CN114203366B - Novel distribution lines insulating parcel device - Google Patents
Novel distribution lines insulating parcel device Download PDFInfo
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- CN114203366B CN114203366B CN202111354699.8A CN202111354699A CN114203366B CN 114203366 B CN114203366 B CN 114203366B CN 202111354699 A CN202111354699 A CN 202111354699A CN 114203366 B CN114203366 B CN 114203366B
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- opening
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- 238000009826 distribution Methods 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 68
- 238000003825 pressing Methods 0.000 claims abstract description 42
- 238000007789 sealing Methods 0.000 claims abstract description 41
- 230000008859 change Effects 0.000 claims abstract description 35
- 238000010008 shearing Methods 0.000 claims abstract description 29
- 238000009413 insulation Methods 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000009958 sewing Methods 0.000 claims abstract description 13
- 230000006835 compression Effects 0.000 claims description 20
- 238000007906 compression Methods 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 claims description 5
- 238000010276 construction Methods 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims 2
- 238000004891 communication Methods 0.000 claims 1
- 230000009471 action Effects 0.000 abstract description 9
- 230000010354 integration Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 6
- 239000004677 Nylon Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/08—Insulating conductors or cables by winding
- H01B13/0858—Details of winding apparatus; Auxiliary devices
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention relates to the technical field of electromechanical integration, in particular to a novel distribution line insulation wrapping device; the device comprises a frame, wherein a material tray, a conveying channel, a shearing device, a conveying device, a wrapping gradual change closing device, a pressing and sealing device, a button sewing device and a walking lifting device are arranged on the frame. According to the invention, the insulating wrapping sheets stored on the material tray are pulled out, folded through the conveying channel, turned around the electric wires, conveyed under the action of the conveying device, changed into a U-shaped structure from a flattened state, covered on the electric wires, subjected to a sealing procedure under the action of the pressing and sealing device, twisted and sent to the button device, clamped into the opening of the insulating wrapping sheets by the C-shaped nails, so as to ensure firm sealing, cut off the insulating wrapping sheets under the action of the shearing device after the wrapping procedure is finished, and then effectively finish driving and walking along the electric wires under the action of the walking lifting device, thereby finishing the insulating wrapping work of the electric wires.
Description
Technical Field
The invention relates to the technical field of electromechanical integration, in particular to a novel distribution line insulation wrapping device.
Background
In rural power grid overhead lines of medium-low voltage 10KV distribution lines, many faults of the 10KV distribution lines are caused by natural disasters or human factors. In order to ensure the safety and reliability of the distribution line, measures of wrapping insulating rubber outside the medium-low voltage 10kV distribution line are adopted to enhance the insulativity of the line, and the distribution is ensured to be carried out safely and orderly. At present, the insulating repair work of the distribution line is generally completed by the electric lifting vehicle to send the staff to a construction point, the method has great limitation, and for many environments with more complicated working conditions, the vehicle is difficult to reach the construction position, the labor intensity is high, the working efficiency is low, the working quality is unstable, and meanwhile, serious personal safety hidden dangers exist, so that the method is not suitable for the requirements of rapid development of modern power grids and economic society.
Therefore, a novel distribution line insulation wrapping device is provided.
Disclosure of Invention
The invention aims to provide a novel distribution line insulation wrapping device which can automatically wrap insulation rubber for a medium-low voltage 10kv distribution line.
In order to achieve the above object, the technical scheme of the present invention is as follows:
the utility model provides a novel insulating parcel device of distribution lines, includes the frame, be equipped with material dish, conveying path, shearing mechanism, conveyor, parcel gradual change binding off device in the frame, compress tightly closing device, button sewing device, walking elevating gear and circuit control box, the material dish sets up in the below of frame, the material dish is used for accomodating insulating parcel piece, along with going on of parcel process, will accomodate insulating parcel piece on the material dish and take out, conveying path sets up in the top of material dish, conveying path is used for passing through folding the turn and bypassing the electric wire with insulating parcel piece, shearing mechanism sets up in conveying path's left side, shearing mechanism is used for cutting off insulating parcel piece after accomplishing the parcel process, conveying mechanism sets up in shearing mechanism's left side, conveying mechanism is used for conveying insulating parcel piece and twists and send to next process, parcel gradual change binding off device sets up in the right side of frame, parcel gradual change binding off device is used for becoming the insulating parcel piece by the exhibition flat state structure and covers on the frame, compress tightly closing device sets up in parcel gradual change device's right side, compressing tightly the device is used for carrying out the card and is used for carrying out the insulating parcel piece and is through folding wire and is covered by wire, button sewing off device is used for setting up in the opening C, the elevating gear is used for setting up in the opening to be the two sides of the insulating button sewing device, the opening is cut off device is used for setting up in the elevating gear to be the frame, the opening is closed device is cut down, the opening is cut down to be used for the opening, the device is cut down and is cut down The walking lifting device is respectively and electrically connected with the circuit control box.
