CN114196524B

CN114196524B - Biological fermentation feed production system

Info

Publication number: CN114196524B
Application number: CN202111320829.6A
Authority: CN
Inventors: 张国玉; 刘中海; 肖莉; 李新民; 王绪人; 王陈强; 柴娟; 马自强; 陈龙; 杨传甲; 张小宇
Original assignee: Xinjiang Tianmu Biotechnology Co ltd; Xinjiang Guannong Fruit Antler Co ltd
Current assignee: Xinjiang Guannong Co ltd; Xinjiang Tianmu Biotechnology Co ltd
Priority date: 2021-11-09
Filing date: 2021-11-09
Publication date: 2022-12-02
Anticipated expiration: 2041-11-09
Also published as: CN114196524A

Abstract

The invention relates to the technical field of feed production equipment, in particular to a biological fermentation feed production system, which comprises a protein raw material crushing section, a main material bag breaking and feeding section, a mixing section, a packaging section and a fermentation workshop; the protein raw material crushing section is used for crushing the protein raw material and then conveying the crushed protein raw material to the mixing section, and the main material is conveyed to the mixing section; the mixing working section is arranged between the main material breaking and feeding working sections and used for adding the auxiliary materials into the main materials and mixing the main materials and the auxiliary materials; and the mixing section is used for mixing the protein raw material and the main material and conveying the mixture to the packaging section, packaging the mixed material and conveying the packaged mixed material to a fermentation workshop, and finishing the production of the feed after stacking and fermentation. The invention has high automation degree, accurate batching, low labor cost and high production efficiency, fully meets the requirement of mixing the tomato skin residue fermentation wrapping material and the pre-fermentation raw material, and realizes mechanical production.

Description

Biological fermentation feed production system

Technical Field

The invention relates to the technical field of feed production equipment, in particular to a biological fermentation feed production system.

Background

The development level of feed biotechnology and microbial fermentation engineering is an important mark of the high-tech development degree of the national feed industry. The biological engineering technology is applied to improve the technical level of the feed industry and the production level of enterprises, and meet the requirements of economic globalization and competitive international development strategy and strategy.

The production of the biological feed is to mix the raw materials by utilizing the microbial technology for fermentation treatment to obtain a mixture after biological treatment. The current production system can only realize the automatic addition of the main materials. The production of biological feed usually comprises the mixing and adding of a plurality of components, especially the fermentation feed, and in the actual production process, a plurality of ingredients are required to be added; the existing fermented feed production system usually adds the fermentation inoculum at last, and the mixing effect and the fermentation effect of the fermentation inoculum are poor.

Therefore, it is necessary to develop a production system suitable for adding various ingredients to fermented feed.

Disclosure of Invention

The invention aims to provide a high-efficiency biological fermentation feed production system with optimized process, which ensures the preparation stage of feed fermentation and simultaneously realizes the full-automatic production of fermented feed.

The technical scheme for realizing the purpose is as follows:

a biological fermentation feed production system comprises a main material processing working section, an auxiliary material processing working section and a mixing working section, wherein the main material processing working section adds processed main materials to the mixing working section, the auxiliary material processing working section adds processed auxiliary materials to the mixing working section, the mixing working section mixes and mixes the main materials and the auxiliary materials according to a preset program and outputs the mixed materials, and a packaging working section and a fermentation workshop are connected behind the mixing working section; the packing working section is used for packing the mixed material output by the mixing working section and conveying the packed mixed material to a fermentation workshop; the fermentation workshop is used for stacking packaged materials, and the packaged materials are subjected to solid fermentation in the fermentation workshop

In the main material treatment working section, the main material is a mixture of tomatoes, molasses and bacterial liquid;

the auxiliary material in the auxiliary material processing section is a protein raw material, and the protein raw material is one or a mixture of cottonseed meal, cottonseed protein, rapeseed meal, sunflower seed meal, tomato seed meal and safflower meal.

Further, the tomatoes are fermented tomato pomace.

