CN114203366A - Novel distribution lines insulation parcel device - Google Patents
Novel distribution lines insulation parcel device Download PDFInfo
- Publication number
- CN114203366A CN114203366A CN202111354699.8A CN202111354699A CN114203366A CN 114203366 A CN114203366 A CN 114203366A CN 202111354699 A CN202111354699 A CN 202111354699A CN 114203366 A CN114203366 A CN 114203366A
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- wrapping
- roller
- conveying
- pressing
- insulation
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- 238000009413 insulation Methods 0.000 title claims abstract description 54
- 238000009826 distribution Methods 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 68
- 238000003825 pressing Methods 0.000 claims abstract description 64
- 238000007789 sealing Methods 0.000 claims abstract description 39
- 238000010008 shearing Methods 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 19
- 230000008569 process Effects 0.000 claims abstract description 18
- 238000009958 sewing Methods 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 230000006835 compression Effects 0.000 claims description 19
- 238000007906 compression Methods 0.000 claims description 19
- 230000008859 change Effects 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims 6
- 230000009471 action Effects 0.000 abstract description 9
- 230000010354 integration Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/08—Insulating conductors or cables by winding
- H01B13/0858—Details of winding apparatus; Auxiliary devices
Abstract
The invention relates to the technical field of mechanical and electrical integration, in particular to a novel distribution line insulation wrapping device; the automatic material feeding machine comprises a rack, wherein a material tray, a conveying channel, a shearing device, a conveying device, a wrapping gradual-change closing device, a pressing and sealing device, a button sewing device and a walking lifting device are arranged on the rack. According to the invention, the insulating wrapping sheet stored on the material tray is pulled out, is folded and turned through the conveying channel and bypasses the electric wire, the insulating wrapping sheet is conveyed under the action of the conveying device, the insulating wrapping sheet is changed into a U-shaped structure from a flat state and is covered on the electric wire, the sealing process is carried out under the action of the pressing sealing device, the electric wire wrapped with the insulating wrapping sheet is twisted and conveyed to the nail-buckling device, the C-shaped nail is clamped into the opening of the insulating wrapping sheet to ensure firm sealing, after the wrapping process is finished, the insulating wrapping sheet is cut off under the action of the cutting device, and then, the driving walking along the electric wire is effectively finished under the action of the walking lifting device, so that the insulating wrapping work of the electric wire is finished.
Description
Technical Field
The invention relates to the technical field of mechanical and electrical integration, in particular to a novel distribution line insulation wrapping device.
Background
In rural power grid overhead lines of medium and low voltage 10KV distribution lines, 10KV distribution lines have many faults caused by natural disasters or human factors. In order to ensure the safety and reliability of the distribution lines, the insulation property of the lines can be enhanced by adopting the measure of wrapping insulating rubber outside the medium-low voltage 10kV distribution lines, and the safe and orderly distribution is ensured. At present, the distribution line insulation repair work is generally finished by sending workers to a construction point by an electric power lift truck, the method has great limitation, and for environments with complex working conditions, the vehicles are difficult to reach construction positions, the labor intensity is high, the operation efficiency is low, the operation quality is unstable, meanwhile, serious personal safety hazards exist, and the requirements of rapid development of modern power grids and economic society are more and more not met.
Therefore, a novel distribution line insulation wrapping device is provided.
Disclosure of Invention
The invention aims to provide a novel distribution line insulation wrapping device which can automatically wrap insulation rubber for medium and low voltage 10kv distribution lines.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a novel distribution line insulation wrapping device comprises a rack, wherein a material disc, a conveying channel, a shearing device, a conveying device, a wrapping gradual-change closing device, a pressing and sealing device, a button sewing device, a walking lifting device and a circuit control box are arranged on the rack, the material disc is arranged below the rack and used for accommodating insulation wrapping sheets, the insulation wrapping sheets accommodated on the material disc are drawn out along with the progress of a wrapping process, the conveying channel is arranged above the material disc and used for folding and turning the insulation wrapping sheets and bypassing electric wires, the shearing device is arranged on the left side of the conveying channel and used for cutting off the insulation wrapping sheets after the wrapping process is completed, the conveying device is arranged on the left side of the shearing device and used for conveying the insulation wrapping sheets and twisting the insulation wrapping sheets to the next process, the wrapping gradual change closing-in device is arranged on the right side of the rack and is used for changing the insulation wrapping sheet from a flat state into a U-shaped structure and covering the insulation wrapping sheet on the electric wire, the pressing and sealing device is arranged at the right side of the wrapping gradual-change closing device, the pressing and sealing device is used for carrying out a sealing process and twisting and conveying the wires wrapped with the insulating wrapping sheets to the right, the button sewing device is arranged below the pressing and sealing device, used for clamping the C-shaped nails into the openings of the insulating wrapping sheets, the number of the walking lifting devices is two, the two walking lifting devices are respectively arranged at the left end and the right end of the frame, used for driving the whole device to travel along the electric wire and finish the insulating and wrapping process, the circuit control box is arranged below the right side of the frame, the shearing device, the conveying device, the pressing and sealing device, the button sewing device and the walking lifting device are respectively electrically connected with the circuit control box.
