CN207240512U - A kind of inorganic heat-insulating dry powder mortar production line - Google Patents
A kind of inorganic heat-insulating dry powder mortar production line Download PDFInfo
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- CN207240512U CN207240512U CN201721326909.1U CN201721326909U CN207240512U CN 207240512 U CN207240512 U CN 207240512U CN 201721326909 U CN201721326909 U CN 201721326909U CN 207240512 U CN207240512 U CN 207240512U
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- glass bead
- sea sand
- agravicmixer
- bin
- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 35
- 239000000843 powder Substances 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 239000004568 cement Substances 0.000 claims abstract description 42
- 239000004576 sand Substances 0.000 claims abstract description 41
- 239000011521 glass Substances 0.000 claims abstract description 39
- 239000011324 bead Substances 0.000 claims abstract description 38
- 239000004615 ingredient Substances 0.000 claims abstract description 20
- 238000004806 packaging method and process Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 15
- 239000000428 dust Substances 0.000 claims description 11
- 238000005303 weighing Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 14
- 238000012856 packing Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 238000002156 mixing Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 235000021050 feed intake Nutrition 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000011440 grout Substances 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
Abstract
A kind of inorganic heat-insulating dry powder mortar production line, including cement transportation mechanism, glass bead conveying mechanism, sea sand conveying mechanism, ingredient sector, bucket elevator, Agravicmixer, finished bin, autometering packaging machine, dedusting mechanism and console；The cement transportation mechanism, glass bead conveying mechanism, the discharge end of sea sand conveying mechanism connect the ingredient sector respectively；The discharge end of the ingredient sector is connected by the bucket elevator with the Agravicmixer；The discharge end of the Agravicmixer connects the finished bin；The autometering packaging machine is installed in below the finished bin discharge end, it is used to carry out pack packaging to finished product.The utility model is by setting production line whole-course automation, the problems such as carrying out dispensing, discharging so as to automatic gauge, avoid the unstable product quality occurred by artificial dispensing.
Description
Technical field
Dry powder mortar production line is the utility model is related to, refers in particular to a kind of inorganic heat-insulating dry powder mortar production line.
Background technology
Dry powder mortar production line serial equipment production line is mainly by elevator, pre-mixing cabin, small feed bin, mixer, finished product
Storehouse, packing machine, deduster, power control cabinet, gas-liquid equilibrium system composition.The large scale such as cement raw material can be by human metering by carrying
The machine of liter enters the valuable masterbatch of the small scale such as pre-mixing cabin, cellulose, rubber powder can measure input additive hopper by electronic scale, with letter
Easy type is compared to again first further because pass through packing machine or open bag package machine automatic gauge after mixer mixing
Packaging.
A kind of inorganic mortar production line of dry powder of Chinese invention patent（Authorization Notice No. CN103978557B）Disclose its bag
Dry powder mortar production facility is included, the dry powder mortar production facility includes the cementing tank, charging gear, premix for being sequentially connected setting
Storehouse, bucket elevator i, mixer and dry powder and mortar finished bin, are provided with pressure feeding spiral device in the dry powder and mortar finished bin
III, the pressure feeding spiral device III outlet be connected with turn automatic blending scale, pressure feeding spiral device IV, bucket elevator ii,
Roller mixer and the inorganic mortar product storehouse of dry powder, are provided with the bucket elevator ii above hopper ii, the hopper ii
It is provided with inorganic material to feed intake storehouse, the discharge port of the pressure feeding spiral device IV extends to inorganic material and feeds intake in storehouse, the feed spiral shell
Rubber powder material measuring chute is additionally provided with above the feed inlet of cyclone IV, the inorganic mortar production line of the utility model dry powder not only can be with
It for producing common dry powder and mortar, and can be used for preparing the production inorganic mortar of dry powder, realize the dual-purpose work(of a set of equipment
Energy.
Although its can a set of equipment it is dual-purpose, its does not provide a sets of plan so as to be mixed in different material
It is separately subjected to orderly addition before, material is ultimately resulted in and is difficult to be sufficiently mixed, can not ensure the heat-insulating property of product.
