CN212024222U

CN212024222U - Waterproofing membrane's coiling mechanism

Info

Publication number: CN212024222U
Application number: CN202020411252.4U
Authority: CN
Inventors: 孙建凯; 郑永春; 李春明; 岳玉峰; 李英娣; 贾雷雷; 郑檩; 黄洪涛; 赵雅婷; 李朋
Original assignee: Hengshui Zhongtiejian Engineering Rubber Co Ltd
Current assignee: Zhongyu Tiexin Transportation Technology Co Ltd
Priority date: 2020-03-27
Filing date: 2020-03-27
Publication date: 2020-11-27
Anticipated expiration: 2030-03-27

Abstract

The utility model belongs to the technical field of the rolling equipment, specifically say and relate to a waterproofing membrane's coiling mechanism. The main technical scheme is as follows: this novel coiling mechanism includes the frame, sets up the vertical dish at the frame lateral part, sets up the through-hole that supplies the power spool to run through at the vertical dish center, and the front end of power spool is a plurality of parallel arrangement's shift fork for the tip of centre gripping location waterproofing membrane sets up the power cylinder that founds the dish along the axial promotion in the frame, and the frame tip sets up the guide bracket, is used for guiding waterproofing membrane winding to the power spool on. This novel coiling mechanism can realize having simple structure compactness, convenient to use's characteristics to the quick rolling packing of waterproofing membrane, especially uses with the production line cooperation, improves waterproofing membrane's output efficiency greatly.

Description

Waterproofing membrane's coiling mechanism

Technical Field

The utility model belongs to the technical field of the rolling equipment, specifically say and relate to a waterproofing membrane's coiling mechanism.

Background

The waterproof roll is a waterproof material product produced by impregnating a carcass with an asphalt or polymer waterproof material, and is usually provided in the form of a roll. The waterproof roll is mainly used for building walls, roofs, tunnels, highways and the like, and can be curled into a roll-shaped flexible building material product for resisting external rainwater and underground water leakage.

The rubber waterstop is most commonly applied to bridges and tunnels, and is formed by plasticating, mixing and pressing natural rubber and various synthetic rubbers which are used as main raw materials, and various auxiliaries and fillers are added. In order to enhance the structural strength, steel plates are laid on the belt body in some cases, and after the waterstop in the form is subjected to microwave vulcanization molding, the belt body is not easy to coil, and the rolling and the packaging are very troublesome.

At present, the existing rolling and packaging in domestic industry are generally carried out manually, water stop products are required to be piled up and stored on the ground after being processed and molded by a microwave extrusion vulcanization line, and then are rolled and packaged manually. The whole winding process needs at least 3 people to operate, the working efficiency is low, and the labor intensity is high; on the other hand, the water stop belt is easy to be stained with sundries or scratch the bag surface when being piled and rolled on the ground, and the waterproof quality of the product is influenced; moreover, the requirement of batch production is difficult to meet by pure manual operation.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a realize packing and simple structure compactness, convenient to use's coiling mechanism to the quick rolling of waterproofing membrane.

In order to achieve the above object, the utility model adopts the following technical scheme:

the utility model provides a waterproofing membrane's coiling mechanism which characterized in that: including the frame, set up the vertical disk at the frame lateral part, set up the through-hole that supplies the power spool to run through in the vertical disk center, the front end of power spool is a plurality of parallel arrangement's shift fork for the tip of centre gripping location waterproofing membrane, set up the power cylinder who erects the dish along the axial promotion in the frame, the frame tip sets up guide bracket for guide waterproofing membrane twines to the power spool on.