Specifically, the material tray comprises a first material side wheel, a second material side wheel and a cylinder body, the cylinder body is arranged between the first material side wheel and the second material side wheel, and the first material side wheel, the second material side wheel and the cylinder body are of an integrated structure; the diameter of first material side wheel and second material side wheel is 500mm, the length of barrel is 88mm, first material side wheel and second material side wheel all are hollow out construction.
The material tray is sleeved on the installation shaft and is inserted into the jack through the bolt for positioning.
Specifically, the conveying channel comprises a rectangular frame, an upper independent roller and a lower independent roller, wherein a plurality of pulley rollers are embedded in four walls of the interior of the rectangular frame and are rotatably connected with the rectangular frame; the upper independent roller and the lower independent roller are arranged in parallel, and a certain included angle is formed between the upper independent roller and the cuboid frame.
Specifically, shearing mechanism is including seting up the rectangle open-ended shearing body, insulating parcel piece is passed by the opening, the open-ended below is provided with first swing motor, first swing motor's output shaft has first swinging arms, install the blade on the first swinging arms, the blade is under first swing motor's drive, and the completion is swung and is cut off insulating parcel piece.
The conveying device comprises a conveying body, a first rotating motor, a first rotating shaft, a first roller, a second roller, a third roller and a pressing device, wherein the first roller, the second roller and the third roller are all rotatably connected to the conveying body, the first rotating motor is arranged on the conveying body, the first rotating shaft is connected with the output end of the first rotating motor, a first driving gear is arranged on the first rotating shaft, second driving gears are arranged at two ends of the first roller, the first driving gear is meshed with one second driving gear on the first roller, a driven gear is arranged on the second roller and meshed with the other second driving gear on the first roller, and the pressing device comprises a first threaded guide pillar, a second threaded guide pillar, a first spring, a second spring, a first pressing nut and a pressing nut, The first screw guide post and the second screw guide post are symmetrically arranged in the width extending direction of the conveying body, the two sides of the pressing plate are symmetrically provided with a first placing lug and a second placing lug, the pressing plate is arranged above the conveying body, the first placing lug, the first sleeve and the first spring are all sleeved on the first screw guide post, the top of the first placing lug is provided with a first placing groove, the first sleeve is placed on the first placing groove, the first spring is arranged above the first sleeve, the first compression nut is arranged above the first spring, the first compression nut is in threaded connection with the first screw guide post, the second placing lug, the second sleeve and the second spring are all sleeved on the second screw guide post, the top of the second placing lug is provided with a second placing groove, the second sleeve is placed on the second placing groove, the second spring is arranged above the second sleeve, the second compression nut is arranged above the second spring, and the second compression nut is in threaded connection with the second threaded guide column.
Specifically, parcel gradual change binding off body that parcel gradual change binding off device is the cuboid form, the inside cavity of tangible as insulating parcel piece cross section of seting up of parcel gradual change binding off body, the cavity changes gradually along the length direction of parcel gradual change binding off body, and gradually becomes the U-shaped parcel state by the flat state of exhibition, the inside of cavity is smooth transition, insulating parcel piece gets into by the one end of parcel gradual change binding off body, by the other end output of parcel gradual change binding off body.
Specifically, the pressing and sealing device comprises a pressing and sealing body, two sets of clamp-type pressing wheel pairs, a second rotating motor, a third rotating motor, a first clamping plate and a second clamping plate, wherein the first clamping plate and the second clamping plate are hinged to the pressing and sealing body respectively, the two sets of clamp-type pressing wheel pairs are connected to the first clamping plate and the second clamping plate in a rotating mode respectively and used for transmitting an insulating wrapping sheet in a semi-surrounding state and clamping the insulating wrapping sheet tightly so that the insulating wrapping sheet can be completely wrapped on a wire, the second rotating motor is connected to one of the clamp-type pressing wheel pairs through a gear set, the third rotating motor is connected to the other clamp-type pressing wheel pair through the gear set and used for providing rotating power and clamping power for the two clamp-type pressing wheel pairs, and each clamp-type pressing wheel pair comprises three rollers.