Specifically, the material tray comprises a first material side wheel, a second material side wheel and a cylinder, wherein the cylinder is arranged between the first material side wheel and the second material side wheel, and the first material side wheel, the second material side wheel and the cylinder are of an integrated structure; the diameter of first material side wheel and second material side wheel is 500mm, the length of barrel is 88mm, first material side wheel and second material side wheel all are hollow out construction.
Specifically, still include installation axle and bolt, the one end of installation axle sets up in the frame, and the other end is provided with the jack, the material dish cup joints on the installation axle and inserts in the jack with the bolt and fix a position.
Specifically, the conveying channel comprises a cuboid frame, upper independent rollers and lower independent rollers, wherein a plurality of pulley rollers are embedded in four walls of the interior of the cuboid frame and are rotationally connected with the cuboid frame, the upper independent rollers are arranged above the cuboid frame and are rotationally connected to the frame, the lower independent rollers are arranged below the cuboid frame and are rotationally connected to the frame; the upper independent rollers and the lower independent rollers are arranged in parallel, and a certain included angle is formed between the upper independent rollers and the cuboid frame.
Specifically, shearing mechanism is including having seted up rectangle open-ended shearing body, insulating parcel piece passes by the opening, open-ended below is provided with first swing motor, first swing motor's output shaft has first swinging arms, install the blade on the first swinging arms, the blade swings under first swing motor's drive and accomplishes the cutting off to insulating parcel piece.
Specifically, the conveying device comprises a conveying body, a first rotating motor, a first rotating shaft, a first roller, a second roller, a third roller and a compressing device, wherein the first roller, the second roller and the third roller are all rotationally connected to the conveying body, the first rotating motor is arranged on the conveying body, the first rotating shaft is connected with the output end of the first rotating motor, a first driving gear is arranged on the first rotating shaft, second driving gears are arranged at two ends of the first roller, the first driving gear is meshed with one second driving gear on the first roller, a driven gear is arranged on the second roller, the driven gear is meshed with the other second driving gear on the first roller, the compressing device comprises a first threaded guide pillar, a second threaded guide pillar, a first spring, a second spring, a first compression nut, a second compression nut, a pressing plate, a first sleeve and a second sleeve, the first thread guide pillar and the second thread guide pillar are symmetrically arranged in the width extension direction of the conveying body, the two sides of the pressing plate are symmetrically provided with a first placing ear and a second placing ear, the pressing plate is arranged above the conveying body, the first placing ear, the first sleeve and the first spring are all sleeved on the first thread guide pillar, the top of the first placing ear is provided with a first placing groove, the first sleeve is placed on the first placing groove, the first spring is arranged above the first sleeve, the first compression nut is arranged above the first spring, the first compression nut is in threaded connection with the first thread guide pillar, the second placing ear, the second sleeve and the second spring are all sleeved on the second thread guide pillar, the top of the second placing ear is provided with a second placing groove, the second sleeve is placed on the second placing groove, the second spring is arranged above the second sleeve, the second compression nut is arranged above the second spring, and the second compression nut is in threaded connection with the second threaded guide post.
Specifically, the gradual change binding off device of parcel is the gradual change binding off body of parcel of cuboid form, the inside cavity of shape as insulating parcel piece cross section of seting up of gradual change binding off body of parcel, the cavity changes gradually along the length direction of gradual change binding off body of parcel, and gradually becomes U-shaped parcel state by the flattening state, the inside of cavity is smooth transition, insulating parcel piece gets into by the one end of parcel gradual change binding off body, by the other end output of parcel gradual change binding off body.
Specifically, the compressing and sealing device comprises a compressing and sealing body, two groups of clamp-type compressing wheel pairs, a second rotating motor, a third rotating motor, a first clamping plate and a second clamping plate, wherein the first clamping plate and the second clamping plate are respectively hinged to the compressing and sealing body, the two groups of clamp-type compressing wheel pairs are respectively connected to the first clamping plate and the second clamping plate in a rotating mode and are used for transmitting an insulating wrapping sheet in a semi-surrounding state and clamping the insulating wrapping sheet so that the insulating wrapping sheet is completely wrapped on an electric wire, the second rotating motor is connected to one clamp-type compressing wheel pair through a gear set, and the third rotating motor is connected to the other clamp-type compressing wheel pair through the gear set and is used for providing rotating power and clamping power for the two clamp-type compressing wheel pairs, and each clamp-type compressing wheel pair comprises three rollers.