Further, the main material processing working section comprises a main material bag breaking feeding working section, an additive working section and a main material mixing working section; the main material breaking and feeding working section and the additive working section are respectively connected with the main material mixing working section; the main material mixing section mixes the tomato peel residues output by the main material bag breaking and feeding section, the molasses output by the additive section and the bacterial liquid and then conveys the mixture to the mixing section; the mixing section includes a continuous mixer.

Further, the auxiliary material processing section comprises a powdery raw material batching system and a granular raw material batching system which are arranged in parallel, and the powdery raw material batching system and the granular raw material batching system are respectively connected to the mixing section.

Still further, the powdery raw material batching system and the granular raw material batching system are respectively distributed to the batching bins through the distributing device according to program setting.

Furthermore, the distribution device of the powdery raw material batching system comprises a powder cleaning sieve, a first permanent magnetic cylinder and a pneumatic tee joint which are sequentially connected; the pneumatic tee joint comprises a first pneumatic tee joint and a second pneumatic tee joint; the inlet pipeline of the first pneumatic tee joint is connected with the first permanent magnet cylinder, and the outlet pipeline of the first pneumatic tee joint is connected with the second pneumatic tee joint and the proportioning bin respectively; the inlet pipeline of the second pneumatic tee joint is connected with the first pneumatic tee joint, and the outlet pipelines are respectively connected with different batching bins.

Still further, the distribution device of the granular raw material batching system adopts a rotary distributor; and a fourth pulse dust collector is arranged above the rotary distributor.

Further, the mixing section comprises a proportioning bin and a mixer; the batching bin receives the auxiliary materials in the auxiliary material processing section and feeds the auxiliary materials into a mixer according to a preset program; and the mixer mixes the auxiliary materials conveyed by the auxiliary material processing working section and the main materials conveyed by the main material processing working section.

Still further, the mixing section also comprises a mineral feeding device, and an outlet of the mineral feeding device is connected with an inlet of the mixer.

Further, the device also comprises a packaging section; the packaging section comprises a finished product bin, a packaging scale and a bag sewing conveyor which are arranged from top to bottom; a fifth pneumatic tee joint is arranged above the finished product bin, and a feed inlet of the fifth pneumatic tee joint is connected with a fourth lifting device; the feed inlet of the fourth lifting device is connected with the discharge outlet of the fourth conveying device; a sixth pneumatic tee joint and a third buffer bin are arranged between the finished product bin and the packing scale; the bag sewing conveyor is arranged below the discharge port of the packaging scale.

The invention has the beneficial effects that:

1. the raw material treatment of the invention is divided into a dry material treatment-main material treatment working section; wet material treatment-auxiliary material treatment section and mixing section; the dry and wet are respectively and independently treated, so that the stable performance of the raw materials is ensured.

2. According to the invention, the main material and the auxiliary material are all mechanically processed, so that the automation degree is high, and the quality and the stability of the feed raw materials are ensured.

3. The invention adopts different cleaning and crushing processes aiming at the powdery raw material and the granular raw material, and can process the powdery raw material and the granular raw material simultaneously or respectively; the automation degree is high, less labor is needed, the cost is low, and the production efficiency is high.

4. The invention is provided with different material distributors and a plurality of proportioning bins at the mixing station of the powdery raw material proportioning system and the granular raw material proportioning system, and different proportioning bins can be respectively filled according to the requirements.

5. The broken main raw material has already finished the first fermentation, it has bacterium to add non-gas producing; adding protein raw materials and inoculating aerogenic bacteria for secondary fermentation; the system can ensure the orderly and efficient fermentation.

6. The invention mixes the tomato skin residue, the bacterial liquid and the molasses and then wraps and ferments, simplifies the fermentation process and improves the fermentation efficiency.

7. Most procedures of the invention realize full-mechanized production, and the invention has low labor cost and high production efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary and that other implementation drawings may be derived from the provided drawings by those of ordinary skill in the art without inventive effort.

The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.

FIG. 1 is a view of a system for producing bio-fermented feed according to an embodiment of the present invention;

FIG. 2 is a schematic view of a mixing section;

FIG. 3 is a schematic view of a distribution device of the auxiliary material treatment section;

FIG. 4 is a schematic view of a granular feedstock batching system;

fig. 5 is a schematic view of a mineral feeding device.