The walking lifting device comprises a walking body, a pulley, a fourth rotating motor and a fifth rotating motor, wherein the pulley is rotatably connected to the walking body, the fourth rotating motor is arranged on the walking body and is connected to the pulley through a gear set for providing rotating power for the pulley, the fifth rotating motor is arranged on the rack, an output shaft of the fifth rotating motor is connected with a fifth rotating shaft, the fifth rotating shaft is rotatably connected to the rack, the walking body is arranged on the fifth rotating shaft, and the walking body is driven by the fifth rotating motor and is used for providing swinging power for the walking body.
The invention has the beneficial effects that: the invention can draw out the insulated wrapping sheet stored on the material tray, turn around the electric wire by folding through arranging the material tray, the conveying channel, the shearing device, the conveying device, the wrapping gradual-change closing device, the pressing and sealing device, the button sewing device and the walking lifting device, conveying the insulating wrapping sheet under the action of a conveying device, changing the insulating wrapping sheet from a flat state into a U-shaped structure and covering the U-shaped structure on the electric wire, sealing the electric wire under the action of a pressing sealing device, and the electric wire wrapped with the insulating wrapping sheet is twisted and sent to the position of the nail-buckling device, and then the C-shaped nail is clamped into the opening of the insulating wrapping sheet to ensure the firm sealing of the insulating wrapping sheet, after the wrapping process is finished, the insulating wrapping sheet is cut off under the action of the cutting device, and then the driving walking along the electric wire is effectively finished under the action of the walking lifting device, so that the insulating wrapping work of the electric wire is finished.
Drawings
FIG. 1 is a perspective view of an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a material tray according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a conveying passage according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a shearing device according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a conveying apparatus according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a wrapping gradual-change necking device according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a cavity according to an embodiment of the present invention;
FIG. 8 is a schematic view of a compression sealing device according to an embodiment of the present invention;
FIG. 9 is a schematic structural view of a button attaching apparatus according to an embodiment of the present invention;
fig. 10 is a schematic structural diagram of a routine walking lifting device in accordance with the present invention.
Reference numerals: the device comprises an electric wire 1, a material tray 2, a conveying channel 3, a shearing device 4, a conveying device 5, a wrapping gradual-change closing device 6, a pressing and sealing device 7, a button sewing device 8, a walking lifting device 9, a rack 10, a circuit control box 11, a first material side wheel 12, a second material side wheel 13, a cylinder 14, an upper independent roller 15, a lower independent roller 16, a cuboid frame 17, a pulley roller 18, a shearing body 19, a rectangular opening 20, a blade 21, a first swing rod 22, a first swing motor 23, a conveying body 24, a first rotating motor 25, a first rotating shaft 26, a first driving gear 27, a first roller 28, a second driving gear 29, a first compression nut 30, a first spring 31, a first threaded guide pillar 32, a third roller 33, a second compression nut 34, a second spring 35, a pressing plate 36, a second roller 37 and a wrapping gradual-change closing body 38, The device comprises a cavity 39, a pressing seal body 40, a second rotating motor 41, a third rotating motor 42, a first clamping plate 43, a second clamping plate 44, a clamp-type pressing wheel pair 45, a pulley 47, a walking body 48, a fourth rotating motor 49, a fifth rotating motor 50, a fifth rotating shaft 51 and a crank 52.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to the attached drawings 1-10, a novel distribution line insulation wrapping device comprises a frame 10, wherein a material tray 2, a conveying channel 3, a shearing device 4, a conveying device 5, a wrapping gradual-change closing device 6, a pressing and sealing device 7, a button sewing device 8, a walking lifting device 9 and a circuit control box 11 are arranged on the frame 10, the material tray 2 is arranged below the frame 10, the material tray 2 is used for accommodating insulation wrapping sheets, the insulation wrapping sheets accommodated on the material tray 2 are drawn out along with the progress of a wrapping process, the conveying channel 3 is arranged above the material tray 2, the conveying channel 3 is used for folding and turning the insulation wrapping sheets around an electric wire 1, the shearing device 4 is arranged on the left side of the conveying channel 3, the shearing device 4 is used for cutting off the insulation wrapping sheets after the wrapping process is completed, the conveying device 5 is arranged on the left side of the shearing device 4, the conveying device 5 is used for conveying an insulating wrapping sheet and twisting the insulating wrapping sheet to a next process, the wrapping gradual-change closing-up device 6 is arranged on the right side of the rack 10, the wrapping gradual-change closing-up device 6 is used for changing the insulating wrapping sheet into a U-shaped structure from a flat state and covering the U-shaped structure on an electric wire 1, the pressing and sealing device 7 is arranged on the right side of the wrapping gradual-change closing-up device 6, the pressing and sealing device 7 is used for performing a sealing process and twisting the electric wire 1 wrapped with the insulating wrapping sheet to the right, the nailing and buckling device 8 is arranged below the pressing and sealing device 7 and used for clamping a C-shaped nail into an opening of the insulating wrapping sheet, the number of the walking and lifting devices 9 is two, the two walking and lifting devices 9 are respectively arranged at the left end and the right end of the rack 10 and used for driving the whole device to walk along the electric wire 1 and complete the insulating wrapping process, the circuit control box 11 is arranged below the right side of the rack 10, the shearing device 4, the conveying device 5, the pressing and sealing device 7, the button sewing device 8 and the walking lifting device 9 are electrically connected with the circuit control box 11 respectively.