Specifically, the walking elevating gear includes walking body, pulley, fourth rotating electrical machines and fifth rotating electrical machines, the pulley rotates to be connected on the walking body, the fourth rotating electrical machines sets up on the walking body, the fourth rotating electrical machines passes through the gear train and connects in the pulley for provide rotation power for the pulley, the fifth rotating electrical machines sets up in the frame, the output shaft of fifth rotating electrical machines has the fifth rotation axis, the fifth rotation axis rotates to be connected in the frame, install the walking body on the fifth rotation axis, the walking body is under the drive of fifth rotating electrical machines for provide swing power for the walking body.
The beneficial effects of the invention are as follows: according to the invention, through arranging the material disc, the conveying channel, the shearing device, the conveying device, the wrapping gradual-change closing device, the pressing and sealing device, the button sewing device and the walking lifting device, the insulating wrapping sheet stored on the material disc can be pulled out, the insulating wrapping sheet is conveyed under the action of the conveying device after being folded to turn and bypass the electric wire, the insulating wrapping sheet is changed into a U-shaped structure from a flattened state and is covered on the electric wire, the sealing process is carried out under the action of the pressing and sealing device, the electric wire wrapped with the insulating wrapping sheet is twisted and conveyed to the button sewing device, the C-shaped nail is clamped into the opening of the insulating wrapping sheet to ensure firm sealing, after the wrapping process is finished, the insulating wrapping sheet is cut off under the action of the shearing device, and then the driving and walking along the electric wire are effectively finished under the action of the walking lifting device, so that the insulating wrapping work of the electric wire is finished.
Drawings
FIG. 1 is a perspective view of an embodiment of the present invention;
FIG. 2 is a schematic view of a tray according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a conveying channel according to an embodiment of the present invention;
FIG. 4 is a schematic view of a shearing device according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a conveying apparatus according to an embodiment of the present invention;
FIG. 6 is a schematic view of a wrapping graded necking-in device in accordance with an embodiment of the present invention;
FIG. 7 is a schematic view of a cavity according to an embodiment of the present invention;
FIG. 8 is a schematic view of a compression seal according to an embodiment of the present invention;
FIG. 9 is a schematic structural view of a button sewing device according to an embodiment of the present invention;
FIG. 10 is a schematic view of a lifting device for carrying out the routine of the present invention.
Reference numerals: the wire 1, the material tray 2, the conveying channel 3, the shearing device 4, the conveying device 5, the wrapping gradual closing device 6, the pressing closing device 7, the button attaching device 8, the walking lifting device 9, the frame 10, the circuit control box 11, the first material side wheel 12, the second material side wheel 13, the cylinder 14, the upper independent roller 15, the lower independent roller 16, the cuboid frame 17, the pulley roller 18, the shearing body 19, the rectangular opening 20, the blade 21, the first swinging rod 22, the first swinging motor 23, the conveying body 24, the first rotating motor 25, the first rotating shaft 26, the first driving gear 27, the first roller 28, the second driving gear 29, the first pressing nut 30, the first spring 31, the first threaded guide post 32, the third roller 33, the second pressing nut 34, the second spring 35, the pressing plate 36, the second roller 37, the wrapping gradual closing body 38, the cavity 39, the pressing closing body 40, the second rotating motor 41, the third rotating motor 42, the first clamping plate 43, the second clamping plate 44, the pair of clamp type pressing wheels 45, the pulley 47, the fourth rotating motor 48, the fifth rotating shaft 52 and the fifth rotating shaft 52.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to the accompanying drawings 1-10, a novel distribution line insulation wrapping device comprises a frame 10, a material disc 2, a conveying channel 3, a shearing device 4, a conveying device 5, a wrapping gradual change closing device 6, a pressing sealing device 7, a button nailing device 8, a traveling lifting device 9 and a circuit control box 11 are arranged on the frame 10, the material disc 2 is arranged below the frame 10, the material disc 2 is used for accommodating insulation wrapping sheets, the insulation wrapping sheets accommodated on the material disc 2 are pulled out along with the wrapping procedure, the conveying channel 3 is arranged above the material disc 2, the conveying channel 3 is used for bending the insulation wrapping sheets through folding and bypassing an electric wire 1, the shearing device 4 is arranged on the left side of the conveying channel 3, the shearing device 4 is used for cutting off the insulation wrapping sheets after the wrapping procedure is completed, the conveying device 5 is used for conveying the insulation wrapping sheets to the next procedure, the gradual change closing device 6 is arranged on the right side of the frame 10, the wrapping gradual change closing device 6 is used for rolling the insulation wrapping sheets into the shape of the electric wire 7 to be installed on the right side of the frame 10 by the pressing sealing device 7, the wire sealing device is arranged at the two ends of the pressing sealing device 1, the sealing device 4 is arranged at the two ends of the pressing sealing device 4, the sealing device is arranged at the right side of the sealing device 4, the sealing device is used for pressing the sealing device 5 is used for sealing the sealing wire sealing device 1, and the wire is arranged at the sealing device 1, and the sealing device is arranged at the sealing device 1, the circuit control box 11 is arranged below the right side of the frame 10, and the shearing device 4, the conveying device 5, the pressing and sealing device 7, the button sewing device 8 and the walking lifting device 9 are respectively and electrically connected with the circuit control box 11.