In the figure; 1. a main material treatment section; 11. a main material bag breaking and feeding section; 1101. a feeding bin; 1102. a first conveying device; 1103. temporarily storing a weighing bin; 1104. a second conveying device; 1105. a weighing system; 12. an additive working section; 1201. a honey pot; 1202. a molasses adding scale; 1203. a pumping system; 1204. a strain tank; 1205. a liquid adding device; 13. a main material mixing section; 1301. a continuous mixer; 1302. a third conveying device; 2. an auxiliary material treatment section; 21. a powdery raw material batching system; 2101. a powder feeding hopper; 2102. a fourth conveying device; 2103. a first lifting device; 2104. a first pulse dust collector; 2105. powder cleaning and screening; 2106. a first permanent magnet drum; 2107. a pneumatic tee joint; 2107-1, a first pneumatic tee; 2107-2, a second pneumatic tee; 22. a granular raw material batching system; 2201. a granular material feeding hopper; 2202. a fifth conveying device; 2203. a second lifting device; 2204. a second permanent magnet drum; 2205. primarily cleaning and screening the cylinder; 2206. a bin to be crushed; 2207. a first surge bin; 2208. a feeder; 2209. a pulverizer; 2210. a second surge bin; 2211. a third lifting device; 2212. a second pulse dust collector; 2213. a wind seal machine; 2214. a third pneumatic tee; 2215. a level indicator; 2216. a pneumatic gate; 2217. a muffler; 2218. a sixth conveying device; 2219. a third pulse dust collector; 2220. an automatic load control instrument; 2221. a rotating distributor; 2222. a fourth pulse dust collector; 3. a mixing section; 31. a proportioning bin; 3101. a grain delivery machine; 3102. a batching scale; 32. mixing machine (ii) a; 3201. a seventh conveying device; 3202. a fourth surge bin; 3203. a bin shaking device; 3204. a mineral material feeding hopper; 3205. a fifth pulse dust collector; 3206. checking and weighing the minerals; 3207. a fourth pneumatic tee; 4. a packaging section; 41. a finished product warehouse; 4101. a sixth pneumatic tee; 4102. a fourth lifting device; 4103. a fifth pneumatic tee; 4104. a third surge bin; 42. packing scale; 43. a bag sewing conveyor.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer and more complete, the technical solutions in the embodiments of the present invention will be described below, obviously, the described embodiments are only a part of the embodiments of the present application, but not all embodiments, and the description is only for further explaining the features and advantages of the present invention, and not for limiting the claims of the present invention; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.

In the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the referred device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present application.

The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless otherwise specified.

In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; the connection can be mechanical connection or electrical connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.

As shown in fig. 1, a system for producing biologically fermented feed according to a preferred embodiment of the present invention includes a main material processing section 1, an auxiliary material processing section 2, and a mixing section 3, wherein the main material processing section 1 adds processed main material to the mixing section 3, the auxiliary material processing section 2 adds processed auxiliary material to the mixing section 3, the mixing section 3 mixes and mixes the main material and the auxiliary material according to a predetermined procedure and outputs the mixture, and a packing section 4 and a fermentation workshop are connected to the rear of the mixing section 3; the packing working section 4 is used for wrapping and conveying the mixed material output by the mixing working section 3 to a fermentation workshop; the fermentation workshop is used for stacking packaged materials, and the packaged materials are subjected to solid fermentation in the fermentation workshop;

the main material in the main material treatment section 1 is a mixture of tomatoes, molasses and bacterial liquid;

the auxiliary material in the auxiliary material processing section 2 is a protein raw material, and the protein raw material is one or a mixture of cottonseed meal, cottonseed protein, rapeseed meal, sunflower seed meal, tomato seed meal and safflower meal.

The tomato is fermented tomato peel residue.

In some embodiments of the present application, the main material processing section 1 includes a main material bag breaking feeding section 11, an additive section 12 and a main material mixing section 13; the main material breaking and feeding working section 11 and the additive working section 12 are respectively connected with the main material mixing working section 13; the main material mixing section 13 mixes the tomato peel residue output by the main material bag breaking and feeding section 11, the molasses output by the additive section 12 and the bacterial liquid and then conveys the mixture to the mixing section 3; the main material mixing section 13 includes a continuous mixer 1301.