Specifically, the material tray 2 comprises a first material side wheel 12, a second material side wheel 13 and a cylinder 14, the cylinder 14 is arranged between the first material side wheel 12 and the second material side wheel 13, and the first material side wheel 12, the second material side wheel 13 and the cylinder 14 are of an integrated structure; the diameters of the first material side wheel 12 and the second material side wheel 13 are 500mm, the length of the cylinder 14 is 88mm, and both the first material side wheel 12 and the second material side wheel 13 are in hollow structures; still include installation axle and bolt, the one end of installation axle sets up in frame 10, and the other end is provided with the jack, material tray 2 cup joints on the installation axle and fixes a position on the jack with the bolt is pegged graft.
Further, the first material side wheel 12, the second material side wheel 13 and the cylinder 14 according to the present invention are integrally formed as a film cartridge, in which the insulating wrapping sheet is wound, and the first material side wheel 12 and the second material side wheel 13 have a diameter of 500mm, and the cylinder 14 has a length of 88mm, and can receive therein an insulating wrapping sheet of 30 m; as the work of wrapping the wire 1 with insulation proceeds, the insulation wrapping sheet stored in the center is slowly pulled out, and the wire 1 is wrapped with the insulation wrapping sheet.
Further, the invention relates to an installation shaft and a bolt, wherein the material tray 2 is sleeved on the installation shaft, and the bolt is inserted into the insertion hole, so that the installation and the disassembly are convenient, and the use is convenient.
Furthermore, the first material side wheel 12 and the second material side wheel 13 of the present invention are both hollow structures, so as to reduce the self weight, save the manufacturing material and reduce the manufacturing cost of the material.
Specifically, the conveying channel 3 comprises a rectangular frame 17, an upper independent roller 15 and a lower independent roller 16, wherein a plurality of pulley rollers 18 are inlaid in four walls of the rectangular frame 17, the pulley rollers 18 are rotatably connected with the rectangular frame 17, the upper independent roller 15 is arranged above the rectangular frame 17, the upper independent roller 15 is rotatably connected to the rack 10, the lower independent roller 16 is arranged below the rectangular frame 17, and the lower independent roller 16 is rotatably connected to the rack 10; the upper independent roller 15 and the lower independent roller 16 are arranged in parallel, and form a certain included angle with the rectangular frame 17.
Furthermore, the insulating wrapping sheet related to the invention passes through the inside of the rectangular frame 17, and the pulley roller 18 plays a role in reducing friction; the insulating wrapping sheet is drawn out from the material tray 2 and needs to be folded and turned through pulley rollers 18 on the cuboid frame 17; in addition, the front and the back of the rectangular frame 17 are respectively connected with three pulley rollers 18 in a rotating way, the left and the right of the rectangular frame 17 are respectively connected with four pulley rollers 18 in a rotating way, all the upper independent roller 15, the lower independent roller 16 and the pulley rollers 18 rotate freely, and no driving power is used, so that the conveying device 5 finishes the conveying by pulling.
Specifically, shearing mechanism 4 is including offering the shearing body 19 of rectangle opening 20, insulating parcel piece is passed by the opening, open-ended below is provided with first swing motor 23, the output shaft of first swing motor 23 is connected with first swinging arms 22, install blade 21 on the first swinging arms 22, blade 21 under the drive of first swing motor 23, the completion is swung and is cut off insulating parcel piece.