Specifically, the material tray 2 includes a first material side wheel 12, a second material side wheel 13 and a cylinder 14, the cylinder 14 is disposed between the first material side wheel 12 and the second material side wheel 13, and the first material side wheel 12, the second material side wheel 13 and the cylinder 14 are in an integrated structure; the diameters of the first material side wheel 12 and the second material side wheel 13 are 500mm, the length of the cylinder 14 is 88mm, and the first material side wheel 12 and the second material side wheel 13 are hollow structures; still include installation axle and bolt, the one end of installation axle sets up on frame 10, and the other end is provided with the jack, material dish 2 cup joints on the installation axle and inserts on the jack with the bolt and fix a position.
Further, the first material side wheel 12, the second material side wheel 13 and the cylinder 14 are integrally formed, the structure is like a film storage disc, the insulating wrapping sheet is coiled in the disc, the diameters of the first material side wheel 12 and the second material side wheel 13 are 500mm, the length of the cylinder 14 is 88mm, and 30 m long insulating wrapping sheets can be stored in the cylinder; as the insulating wrapping work of the electric wire 1 proceeds, the insulating wrapping sheet stored in the center is slowly pulled out, thereby realizing wrapping on the electric wire 1.
Furthermore, the mounting shaft and the bolt are characterized in that the material disc 2 is sleeved on the mounting shaft, and the bolt is inserted on the jack, so that the mounting shaft and the bolt are convenient to mount and dismount, and the bolt is convenient to use.
Furthermore, the first material side wheel 12 and the second material side wheel 13 according to the present invention are hollow, which is used for reducing dead weight, saving manufacturing materials and reducing manufacturing material costs.
Specifically, the conveying channel 3 includes a cuboid frame 17, an upper independent roller 15 and a lower independent roller 16, wherein a plurality of pulley rollers 18 are embedded in four walls of the interior of the cuboid frame 17, the pulley rollers 18 are rotationally connected with the cuboid frame 17, the upper independent roller 15 is arranged above the cuboid frame 17, the upper independent roller 15 is rotationally connected with the frame 10, the lower independent roller 16 is arranged below the cuboid frame 17, and the lower independent roller 16 is rotationally connected with the frame 10; the upper independent rollers 15 and the lower independent rollers 16 are arranged in parallel, and a certain included angle is formed between the upper independent rollers and the cuboid frame 17.
Further, the insulating wrapping sheet according to the present invention is passed through the inside of the rectangular parallelepiped frame 17, and the pulley roller 18 plays a role in reducing friction; the insulating wrapping sheet is drawn out from the material tray 2 and needs to be folded and turned through a pulley roller 18 on a cuboid frame 17; in addition, the front and rear sides of the rectangular frame 17 are respectively connected with three pulley rollers 18 in a rotating manner, the left and right sides of the rectangular frame 17 are respectively connected with four pulley rollers 18 in a rotating manner, all the upper independent rollers 15, the lower independent rollers 16 and the pulley rollers 18 are free to rotate, no active power exists, and the conveying device 5 pulls the rollers to complete conveying.
Specifically, the shearing device 4 includes the shearing body 19 of seting up rectangle opening 20, insulating parcel piece passes by the opening, the open-ended below is provided with first swing motor 23, the output shaft of first swing motor 23 has first swinging arms 22, install blade 21 on the first swinging arms 22, blade 21 swings under the drive of first swing motor 23 and accomplishes the cutting off to insulating parcel piece.