Utility model content
The utility model provides a kind of inorganic heat-insulating dry powder mortar production line, and its main purpose is to overcome existing dry powder sand
The defects of material is difficult to be sufficiently mixed, can not ensure the heat-insulating property of product in slurry production line.
In order to solve the above technical problems, the utility model adopts the following technical solution：
A kind of inorganic heat-insulating dry powder mortar production line, including the conveying of cement transportation mechanism, glass bead conveying mechanism, sea sand
Mechanism, ingredient sector, bucket elevator, Agravicmixer, finished bin, autometering packaging machine, dedusting mechanism and control
Platform；
The cement transportation mechanism, glass bead conveying mechanism, the discharge end of sea sand conveying mechanism connect described match somebody with somebody respectively
Expect mechanism；
The discharge end of the ingredient sector is connected by the bucket elevator with the Agravicmixer；
The discharge end of the Agravicmixer connects the finished bin；
The autometering packaging machine is installed in below the finished bin discharge end, it is used to carry out pack bag to finished product
Dress；
The cement transportation mechanism, bucket elevator, be equipped with the dedusting mechanism on autometering packaging machine；
The console by signal control the cement transportation mechanism, glass bead conveying mechanism, sea sand conveying mechanism,
Ingredient sector, bucket elevator, Agravicmixer, finished bin, autometering packaging machine, dedusting mechanism auto-action.
Further, the cement transportation mechanism includes cement storage tank and cement screw conveyer, and the glass bead is defeated
Sending mechanism to include glass bead feed bin and glass bead screw conveyor, the sea sand conveying mechanism includes sea sand feed bin and sea sand
Screw conveyor.
Further, the ingredient sector includes batch bin and the title that can be weighed to the material in the batch bin
Treasure, the junction of the batch bin and cement screw conveyer be equipped with the first feed valve, with glass bead screw conveyor
Junction is equipped with the second feed valve, the 3rd feed valve is equipped with the junction of sea sand screw conveyor, first feed valve, the
Two feed valves, the 3rd feed valve are controlled with the weighing apparatus signal and connected.
Further, the cement in the cement storage tank, the glass bead in the glass bead feed bin, the sea sand material
Sea sand in storehouse is in bulk.
Further, the dedusting mechanism includes cyclone dust collectors and pulse bag type dust collector.
Further, the Agravicmixer is horizontal-type biaxial Agravicmixer.
Compared to the prior art, the beneficial effect that the utility model produces is:
1st, the utility model is simple in structure, highly practical, by setting production line whole-course automation, so as to count automatically
The problems such as measuring and carry out dispensing, discharging, avoiding the unstable product quality occurred by artificial dispensing.By being equipped with full-automatic meter
Packing machine is measured, worker need to only repeat two slash pocket, bag taking actions, be wrapped without secondary seam, substantially increase production efficiency, reduce
Labor cost.Further, since the setting of dedusting mechanism, therefore be not in the big phenomenon of dust, production environment is greatly improved.
2nd, in the utility model, the raw material such as cement, sea sand, glass bead is thrown according to different mortar formulas by material
Sequence is put forward, feed intake stirring in batches, to ensure the integrality of glass bead, ensures the heat-insulating property of product.
3rd, this inorganic heat-insulating dry powder mortar production line can be used for anticracking grout, masonry mortar, decorative mortar, powder of lacquer putty for use on, sand
Starch the production of the granule materials such as king, beneficial clay.
Brief description of the drawings
Fig. 1 is the structure distribution top view of the utility model.
Fig. 2 is control principle block diagram in the utility model.
Embodiment
Illustrate specific embodiment of the present utility model with reference to the accompanying drawings.