Furthermore, the insulation wrapping sheet related to the invention penetrates out of the conveying channel 3 and enters the conveying device 5 through the shearing device 4, after the shearing device 4 finishes the insulation wrapping work, the insulation wrapping sheet is cut into sections so as to return, a rectangular opening 20 is formed in the shearing body 19, the insulation wrapping sheet penetrates through the rectangular opening 20, a blade 21 is installed at the rectangular opening 20, the blade 21 is arranged on a first swinging rod 22, a swinging is finished under the driving of a first swinging motor 23, the blade edge of the blade sweeps a fan-shaped area, and the fan-shaped area just covers the rectangular opening 20, so that the insulation wrapping sheet is cut off.
Specifically, the conveying device 5 includes a conveying body 24, a first rotating motor 25, a first rotating shaft 26, a first roller 28, a second roller 37, a third roller 33 and a pressing device, the first roller 28, the second roller 37 and the third roller 33 are all rotatably connected to the conveying body 24, the first rotating motor 25 is arranged on the conveying body 24, the first rotating shaft 26 is connected with an output end of the first rotating motor 25, the first rotating shaft 26 is provided with a first driving gear 27, two ends of the first roller 28 are provided with second driving gears 29, the first driving gear 27 is engaged with one second driving gear 29 on the first roller 28, the second roller 37 is provided with a driven gear, the driven gear is engaged with the other second driving gear 29 on the first roller 28, and the pressing device includes a first threaded guide post 32, a second threaded guide post 32 and a second threaded guide post 29, The device comprises a second threaded guide post, a first spring 31, a second spring 35, a first compression nut 30, a second compression nut 34, a pressing plate 36, a first sleeve and a second sleeve, wherein the first threaded guide post 32 and the second threaded guide post are symmetrically arranged in the width extending direction of a conveying body 24, a first placing lug and a second placing lug are symmetrically arranged on two sides of the pressing plate 36, the pressing plate 36 is arranged above the conveying body 24, the first placing lug, the first sleeve and the first spring 31 are all sleeved on the first threaded guide post 32, a first placing groove is formed in the top of the first placing lug, the first sleeve is placed on the first placing groove, the first spring 31 is arranged above the first sleeve, the first compression nut 30 is arranged above the first spring 31, the first compression nut 30 is in threaded connection with the first threaded guide post 32, the second placing lug, the second compression nut 32 is arranged above the first sleeve, and the second compression nut 32 is in threaded connection with the first threaded guide post, The second sleeve and the second spring 35 are both sleeved on the second threaded guide post, a second placing groove is formed in the top of the second placing lug, the second sleeve is placed on the second placing groove, the second spring 35 is arranged above the second sleeve, the second compression nut 34 is arranged above the second spring 35, and the second compression nut 34 is in threaded connection with the second threaded guide post.
Furthermore, the conveying body 24 according to the present invention is rotatably connected to the first roller 28, the second roller 37 and the third roller 33, the first roller 28, the second roller 37 and the third roller 33 are made of polyurethane, and have good friction and wear resistance, the first rotating motor 25 can drive the first rotating shaft 26 and the first driving gear 27 to rotate, and is engaged by the first drive gear 27 with a second drive gear 29 on the first roller 28, thereby driving the first roller 28 to rotate, and the driven gear is meshed with the other second driving gear 29 on the first roller 28, so as to drive the second roller 37 to rotate, when in operation, the insulation wrapping sheet is clamped in the three roller cracks, the driving effect is similar to that of a tape driving portion of a recorder, and the insulating wrapping sheet is twisted and fed to the next mechanism with the rotation of the first roller 28, the second roller 37 and the third roller 33.
Further, when the pressing device according to the present invention is pressed, by screwing the first pressing nut 30 and the second pressing nut 34, under the elastic action of the first spring 31 and the second spring 35, the first sleeve and the second sleeve can be correspondingly pressed, so that the first placing ear and the second placing ear are correspondingly pressed, the pressing plate 36 is further pressed, and the pressing degree of the pressing plate 36 is further adjusted, so that the transportation is smoothly completed.
Specifically, parcel gradual change binding off body 38 that parcel gradual change binding off device 6 is the cuboid form, inside the offering of parcel gradual change binding off body 38 has the cavity 39 as insulating parcel piece cross section, cavity 39 changes gradually along the length direction of parcel gradual change binding off body 38, and gradually becomes the U-shaped parcel state by the flattening state, the inside of cavity 39 is smooth transition, insulating parcel piece is got into by the one end of parcel gradual change binding off body 38, is exported by the other end of parcel gradual change binding off body 38.