Further, the insulating wrapping sheet related to the invention is penetrated out of the conveying channel 3 and enters the conveying device 5 through the shearing device 4, the insulating wrapping sheet is cut into sections after the shearing device 4 completes the insulating wrapping work so as to retract, the rectangular opening 20 is formed in the shearing body 19, the insulating wrapping sheet penetrates through the rectangular opening 20, the blade 21 is arranged at the rectangular opening 20, the blade 21 is arranged on the first swinging rod 22, a swinging is completed under the driving of the first swinging motor 23, the blade opening sweeps out of a sector area, and the sector area just covers the rectangular opening 20, so that the insulating wrapping sheet is cut off.
Specifically, the conveying device 5 includes a conveying body 24, a first rotating motor 25, a first rotating shaft 26, a first roller 28, a second roller 37, a third roller 33 and a pressing device, where the first roller 28, the second roller 37 and the third roller 33 are all rotatably connected to the conveying body 24, the first rotating motor 25 is disposed on the conveying body 24, the first rotating shaft 26 is connected to the output end of the first rotating motor 25, a first driving gear 27 is disposed on the first rotating shaft 26, two ends of the first roller 28 are provided with second driving gears 29, the first driving gear 27 is meshed with one second driving gear 29 on the first roller 28, the second roller 37 is provided with a driven gear, the driven gear is meshed with the other second driving gear 29 on the first roller 28, the compressing device comprises a first threaded guide post 32, a second threaded guide post, a first spring 31, a second spring 35, a first compressing nut 30, a second compressing nut 34, a pressing plate 36, a first sleeve and a second sleeve, wherein the first threaded guide post 32 and the second threaded guide post are symmetrically arranged on the width extending direction of the conveying body 24, a first placing lug and a second placing lug are symmetrically arranged on two sides of the pressing plate 36, the pressing plate 36 is arranged above the conveying body 24, the first placing lug, the first sleeve and the first spring 31 are sleeved on the first threaded guide post 32, a first placing groove is formed in the top of the first placing lug, the first sleeve is placed on the first placing groove, the first spring 31 is arranged above the first sleeve, the first compressing nut 30 is arranged above the first spring 31, the first compressing nut 30 is in threaded connection with the first threaded guide post 32, the second placing lug, the second sleeve and the second spring 35 are all sleeved on the second threaded guide post, a second placing groove is formed in the top of the second placing lug, the second sleeve is placed on the second placing groove, the second spring 35 is arranged above the second sleeve, the second compression nut 34 is arranged above the second spring 35, and the second compression nut 34 is in threaded connection with the second threaded guide post.
Further, the first roller 28, the second roller 37 and the third roller 33 are rotatably connected to the conveying body 24, the first roller 28, the second roller 37 and the third roller 33 are made of polyurethane, good friction and wear resistance are achieved, the first rotary motor 25 can drive the first rotary shaft 26 and the first driving gear 27 to rotate, the first driving gear 27 is meshed with one second driving gear 29 on the first roller 28 to further drive the first roller 28 to rotate, and the driven gear is meshed with the other second driving gear 29 on the first roller 28 to drive the second roller 37 to rotate.
Further, in the pressing device according to the present invention, when pressing, the first pressing nut 30 and the second pressing nut 34 are screwed, and under the elastic action of the first spring 31 and the second spring 35, the first sleeve and the second sleeve can be correspondingly pressed, so that the first placing ear and the second placing ear are correspondingly pressed, the pressing plate 36 is pressed, and the pressing degree of the pressing plate 36 is further adjusted, so that the conveying is smoothly completed.
Specifically, the gradual change binding off device 6 of parcel is the gradual change binding off body 38 of parcel of cuboid form, the inside cavity 39 of shape like insulating parcel piece cross section of gradual change of parcel gradual change binding off body 38, cavity 39 is along the length direction of gradual change of parcel gradual change binding off body 38, and gradually becomes U-shaped parcel state by the flattening state, the inside of cavity 39 is smooth transition, insulating parcel piece gets into by the one end of parcel gradual change binding off body 38, exports by the other end of parcel gradual change binding off body 38.