Constitute above-mentioned waterproofing membrane's coiling mechanism's additional technical feature still includes:

-further comprising a single-chip controller electrically connected to the power cylinder, the first motor driving the power spool;

the upper end of the guide support is a horizontally arranged double roller, the waterproof coiled material passes through the gap of the double roller, and the double roller is provided with a pressure sensor which is electrically connected with the single chip microcomputer controller;

the two ends of the pair roller are provided with limiting rods, the pair roller is positioned in a horizontal guide rail of the guide support, the horizontal guide rail is used for adjusting the horizontal angle of the waterproof roll, and a second motor for driving the horizontal guide rail is electrically connected with the single chip microcomputer controller;

the number of the shifting forks is three, the shifting forks are uniformly distributed around the axial direction, and grooves parallel to the axial direction are formed in the outer surfaces of the shifting forks for the packing ropes to pass through;

-a plurality of roll shafts are arranged in the radial direction of the vertical disc and used for reducing the rolling friction force.

The utility model provides a pair of waterproofing membrane's coiling mechanism compares with prior art, has following advantage: the novel winding device is characterized in that a vertical disc is arranged on the side part of a rack, a through hole for a power scroll to penetrate through is formed in the center of the vertical disc, a plurality of shifting forks which are arranged in parallel are arranged at the front end of the power scroll and used for clamping and positioning the end part of a waterproof coiled material, a power cylinder for pushing the vertical disc axially is arranged in the rack, and a guide support is arranged at the end part of the rack and used for guiding the waterproof coiled material to be wound on the power scroll, namely, the waterproof material is quickly pulled and coiled through the shifting forks of the power scroll, so that the; before rolling, the waterproof material passes through the guide support, the movement direction is regular, the rolling and winding are tidy, and the packing operation is convenient; after the waterproof coiled material is packed, the power cylinder pushes the vertical disc to separate the coiled material from the reel, so that continuous work is realized, and the output efficiency of the waterproof coiled material is greatly improved; compared with other winding machines, the device has the advantages of simple and compact structure, low manufacturing cost, convenient operation and good economic benefit, is suitable for being matched with a production line for use, and improves the productivity and efficiency.

Drawings

Fig. 1 is a schematic structural view of a rolling device of a waterproof roll of the present invention;

fig. 2 is a side view of the winding device.

Detailed Description

The structure and the working principle of the winding device for waterproof coiled materials provided by the present invention are further described in detail with reference to the accompanying drawings.

As shown in fig. 1 and fig. 2, the utility model provides a structure diagram of a rolling device of a waterproof roll. The structure that constitutes this novel coiling mechanism includes frame 1, sets up the vertical disk 2 at 1 lateral part of frame, and the vertical disk 2 center sets up the through-hole that supplies power spool 3 to run through, and the front end of power spool 3 is a plurality of parallel arrangement's shift fork 31 for the tip of centre gripping location waterproofing membrane A sets up along axial promotion vertical disk 2's power cylinder 20 in the frame 1, and frame 1 tip sets up guide holder 4, is used for guiding waterproofing membrane A to twine to power spool 3 on.

The working principle is as follows: with the frame 1 setting of this coiling mechanism at the end of waterproofing membrane processing line, for example after the rubber waterstop microwave vulcanization, pass guide bracket 4 with the area body, get into the location of the shift fork 31 of power reel 3, power reel 3 rotates, the area body is coiled into winding body an on standing to coil 2, and power cylinder 20 after the shaping is stood to coil 2 starts to promote winding body a and breaks away from power reel 3, packs.

In the structure of the rolling device for the waterproof roll material,

in order to improve the automation degree of winding, the device also comprises a singlechip controller 5 which is electrically connected with the power cylinder 20 and the first motor 61 for driving the power reel 3, so that continuous automatic operation of coiling and uncoiling is realized, the labor intensity is further reduced, and the production cost is saved;

preferably, the upper end of the guide support 4 is a horizontally arranged pair of rollers 41, the waterproof roll passes through a gap between the pair of rollers 41, the pair of rollers 41 are provided with pressure sensors, the pressure sensors are electrically connected with the single chip microcomputer controller 5, the pressure sensors on the pair of rollers 41 can monitor the tension of the roll in real time and feed the tension back to the single chip microcomputer controller 5, and then the first motor 61 of the power rotating shaft is adaptively adjusted, so that the uniform coiling level is ensured, and the coil body is regular and tidy;