Furthermore, the wrapping gradual-change closing-in device 6 is integrally a cuboid, a cavity 39 with a cross section like an insulating wrapping sheet is formed in the wrapping gradual-change closing-in device, the cavity 39 with the cross section gradually changes along the length direction of the cuboid, the flattened state gradually changes into a U-shaped wrapping state, an inner cavity of the cavity is in smooth transition, the wrapping sheet is fed from one end and output from the other end, the flattened state changes into a U shape, and the working principle is similar to that of a zipper; because inside shape chamber shape is complicated, wholly adopt high strength nylon 3D to print processing and form.
Specifically, the compressing and sealing device 7 comprises a compressing and sealing body 40, two sets of clamp-type compressing wheel pairs 45, a second rotating motor 41, a third rotating motor 42, a first clamping plate 43 and a second clamping plate 44, the first clamping plate 43 and the second clamping plate 44 are respectively hinged on the pressing seal body 40, two groups of clamp-type pressing wheel pairs 45 are respectively and rotatably connected on the first clamping plate 43 and the second clamping plate 44, for transferring the insulating wrapping sheet in a semi-enclosed state and clamping it so as to completely wrap it on the electric wire 1, the second rotating electrical machine 41 is connected to one of the clamp type pressing wheel pairs 45 through a gear set, the third rotating electric machine 42 is connected to the other clamp type pressing wheel pair 45 through a gear set, for providing rotational power and clamping power to two clamp type press wheel pairs 45, each set of said clamp type press wheel pairs 45 comprising three rollers.
Furthermore, the compressing and sealing device 7 comprises 6 pliers-shaped rollers, wherein the 6 rollers are just assembled into a shape like a wrapping sheet when a port is sealed, and are driven to rotate by two motors through gear transmission, so that the sealing work is completed, and meanwhile, the 6 rollers are used for twisting and conveying the electric wire 1 wrapped with the insulating sheet backwards, so that the conveying effect is also achieved.
Furthermore, the nailing device 8 is arranged at the position for ensuring the firm sealing after the insulating wrapping sheet is sent out by the compressing and sealing machine, C-shaped nails are clamped into the opening of the insulating wrapping sheet at intervals of half a meter and are arranged on one side in a row, and the principle of the nailing device is similar to that of a stapler.
Further, the structure of the button attaching device 8 according to the present invention includes, but is not limited to, the structure of a fastening mechanism in CN113161936A reference and a fastening mechanism in an insulation wrapping robot, and its corresponding fig. 2-5.
Specifically, walking elevating gear 9 is including walking body 48, pulley 47, fourth rotating electrical machines 49 and fifth rotating electrical machines 50, pulley 47 rotates to be connected on walking body 48, fourth rotating electrical machines 49 sets up on walking body 48, fourth rotating electrical machines 49 passes through the gear train and connects in pulley 47 for provide rotation power for pulley 47, fifth rotating electrical machines 50 sets up on frame 10, fifth rotating electrical machines 50's output shaft has fifth rotation axis 51, fifth rotation axis 51 rotates and connects on frame 10, install walking body 48 on the fifth rotation axis 51, walking body 48 is under fifth rotating electrical machines 50's drive, is used for providing swing power for walking body 48.
Furthermore, the walking lifting device 9 related to the invention has two sets of walking lifting devices 9 which are respectively arranged at two ends of the whole wrapping device, so that the two pulleys 47 clamped on the electric wire 1 are power wheels, the driving walking along the electric wire is effectively completed, and the slipping is avoided.
Further, the walking lifting device 9 according to the present invention further includes a crank 52, wherein one end of the crank 52 is rotatably connected to the fifth rotating shaft 51, and the other end of the crank 52 is rotatably connected to the walking body 48, so as to limit the vertical swing angle of the walking body 48 driven by the fifth rotating electric machine 50.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
Claims (9)
1. A novel distribution line insulation wrapping device comprises a rack and is characterized in that a material disc, a conveying channel, a shearing device, a conveying device, a wrapping gradual-change closing device, a pressing and sealing device, a nail buckling device, a walking lifting device and a circuit control box are arranged on the rack, the material disc is arranged below the rack and used for accommodating insulation wrapping sheets, the insulation wrapping sheets accommodated on the material disc are drawn out along with the progress of a wrapping process, the conveying channel is arranged above the material disc and used for folding and turning the insulation wrapping sheets and bypassing electric wires, the shearing device is arranged on the left side of the conveying channel and used for cutting off the insulation wrapping sheets after the wrapping process is completed, the conveying device is arranged on the left side of the shearing device and used for conveying the insulation wrapping sheets and twisting the insulation wrapping sheets to the next process, the wrapping gradual change closing-in device is arranged on the right side of the rack and is used for changing the insulation wrapping sheet from a flat state into a U-shaped structure and covering the insulation wrapping sheet on the electric wire, the pressing and sealing device is arranged at the right side of the wrapping gradual-change closing device, the pressing and sealing device is used for carrying out a sealing process and twisting and conveying the wires wrapped with the insulating wrapping sheets to the right, the button sewing device is arranged below the pressing and sealing device, used for clamping the C-shaped nails into the openings of the insulating wrapping sheets, the number of the walking lifting devices is two, the two walking lifting devices are respectively arranged at the left end and the right end of the frame, used for driving the whole device to travel along the electric wire and finish the insulating and wrapping process, the circuit control box is arranged below the right side of the frame, the shearing device, the conveying device, the pressing and sealing device, the button sewing device and the walking lifting device are respectively electrically connected with the circuit control box.
