CN111806777A - A kind of ink cartridge automatic filling production line and method - Google Patents

A kind of ink cartridge automatic filling production line and method Download PDF

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CN111806777A
CN111806777A CN202010685005.8A CN202010685005A CN111806777A CN 111806777 A CN111806777 A CN 111806777A CN 202010685005 A CN202010685005 A CN 202010685005A CN 111806777 A CN111806777 A CN 111806777A
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ink
cylinder
nozzle
station
filling
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CN111806777B (en
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陈天送
古祥勇
范辉有
古祥胜
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Xiamen O Atronic Computer Material Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003—Packaging lines, e.g. general layout
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00—Closing containers or receptacles after filling
    • B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00—Closing containers or receptacles after filling
    • B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2807—Feeding closures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00—Closing containers or receptacles after filling
    • B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2835—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers applying and rotating preformed threaded caps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
    • B65B2039/009—Multiple outlets
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Basic Packing Technique (AREA)

Abstract

本发明涉及一种油墨筒自动灌装生产线及方法，其中，该油墨筒自动灌装生产线包括油墨筒输送带、排气及灌装机构、卡嘴投放机构、卡嘴安装机构、投盖机构、旋盖机构、出料机构、喷码机构和控制系统等。本发明的油墨筒灌装生产线，由于可以同时灌装几支油墨筒，而且采用了全自动化的流水线工序，灌装效率大大提高，在相同工人数量下，灌装效率可以提高数倍以上；而且该灌装生产线操作简单，全部采用自动控制程序控制，工人只需在将空油墨筒正立放置到油墨筒固定治具即可，大大降低了的劳动强度。

Figure 202010685005

The invention relates to an ink cartridge automatic filling production line and method, wherein the ink cartridge automatic filling production line comprises an ink cartridge conveying belt, an exhaust and filling mechanism, a nozzle feeding mechanism, a nozzle mounting mechanism, a capping mechanism, Capping mechanism, discharging mechanism, coding mechanism and control system, etc. The ink cartridge filling production line of the present invention can fill several ink cartridges at the same time, and adopts a fully automated assembly line process, the filling efficiency is greatly improved, and the filling efficiency can be increased by more than several times under the same number of workers; The filling production line is simple to operate and all controlled by automatic control programs. The worker only needs to place the empty ink cartridge upright on the ink cartridge fixing fixture, which greatly reduces the labor intensity.

Figure 202010685005

Description

一种油墨筒自动灌装生产线及方法A kind of ink cartridge automatic filling production line and method

技术领域technical field

本发明涉及油墨筒灌装领域，具体地涉及一种油墨筒自动灌装生产线及方法。The invention relates to the field of ink cartridge filling, in particular to an ink cartridge automatic filling production line and method.

背景技术Background technique

油墨筒是数码一体速印机的专用耗材，由于数码一体速印机在印刷上的经济、环保、印刷速度快、清晰度好等优点，近年来，使用量越来越大，特别在印刷量较大的学校、企事业单位等用量较大，因此，其使用耗材之一的油墨筒，用量也越来越大。数码一体速印机用油墨筒100的结构如图1所示，由油墨筒身101、卡嘴102、油墨盖103、活塞104、底盖105等组成。其主体部分是一个壁厚约2毫米，直径约80毫米的圆柱形状的油墨筒身；筒身上端是油墨嘴106。在油墨灌装满后，需在油墨嘴内装入卡嘴，该卡嘴是油墨筒装到数码一体速印机上时与机台连接的注墨接口。正常灌装满油墨的油墨筒，需要盖上油墨盖，以防油墨溢出，在需要装到数码一体速印机上时才将油墨盖旋开。油墨筒身内有一个活塞，数码一体速印机在印刷时，是通过机台的顶杆推动油墨筒内的活塞使油墨注入到机台的印刷滚筒上进行印刷的。油墨筒身的底部是一个有孔洞的底盖，防止活塞从筒身内脱出。Ink cartridges are special consumables for digital all-in-one speed printing machines. Due to the advantages of digital all-in-one speed printing machines in printing, such as economy, environmental protection, fast printing speed, and good clarity, in recent years, the usage has been increasing, especially in the printing volume. Larger schools, enterprises and institutions use a large amount of ink. Therefore, the ink cartridge, one of the consumables, is used more and more. The structure of the ink cartridge 100 for a digital integrated speed printing machine is shown in FIG. 1 , which is composed of an ink cartridge body 101 , a nozzle 102 , an ink cover 103 , a piston 104 , and a bottom cover 105 . Its main body is a cylindrical ink barrel with a wall thickness of about 2 mm and a diameter of about 80 mm; the upper end of the barrel is an ink nozzle 106 . After the ink is filled, the nozzle needs to be installed in the ink nozzle. The nozzle is the ink filling interface connected to the machine when the ink cartridge is installed on the digital all-in-one printing machine. The ink cartridge that is normally filled with ink needs to be covered with an ink cap to prevent the ink from overflowing. The ink cap is only unscrewed when it needs to be installed on the digital all-in-one printing machine. There is a piston in the ink cylinder body. When the digital integrated speed printing machine is printing, the piston in the ink cylinder is pushed by the ejector of the machine to inject the ink into the printing cylinder of the machine for printing. The bottom of the ink cartridge is a bottom cover with holes to prevent the piston from coming out of the cartridge.

目前国内针对油墨筒的油墨灌装机，普遍都是采用倒立式灌装工艺的单机灌装机，每次只能灌装一支油墨筒，而且在油墨筒灌装前的排空气，灌装后的装卡嘴、盖油墨盖等其它工序都只能通过人工操作完成，生产效率低，而且工人劳动强度大，特别是装卡嘴和盖油墨盖，使工人的手经常旋出血泡。倒立式灌装工艺的优点是结构简单，灌装时将人工排完空气的油墨筒的油墨嘴朝下扣在灌装机的灌装嘴上，灌装机在向油墨筒身内注入油墨时油墨推动活塞慢慢上移直到灌满为止；倒立式灌装工艺的缺点是无法用于自动化的灌装生产线，主要是因为油墨嘴朝下，油墨筒在离开灌装机的灌装嘴后容易造成油墨倒出，其后面的装卡嘴、盖油墨盖等工序难以实现自动化，因此其他工序只得采用人工操作，使得生产效率难以提高。At present, the domestic ink filling machines for ink cartridges are generally single-machine filling machines that use the inverted filling process. Only one ink cartridge can be filled at a time, and the air is exhausted before the ink cartridge is filled. The other processes such as installing the nozzle and covering the ink cover can only be completed by manual operation, the production efficiency is low, and the labor intensity of the workers is high, especially when installing the nozzle and covering the ink cover, the workers' hands often spin the blood bubbles. The advantage of the inverted filling process is that the structure is simple. When filling, the ink nozzle of the ink cylinder that has been manually drained of air is buckled on the filling nozzle of the filling machine. When the filling machine injects ink into the ink cylinder body, the ink is Push the piston up slowly until it is filled; the disadvantage of the inverted filling process is that it cannot be used in an automated filling production line, mainly because the ink nozzle is facing down, and the ink cartridge is easy to cause after leaving the filling nozzle of the filling machine. After the ink is poured out, it is difficult to automate the following processes, such as installing the nozzle and covering the ink cover. Therefore, other processes have to be manually operated, which makes it difficult to improve the production efficiency.