The auxiliary material processing section 2 comprises a powdery raw material batching system 21 and a granular raw material batching system 22 which are arranged in parallel, and the powdery raw material batching system 21 and the granular raw material batching system 22 are respectively connected to the mixing section 3.

In some embodiments of the present application, the main material bale breaking and feeding section 11 includes a feeding bin 1101, a first conveying device 1102, a temporary storage weighing bin 1103 and a second conveying device 1104, which are connected in sequence; the weighing system 1105 is arranged below the temporary storage weighing bin 1103, the tomato pomace enters the temporary storage weighing bin 1103 through the feeding bin 1101 and the first conveying device 1102 and is weighed through the weighing system 1105, and the weighed tomato pomace is conveyed to the continuous mixer 1301 through the second conveying device 1104.

In some embodiments of the present application, the additive station 12 includes a molasses addition system and a bacteria liquid addition system; the molasses adding system comprises a molasses tank 1201, a molasses adding scale 1202 and a pumping system 1203, and the bacteria liquid adding system comprises a bacteria liquid tank 1204 and a liquid adding device 1205; the second conveying device 1104, the pumping system 1203 and the liquid adding device 1205 are all connected with the continuous mixer 1301 to be used as the feeding material of the continuous mixer 1301; the bacterial liquid and molasses for the secondary fermentation of tomatoes, which are put into the continuous mixer 1301 through the molasses adding system and the bacterial liquid adding system, are premixed with the main materials.

Wherein, the molasses tank 1201 is provided with a heat-insulating layer and a heating pipe; the bacteria liquid tank 1204 has stirring function, heating coil, oxygenation tube, and heat insulating layer.

In some embodiments of the present application, the main material mixing section 13 further comprises a third conveying device 1302. The third conveying device 1302 conveys the mixed materials in the continuous mixer 1301 to the mixing section 3.

On the basis of the above embodiment, the molasses tank 1201 and the bacteria liquid tank 1204 can be both provided in plurality; the plurality of molasses tanks 1201 are connected in parallel, and the plurality of bacteria liquid tanks 1204 are connected in parallel. The molasses in the molasses tank 1201 is quantitatively added through a molasses adding scale 1202 and a pumping system 1203; the bacterial liquid in the bacterial liquid tank 1204 is quantitatively added by a liquid adding device 1205.

On the basis of the above examples, the molasses is beet molasses; the bacteria liquid is a mixture of compound microorganism strains and a compound enzyme preparation; the compound microorganism strains comprise lactobacillus acidophilus, bacillus subtilis and saccharomyces cerevisiae; the compound enzyme preparation comprises protease and cellulase.

Preferably, the first conveying device 1102 adopts a skirt-rib corrugated belt conveying device, which conveys the material at the bottom of the feeding bin 1101 to the top of the temporary storage weighing bin 1103 to be inclined downwards; the second conveying device 1104 adopts a skirt edge corrugated belt conveying device, and the second conveying device lifts and conveys the materials output by the temporary storage weighing bin 1103 to the top of the continuous mixer 1301 to be inclined downwards; the temporary storage weighing bin 1103 adopts a dynamic weighing conveyer belt; the third conveyor 1302 is a skirt-stop corrugated belt conveyor that transports the material in the continuous mixer 1301 to the mixer 32.

In some embodiments of the present application, the powdered raw material batching system 21 comprises a powder batch hopper 2101, a fourth conveyor 2102 and a first lifting device 2103; the fourth conveying device 2102 is arranged below the powder feeding hopper 2101, a feeding port of the fourth conveying device 2102 is connected with a discharging port of the powder feeding hopper 2101, a discharging port of the fourth conveying device 2102 is connected with a feeding port of the first lifting device 2103, and powder raw materials enter the mixing section 3 through the powder feeding hopper 2101, the fourth conveying device 2102 and the first lifting device 2103;

preferably, the fourth conveying device 2102 employs a flight conveying device for horizontal conveyance; the powder batch hopper 2101 is provided with a first pulse dust collector 2104 for cleaning the hopper; the first lifting device 2103 is a bucket elevator.