2. The novel distribution line insulation packaging device according to claim 1, wherein the material tray comprises a first material side wheel, a second material side wheel and a cylinder body, the cylinder body is arranged between the first material side wheel and the second material side wheel, and the first material side wheel, the second material side wheel and the cylinder body are of an integrated structure; the diameter of first material side wheel and second material side wheel is 500mm, the length of barrel is 88mm, first material side wheel and second material side wheel all are hollow out construction.
3. The novel distribution line insulation packaging device of claim 2, further comprising an installation shaft and a plug pin, wherein one end of the installation shaft is arranged on the rack, the other end of the installation shaft is provided with a jack, and the material tray is sleeved on the installation shaft and is inserted into the jack through the plug pin for positioning.
4. The novel distribution line insulation wrapping device according to claim 1, wherein the conveying channel comprises a rectangular parallelepiped frame, an upper independent roller and a lower independent roller, a plurality of pulley rollers are inlaid in four walls of the rectangular parallelepiped frame, the pulley rollers are rotatably connected with the rectangular parallelepiped frame, the upper independent roller is arranged above the rectangular parallelepiped frame, the upper independent roller is rotatably connected to the rack, the lower independent roller is arranged below the rectangular parallelepiped frame, and the lower independent roller is rotatably connected to the rack; the upper independent roller and the lower independent roller are arranged in parallel, and a certain included angle is formed between the upper independent roller and the cuboid frame.
5. The novel distribution line insulation packaging device according to claim 1, wherein the cutting device comprises a cutting body provided with a rectangular opening, the insulation packaging piece passes through the opening, a first swing motor is arranged below the opening, an output shaft of the first swing motor is connected with a first swing rod, a blade is mounted on the first swing rod, and the blade is driven by the first swing motor to swing to cut off the insulation packaging piece.
6. The novel distribution line insulation wrapping device as claimed in claim 1, wherein the conveying device comprises a conveying body, a first rotating motor, a first rotating shaft, a first roller, a second roller, a third roller and a pressing device, the first roller, the second roller and the third roller are all rotatably connected to the conveying body, the first rotating motor is arranged on the conveying body, the first rotating shaft is connected with an output end of the first rotating motor, a first driving gear is arranged on the first rotating shaft, second driving gears are arranged at two ends of the first roller, the first driving gear is meshed with one second driving gear on the first roller, a driven gear is arranged on the second roller, the driven gear is meshed with the other second driving gear on the first roller, and the pressing device comprises a first threaded guide post, a second threaded guide post and a second threaded guide post, The first screw guide post and the second screw guide post are symmetrically arranged in the width extending direction of the conveying body, a first placing lug and a second placing lug are symmetrically arranged on two sides of the pressing plate, the pressing plate is arranged above the conveying body, the first placing lug, the first sleeve and the first spring are all sleeved on the first screw guide post, a first placing groove is formed in the top of the first placing lug, the first sleeve is placed on the first placing groove, the first spring is arranged above the first sleeve, the first compression nut is arranged above the first spring, the first compression nut is in threaded connection with the first screw guide post, and the second placing lug, the second sleeve and the second spring are all sleeved on the second screw guide post, the top of the second placing lug is provided with a second placing groove, the second sleeve is placed on the second placing groove, the second spring is arranged above the second sleeve, the second compression nut is arranged above the second spring, and the second compression nut is in threaded connection with the second threaded guide post.