发明内容SUMMARY OF THE INVENTION

本发明旨在提供一种油墨筒自动灌装生产线及方法，以解决上述问题。为此，本发明采用的具体技术方案如下：The present invention aims to provide an ink cartridge automatic filling production line and method to solve the above problems. For this reason, the concrete technical scheme that the present invention adopts is as follows:

根据本发明的一方面，提供了一种油墨筒自动灌装生产线，其可包括：According to an aspect of the present invention, there is provided an ink cartridge automatic filling production line, which may include:

油墨筒输送带，其上安装有油墨筒固定治具，每个油墨筒固定治具能够正立放置一排油墨筒，油墨筒输送带沿输送方向依次布置有油墨筒投放工位、排气及灌装工位、卡嘴投放工位、卡嘴安装工位、投盖工位、旋盖工位和出料工位；The ink cartridge conveyor belt is equipped with an ink cartridge fixing jig. Each ink cartridge fixing jig can place a row of ink cartridges upright. The ink cartridge conveyor belt is sequentially arranged along the conveying direction. Filling station, nozzle placement station, nozzle installation station, capping station, capping station and discharge station;

排气及灌装机构，其布置在排气及灌装工位，用于将油墨筒内的空气排掉以及将油墨灌装到排气后的油墨筒中；The exhaust and filling mechanism, which is arranged at the exhaust and filling station, is used to discharge the air in the ink cartridge and fill the ink into the exhausted ink cartridge;

卡嘴投放机构，其布置在卡嘴投放工位，用于将卡嘴投放到灌装好的油墨筒的油墨嘴上；The nozzle delivery mechanism, which is arranged at the nozzle delivery station, is used to put the nozzle on the ink nozzle of the filled ink cartridge;

卡嘴安装机构，其布置在卡嘴安装工位，用于将卡嘴压入油墨筒的油墨嘴内；The nozzle installation mechanism, which is arranged at the nozzle installation station, is used to press the nozzle into the ink nozzle of the ink cartridge;

投盖机构，其布置在投盖工位，用于将油墨盖放到油墨筒的油墨嘴上；The capping mechanism, which is arranged at the capping station, is used to place the ink cap on the ink nozzle of the ink cartridge;

旋盖机构，其布置在旋盖工位，用于将油墨嘴上的油墨盖旋紧；The capping mechanism, which is arranged at the capping station, is used to tighten the ink cap on the ink nozzle;

出料机构，其布置在出料工位上，用于将旋好盖的油墨筒从油墨筒输送带取出。The discharging mechanism, which is arranged on the discharging station, is used to take out the ink cartridge with the cap screwed on from the ink cartridge conveying belt.

进一步地，油墨筒自动灌装生产线还可包括喷码机构，所述喷码机构包括喷码输送带和喷码嘴，喷码输送带横向布置在出料工位处，与油墨筒输送带形成L形，设有喷码工位和装箱工位，喷码嘴安装在喷码工位处，用于对油墨筒进行喷码。Further, the automatic ink cartridge filling production line may further include a coding mechanism, the coding mechanism includes a coding conveyor belt and a coding nozzle, and the coding conveyor belt is laterally arranged at the discharge station and formed with the ink cylinder conveyor belt. L-shaped, with a coding station and a packing station, and the coding nozzle is installed at the coding station for coding the ink cartridge.

进一步地，排气及灌装机构包括排气顶杆、排气气缸、灌装嘴、灌装嘴升降气缸、油墨斗、灌装料缸和料缸气缸，灌装嘴和排气顶杆分别布置在油墨筒的正上方和正下方，排气顶杆连接于排气气缸的活塞杆，灌装嘴安装在由灌装嘴升降气缸驱动的升降架上，灌装料缸的进口和出口分别连通油墨斗和灌装嘴，料缸气缸与灌装料缸驱动连接，用于将油墨吸入灌装料缸中和将灌装料缸中的油墨经由灌装嘴注入油墨筒中。Further, the exhaust and filling mechanism includes an exhaust ejector rod, an exhaust cylinder, a filling nozzle, a filling nozzle lifting cylinder, an ink hopper, a filling material cylinder and a material cylinder cylinder, and the filling nozzle and the exhaust ejector rod are respectively Arranged directly above and below the ink cartridge, the exhaust ejector rod is connected to the piston rod of the exhaust cylinder, the filling nozzle is installed on the lifting frame driven by the filling nozzle lifting cylinder, and the inlet and outlet of the filling cylinder are connected respectively. The ink hopper and the filling nozzle, the material cylinder cylinder is drivingly connected with the filling material tank, and is used for sucking the ink into the filling material tank and injecting the ink in the filling material tank into the ink cylinder through the filling nozzle.

进一步地，卡嘴投放机构包括卡嘴振动盘、卡嘴投放平台、卡嘴升降气缸、卡嘴移位气缸和卡嘴投放气缸，卡嘴投放平台与卡嘴升降气缸驱动连接，其上设有平行间隔的多个进料通道、移位通道和平行间隔的多个投放通道，每个进料通道与一个卡嘴振动盘连通，进料通道和投放通道平行错开地布置在移位通道的两侧并与其连通，卡嘴移位气缸布置在移位通道一端，用于将从进料通道进入到移位通道的卡嘴推到移位通道与投放通道的连通处，卡嘴投放气缸布置在与投放通道相反的移动通道的一侧，用于将移位通道与投放通道的连通处的卡嘴推到油墨筒的油墨嘴上。Further, the nipple delivery mechanism includes a nipple vibration plate, a nipple delivery platform, a nipple lifting cylinder, a nipple shifting cylinder and a nipple delivery cylinder, the nipple delivery platform is drivingly connected with the nipple lifting cylinder, and is provided with a nipple lifting cylinder. A plurality of feeding channels spaced in parallel, a plurality of shifting channels and a plurality of feeding channels spaced in parallel, each feeding channel is communicated with a chuck vibrating plate, and the feeding channel and the feeding channel are arranged in parallel and staggered on two sides of the shifting channel. side and communicate with it, the nozzle shifting cylinder is arranged at one end of the shifting channel, and is used to push the nozzle entering from the feeding channel to the shifting channel to the connection between the shifting channel and the throwing channel, and the nozzle throwing cylinder is arranged at the The side of the moving channel opposite to the injection channel is used to push the mouthpiece at the connection between the displacement channel and the injection channel to the ink nozzle of the ink cartridge.

进一步地，卡嘴安装机构包括支架、气缸和压板，气缸固定在支架上，压板固定在气缸的活塞杆上。Further, the mouth mounting mechanism includes a bracket, a cylinder and a pressure plate, the cylinder is fixed on the bracket, and the pressure plate is fixed on the piston rod of the cylinder.