Furthermore, the wrapping gradual change closing-in device 6 is integrally a cuboid, a cavity 39 shaped as the cross section of an insulating wrapping sheet is formed in the wrapping gradual change device, the cross section of the cavity 39 gradually changes along the length direction of the cuboid, the flattening state gradually changes into a U-shaped wrapping state, the inner cavity of the wrapping gradual change device is smoothly transited, the wrapping sheet is fed from one end and is output from the other end, the flattening state changes into a U-shaped, and the working principle is similar to a zipper; because the shape of the internal cavity is complex, the whole body is formed by printing and processing high-strength nylon 3D.
Specifically, the pressing sealing device 7 includes a pressing sealing body 40, two sets of clamp-type pressing wheel pairs 45, a second rotating motor 41, a third rotating motor 42, a first clamping plate 43 and a second clamping plate 44, where the first clamping plate 43 and the second clamping plate 44 are hinged to the pressing sealing body 40, the two sets of clamp-type pressing wheel pairs 45 are respectively connected to the first clamping plate 43 and the second clamping plate 44 in a rotating manner, and are used for transmitting an insulating wrapping sheet in a semi-surrounding state and clamping the insulating wrapping sheet so as to completely wrap the insulating wrapping sheet on the electric wire 1, the second rotating motor 41 is connected to one of the clamp-type pressing wheel pairs 45 through a gear set, and the third rotating motor 42 is connected to the other clamp-type pressing wheel pair 45 through the gear set, so as to provide rotating power and clamping power for the two clamp-type pressing wheel pairs 45, and each set of clamp-type pressing wheel pairs 45 includes three rollers.
Furthermore, the pressing and sealing device 7 provided by the invention consists of 6 pincer-type rollers, the 6 rollers just form the shape like a package sheet when sealing a mouth, and the two motors drive the package sheet to rotate through gear transmission, so that the sealing work is completed, and meanwhile, the 6 rollers twist and send the wire 1 wrapped with the insulating sheet backwards, so that the conveying effect is achieved.
Furthermore, in the button sewing device 8, after the insulating wrapping sheet is sent out by the pressing sealing machine, in order to ensure firm sealing, the button sewing device 8 is arranged, C-shaped nails are clamped into the opening of the insulating wrapping sheet every half a meter, and the C-shaped nails are arranged in a row and are arranged on one side, and the principle of the button sewing device is similar to that of a stapler.
Further, the structure of the button sewing device 8 according to the present invention includes, but is not limited to, a structure of a buckle mechanism in the insulation package robot and a buckle mechanism in the publication number CN113161936a, and fig. 2-5 corresponding thereto.
Specifically, the walking lifting device 9 includes a walking body 48, a pulley 47, a fourth rotating motor 49 and a fifth rotating motor 50, the pulley 47 is rotatably connected to the walking body 48, the fourth rotating motor 49 is disposed on the walking body 48, the fourth rotating motor 49 is connected to the pulley 47 through a gear set and is used for providing rotation power for the pulley 47, the fifth rotating motor 50 is disposed on the frame 10, an output shaft of the fifth rotating motor 50 is connected with a fifth rotating shaft 51, the fifth rotating shaft 51 is rotatably connected to the frame 10, the walking body 48 is mounted on the fifth rotating shaft 51, and the walking body 48 is driven by the fifth rotating motor 50 and is used for providing swing power for the walking body 48.
Further, the main body of the traveling lifting device 9 is the pulley 47 made of nylon, the pulley 47 is driven to rotate by the fourth rotating motor 49 through gear transmission, the fifth rotating motor 50 controls the traveling body 48 to swing up and down around the fifth rotating shaft 51, and the heights of the mandrel of the pulley 47 and the frame 10 are further adjusted, so that the effect of adjusting the height of the whole wrapping device on the electric wire 1 is achieved, two sets of traveling lifting devices 9 are respectively arranged at two ends of the whole wrapping device, and therefore the two pulleys 47 clamped on the electric wire 1 are all power wheels, driving traveling along the electric wire is effectively completed, and slipping is avoided.
Further, the walking lifting device 9 according to the present invention further includes a crank 52, wherein one end of the crank 52 is rotatably connected to the fifth rotation shaft 51, and the other end of the crank 52 is rotatably connected to the walking body 48, for defining an up-down swing angle of the walking body 48 driven by the fifth rotation motor 50.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered by the scope of the claims of the present invention.