7. The novel distribution line insulation wrapping device according to claim 1, wherein the wrapping gradual-change closing-up device is a rectangular wrapping gradual-change closing-up body, a cavity shaped like a cross section of an insulation wrapping sheet is formed inside the wrapping gradual-change closing-up body, the cavity gradually changes along the length direction of the wrapping gradual-change closing-up body and gradually changes from a flat state to a U-shaped wrapping state, the inside of the cavity is in smooth transition, and the insulation wrapping sheet enters from one end of the wrapping gradual-change closing-up body and is output from the other end of the wrapping gradual-change closing-up body.
8. The novel distribution line insulation covering device of claim 1, the compressing and sealing device comprises a compressing and sealing body, two groups of clamp-type compressing wheel pairs, a second rotating motor, a third rotating motor, a first clamping plate and a second clamping plate, the first clamping plate and the second clamping plate are respectively hinged on the pressing seal body, two groups of clamp-type pressing wheel pairs are respectively and rotatably connected on the first clamping plate and the second clamping plate, for transporting the insulating wrapping sheet in a semi-enclosed state and clamping it so that it completely covers the electric wire, the second rotating motor is connected with one of the clamp-type pressing wheel pairs through a gear set, the third rotating motor is connected with the other clamp-type pressing wheel pair through a gear set, the clamp type pressing wheel pair clamping mechanism is used for providing rotating power and clamping power for two clamp type pressing wheel pairs, and each clamp type pressing wheel pair comprises three rollers.
9. The novel distribution line insulation packaging device of claim 1, wherein the walking lifting device comprises a walking body, a pulley, a fourth rotating motor and a fifth rotating motor, the pulley is rotatably connected to the walking body, the fourth rotating motor is arranged on the walking body, the fourth rotating motor is connected to the pulley through a gear set and used for providing rotating power for the pulley, the fifth rotating motor is arranged on the rack, an output shaft of the fifth rotating motor is connected with a fifth rotating shaft, the fifth rotating shaft is rotatably connected to the rack, the walking body is arranged on the fifth rotating shaft, and the walking body is driven by the fifth rotating motor and used for providing swinging power for the walking body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111354699.8A CN114203366B (en) | 2021-11-16 | 2021-11-16 | Novel distribution lines insulating parcel device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111354699.8A CN114203366B (en) | 2021-11-16 | 2021-11-16 | Novel distribution lines insulating parcel device |
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| CN114203366A true CN114203366A (en) | 2022-03-18 |
| CN114203366B CN114203366B (en) | 2023-11-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114400115A (en) * | 2022-03-25 | 2022-04-26 | 盛天智能机器人(广东)有限责任公司 | Robot with insulating layer coated on overhead high-voltage wire |
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| GB550163A (en) * | 1941-11-03 | 1942-12-24 | London Electric Wire Company A | Improvements in and relating to mechanism for wrapping a covering material helically on a core |
| GB833322A (en) * | 1954-12-03 | 1960-04-21 | H & B Prec Engineers Ltd | Improvements in or relating to wrapping machines |
| CN104681211A (en) * | 2015-03-06 | 2015-06-03 | 华北电力大学（保定） | Transmission line cable insulated rubber automatic wrapping device |
| KR101708913B1 (en) * | 2016-04-19 | 2017-02-21 | 이경호 | Insulation cord for easy construction and manufacturing method |
| CN110535077A (en) * | 2019-09-24 | 2019-12-03 | 常州瑞禧电力设备有限公司 | A kind of route Intelligent insulation sheath Wrap device |
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2021
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB550163A (en) * | 1941-11-03 | 1942-12-24 | London Electric Wire Company A | Improvements in and relating to mechanism for wrapping a covering material helically on a core |
| GB833322A (en) * | 1954-12-03 | 1960-04-21 | H & B Prec Engineers Ltd | Improvements in or relating to wrapping machines |
| CN104681211A (en) * | 2015-03-06 | 2015-06-03 | 华北电力大学（保定） | Transmission line cable insulated rubber automatic wrapping device |
| KR101708913B1 (en) * | 2016-04-19 | 2017-02-21 | 이경호 | Insulation cord for easy construction and manufacturing method |
| CN110535077A (en) * | 2019-09-24 | 2019-12-03 | 常州瑞禧电力设备有限公司 | A kind of route Intelligent insulation sheath Wrap device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114400115A (en) * | 2022-03-25 | 2022-04-26 | 盛天智能机器人(广东)有限责任公司 | Robot with insulating layer coated on overhead high-voltage wire |
| CN114400115B (en) * | 2022-03-25 | 2022-05-31 | 盛天智能机器人(广东)有限责任公司 | Robot with insulating layer coated on overhead high-voltage wire |
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| Publication number | Publication date |
|---|---|
| CN114203366B (en) | 2023-11-28 |
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