进一步地，投盖机构包括油墨盖振动盘、输送槽、彼此间隔开的多个分料槽、推送板、推送气缸、投盖架、多个投盖吸盖气缸、投盖架滑轨和投盖架移动气缸，输送槽一端连接油墨盖振动盘的出口，另一端封闭，多个分料槽一端连通输送槽，另一端封闭，推送板固定连接于推送气缸的活塞杆，用于将输送槽中的油墨盖推到各个分料槽中，投盖架滑动安装在投盖架滑轨，投盖架移动气缸的活塞杆固定连接于投盖架，多个投盖吸盖气缸安装在投盖架上，用于从分料槽中吸取油墨盖并放置到油墨筒的油墨嘴上。Further, the capping mechanism includes an ink cap vibrating plate, a conveying trough, a plurality of distributing troughs spaced apart from each other, a pushing plate, a pushing cylinder, a capping rack, a plurality of capping suction cylinders, a capping rack slide rail, and a capping rack. The cover frame moves the cylinder, one end of the conveying trough is connected to the outlet of the ink cap vibrating plate, and the other end is closed. One end of the multiple distribution troughs is connected to the conveying trough, and the other end is closed. The ink caps in the middle are pushed into each distribution chute, the cap ejection rack is slidably installed on the cap ejection rack slide rail, the piston rod of the cap ejection rack moving cylinder is fixedly connected to the cap ejection rack, and a plurality of cap ejection cap suction cylinders are installed on the cap ejection rack. On the shelf, it is used to draw the ink cap from the dispensing chute and place it on the ink nozzle of the ink cartridge.

进一步地，旋盖机构包括旋盖支架、至少一个旋盖升降气缸、旋盖梁、多个旋盖电机和多个旋盖压板，旋盖升降气缸固定安装在旋盖支架上，旋盖梁固定于旋盖升降气缸的活塞杆上，多个旋盖电机并排固定在旋盖梁上，多个旋盖压板分别固定于多个旋盖电机的输出轴上。Further, the capping mechanism includes a capping bracket, at least one capping lifting cylinder, a capping beam, a plurality of capping motors and a plurality of capping pressure plates, the capping lifting cylinder is fixedly installed on the capping bracket, and the capping beam is fixed. On the piston rod of the capping lifting cylinder, a plurality of capping motors are fixed side by side on the capping beam, and a plurality of capping pressing plates are respectively fixed on the output shafts of the plurality of capping motors.

进一步地，出料机构包括夹板架、夹板架升降气缸、夹板梁、夹板梁滑轨、夹板梁移动气缸、多个夹板和多个夹板气缸，多个夹板气缸安装在夹板架上，多个夹板分别与多个夹板气缸驱动连接，夹板架固定于夹板架升降气缸的活塞杆上，夹板架升降气缸固定安装在夹板梁上，夹板梁滑动安装在夹板梁滑轨上并与夹板梁移动气缸的活塞杆固定连接。Further, the discharging mechanism includes a plywood frame, a plywood frame lifting cylinder, a plywood beam, a plywood beam slide rail, a plywood beam moving cylinder, a plurality of plywood and a plurality of plywood cylinders, and a plurality of plywood cylinders are installed on the plywood frame, and a plurality of plywood They are respectively connected with a plurality of plywood cylinders. The plywood frame is fixed on the piston rod of the plywood frame lifting cylinder. The plywood frame lifting cylinder is fixedly installed on the plywood beam. Piston rod fixed connection.

根据本发明的另一方面，提供了一种油墨筒自动灌装生产方法，其可包括以下步骤：According to another aspect of the present invention, a production method for automatic filling of ink cartridges is provided, which may include the following steps:

提供油墨筒输送带，其上安装有油墨筒固定治具，每个油墨筒固定治具能够正立放置一排油墨筒，油墨筒输送带沿输送方向依次布置有油墨筒投放工位、排气及灌装工位、卡嘴投放工位、卡嘴安装工位、投盖工位、旋盖工位和出料工位；Provide ink cartridge conveyor belt, which is installed with ink cartridge fixing jig. Each ink cartridge fixing jig can place a row of ink cartridges upright. The ink cartridge conveyor belt is sequentially arranged along the conveying direction. And filling station, nozzle placement station, nozzle installation station, capping station, capping station and discharge station;

在油墨筒投放工位，自动或手动将空的油墨筒正立放置到油墨筒输送带的油墨筒固定治具上；At the ink cartridge delivery station, automatically or manually place the empty ink cartridge upright on the ink cartridge fixing jig of the ink cartridge conveyor belt;

在排气及灌装工位，通过排气及灌装机构自动将油墨筒内的空气排掉以及将油墨灌装到排气后的油墨筒中；At the exhaust and filling station, the air in the ink cartridge is automatically discharged through the exhaust and filling mechanism and the ink is filled into the exhausted ink cartridge;

在卡嘴投放工位，通过卡嘴投放机构自动将卡嘴投放到灌装好的油墨筒的油墨嘴上；At the nozzle delivery station, the nozzle is automatically placed on the ink nozzle of the filled ink cartridge through the nozzle delivery mechanism;

在卡嘴安装工位，通过卡嘴安装机构自动将卡嘴压入油墨筒的油墨嘴内；At the nozzle installation station, the nozzle is automatically pressed into the ink nozzle of the ink cartridge through the nozzle installation mechanism;

在投盖工位，通过投盖机构自动将油墨盖放到油墨筒的油墨嘴上；In the capping station, the ink cap is automatically placed on the ink nozzle of the ink cartridge through the capping mechanism;

在旋盖工位，通过旋盖机构自动将油墨嘴上的油墨盖旋紧；In the capping station, the ink cap on the ink nozzle is automatically tightened by the capping mechanism;

在出料工位上，通过出料机构自动将旋好盖的油墨筒从油墨筒输送带取出。At the discharge station, the ink cartridge with the cap screwed on is automatically taken out from the ink cartridge conveyor belt through the discharging mechanism.

进一步地，该方法还包括喷码和装箱步骤，具体地，提供喷码机构，该喷码机构包括喷码输送带和喷码嘴，喷码输送带横向布置在出料工位处，与油墨筒输送带形成L形，设有喷码工位和装箱工位，喷码嘴安装在喷码工位处，用于对油墨筒进行喷码；在装箱工位，手动将喷码后的油墨筒装入箱子中。Further, the method also includes the steps of coding and packing, and specifically, providing a coding mechanism, the coding mechanism includes a coding conveyor belt and a coding nozzle, and the coding conveyor belt is laterally arranged at the discharge station, and The ink cartridge conveyor belt forms an L shape, and is equipped with a coding station and a packing station. The coding nozzle is installed at the coding station to print the ink cartridge; in the packing station, the coding is manually After the ink cartridge is loaded into the box.

本发明采用上述技术方案，具有的有益效果是：本发明的油墨筒灌装生产线，由于可以同时灌装几支油墨筒，而且采用了全自动化的流水线工序，灌装效率大大提高，在相同工人数量下，灌装效率可以提高数倍以上；而且该灌装生产线操作简单，全部采用自动控制程序控制，工人只需在将空油墨筒正立放置到油墨筒固定治具即可，大大降低了的劳动强度。The present invention adopts the above-mentioned technical scheme, and has the beneficial effects that: the ink cartridge filling production line of the present invention can fill several ink cartridges at the same time, and adopts a fully automated assembly line process, the filling efficiency is greatly improved, and the same workers The filling efficiency can be increased by several times under the quantity; and the filling production line is easy to operate, all controlled by automatic control programs, workers only need to place the empty ink cartridge upright on the ink cartridge fixing fixture, which greatly reduces the cost of labor intensity.

附图说明Description of drawings

为进一步说明各实施例，本发明提供有附图。这些附图为本发明揭露内容的一部分，其主要用以说明实施例，并可配合说明书的相关描述来解释实施例的运作原理。配合参考这些内容，本领域普通技术人员应能理解其他可能的实施方式以及本发明的优点。图中的组件并未按比例绘制，而类似的组件符号通常用来表示类似的组件。To further illustrate the various embodiments, the present invention is provided with the accompanying drawings. These drawings are a part of the disclosure of the present invention, which are mainly used to illustrate the embodiments, and can be used in conjunction with the relevant description of the specification to explain the operation principles of the embodiments. With reference to these contents, one of ordinary skill in the art will understand other possible embodiments and advantages of the present invention. Components in the figures are not drawn to scale, and similar component symbols are often used to represent similar components.