As shown in FIG. 4, in some embodiments of the present application, the particulate material dosing system 22 includes a particulate material loading device, a cleaning device, and a pulverizing device; the particle feeding device comprises a particle feeding hopper 2201, a fifth conveying device 2202 and a second lifting device 2203 which are connected in sequence; the cleaning device comprises a second permanent magnet cylinder 2204 and a cylinder pre-cleaning sieve 2205; the crushing device comprises a bin 2206 to be crushed, a first buffer bin 2207, a feeder 2208, a crusher 2209, a second buffer bin 2210, a sixth conveying device 2218 and a third lifting device 2211; the raw materials to be crushed in the particle material feeding hopper 2201 are lifted to a second permanent magnet cylinder 2204 through a second lifting device 2203, iron impurities are cleaned through the second permanent magnet cylinder 2204, the lower end of the second permanent magnet cylinder 2204 is communicated with a feeding hole of a cylinder precleaner 2205, the raw materials treated by the second permanent magnet cylinder 2204 enter the cylinder precleaner 2205 for screening treatment, the upper end of the cylinder precleaner 2205 is connected with a second pulse dust collector 2212, and an air-related device 2213 is arranged between the second pulse dust collector 2212 and the cylinder precleaner 2205 to ensure that the pulse dust collector smoothly discharges ash; the lower end of the cylinder precleaner 2205 is provided with a third pneumatic tee 2214, and the raw materials cleaned by the cylinder precleaner 2205 enter different bins 2206 to be crushed through the third pneumatic tee 2214; a first buffer bin 2207, a feeder 2208, a pulverizer 2209 and a second buffer bin 2210 are sequentially arranged below the bin 2206 to be pulverized; a plurality of bins 2206 to be crushed are arranged, each bin 2206 to be crushed is provided with a material level device 2215, wherein each material level device 2215 comprises a material loading device 2215 and a material unloading device 2215; a feeding hole of a bin to be crushed 2206 is communicated with a third pneumatic tee 2214, a discharging hole of the bin to be crushed 2206 is provided with a pneumatic gate 2216 and a first buffer bin 2207, and when a material layer in the bin to be crushed 2206 reaches the position of a material loading level device 2215, the third pneumatic tee 2214 switches a route to enable the material to be crushed to flow to the other bin to be crushed 2206; if the material layer in the storage bin 2206 to be crushed reaches the material discharging level 2215, the pneumatic gate 2216 is opened, and the material enters the feeder 2208 through the first buffer bin 2207. The raw material from the feeder 2208 enters a pulverizer 2209 for pulverization, a silencer 2217 is arranged on one side of the pulverizer 2209 and used for reducing noise, the lower end of the second buffer bin 2210 is connected with a sixth conveying device 2218, a feed port of the sixth conveying device 2218 is connected with a third lifting device 2211, and the pulverized raw material enters a mixing section 3 through the sixth conveying device 2218 and the third lifting device 2211.

Preferably, the fifth conveyor 2202 employs a flight conveyor for horizontal conveyance; the sixth conveying device 2218 employs a screw conveying device for horizontal conveyance; the particle material feeding hopper 2201 is provided with a third pulse dust collector 2219 for cleaning the hopper. The second lifting device 2203 and the third lifting device 2211 adopt bucket elevators. Feeder 2208 is an integrated feeder 2208.

The magnetic strength of the second permanent magnetic cylinder 2204 magnetic core is as follows: 200-300mT; the cylinder precleaner 2205 adopts a cycloidal pin gear reducer.

It is to be understood that the powdery raw material batching system 21 is used for feeding powdery raw materials which do not require a pulverization process; the particulate material dosing system 22 is used to dose material that requires a size reduction process.

On the basis of the above embodiment, the pulverizer 2209 is electrically connected with an automatic load controller 2220, and the load of the pulverizer 2209 is automatically adjusted and stabilized by a frequency converter after the working current of the pulverizer 2209 is measured and compared with the set parameters; or the load of the crusher can be directly adjusted manually, so that the crusher can be in the optimal load state.

