can be driven by the first cylinder 633 to move downward, so that the outlet end of the second hopper 632 is aligned with the cavity of the housing, and powder is injected into the cavity of the housing; after the powder injection is completed, the first cylinder 633 can lift the second hopper 632 so that the carriage 42 can feed the housing into the next process.
In an exemplary embodiment, referring to fig. 10, the powder filling module 6 further includes a powder vibrating assembly 64, the powder vibrating assembly 64 includes a vibrator 641, a pressing block 642 and a second air cylinder 643, the vibrator 641 is connected to the flow channel 41 below the funnel assembly 63, and the pressing block 642 is connected to a piston rod of the second air cylinder 643. When the carriage 42 moves along the flow channel 41 to below the funnel assembly 63, the vibrator 641 can drive the carriage 42 to vibrate, and the pressing block 642 can move above the carriage 42 under the driving of the second air cylinder 643 to limit the carriage 42 on the flow channel 41.
Specifically, the flow channel 41 is formed by annularly arranging a plurality of sections of tracks arranged in a split manner, and the vibrator 641 is connected to the section of track below the funnel assembly 63. When the carriage 42 is conveyed to the section of the track, the vibration of the vibrator 641 can be transmitted to the carriage 42 through the section of the track, thereby vibrating the carriage 42 along with the section of the track. Meanwhile, the pressing block 642 can limit the carrier seat 42 above the carrier seat 42, and prevents the carrier seat 42 from being ejected from the flow channel 41 in the vibration process.
Through the arrangement of the powder vibrating assembly 64, powder in the accommodating cavity of the shell can be compacted while powder is fed into the accommodating cavity of the shell, so that the powder is fully filled in the shell.
Referring to fig. 1, 2 and 11, the assembly module 7 includes a suction assembly 71 and a pressing assembly 72, wherein the suction assembly 71 is used for sucking the cover on the material taking table 32 to the upper side of the flow channel 41, and the pressing assembly 72 is used for pressing and assembling the cover sucked by the suction assembly 71 on the housing on the carrier 42.
Specifically, the suction assembly 71 includes a transfer mechanism 711 and a suction head 712, and the pressing assembly 72 includes a third cylinder 721 and a pressing rod 722. The third cylinder 721 is installed on the transferring mechanism 711, the pressure rod 722 is connected to the piston rod of the third cylinder 721, the suction head 712 is installed on the pressure rod 722, the suction head 712 can suck the cover body on the material taking platform 32 from the upper side of the cover body suction flow channel 41 driven by the transferring mechanism 711, and the third cylinder 721 can drive the pressure rod 722 to press the cover body sucked by the suction head 712 on the shell body on the carrier seat 42.
After the sensor 33 on the material taking platform 32 detects that the cover is loaded in the material taking groove 321, the transferring mechanism 711 can drive the suction head 712 to move to the material taking groove 321 in response to a sensing signal of the sensor 33, so that the suction head 712 sucks the cover in the material taking groove 321, and then the transferring mechanism 711 drives the suction head 712 again to move the sucked cover to the upper part of the flow channel 41. When the housing filled with powder is transported to the flow channel 41 under the suction head 712 along with the carrier seat 42, the third cylinder 721 can drive the pressing rod 722 to press and assemble the cover on the suction head 712 on the housing, thereby completing the powder filling and assembling process.
Specifically, the transfer mechanism 711 may be a rail transfer mechanism 711 or a robot transfer mechanism 711, and may be disposed as needed as long as the transfer requirement is satisfied.
Referring to fig. 1 to fig. 3, the automatic powder filling and assembling machine further includes a blanking module 8, and the blanking module 8 includes a suction mechanism 81 and a tray 82. Wherein, the suction mechanism 81 is disposed above the flow channel 41, and the suction mechanism 81 can suck the finished product on the carrier seat 42 of the flow channel 41 after the powder filling assembly onto the tray 82, so as to complete the blanking of the finished product. Meanwhile, the carrier seat 42 after the blanking can be conveyed to the material taking module 5 again along with the flow channel 41 for recycling.
Specifically, the automatic powder filling and assembling machine further comprises a controller, and the controller is connected with each module of the automatic powder filling and assembling machine and is used for controlling each module. Preferably, the controller is a PLC controller.
The invention is further described below with reference to specific usage scenarios:
referring to fig. 1 to 11, in use, the housing is transported to the first transporting rail 21, the cover is poured into the vibrating tray 362, and the modules are ready to start up, and under the control of the controller, the modules return to the initial state. The casing is conveyed by the first conveying rail 21 to the material tank 221 of the rotary material table 22. The lid body is conveyed by the second conveying rail 31 to the material taking groove 321 of the material taking table 32.
The rotary material table 22 rotates by a predetermined angle to align the housing in the material slot 221 with the suction nozzle 53 of the material taking module 5, and the material taking module 5 sucks the housing into the positioning slot 421 of the carrier 42. The shell is conveyed to the lower part of the funnel assembly 63 along the flow channel 41 along with the carrier seat 42, the feeding assembly 62 is started, the powder in the powder storage tank 61 is fed to the funnel assembly 63, and the powder is injected into the containing cavity of the shell through the funnel assembly 63; while powder is being filled, the powder vibrating assembly 64 is activated to compact the powder within the housing.
After powder filling is completed, the housing moves to the assembly module 7 along with the carrier seat 42, the assembly module 7 sucks the cover from the material taking groove 321 of the material taking table 32, and the cover is press-fitted and assembled on the housing, thereby completing product assembly. After the assembly is completed, the finished product moves to the blanking module 8 along with the carrier seat 42, and the finished product on the carrier seat 42 is sucked onto the tray 82 by the sucking mechanism 81. The carrier 42 after the blanking is carried to the material taking module 5 again along with the flow channel 41 for recycling.
In summary, the automatic powder filling and assembling machine provided by the invention can realize automatic feeding, powder filling and assembling through the arrangement of the shell conveying module, the cover body conveying module, the carrier seat runner module, the material taking module, the powder filling module and the assembling module, can replace the existing manual powder filling mode, improves the powder filling and assembling efficiency, reduces the labor cost, and does not need to work in a dust environment for a long time by workers.
The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims and their equivalents.