图1是数码一体速印机的结构分解示意图；Fig. 1 is the structural decomposition schematic diagram of the digital all-in-one printing machine;

图2是本发明的油墨筒自动灌装生产线的总体示意图；Fig. 2 is the general schematic diagram of the ink cartridge automatic filling production line of the present invention;

图3是本发明的油墨筒自动灌装生产线的排气及灌装机构的侧视示意图；3 is a schematic side view of the exhaust and filling mechanism of the ink cartridge automatic filling production line of the present invention;

图4是本发明的油墨筒自动灌装生产线的卡嘴投放机构的俯视示意图；4 is a schematic top view of the nozzle delivery mechanism of the ink cartridge automatic filling production line of the present invention;

图5是本发明的油墨筒自动灌装生产线的卡嘴安装机构的侧视示意图；5 is a schematic side view of the nozzle installation mechanism of the ink cartridge automatic filling production line of the present invention;

图6是本发明的油墨筒自动灌装生产线的投盖机构的俯视示意图；6 is a schematic top view of the capping mechanism of the ink cartridge automatic filling production line of the present invention;

图7是本发明的油墨筒自动灌装生产线的旋盖机构的侧视示意图；7 is a schematic side view of the capping mechanism of the ink cartridge automatic filling production line of the present invention;

图8是本发明的油墨筒自动灌装生产线的出料机构的俯视示意图。8 is a schematic top view of the discharging mechanism of the ink cartridge automatic filling production line of the present invention.

具体实施方式Detailed ways

现结合附图和具体实施方式对本发明进一步说明。The present invention will now be further described with reference to the accompanying drawings and specific embodiments.

如图1-8所示，根据本发明的一方面，提供了一种油墨筒自动灌装生产线，其可包括油墨筒输送带1、排气及灌装机构2、卡嘴投放机构3、卡嘴安装机构4、投盖机构5、旋盖机构6、出料机构7、喷码机构8和控制系统等。油墨筒输送带1，其上安装有油墨筒固定治具11，每个油墨筒固定治具11设有一排油墨筒固定位111，油墨筒正立放置在油墨筒固定位111中。在所示实例中，一排油墨筒固定位111的数量是5个。即本油墨筒自动灌装生产线可以同时实现5个油墨筒的自动灌装。油墨筒输送带1沿输送方向(如图2箭头所示)依次布置有油墨筒投放工位A、排气及灌装工位B、卡嘴投放工位C、卡嘴安装工位D、投盖工位E、旋盖工位F和出料工位G。油墨筒输送带1由伺服电机控制，以将油墨筒精确定位在各个工位。控制系统为基于PLC的控制系统，用于控制上述油墨筒输送带1及各个机构的运行，以实现油墨筒自动灌装作业。控制系统具有人机操作界面，以方便进行操作。控制系统配置可以根据实际需要进行选择，这里不再进行描述。下面对上述各个机构进行详细说明。As shown in Figures 1-8, according to an aspect of the present invention, an automatic ink cartridge filling production line is provided, which may include an ink cartridge conveyor belt 1, an exhaust and filling mechanism 2, a nozzle delivery mechanism 3, a card Nozzle installation mechanism 4, capping mechanism 5, capping mechanism 6, discharging mechanism 7, coding mechanism 8 and control system, etc. The ink cartridge conveyor belt 1 is provided with ink cartridge fixing jigs 11 , each ink cartridge fixing jig 11 is provided with a row of ink cartridge fixing positions 111 , and the ink cartridges are placed upright in the ink cartridge fixing positions 111 . In the illustrated example, the number of ink cartridge fixing positions 111 in a row is five. That is, this ink cartridge automatic filling production line can realize the automatic filling of 5 ink cartridges at the same time. The ink cartridge conveyor belt 1 is sequentially arranged along the conveying direction (as shown by the arrow in Figure 2) with the ink cartridge delivery station A, the exhaust and filling station B, the nozzle delivery station C, the nozzle installation station D, and the injection station. Cap station E, capping station F and discharge station G. The ink cartridge conveyor belt 1 is controlled by a servo motor to precisely position the ink cartridge at each station. The control system is a PLC-based control system, which is used to control the operation of the above-mentioned ink cartridge conveying belt 1 and various mechanisms, so as to realize the automatic filling operation of the ink cartridge. The control system has a man-machine interface for easy operation. The control system configuration can be selected according to actual needs, and will not be described here. Each of the above mechanisms will be described in detail below.

如2和3所示，排气及灌装机构2布置在排气及灌装工位B，用于将油墨筒100内的空气排掉以及将油墨灌装到排气后的油墨筒中。具体地，排气及灌装机构2可包括排气顶杆21、排气气缸22、灌装嘴23、灌装嘴升降气缸24、油墨斗25、灌装料缸26和料缸气缸27。灌装嘴23和排气顶杆21分别布置在油墨筒100的正上方和正下方。排气顶杆21连接于排气气缸22的活塞杆。通过排气气缸22作用，由排气顶杆21推动油墨筒的活塞104上移排出油墨筒内的空气。灌装嘴23安装在由灌装嘴升降气缸24驱动的升降架28上，使得灌装嘴23可以上升或下降。灌装料缸26的进口和出口分别连通油墨斗25和灌装嘴23，料缸气缸25与灌装料缸26驱动连接，以将油墨吸入灌装料缸26中和将灌装料缸26中的油墨经由灌装嘴23注入油墨筒100中。As shown in 2 and 3, the exhaust and filling mechanism 2 is arranged at the exhaust and filling station B for exhausting the air in the ink cartridge 100 and filling the ink into the exhausted ink cartridge. Specifically, the exhaust and filling mechanism 2 may include an exhaust ejector rod 21 , an exhaust cylinder 22 , a filling nozzle 23 , a filling nozzle lifting cylinder 24 , an ink hopper 25 , a filling material cylinder 26 and a material cylinder cylinder 27 . The filling nozzle 23 and the exhaust ejector rod 21 are arranged just above and below the ink cartridge 100, respectively. The exhaust ejector rod 21 is connected to the piston rod of the exhaust cylinder 22 . Through the action of the exhaust air cylinder 22, the piston 104 of the ink cartridge is pushed upward by the exhaust ejector rod 21 to discharge the air in the ink cartridge. The filling nozzle 23 is mounted on a lifting frame 28 driven by the filling nozzle lifting cylinder 24, so that the filling nozzle 23 can be raised or lowered. The inlet and outlet of the filling material cylinder 26 are respectively connected with the ink hopper 25 and the filling nozzle 23, and the material cylinder cylinder 25 is drivingly connected with the filling material cylinder 26 to suck the ink into the filling material cylinder 26 and the filling material cylinder 26 The ink in the ink is injected into the ink cartridge 100 through the filling nozzle 23 .