In some embodiments of the present application, the output of the first lifting device 2103 is connected to a pneumatic tee 2107; the output of the third lifting device 2211 is connected to a rotary distributor 2221.

Wherein, rotary distributor 2221 adopts travel switch to carry out positioning control, is furnished with check flitch and the dual clearance of cleaning brush.

In some embodiments of the present application, the powdery raw material batching system 21 is distributed to the batching bin 31 according to a programmed setting by means of a pneumatic tee; the particulate material batching system 22 is programmed to dispense to the batching bin 31 by the rotary dispenser 2221.

In still other embodiments of the present application, as shown in fig. 3, the pipeline at the inlet end of the pneumatic three-way is provided with a powder cleaning sieve 2105 and a first permanent magnetic cylinder 2106; the pneumatic tee 2107 comprises a first pneumatic tee 2107-1 and a second pneumatic tee 2107-2; an inlet pipeline of the first pneumatic tee 2107-1 is connected with the first permanent magnetic cylinder 2106, and an outlet pipeline of the first pneumatic tee 2107-1 is respectively connected with the second pneumatic tee 2107-2 and the proportioning bin 31; the inlet pipeline of the second pneumatic tee 2107-2 is connected with the first pneumatic tee 2107-1, and the outlet pipeline is respectively connected with different proportioning bins 31.

In still other embodiments of the present application, a fourth pulse dust collector 2222 is disposed above the rotary distributor 2221, and the outlet pipelines of the rotary distributor 2221 are respectively connected to different batching bins 31.

On the basis of the above-mentioned embodiment, each feed bin of the proportioning bins 31 is provided with a level indicator, and the working principle of the level indicator is the same as the level indicator 2215.

As shown in fig. 2, in some embodiments of the present application, the mixing section 3 comprises a dosing bin 31 and a mixer 32 connected in series; the batching bin 31 receives the auxiliary materials in the auxiliary material processing section 2 and feeds the auxiliary materials into the mixer 32 according to a preset program; the mixer 32 mixes the minor ingredient delivered from the minor ingredient processing section 2 with the major ingredient delivered from the major ingredient processing section 1.

Preferably, the mixer 32 is a double paddle mixer.

On the basis of the above-mentioned embodiment, each storage bin of the batching bins 31 is provided with a level indicator 2215, and the working principle of the level indicator 2215 is the same.

In some embodiments of the present application, the batching bin 31 is provided with a plurality of silos; the feed end of the proportioning bin 31 is connected with the pneumatic tee 21017 and the rotary distributor 2221 respectively; a discharging machine 3101 and a batching scale 3102 are connected below the batching bin 31, the discharging machine 3101 conveys the materials in the batching bin 31 to the batching scale 3102, and the batching scale 3102 conveys the materials to the mixer 32 according to a preset program.

In still other embodiments of the present application, the mixing section 3 further comprises a mineral dosing device, the outlet of which is connected to the inlet of the mixer 32.

As shown in fig. 5, on the basis of the above embodiment, the mineral feeding device includes a mineral feeding hopper 3204, wherein a fifth pulse dust collector 3205 is disposed above the mineral feeding hopper 3204, and a mineral rechecking scale 3206 is disposed below the mineral feeding hopper 3204; a fifth pulse duster 3205 removes dust from the material in the mineral hopper 3204 and a mineral rechecker 3206 weighs the minerals and doses them into the mixer 32 according to a predetermined program.

Wherein, the pulse dust collector who adopts in this embodiment is round sack all. The pulse electromagnetic valve is arranged at the upper part of the compressed air bag and adopts an inlet straight-through type large electromagnet; side-opening door type, containing explosion venting film, filter bag made of antistatic material, pulse period (min): 1.3 to 26 dust removal efficiency (%) 99.9 electrical equipment conforms to the dustproof flame retardant DIP standard in GB 17440.

On the basis of the above embodiment, a fourth pneumatic tee 3207 is arranged at the discharge port of the mineral feeding hopper 3204. One of the two outlets of the fourth pneumatic tee 3207 is connected with the mixer 32, and the other outlet is connected with the ground. When the batching is wrong, wrong batching can be discharged to the ground in time, reduce the loss.