Claims (10)

1. An automatic powder filling and assembling machine is characterized by comprising:
the shell conveying module comprises a first conveying rail and a rotary material platform, and the first conveying rail is used for conveying the shell to the rotary material platform;
the cover body conveying module comprises a second conveying rail and a material taking table, and the second conveying rail is used for conveying the cover body to the material taking table;
the carrier seat runner module comprises a runner and a plurality of carrier seats arranged on the runner, and the carrier seats can move along the runner;
the material taking module is used for picking the shell on the rotary material platform to the carrying seat;
the powder filling module comprises a powder storage tank, a feeding assembly and a funnel assembly, wherein the funnel assembly is arranged above the flow channel, the feeding assembly is connected with the powder storage tank and used for conveying powder in the powder storage tank to the funnel assembly, and the funnel assembly is used for injecting the powder into the shell on the carrier seat;
the assembling module comprises a suction assembly and a pressing assembly, the suction assembly is used for sucking the cover body on the material taking platform to the upper part of the flow channel, and the pressing assembly is used for pressing and assembling the cover body sucked by the suction assembly on the shell on the carrier seat.
2. The automatic powder filling and assembling machine according to claim 1, wherein the housing conveying module further comprises a first conveying belt and a first driving motor, the first driving motor is connected to the first conveying belt for driving the first conveying belt, and the first conveying belt is disposed along the first conveying rail and is used for driving the housing to move along the first conveying rail.
3. The automatic powder filling and assembling machine according to claim 2, wherein the housing conveying module further comprises a rotating motor, a rotating shaft of the rotating motor is connected with the rotating material table and used for driving the rotating material table to rotate, a plurality of material grooves are formed in the outer peripheral surface of the rotating material table, and the rotating material table can enable the material grooves to be aligned with the outlet end of the first conveying rail under the driving of the rotating motor.
4. The automatic powder filling and assembling machine of claim 1, wherein the cover conveying module further comprises a second conveying belt and a second driving motor, the second driving motor is connected to the second conveying belt for driving the second conveying belt, and the second conveying belt is disposed along the second conveying rail and is used for driving the cover to move along the second conveying rail.
5. The automatic powder filling and assembling machine according to claim 4, wherein the material taking table is disposed adjacent to the outlet end of the second conveying rail, and a material taking groove aligned with the outlet end of the second conveying rail is disposed on the material taking table;
the material taking table is further provided with a sensor, and the sensor corresponds to the material taking groove and is used for detecting whether a cover body is arranged in the material taking groove or not.
6. The automatic powder filling and assembling machine of claim 1, wherein the flow channel of the carrier flow channel module is disposed in a ring shape, the carrier can move circularly along the flow channel, and the carrier is provided with a positioning groove for placing the housing.
7. The automatic powder filling and assembling machine of claim 1, wherein the feeding assembly comprises a feeding box, a feeding pipe, a screw rod and a third driving motor, the top of the feeding box is provided with a feeding hole communicated with the outlet of the powder storage tank, the side part of the feeding box is provided with a discharging hole, one end of the feeding pipe is communicated with the discharging hole, the other end of the feeding pipe extends to the upper part of the funnel assembly, the screw rod penetrates through the feeding box and extends into the feeding pipe from the discharging hole of the feeding box, and the third driving motor is connected with the screw rod and is used for driving the screw rod to rotate.
8. The automatic powder filling and assembling machine according to claim 7, wherein the hopper assembly comprises a first hopper, a second hopper and a first cylinder, the first hopper is arranged below the outlet end of the feeding pipe, the second hopper is positioned between the first hopper and the flow passage, a piston rod of the first cylinder is connected with the second hopper, and the second hopper can move up and down under the driving of the first cylinder.
9. The automatic powder filling and assembling machine according to claim 7, wherein the powder filling module further comprises a powder vibrating assembly, the powder vibrating assembly comprises a vibrator, a pressing block and a second cylinder, the vibrator is connected to the flow channel below the funnel assembly, and the pressing block is connected with a piston rod of the second cylinder;
when the carrying seat moves to the lower part of the funnel assembly along the flow channel, the vibrator can drive the carrying seat to vibrate, and the pressing block can move to the upper part of the carrying seat under the driving of the second air cylinder so as to limit the carrying seat on the flow channel.
10. The automatic powder pouring and assembling machine according to any one of claims 1 to 9, wherein the suction assembly comprises a transfer mechanism and a suction head, the pressing assembly comprises a third cylinder and a pressure rod, the third cylinder is mounted on the transfer mechanism, the pressure rod is connected with a piston rod of the third cylinder, the suction head is mounted on the pressure rod, the suction head can suck the cover body on the material taking platform to the position above the flow channel under the driving of the transfer mechanism, and the third cylinder can drive the pressure rod to press the cover body sucked by the suction head onto the shell on the carrier seat.
CN202111682335.2A 2021-12-29 2021-12-29 Automatic powder filling and assembling machine Pending CN114212335A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111682335.2A CN114212335A (en) 2021-12-29 2021-12-29 Automatic powder filling and assembling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111682335.2A CN114212335A (en) 2021-12-29 2021-12-29 Automatic powder filling and assembling machine

Publications (1)

Publication Number Publication Date
CN114212335A true CN114212335A (en) 2022-03-22

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