如图2和4所示，卡嘴投放机构3布置在卡嘴投放工位C，用于将卡嘴102投放到灌装好油墨的油墨筒的油墨嘴106上。卡嘴投放机构3可包括卡嘴振动盘31、卡嘴投放平台32、卡嘴升降气缸33、卡嘴移位气缸34和卡嘴投放气缸35。卡嘴投放平台32与卡嘴升降气缸33驱动连接，以使卡嘴投放平台32能够上升和下降。卡嘴投放平台32上设有平行间隔的多个进料通道321(5个)、移位通道322和平行间隔的多个投放通道323(5个)。每个进料通道321与一个卡嘴振动盘31连通，使得卡嘴102可以一个接一个地进入进料通道321中。进料通道321和投放通道323平行错开地布置在移位通道322的两侧并与其连通。卡嘴移位气缸34布置在移位通道一端，通过与其活塞杆连接的推杆36将从进料通道321进入到移位通道322的卡嘴推到移位通道322与投放通道323的连通处。卡嘴投放气缸35布置在与投放通道323相反的移动通道322的一侧，通过与其活塞杆连接的推杆37将移位通道322与投放通道323的连通处的卡嘴推到油墨筒的油墨嘴106上。As shown in FIGS. 2 and 4 , the nozzle delivery mechanism 3 is arranged at the nozzle delivery station C, and is used to deliver the nozzle 102 to the ink nozzle 106 of the ink cartridge filled with ink. The nozzle delivery mechanism 3 may include a nozzle vibration plate 31 , a nozzle delivery platform 32 , a nozzle lift cylinder 33 , a nozzle displacement cylinder 34 and a nozzle delivery cylinder 35 . The mouthpiece delivery platform 32 is drivingly connected with the mouthpiece lifting cylinder 33, so that the mouthpiece delivery platform 32 can ascend and descend. The mouth feeding platform 32 is provided with a plurality of feeding channels 321 (5) spaced in parallel, a shifting channel 322 and a plurality of feeding channels 323 (5) spaced in parallel. Each feed channel 321 communicates with one chuck vibrating plate 31 so that the chuck mouths 102 can enter the feed channels 321 one by one. The feeding channel 321 and the throwing channel 323 are arranged in parallel and staggered on both sides of the displacement channel 322 and communicate with it. The mouthpiece displacement cylinder 34 is arranged at one end of the displacement channel, and pushes the mouthpiece that enters the displacement channel 322 from the feed channel 321 to the connection between the displacement channel 322 and the release channel 323 through a push rod 36 connected to its piston rod. . The nozzle injection cylinder 35 is arranged on the side of the moving channel 322 opposite to the injection channel 323, and pushes the nozzle at the connection between the displacement channel 322 and the injection channel 323 to the ink of the ink cartridge through the push rod 37 connected with its piston rod. mouth 106.

如图2和5所示，卡嘴安装机构4布置在卡嘴安装工位D，用于将卡嘴102压入油墨筒的油墨嘴106内。具体地，卡嘴安装机构4可包括支架41、气缸42和压板43，支架41横跨在输送带1的正上方，气缸42固定在支架41上，压板43固定在气缸42的活塞杆上。通过气缸作用，压板43将卡嘴102压入油墨筒的油墨嘴106内。As shown in FIGS. 2 and 5 , the nozzle mounting mechanism 4 is arranged at the nozzle mounting station D for pressing the nozzle 102 into the ink nozzle 106 of the ink cartridge. Specifically, the mouth mounting mechanism 4 may include a bracket 41 , a cylinder 42 and a pressure plate 43 , the bracket 41 spans right above the conveyor belt 1 , the cylinder 42 is fixed on the bracket 41 , and the pressure plate 43 is fixed on the piston rod of the cylinder 42 . By the action of the air cylinder, the pressing plate 43 presses the nozzle 102 into the ink nozzle 106 of the ink cartridge.

如图2和6所示，投盖机构5布置在投盖工位E，用于将油墨盖103放到油墨筒的油墨嘴106上。具体地，投盖机构5可包括油墨盖振动盘51、输送槽52、彼此间隔开的多个分料槽53、推送板54、推送气缸55、投盖架56、多个投盖吸盖气缸57、投盖架滑轨58和投盖架移动气缸59。输送槽52一端连接油墨盖振动盘51的出口，另一端封闭。多个分料槽53一端连通输送槽52，另一端封闭。推送板54固定连接于推送气缸55的活塞杆，用于将输送槽52中的油墨盖103推到各个分料槽53中。投盖架56滑动安装在投盖架滑轨58，投盖架移动气缸59的活塞杆固定连接于投盖架56，使得投盖架56可以横向移动。多个投盖吸盖气缸57安装在投盖架56上。通过投盖架移动气缸59和投盖吸盖气缸57作用，可以从分料槽53中吸取油墨盖103并放置到油墨筒的油墨嘴106上。As shown in FIGS. 2 and 6 , the capping mechanism 5 is arranged at the capping station E for placing the ink cap 103 on the ink nozzle 106 of the ink cartridge. Specifically, the cap ejection mechanism 5 may include an ink cap vibrating plate 51, a conveying slot 52, a plurality of material distribution slots 53 spaced apart from each other, a pushing plate 54, a pushing cylinder 55, a cap ejecting rack 56, and a plurality of cap ejecting cap suction cylinders 57. The slide rail 58 of the cap casting frame and the moving cylinder 59 of the cap casting frame. One end of the conveying groove 52 is connected to the outlet of the ink cap vibration plate 51, and the other end is closed. One end of the plurality of distributing troughs 53 is connected to the conveying trough 52, and the other end is closed. The push plate 54 is fixedly connected to the piston rod of the push cylinder 55 , and is used for pushing the ink caps 103 in the conveying grooves 52 into the respective distribution grooves 53 . The cap-throwing rack 56 is slidably installed on the cap-throwing rack slide rail 58, and the piston rod of the cap-throwing rack moving cylinder 59 is fixedly connected to the cap-throwing rack 56, so that the cap-throwing rack 56 can move laterally. A plurality of cap ejection and suction cylinders 57 are mounted on the cap ejection frame 56 . Through the action of the cap ejection rack moving cylinder 59 and the cap ejection cap suction cylinder 57, the ink cap 103 can be sucked from the material distribution chute 53 and placed on the ink nozzle 106 of the ink cartridge.

如图2和7所示，旋盖机构6布置在旋盖工位F，用于将油墨嘴上的油墨盖103旋紧。具体地，旋盖机构6可包括旋盖支架61、至少一个旋盖升降气缸62(示出两个)、旋盖梁63、多个旋盖电机64(示出5个)和多个旋盖压板65(示出5个)。旋盖支架61横跨在输送带1上方，旋盖升降气缸62固定安装在旋盖支架61上，旋盖梁63固定于旋盖升降气缸62的活塞杆上，多个旋盖电机64并排固定在旋盖梁63上，多个旋盖压板65分别固定于多个旋盖电机64的输出轴上。通过旋盖升降气缸62，旋盖压板65可以上升和下降，并且通过旋盖电机64，旋盖压板65可以将油墨嘴上的油墨盖103旋紧。As shown in FIGS. 2 and 7 , the capping mechanism 6 is arranged at the capping station F for screwing the ink cap 103 on the ink nozzle. Specifically, the capping mechanism 6 may include a capping bracket 61 , at least one capping lifting cylinder 62 (two are shown), a capping beam 63 , a plurality of capping motors 64 (five are shown) and a plurality of capping Platen 65 (5 shown). The capping bracket 61 spans over the conveyor belt 1 , the capping lifting cylinder 62 is fixedly installed on the capping bracket 61 , the capping beam 63 is fixed on the piston rod of the capping lifting cylinder 62 , and a plurality of capping motors 64 are fixed side by side On the capping beam 63 , the plurality of capping pressing plates 65 are respectively fixed on the output shafts of the plurality of capping motors 64 . Through the capping lift cylinder 62 , the capping pressing plate 65 can be raised and lowered, and by the capping motor 64 , the capping pressing plate 65 can tighten the ink cap 103 on the ink nozzle.