With reference to Fig. 1, Fig. 2.A kind of inorganic heat-insulating dry powder mortar production line, including the conveying of cement transportation mechanism 1, glass bead
Mechanism 2, sea sand conveying mechanism 3, ingredient sector 4, bucket elevator 5, Agravicmixer 6, finished bin 7, automatic measuring packing
Machine 8, dedusting mechanism 9 and console 10；Wherein,
The cement transportation mechanism 1, glass bead conveying mechanism 2, the discharge end of sea sand conveying mechanism 3 connect proportioning machine respectively
Structure 4；
The discharge end of the ingredient sector 4 is connected by bucket elevator 5 with Agravicmixer 6；
The discharge end connection finished bin 7 of the Agravicmixer 6；
The autometering packaging machine 8 is installed in below 7 discharge end of finished bin, it is used to carry out pack packaging to finished product；
The cement transportation mechanism 1, bucket elevator 5, be equipped with dedusting mechanism 9 on autometering packaging machine 8；
The console 10 controls the cement transportation mechanism 1, glass bead conveying mechanism 2, sea sand conveyer by signal
Structure 3, ingredient sector 4, bucket elevator 5, Agravicmixer 6, finished bin 7, autometering packaging machine 8, dedusting mechanism 9 are automatic
Action.
This inorganic heat-insulating dry powder mortar production line can be used for anticracking grout, masonry mortar, decorative mortar, powder of lacquer putty for use on, mortar
The production of the granule materials such as king, beneficial clay.To ensure expanded and vitrified small ball characteristic and product heat-insulating property, production process needs will be every
Kind raw material is put into Agravicmixer 6 several times to be stirred.Pass through the programmable logic control system in console 10（It is micro-
Computer automatically controls）, can be by by the raw material such as technological requirement input control system, cement, sea sand, glass bead by factory formula
According to material release sequence set in advance and quantity, dispensing is delivered in batches by the various raw materials of PLC controls
Mechanism 4, bucket elevator 5 is put into after Weighing, Agravicmixer 6 is promoted to and is stirred mixing.Set by Product Process
Fixed is stirred the time, and the discharge end of Agravicmixer 6 is opened after the completion of being stirred（That is pneumatic discharging door）, finished product
Drop down onto finished bin 7；The fully automatic culculating packing machine that 7 lower part of finished bin is equipped with, finished product is packed and is packed.In the same of pack packaging
When, automatic control controls production line to start the production that feeds intake of next round to console again, so circulates, until production terminates.
The utility model carries out dispensing, discharging by setting production line whole-course automation, so as to automatic gauge, avoids
The problems such as unstable product quality for occurring by artificial dispensing.By being equipped with fully automatic culculating packing machine 8, worker only needs weight
Two multiple slash pocket, bag taking actions, wrap without secondary seam, substantially increase production efficiency, reduce labor cost.In addition, by
In the setting of dedusting mechanism 9, therefore be not in the big phenomenon of dust, production environment is greatly improved.
With reference to Fig. 1, Fig. 2.Specifically, cement transportation mechanism 1 includes cement storage tank 11 and cement screw conveyer 12, vitreous
Microballon conveying mechanism 2, which includes glass bead feed bin 21 and glass bead screw conveyor 22, sea sand conveying mechanism 3, includes sea sand material
Storehouse 31 and sea sand screw conveyor 32.
With reference to Fig. 1, Fig. 2.Specifically, ingredient sector 4 includes batch bin 41 and can be to the material in the batch bin 41
The weighing apparatus 42 weighed, batch bin 41 and the junction of cement screw conveyer 12 are equipped with the first feed valve 411 and vitreous
The junction of microballon screw conveyor 22 is equipped with the second feed valve 412 and the junction of sea sand screw conveyor 32 is equipped with the 3rd
Feed valve 413, the first feed valve 411, the second feed valve 412, the 3rd feed valve 413 are controlled with 42 signal of weighing apparatus and connected.
With reference to Fig. 1, Fig. 2.Specifically, the cement in cement storage tank 11, the glass bead in glass bead feed bin 21, sea sand
Sea sand in feed bin 31 is in bulk.Agravicmixer is horizontal-type biaxial Agravicmixer.