On the basis of the above examples, the minerals are minerals required for fermentation.

In some embodiments of the present application, a seventh conveyor 3201 is disposed below the mixer 32; wherein a fourth buffer bin 3202 is provided between the mixer 32 and the seventh conveyor 3201.

Preferably, the seventh conveying device 3201 employs a flight conveying device for horizontal conveyance; a bin shaking device 3203 is arranged outside the fourth buffer bin 3202.

The silo shaking device 3203 is installed at the cone bin, and the air velocity is greater than or equal to Mach 1.

In some embodiments of the present application, a baling station 4 is also included; the packing working section 4 comprises a finished product bin 41, a packing scale 42 and a bag sewing conveyor 43 which are arranged from top to bottom; a fifth pneumatic tee 4103 is arranged above the finished product bin 41, and a feed inlet of the fifth pneumatic tee 4103 is connected with a fourth lifting device 4102; the feed inlet of the fourth lifting device 4102 is connected with the discharge outlet of the fourth conveying device 2102; a sixth pneumatic tee 4101 and a third buffer bin 4104 are arranged between the finished product bin 41 and the packing scale 42; the bag sewing conveyor 43 is arranged below the discharge port of the bag weighing scale 42. Wherein, two outlets of the sixth pneumatic tee 4101, one outlet is connected with the third buffer cabin 4104, and the other outlet is blocked under normal working condition, and can be manually packed when the automatic packing fails.

Preferably, the packing scale 42 adopts a gravity packing scale which adopts spiral feeding, a flap adopting door for controlling flow and a stop door for stopping feeding are arranged, the feeding speed and precision are effectively controlled, and a computer automatically weighs and falls bags and automatically packs; the frequency converter controls speed and precision. The bag sewing conveyor adopts a 3M carrier roller belt conveyor which can be lifted and lowered adjustably. The conveying motor adopts a stepless speed change motor, the speed can be adjusted to be synchronous with the bag sewing machine, so that the integral attractiveness of the bag sewing machine line is ensured, and the conveyer is provided with a brake switch.

The working process of the invention is as follows:

the conveying of raw materials without crushing is finished by a powdery raw material batching system, and the raw materials are cleaned by a powder sorter and then enter a batching bin; the particle raw material proportioning system is used for crushing and cleaning raw materials to be crushed and then feeding the raw materials into a proportioning bin; adding the raw materials in the proportioning bins into a mixer for mixing;

weighing and feeding the tomato pomace through a main material bag breaking feeding working section, feeding the tomato pomace into a continuous mixer through a second conveying device, premixing bacterial liquid and molasses which are fed into the continuous mixer through a molasses feeding system and a bacterial liquid feeding system with the tomato pomace, and feeding the premixed raw materials into the mixer; mixing the fermented wet mixed material with a raw material to be fermented to produce a fermented wet mixed material, finishing the quantification, packaging and thermoplastic sewing of the fermented wet mixed material through a packaging working section, subpackaging, entering a fermentation workshop, stacking to ten layers, and maintaining the room temperature at 30-45 ℃ and humidity: 65-80%, the fermentation termination temperature is 35-55 ℃, the fermentation time is 48-96 hours, and the solid fermentation is carried out, thus realizing the industrial production of the fermented feed.

Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.

Claims

1. A biological fermentation feed production system is characterized in that: the processing method comprises a main material processing working section (1), an auxiliary material processing working section (2) and a mixing working section (3), wherein the main material processing working section (1) adds the processed main material to the mixing working section (3), the auxiliary material processing working section (2) adds the processed auxiliary material to the mixing working section (3), and the mixing working section (3) mixes and mixes the main material and the auxiliary material according to a preset program and outputs the mixed material; a packing working section (4) and a fermentation workshop are connected behind the mixing working section (3); the packaging working section (4) is used for wrapping the mixed material output by the mixing working section (3) and conveying the wrapped mixed material to a fermentation workshop; the fermentation workshop is used for stacking packaged materials, and the packaged materials are subjected to solid fermentation in the fermentation workshop;