如图2和8所示，出料机构7布置在出料工位G上，用于将旋好盖的油墨筒100从油墨筒输送带1取出。具体地，出料机构7包括夹板架71、夹板架升降气缸72、夹板梁73、夹板梁滑轨74、夹板梁移动气缸75、多个夹板76和多个夹板气缸77。多个夹板气缸77安装在夹板架71上，多个夹板76分别与多个夹板气缸75驱动连接，以能够夹住油墨筒100。夹板76的夹持面为弧形面。夹板架71固定于夹板架升降气缸72的活塞杆上，使得夹板架71可以上升和下降。夹板架升降气缸72固定安装在夹板梁73上，夹板梁73滑动安装在夹板梁滑轨74上并与夹板梁移动气缸75的活塞杆固定连接。因此，通过出料机构7，旋好盖的油墨筒100可以从油墨筒输送带1移动到喷码机构8的喷码输送带81上。As shown in FIGS. 2 and 8 , the discharging mechanism 7 is arranged on the discharging station G, and is used for taking out the capped ink cartridge 100 from the ink cartridge conveying belt 1 . Specifically, the discharging mechanism 7 includes a clamping plate frame 71 , a clamping plate frame lifting cylinder 72 , a clamping plate beam 73 , a clamping plate beam sliding rail 74 , a clamping plate beam moving cylinder 75 , a plurality of clamping plates 76 and a plurality of clamping plate cylinders 77 . The plurality of clamping plate cylinders 77 are mounted on the clamping plate frame 71 , and the plurality of clamping plates 76 are respectively drivingly connected with the plurality of clamping plate cylinders 75 so as to be able to clamp the ink cartridge 100 . The clamping surface of the clamping plate 76 is an arc surface. The clamping plate frame 71 is fixed on the piston rod of the clamping plate frame lifting cylinder 72, so that the clamping plate frame 71 can be raised and lowered. The clamping plate frame lifting cylinder 72 is fixedly installed on the clamping plate beam 73 , and the clamping plate beam 73 is slidably installed on the clamping plate beam sliding rail 74 and is fixedly connected with the piston rod of the clamping plate beam moving cylinder 75 . Therefore, through the discharging mechanism 7 , the capped ink cartridge 100 can be moved from the ink cartridge conveying belt 1 to the coding conveying belt 81 of the printing mechanism 8 .

如图1所示，喷码机构8包括喷码输送带81和喷码嘴82，喷码输送带81横向布置在出料工位处，与油墨筒输送带1形成L形，设有喷码工位H和装箱工位I。装箱工位I位于喷码输送带81末端。工人可以在装箱工位I将油墨筒装入箱子9中。喷码嘴安装在喷码工位H处，用于对油墨筒进行喷码例如条形码、生产日期等。应该理解，喷码机构8也可以布置在油墨筒输送带1的末端，即与油墨筒输送带1在一直线上。在某些实施例中，油墨筒自动灌装生产线也可以不布置喷码机构8。As shown in FIG. 1 , the coding mechanism 8 includes a coding conveyor belt 81 and a coding nozzle 82. The coding conveyor belt 81 is horizontally arranged at the discharge station, and forms an L shape with the ink cartridge conveyor belt 1. Station H and packing station I. The packing station I is located at the end of the coding conveyor belt 81 . The worker can load the ink cartridges into the box 9 at the boxing station 1 . The coding nozzle is installed at the coding station H, and is used to print codes such as barcodes, production dates, etc. on the ink cartridge. It should be understood that the coding mechanism 8 can also be arranged at the end of the ink cartridge conveying belt 1 , that is, in line with the ink cartridge conveying belt 1 . In some embodiments, the ink cartridge automatic filling production line may not be arranged with the coding mechanism 8 .

下面简要说明一下本发明的油墨筒自动灌装生产线工作过程。工人在油墨筒投放工位A将空的油墨筒正立放置到油墨筒固定治具后，油墨筒输送带1将其输送到排气及灌装工位B，在该工位上通过排气气缸22作用，由排气顶杆21推动油墨筒的活塞104上移排出油墨筒内的空气，然后灌装机构2的灌装嘴23下降插入油墨筒的油墨嘴内，并注入设定好的油墨量，注入油墨的压力和油墨重力推动活塞向下移动，活塞的下面又在排气顶杆的向上推力作用从而不会出现快速下悬，避免了快速下悬产生气泡的现象。待灌装满油墨后，灌装嘴23抬起，然后油墨筒输送带1又将油墨筒输送到卡嘴投放工位C，卡嘴投放机构3将卡嘴102按正确的方向有序地自动输送到投卡嘴工位并放到已灌装好的油墨筒的油墨嘴上。然后油墨筒输送带又将其送到卡嘴安装工位D，在气缸42和压板43作用下，将卡嘴压入油墨筒的油墨嘴内。然后油墨筒输送带又将油墨筒输送到投盖工位E，投盖机构5先将油墨盖整理成正确的方向有序排列，并在投盖工位处将油墨盖放到油墨筒的油墨嘴上。然后油墨筒输送带又将油墨筒输送到旋盖工位F，在旋盖升降气缸62推动旋盖压板65压住油墨盖103并在旋盖电机64的作用下将油墨盖旋紧在油墨筒的油墨嘴上。然后油墨筒输送带又将其送到出料工位G，通过出料机构7同时将油墨筒100从油墨筒固定治具11夹出并放置到喷码输送带81上，喷码输送带81带着油墨筒经过喷码嘴82并喷码后送到装箱工位I，工人在此处将油墨筒取下装入箱子9中。应该理解，油墨筒投放和装箱步骤也可以采用相应的机械手自动完成。The working process of the ink cartridge automatic filling production line of the present invention is briefly described below. After the worker places the empty ink cartridge upright on the ink cartridge fixing jig at the ink cartridge delivery station A, the ink cartridge conveyor belt 1 transports it to the exhaust and filling station B, where the exhaust is passed through the station. The air cylinder 22 acts, and the piston 104 of the ink cartridge is pushed up by the exhaust ejector rod 21 to discharge the air in the ink cartridge, and then the filling nozzle 23 of the filling mechanism 2 is lowered and inserted into the ink nozzle of the ink cartridge, and injected into the set The amount of ink, the pressure of the injected ink and the gravity of the ink push the piston to move downward, and the underside of the piston acts on the upward thrust of the exhaust ejector rod, so that there will be no rapid downward suspension, and the phenomenon of bubbles caused by rapid downward suspension is avoided. After being filled with ink, the filling nozzle 23 is lifted, and then the ink cartridge conveyor belt 1 transports the ink cartridge to the nozzle delivery station C, and the nozzle delivery mechanism 3 automatically and orderly moves the nozzle 102 in the correct direction. It is transported to the feeding nozzle station and placed on the ink nozzle of the filled ink cartridge. Then the ink cartridge conveyor belt sends it to the nozzle installation station D, and under the action of the air cylinder 42 and the pressing plate 43, the card nozzle is pressed into the ink nozzle of the ink cartridge. Then the ink cartridge conveyor belt transports the ink cartridge to the capping station E. The capping mechanism 5 first arranges the ink caps in the correct direction and arranges them in an orderly manner, and puts the ink caps on the ink cartridges at the capping station. on the mouth. Then the ink cartridge conveyor belt transports the ink cartridge to the capping station F, and the capping lift cylinder 62 pushes the capping pressure plate 65 to press the ink cap 103 and screw the ink cap on the ink cartridge under the action of the capping motor 64 ink nozzle. Then the ink cartridge conveyor belt sends it to the discharging station G, and the ink cartridge 100 is clamped out from the ink cartridge fixing jig 11 at the same time through the discharging mechanism 7 and placed on the coding conveyor belt 81. The coding conveyor belt 81 The ink cartridge is sent to the packing station 1 after passing through the coding nozzle 82 and coding, where the worker removes the ink cartridge and puts it into the box 9 . It should be understood that the steps of placing and packing the ink cartridges can also be completed automatically by using a corresponding robot.