Claims (9)
1. The utility model provides a novel insulating parcel device of distribution lines, includes the frame, a serial communication port, be equipped with material dish, conveying path, shearing mechanism, conveyor, parcel gradual change binding off device, compress tightly closing device, button device, walking elevating gear and circuit control box in the frame, the material dish sets up in the below of frame, the material dish is used for accomodating insulating parcel piece, along with going on of parcel process, will accomodate insulating parcel piece on the material dish and take out, conveying path sets up in the top of material dish, conveying path is used for turning over insulating parcel piece through folding and bypassing the electric wire, shearing mechanism sets up in conveying path's left side, shearing mechanism is used for cutting off insulating parcel piece after accomplishing the parcel process, conveying mechanism sets up in shearing mechanism's left side, conveying mechanism is used for conveying insulating parcel piece and twists and send to next process, parcel gradual change device sets up in the right side of frame, parcel gradual change device is used for changing insulating parcel piece by the state into U type structure and covering on the electric wire, closing device sets up in the gradual change closing device's right side, the shearing mechanism sets up in the flattening device, the opening is used for pressing down the opening C is done in the opening is done to the opening is formed by the frame, the opening is cut off to the closing device is used for setting up in the opening is done to the two sides of the insulating parcel piece, the opening is cut off after the sealing device, the opening is cut off at the sealing device, the opening is used for setting up in the opening is cut down in the insulating device, the opening is cut down the insulating device, the device is used for the insulating tape is left, and is passed through the insulating, and is set up to the insulating, and is left, the insulating up and is set up in the insulating and is left The button sewing device and the walking lifting device are respectively and electrically connected with the circuit control box.
2. The novel distribution line insulation packaging device according to claim 1, wherein the material tray comprises a first material side wheel, a second material side wheel and a cylinder, wherein the cylinder is arranged between the first material side wheel and the second material side wheel, and the first material side wheel, the second material side wheel and the cylinder are of an integrated structure; the diameter of first material side wheel and second material side wheel is 500mm, the length of barrel is 88mm, first material side wheel and second material side wheel all are hollow out construction.
3. The novel distribution line insulation package device according to claim 2, further comprising a mounting shaft and a plug pin, wherein one end of the mounting shaft is arranged on the frame, the other end of the mounting shaft is provided with a jack, and the material tray is sleeved on the mounting shaft and inserted into the jack by the plug pin for positioning.
4. The novel distribution line insulation packaging device according to claim 1, wherein the conveying channel comprises a cuboid frame, upper independent rollers and lower independent rollers, a plurality of pulley rollers are inlaid in four inner walls of the cuboid frame, the pulley rollers are rotationally connected with the cuboid frame, the upper independent rollers are arranged above the cuboid frame, the upper independent rollers are rotationally connected to the frame, the lower independent rollers are arranged below the cuboid frame, and the lower independent rollers are rotationally connected to the frame; the upper independent rollers and the lower independent rollers are arranged in parallel, and a certain included angle is formed between the upper independent rollers and the cuboid frame.
5. The novel distribution line insulation package device according to claim 1, wherein the shearing device comprises a shearing body provided with a rectangular opening, the insulation package piece is penetrated by the opening, a first swing motor is arranged below the opening, an output shaft of the first swing motor is connected with a first swing rod, a blade is arranged on the first swing rod, and the blade swings under the driving of the first swing motor to cut off the insulation package piece.
6. The novel distribution line insulation package device according to claim 1, wherein the conveying device comprises a conveying body, a first rotating motor, a first rotating shaft, a first roller, a second roller, a third roller and a compressing device, wherein the first roller, the second roller and the third roller are all rotationally connected to the conveying body, the first rotating motor is arranged on the conveying body, the first rotating shaft is connected with the output end of the first rotating motor, a first driving gear is arranged on the first rotating shaft, second driving gears are arranged at the two ends of the first roller, driven gears are arranged on the second roller, the driven gears are meshed with the other second driving gear on the first roller, the compressing device comprises a first threaded guide post, a second threaded guide post, a first spring, a second spring, a first compressing nut, a second compressing nut, a first sleeve and a second sleeve, the first threaded guide post and the second conveying body are symmetrically arranged on the first threaded guide post and the second threaded guide post, the first compressing nut is symmetrically arranged on the first threaded guide post and the second guide post, the first compressing nut is symmetrically arranged on the first sleeve, the first sleeve is placed on the first threaded guide post and the second sleeve, the first sleeve is placed on the first sleeve, and the first sleeve is placed on the first sleeve, the second sleeve and the second spring are both sleeved on the second threaded guide post, a second placing groove is formed in the top of the second placing lug, the second sleeve is placed on the second placing groove, the second spring is arranged above the second sleeve, the second compression nut is arranged above the second spring, and the second compression nut is in threaded connection with the second threaded guide post.