furthermore, two ends of the pair of rollers 41 are provided with the limiting rods 42, the pair of rollers 41 are positioned in the horizontal guide rails of the guide support 4, the horizontal guide rails are used for adjusting the horizontal angle of the waterproof coiled material, the second motor 62 for driving the horizontal guide rails is electrically connected with the single chip microcomputer controller 5, the deflection of the coiled material in the movement process can be prevented through the limiting rods 42, the pair of rollers 41 can move in the horizontal direction on the basis of positioning the coiled material, namely the horizontal coiling direction of the coiled material A is adjusted along the axial movement of the power reel 3, and the forming quality of the coiled material a is ensured;

it should be noted that the electrical connections between the single chip microcomputer controller 5 and the power cylinder 20, the first motor 61, and the second motor 62 include necessary connection elements such as an electromagnetic valve, a power line, a communication line, and a speed reducer, the power cylinder 20 may be a hydraulic cylinder, or alternatively a pneumatic cylinder, for the convenience of intuitive operation, the single chip microcomputer controller 5 may be integrated in an electrical cabinet, and a display screen, an operation button, and the like are preferably disposed at the front end of the single chip microcomputer controller.

The three shifting forks 31 are uniformly distributed around the axial direction, the outer surfaces of the shifting forks 31 are provided with grooves 311 which are parallel to the axial direction and are used for a packing rope to pass through, after the power reel 3 is coiled into a coiled material for forming, the packing rope penetrates into the grooves 311 on the outer surfaces of the shifting forks 31 and extends out along the axial direction of the reel, so that the tools can be conveniently and rapidly bundled and packaged;

preferably, a plurality of roller shafts 21 are arranged in the radial direction of the vertical disc 2 and used for reducing rolling friction force, when the number of coiled layers of the coiled material in the power reel 3 is increased, the friction resistance of the opposite disc 2 is correspondingly increased, the roller shafts can form a rolling friction surface, so that the rolling process is smoother, meanwhile, for a waterproof coiled body with large weight and large volume, the vertical disc 2 of the rolling device can be horizontally placed, and the sliding effect of the roller shafts 21 is more prominent.

Claims

1. The utility model provides a waterproofing membrane's coiling mechanism which characterized in that: including the frame, set up the vertical disk at the frame lateral part, set up the through-hole that supplies the power spool to run through in the vertical disk center, the front end of power spool is a plurality of parallel arrangement's shift fork for the tip of centre gripping location waterproofing membrane, set up the power cylinder who erects the dish along the axial promotion in the frame, the frame tip sets up guide bracket for guide waterproofing membrane twines to the power spool on.

2. The winding device of the waterproof roll material as claimed in claim 1, wherein: still include single chip microcomputer controller, single chip microcomputer controller with the power cylinder, drive the first motor electrical connection of power spool.

3. The winding device of the waterproof roll material as claimed in claim 2, wherein: the upper end of the guide support is a horizontally arranged pair roller, the waterproof coiled material passes through the gap of the pair roller, the pair roller is provided with a pressure sensor, and the pressure sensor is electrically connected with the single chip microcomputer controller.

4. The winding device of the waterproof roll material as claimed in claim 3, wherein: limiting rods are arranged at two ends of the pair roller, the pair roller is positioned in a horizontal guide rail of the guide support, the horizontal guide rail is used for adjusting the horizontal angle of the waterproof roll, and a second motor for driving the horizontal guide rail is electrically connected with the single chip microcomputer controller.

5. The winding device of the waterproof roll material as claimed in claim 1, wherein: the quantity of shift fork is three and around axial evenly distributed, the surface of shift fork sets up the recess parallel with the axial for the packing rope passes.

6. The winding device of the waterproof roll material as claimed in claim 1, wherein: the radial direction of the vertical disc is provided with a plurality of roll shafts for reducing the rolling friction force.