the main material in the main material treatment working section (1) is a mixture of tomatoes, molasses and bacterial liquid; the main material treatment working section (1) comprises a main material bag breaking and feeding working section (11), an additive working section (12) and a main material mixing working section (13); the main material bag breaking feeding working section (11) and the additive working section (12) are respectively connected with the main material mixing working section (13); the main material mixing section (13) mixes the tomato peel residues output by the main material bag breaking and feeding section (11), the molasses output by the additive section (12) and the bacterial liquid and then conveys the mixture to the mixing section (3); the mixing section (3) comprises a continuous mixer (1301); the additive working section (12) comprises a molasses adding system and a bacterial liquid adding system; the molasses adding system comprises a molasses tank (1201), a molasses adding scale (1202) and a pumping system (1203), and the bacteria liquid adding system comprises a bacteria liquid tank (1204) and a liquid adding device (1205); the molasses tank (1201) is provided with a heat-insulating layer and a heating pipe; the bacteria liquid tank (1204) has a stirring function, a heating coil, an oxygenation tube and a heat insulation layer;

the auxiliary material in the auxiliary material processing section (2) is a protein raw material, and the protein raw material is one or a mixture of cottonseed meal, cottonseed protein, rapeseed meal, sunflower seed meal, tomato seed meal and safflower meal;

the mixing section (3) comprises a proportioning bin (31) and a mixer (32); the batching bin (31) receives the auxiliary materials in the auxiliary material processing section (2) and feeds the auxiliary materials into a mixer (32) according to a preset program; the mixer (32) mixes the auxiliary materials transmitted by the auxiliary material processing section (2) with the main materials transmitted by the main material processing section (1); the mixing section (3) further comprises a mineral feeding device, and an outlet of the mineral feeding device is connected with an inlet of the mixer (32).

2. A biofermented feed production system according to claim 1, wherein: the tomato is fermented tomato peel residue.

3. A biofermented feed production system according to claim 1, wherein: the auxiliary material processing working section (2) comprises a powdery raw material batching system (21) and a granular raw material batching system (22) which are arranged in parallel, and the powdery raw material batching system (21) and the granular raw material batching system (22) are respectively connected to the mixing working section (3).

4. A biofermented feed production system according to claim 3, wherein: the powdery raw material proportioning system (21) and the particle raw material proportioning system (22) are respectively distributed to the proportioning bins (31) through the distributing device according to program setting.

5. A biofermented feed production system according to claim 4, wherein: the distribution device of the powdery raw material batching system (21) comprises a powder cleaning sieve (2105), a first permanent magnetic cylinder (2106) and a pneumatic tee joint (2107) which are sequentially connected; the pneumatic tee joint comprises a first pneumatic tee joint (2107-1) and a second pneumatic tee joint (2107-2); an inlet pipeline of the first pneumatic tee joint (2107-1) is connected with the first permanent magnetic cylinder (2106), and an outlet pipeline of the first pneumatic tee joint is respectively connected with the second pneumatic tee joint (2107-2) and the proportioning bin (31); the inlet pipeline of the second pneumatic tee joint (2107-2) is connected with the first pneumatic tee joint (2107-1), and the outlet pipeline is respectively connected with different proportioning bins (31).

6. A biofermented feed production system according to claim 4, wherein: the distribution device of the granular raw material batching system (22) adopts a rotary distributor (2221); a fourth pulse dust collector (2222) is arranged above the rotary distributor (2221).

7. A biofermented feed production system according to claim 1, wherein: also comprises a packing section (4); the packaging working section (4) comprises a finished product bin (41), a packaging scale (42) and a bag sewing conveyor (43) which are arranged from top to bottom; a fifth pneumatic tee joint (4103) is arranged above the finished product bin (41), and a feed inlet of the fifth pneumatic tee joint (4103) is connected with a fourth lifting device (4102); the feed inlet of the fourth lifting device (4102) is connected with the discharge outlet of the fourth conveying device (2102); a sixth pneumatic tee joint (4101) and a third buffer bin (4104) are arranged between the finished product bin (41) and the packing scale (42); the bag sewing conveyor (43) is arranged below the discharge hole of the packing scale (42).