本申请的油墨筒灌装生产线，由于可以同时灌装几支油墨筒，而且采用了全自动化的流水线工序，灌装效率大大提高，在相同工人数量下，灌装效率可以提高数倍以上。而且该灌装生产线操作简单，全部采用自动控制程序控制，工人只需在将空油墨筒正立放置到油墨筒固定位和在入箱处将灌装好的油墨筒装箱即可，大大降低了的劳动强度。In the ink cartridge filling production line of the present application, since several ink cartridges can be filled at the same time, and a fully automated assembly line process is adopted, the filling efficiency is greatly improved, and the filling efficiency can be increased by more than several times under the same number of workers. Moreover, the filling production line is simple to operate, and all controlled by automatic control programs. The workers only need to place the empty ink cartridge upright in the fixed position of the ink cartridge and pack the filled ink cartridge into the box, which greatly reduces the labor intensity.

如图1-8所示，根据本发明的另一方面，还提供了一种油墨筒自动灌装生产方法，其可包括以下步骤：As shown in Figures 1-8, according to another aspect of the present invention, a production method for automatic filling of ink cartridges is also provided, which may include the following steps:

提供油墨筒输送带1，其上安装有油墨筒固定治具11，每个油墨筒固定治具能够正立放置一排油墨筒100，油墨筒输送带沿输送方向依次布置有油墨筒投放工位A、排气及灌装工位B、卡嘴投放工位C、卡嘴安装工位D、投盖工位E、旋盖工位F和出料工位G；An ink cartridge conveyor belt 1 is provided on which an ink cartridge fixing jig 11 is installed. Each ink cartridge fixing jig can upright place a row of ink cartridges 100. The ink cartridge conveyor belt is sequentially arranged with ink cartridge delivery stations along the conveying direction. A. Exhaust and filling station B, nozzle placement station C, nozzle installation station D, capping station E, capping station F and discharge station G;

在油墨筒投放工位A，自动或手动将空的油墨筒正立放置到油墨筒输送带1的油墨筒固定治具11上；At the ink cartridge delivery station A, automatically or manually place the empty ink cartridge upright on the ink cartridge fixing jig 11 of the ink cartridge conveyor belt 1;

在排气及灌装工位B，通过排气及灌装机构2自动将油墨筒内的空气排掉以及将油墨灌装到排气后的油墨筒中；At the exhaust and filling station B, the air in the ink cartridge is automatically discharged through the exhaust and filling mechanism 2 and the ink is filled into the exhausted ink cartridge;

在卡嘴投放工位C，通过卡嘴投放机构3自动将卡嘴投放到灌装好的油墨筒的油墨嘴上；In the nozzle delivery station C, the nozzle is automatically put into the ink nozzle of the filled ink cartridge through the nozzle delivery mechanism 3;

在卡嘴安装工位D，通过卡嘴安装机构4自动将卡嘴压入油墨筒的油墨嘴内；At the nozzle installation station D, the nozzle is automatically pressed into the ink nozzle of the ink cartridge through the nozzle installation mechanism 4;

在投盖工位E，通过投盖机构5自动将油墨盖放到油墨筒的油墨嘴上；In the capping station E, the ink cap is automatically placed on the ink nozzle of the ink cartridge through the capping mechanism 5;

在旋盖工位F，通过旋盖机构6自动将油墨嘴上的油墨盖旋紧；In the capping station F, the ink cap on the ink nozzle is automatically tightened by the capping mechanism 6;

在出料工位G上，通过出料机构7自动将旋好盖的油墨筒从油墨筒输送带取出。At the discharging station G, the ink cartridge with the cap screwed on is automatically taken out from the ink cartridge conveyor belt through the discharging mechanism 7 .

排气及灌装机构2、卡嘴投放机构3、卡嘴安装机构4、投盖机构5、旋盖机构6和出料机构7的结构和功能已在前面描述，这里不再赘述。The structures and functions of the exhaust and filling mechanism 2 , the nozzle feeding mechanism 3 , the nozzle mounting mechanism 4 , the capping mechanism 5 , the capping mechanism 6 and the discharging mechanism 7 have been described above, and will not be repeated here.

在本实施例中，方法还包括喷码和装箱步骤，具体地，提供喷码机构8，该喷码机构8包括喷码输送带81和喷码嘴82，喷码输送带81横向布置在出料工位处，与油墨筒输送带形成L形，设有喷码工位H和装箱工位I，喷码嘴82安装在喷码工位H处，用于对油墨筒进行喷码；在装箱工位I，手动将喷码后的油墨筒装入箱子9中。In this embodiment, the method further includes the steps of coding and packing. Specifically, a coding mechanism 8 is provided. The coding mechanism 8 includes a coding conveyor belt 81 and a coding nozzle 82. The coding conveyor belt 81 is laterally arranged on the At the discharge station, it forms an L-shape with the ink cartridge conveyor belt, and is provided with a coding station H and a packing station I. The coding nozzle 82 is installed at the coding station H, which is used for printing the ink cartridge. ; In the packing station I, manually put the ink cartridge after the coding into the box 9.

尽管结合优选实施方案具体展示和介绍了本发明，但所属领域的技术人员应该明白，在不脱离所附权利要求书所限定的本发明的精神和范围内，在形式上和细节上可以对本发明做出各种变化，均为本发明的保护范围。Although the present invention has been particularly shown and described in connection with preferred embodiments, it will be understood by those skilled in the art that changes in form and detail may be made to the present invention without departing from the spirit and scope of the invention as defined by the appended claims. Various changes are made within the protection scope of the present invention.