With reference to Fig. 1, Fig. 2.Specifically, dedusting mechanism 9 includes cyclone dust collectors and pulse bag type dust collector.The utility model
In dedusting mechanism 9 use cyclonic separation and the double-acting combined type gas-liquid-solid air separation of bag type filtering, it not only overcomes biography
System cyclone dust collectors are difficult to the limitation of the trickle powder of less than 10 μm of separation, while also efficiently solve common sack cleaner
The problem of high dust load mixed airflow should not be handled.Respective separation advantage has been given full play to, has been allowed to be able to each other beneficial
Supplement, there is higher synthesis separative efficiency, can meet the dust removal requirement of this production line.
With reference to Fig. 1, Fig. 2.A kind of workflow of inorganic heat-insulating dry powder mortar production line, comprises the following steps：
1) start console 10, corresponding pattern is chosen according to the mortar species to be produced, the console 10 just from
Dynamic control bucket elevator 4 starts with Agravicmixer 6；After Agravicmixer 6 starts, persistently the material in it is carried out
Stirring；
2) console 10 controls glass bead conveying mechanism 2 to start, and it is conveyed glass toward the batch bin 41 in ingredient sector 4
Change microballon；Meanwhile console 10 controls the second feed valve 412 being connected on batch bin 41 with glass bead conveying mechanism 2 to open
Glass bead is allowed to enter in batch bin 41；
3) treat that the weighing apparatus 42 in ingredient sector 4 sense that glass bead weight in batch bin 41 reaches the pattern institute of selection
During default numerical value, which, which sends a signal to the second feed valve 412, makes its closing；Meanwhile glass bead conveyer
Structure 2 stops operating, and the discharge end of batch bin 41 is opened, and the glass bead in it is sent to without weight by bucket elevator 5
In power mixer 6；
4) console 10 controls cement transportation mechanism 1 to start, and it is conveyed cement toward the batch bin 41 in ingredient sector 4；
Meanwhile console 10 controls on batch bin 41 the first feed valve 411 for be connected with cement transportation mechanism 1 to open to allow cement into matching somebody with somebody
In feed bin 41；
5) treat that the weighing apparatus 42 in ingredient sector 4 sense that cement weight in batch bin 41 reaches the pattern of selection and presets
Numerical value when, which, which sends a signal to the first feed valve 411, makes its closing；Meanwhile cement transportation mechanism 1 stops fortune
Make, and the discharge end of batch bin 41 is opened, and the cement in it is sent to the Agravicmixer 6 also by bucket elevator 5
It is interior；
6) console 10 controls sea sand conveying mechanism 3 to start, and it is conveyed sea sand toward the batch bin 41 in ingredient sector 4；
Meanwhile console 10 controls on batch bin 41 the 3rd feed valve 413 that be connected with sea sand conveying mechanism 3 to open to allow sea sand into matching somebody with somebody
In feed bin 41；
7) treat that the weighing apparatus 42 in ingredient sector 4 sense that sea sand weight in batch bin 41 reaches the pattern of selection and presets
Numerical value when, which, which sends a signal to the 3rd feed valve 413, makes its closing；Meanwhile sea sand conveying mechanism 3 stops fortune
Make, and the discharge end of batch bin 41 is opened, and the sea sand in it is sent in the Agravicmixer also by bucket elevator；
8) implementation steps 2~7 are repeated, afterwards, Agravicmixer 6 is continued 4~6min of stirring；Wherein, using 5min as
Most preferably；
9) console 10 controls the discharge end of Agravicmixer 6 to open, and makes to have stirred in the Agravicmixer 6 mixed
Compound enters storage in finished bin 7；
10) console 10 controls 7 discharge end of finished bin to open, and finished product is fallen on autometering packaging machine 8 and carries out automatically
Pack packaging.
During carrying out step 2~8, polymeric additive manually can be added toward Agravicmixer 6 is interior as needed,
In the utility model, the raw material such as cement, sea sand, glass bead is according to different mortar formulas, by material release sequence, in batches
The secondary stirring that feeds intake, to ensure the integrality of glass bead, ensures the heat-insulating property of product.
The above is only the specific embodiments of the present invention, but the design concept of the present invention is not limited thereto,
All non-essential modifications to the present invention made by this concept, should all belong to the row for invading scope of protection of the utility model
For.