7. The novel distribution line insulation package device according to claim 1, wherein the package gradual change closing-in device is a cuboid-shaped package gradual change closing-in body, a cavity with the shape like the cross section of an insulation package sheet is formed inside the package gradual change closing-in body, the cavity gradually changes along the length direction of the package gradual change closing-in body and gradually changes from a flattened state into a U-shaped package state, the inside of the cavity is in smooth transition, the insulation package sheet enters from one end of the package gradual change closing-in body, and is output from the other end of the package gradual change closing-in body.
8. The novel distribution line insulation package device according to claim 1, wherein the compression sealing device comprises a compression sealing body, two groups of clamp-type compression wheel pairs, a second rotating motor, a third rotating motor, a first clamping plate and a second clamping plate, wherein the first clamping plate and the second clamping plate are respectively hinged on the compression sealing body, the two groups of clamp-type compression wheel pairs are respectively connected to the first clamping plate and the second clamping plate in a rotating mode and are used for transmitting insulation package sheets in a semi-surrounding state and clamping the insulation package sheets so as to enable the insulation package sheets to be completely wrapped on an electric wire, the second rotating motor is connected to one clamp-type compression wheel pair through a gear set, the third rotating motor is connected to the other clamp-type compression wheel pair through the gear set and is used for providing rotating power and clamping power for the two clamp-type compression wheel pairs, and each clamp-type compression wheel pair comprises three rollers.
9. The novel distribution line insulation package device according to claim 1, wherein the traveling lifting device comprises a traveling body, a pulley, a fourth rotating motor and a fifth rotating motor, the pulley is rotationally connected to the traveling body, the fourth rotating motor is arranged on the traveling body, the fourth rotating motor is connected to the pulley through a gear set and is used for providing rotating power for the pulley, the fifth rotating motor is arranged on a frame, an output shaft of the fifth rotating motor is connected with a fifth rotating shaft, the fifth rotating shaft is rotationally connected to the frame, the traveling body is installed on the fifth rotating shaft, and the traveling body is driven by the fifth rotating motor and is used for providing swinging power for the traveling body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111354699.8A CN114203366B (en) | 2021-11-16 | 2021-11-16 | Novel distribution lines insulating parcel device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111354699.8A CN114203366B (en) | 2021-11-16 | 2021-11-16 | Novel distribution lines insulating parcel device |
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| Publication Number | Publication Date |
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| CN114203366A CN114203366A (en) | 2022-03-18 |
| CN114203366B true CN114203366B (en) | 2023-11-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114400115B (en) * | 2022-03-25 | 2022-05-31 | 盛天智能机器人(广东)有限责任公司 | Robot with insulating layer coated on overhead high-voltage wire |
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| GB550163A (en) * | 1941-11-03 | 1942-12-24 | London Electric Wire Company A | Improvements in and relating to mechanism for wrapping a covering material helically on a core |
| GB833322A (en) * | 1954-12-03 | 1960-04-21 | H & B Prec Engineers Ltd | Improvements in or relating to wrapping machines |
| CN104681211A (en) * | 2015-03-06 | 2015-06-03 | 华北电力大学（保定） | Transmission line cable insulated rubber automatic wrapping device |
| KR101708913B1 (en) * | 2016-04-19 | 2017-02-21 | 이경호 | Insulation cord for easy construction and manufacturing method |
| CN110535077A (en) * | 2019-09-24 | 2019-12-03 | 常州瑞禧电力设备有限公司 | A kind of route Intelligent insulation sheath Wrap device |
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2021
- 2021-11-16 CN CN202111354699.8A patent/CN114203366B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB550163A (en) * | 1941-11-03 | 1942-12-24 | London Electric Wire Company A | Improvements in and relating to mechanism for wrapping a covering material helically on a core |
| GB833322A (en) * | 1954-12-03 | 1960-04-21 | H & B Prec Engineers Ltd | Improvements in or relating to wrapping machines |
| CN104681211A (en) * | 2015-03-06 | 2015-06-03 | 华北电力大学（保定） | Transmission line cable insulated rubber automatic wrapping device |
| KR101708913B1 (en) * | 2016-04-19 | 2017-02-21 | 이경호 | Insulation cord for easy construction and manufacturing method |
| CN110535077A (en) * | 2019-09-24 | 2019-12-03 | 常州瑞禧电力设备有限公司 | A kind of route Intelligent insulation sheath Wrap device |
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| CN114203366A (en) | 2022-03-18 |
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