Claims (10)

1. An automatic filling production line of printing ink cartridge, its characterized in that includes:
the ink tube conveying belt is provided with ink tube fixing fixtures, each ink tube fixing fixture can vertically place a row of ink tubes, and an ink tube feeding station, an exhaust and filling station, a clamping nozzle feeding station, a clamping nozzle mounting station, a cap feeding station, a cap screwing station and a discharging station are sequentially arranged on the ink tube conveying belt along the conveying direction;
the air exhausting and filling mechanism is arranged at the air exhausting and filling station and is used for exhausting air in the ink cylinder and filling the ink into the air exhausted ink cylinder;
the clamping nozzle feeding mechanism is arranged at a clamping nozzle feeding station and used for feeding the clamping nozzle onto an ink nozzle of the filled ink cylinder;
the clamping nozzle mounting mechanism is arranged at a clamping nozzle mounting station and used for pressing the clamping nozzle into an ink nozzle of the ink cylinder;
the cover throwing mechanism is arranged at the cover throwing station and used for putting the ink cover on an ink nozzle of the ink cylinder;
the cap screwing mechanism is arranged at the cap screwing station and is used for screwing the ink cap on the ink nozzle;
and the discharging mechanism is arranged on the discharging station and used for taking the ink cylinder with the screwed cover out of the ink cylinder conveying belt.
2. The automatic ink cartridge filling line of claim 1, further comprising a code spraying mechanism including a code spraying conveyor belt and a code spraying nozzle, wherein the code spraying conveyor belt is transversely arranged at the discharging station, forms an L shape with the ink cartridge conveyor belt, and is provided with a code spraying station and a boxing station, and the code spraying nozzle is installed at the code spraying station and is used for spraying codes on the ink cartridges.
3. The automatic ink cartridge filling line of claim 1, wherein the air discharging and filling mechanism includes an air discharging rod, an air discharging cylinder, a filling nozzle lifting cylinder, an ink fountain, a filling cylinder, and a cartridge cylinder, the filling nozzle and the air discharging rod are respectively disposed directly above and directly below the ink cartridge, the air discharging rod is connected to a piston rod of the air discharging cylinder, the filling nozzle is mounted on a lift frame driven by the filling nozzle lifting cylinder, an inlet and an outlet of the filling cylinder are respectively communicated with the ink fountain and the filling nozzle, and the cartridge cylinder is drivingly connected to the filling cylinder for sucking the ink into the filling cylinder and injecting the ink in the filling cylinder into the ink cartridge via the filling nozzle.
4. The automatic filling line of ink cartridges as claimed in claim 1, wherein the chuckmouth dispensing mechanism includes a chuckmouth vibration plate, a chuckmouth dispensing platform, a chuckmouth lifting cylinder, a chuckmouth displacement cylinder, and a chuckmouth dispensing cylinder, the chuckmouth dispensing platform is drivingly connected to the chuckmouth lifting cylinder, a plurality of parallel and spaced feeding channels, a shifting channel and a plurality of parallel and spaced throwing channels are arranged on the feeding device, each feeding channel is communicated with one clamping mouth vibration disc, the feeding channels and the throwing channels are arranged on two sides of the shifting channel in a parallel and staggered manner and are communicated with the shifting channel, a clamping mouth shifting cylinder is arranged at one end of the shifting channel, a bayonet lock is used for pushing the bayonet lock entering the shifting channel from the feeding channel to the communication part of the shifting channel and the throwing channel, a bayonet lock throwing cylinder is arranged on one side of the shifting channel opposite to the throwing channel, the clamping nozzle is used for pushing the clamping nozzle at the communication part of the displacement channel and the feeding channel onto the ink nozzle of the ink cylinder.
5. The automatic filling line for ink cartridges of claim 1, wherein said cartridge mounting mechanism includes a frame, a cylinder secured to said frame, and a pressure plate secured to a piston rod of said cylinder.
6. The automatic ink cartridge filling line of claim 1, wherein the cap feeding mechanism includes an ink cap vibration tray, a feed channel, a plurality of sub-channels spaced apart from each other, a push plate, a push cylinder, a cap feeding frame, a plurality of cap feeding suction cylinders, a cap feeding frame slide rail, and a cap feeding frame moving cylinder, one end of the feed channel is connected to an outlet of the ink cap vibration tray, and the other end is closed, one end of the plurality of sub-channels is connected to the feed channel, and the other end is closed, the push plate is fixedly connected to a piston rod of the push cylinder for pushing the ink caps in the feed channel into the respective sub-channels, the cap feeding frame is slidably mounted on the cap feeding frame slide rail, the piston rod of the cap feeding frame moving cylinder is fixedly connected to the cap feeding frame, and the plurality of cap feeding suction cylinders are mounted on the cap feeding frame for sucking the ink caps from the sub-channels and placing the ink caps on the ink nozzles of the ink cartridges.
7. The automatic filling line for ink cartridges of claim 1, wherein the capping mechanism includes a capping support, at least one capping lift cylinder, a capping beam, a plurality of capping motors and a plurality of capping press plates, the capping lift cylinder being fixedly mounted to the capping support, the capping beam being fixed to a piston rod of the capping lift cylinder, the plurality of capping motors being fixed to the capping beam side by side, the plurality of capping press plates being fixed to output shafts of the plurality of capping motors, respectively.
8. The automatic ink cartridge filling line of claim 1, wherein the discharge mechanism includes a clamping plate frame, a clamping plate frame lift cylinder, a clamping plate beam slide rail, a clamping plate beam moving cylinder, a plurality of clamping plates, and a plurality of clamping plate cylinders, the plurality of clamping plate cylinders are mounted on the clamping plate frame, the plurality of clamping plates are in driving connection with the plurality of clamping plate cylinders, respectively, the clamping plate frame is fixed to a piston rod of the clamping plate frame lift cylinder, the clamping plate frame lift cylinder is fixedly mounted on the clamping plate beam, and the clamping plate beam is slidably mounted on the clamping plate beam slide rail and fixedly connected to the piston rod of the clamping plate beam moving cylinder.
9. An automatic filling production method of an ink cartridge is characterized by comprising the following steps:
providing an ink cylinder conveying belt, wherein ink cylinder fixing jigs are installed on the ink cylinder conveying belt, each ink cylinder fixing jig can vertically place a row of ink cylinders, and the ink cylinder conveying belt is sequentially provided with an ink cylinder feeding station, an exhaust and filling station, a clamping nozzle feeding station, a clamping nozzle installing station, a cover feeding station, a cover screwing station and a discharging station along the conveying direction;
automatically or manually placing the empty ink cylinder on an ink cylinder fixing jig of an ink cylinder conveying belt at an ink cylinder putting station;
at the air exhaust and filling station, air in the ink cylinder is automatically exhausted through the air exhaust and filling mechanism, and the ink is filled into the air-exhausted ink cylinder;
at a clamping nozzle feeding station, automatically feeding a clamping nozzle onto an ink nozzle of a filled ink cylinder through a clamping nozzle feeding mechanism;
at a clamping nozzle mounting station, automatically pressing a clamping nozzle into an ink nozzle of an ink cylinder through a clamping nozzle mounting mechanism;
at the cover feeding station, the ink cover is automatically placed on an ink nozzle of the ink cylinder through the cover feeding mechanism;
at the cap screwing station, the ink cap on the ink nozzle is automatically screwed through the cap screwing mechanism;
and on the discharging station, the ink cylinder with the screwed cover is automatically taken out from the ink cylinder conveying belt through a discharging mechanism.
10. The method of claim 9, further comprising code spraying and boxing steps, and particularly, providing a code spraying mechanism, wherein the code spraying mechanism comprises a code spraying conveyer belt and a code spraying nozzle, the code spraying conveyer belt is transversely arranged at the discharging station and forms an L shape with the ink cylinder conveyer belt, the code spraying station and the boxing station are arranged, and the code spraying nozzle is arranged at the code spraying station and is used for spraying codes to the ink cylinders; and at a boxing station, manually loading the ink cylinder after code spraying into a box.
CN202010685005.8A 2020-07-16 2020-07-16 An automatic ink cartridge filling production line and method Active CN111806777B (en)

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CN112694045A (en) * 2020-12-09 2021-04-23 温州市中心医院 Automated process for medical agent assembly
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