Claims (6)
- A kind of 1. inorganic heat-insulating dry powder mortar production line, it is characterised in that：Including cement transportation mechanism, glass bead conveyer Structure, sea sand conveying mechanism, ingredient sector, bucket elevator, Agravicmixer, finished bin, autometering packaging machine, dust removal machine Structure and console；The cement transportation mechanism, glass bead conveying mechanism, the discharge end of sea sand conveying mechanism connect the proportioning machine respectively Structure；The discharge end of the ingredient sector is connected by the bucket elevator with the Agravicmixer；The discharge end of the Agravicmixer connects the finished bin；The autometering packaging machine is installed in below the finished bin discharge end, it is used to carry out pack packaging to finished product；The cement transportation mechanism, bucket elevator, be equipped with the dedusting mechanism on autometering packaging machine；The console controls the cement transportation mechanism, glass bead conveying mechanism, sea sand conveying mechanism, dispensing by signal Mechanism, bucket elevator, Agravicmixer, finished bin, autometering packaging machine, dedusting mechanism auto-action.
- A kind of 2. inorganic heat-insulating dry powder mortar production line as claimed in claim 1, it is characterised in that：Cement transportation mechanism bag Cement storage tank and cement screw conveyer are included, the glass bead conveying mechanism includes glass bead feed bin and glass bead is spiral Conveyer, the sea sand conveying mechanism include sea sand feed bin and sea sand screw conveyor.
- A kind of 3. inorganic heat-insulating dry powder mortar production line as claimed in claim 2, it is characterised in that：The ingredient sector includes matching somebody with somebody Feed bin and the weighing apparatus that can be weighed to the material in the batch bin, the company of the batch bin and cement screw conveyer Connect junction of the place equipped with the first feed valve and glass bead screw conveyor and be equipped with the second feed valve and sea sand helical feed The junction of machine is equipped with the 3rd feed valve, and first feed valve, the second feed valve, the 3rd feed valve are believed with the weighing apparatus Number control connection.
- A kind of 4. inorganic heat-insulating dry powder mortar production line as claimed in claim 2, it is characterised in that：Water in the cement storage tank Mud, the glass bead in the glass bead feed bin, the sea sand in the sea sand feed bin are in bulk.
- A kind of 5. inorganic heat-insulating dry powder mortar production line as claimed in claim 1, it is characterised in that：The dedusting mechanism includes rotation Wind deduster and pulse bag type dust collector.
- A kind of 6. inorganic heat-insulating dry powder mortar production line as claimed in claim 1, it is characterised in that：The Agravicmixer is Horizontal-type biaxial Agravicmixer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721326909.1U CN207240512U (en) | 2017-10-16 | 2017-10-16 | A kind of inorganic heat-insulating dry powder mortar production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721326909.1U CN207240512U (en) | 2017-10-16 | 2017-10-16 | A kind of inorganic heat-insulating dry powder mortar production line |
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| Publication Number | Publication Date |
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| CN207240512U true CN207240512U (en) | 2018-04-17 |
Family
ID=61890191
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107538621A (en) * | 2017-10-16 | 2018-01-05 | 福建三凯建筑材料有限公司 | A kind of inorganic heat-insulating dry powder mortar production line and its workflow |
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2017
- 2017-10-16 CN CN201721326909.1U patent/CN207240512U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107538621A (en) * | 2017-10-16 | 2018-01-05 | 福建三凯建筑材料有限公司 | A kind of inorganic heat-insulating dry powder mortar production line and its workflow |
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Effective date of registration: 20231225 Address after: 365200 floor 2, building 2, No. 1, new street, Xiafang village, Xiafang Township, Mingxi County, Sanming City, Fujian Province Patentee after: Fujian Qianyi Construction Development Co.,Ltd. Address before: 354400, 1st Floor, Building 8, Dayangping, Qiuhong Village, Shancheng Town, Taining County, Sanming City, Fujian Province Patentee before: FUJIAN SANKAI BUILDING MATERIALS Co.,Ltd. |