CN207756082U - A kind of coating Environment-friendlyproduction production line - Google Patents

A kind of coating Environment-friendlyproduction production line Download PDF

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Publication number
CN207756082U
CN207756082U CN201721578906.7U CN201721578906U CN207756082U CN 207756082 U CN207756082 U CN 207756082U CN 201721578906 U CN201721578906 U CN 201721578906U CN 207756082 U CN207756082 U CN 207756082U
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China
Prior art keywords
sand mixer
dust
premix
bin
bag
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CN201721578906.7U
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Chinese (zh)
Inventor
张立功
于春生
张宪
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Ransjo Diatom New Materials Co Ltd
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Ransjo Diatom New Materials Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

Abstract

The utility model belongs to construction material production equipment technology, especially relate to a kind of automation, free of contamination coating production line, including feeding equipment, raw material cabin, pneumatic transporting line sending, storage bin, screw(-type) feeder, premix sand mixer, mixed sand mixer eventually, finished product bin, dust-extraction unit, packing machine, weigh component, high-order stacking machine and control cabinet, the feeding equipment, pneumatic transporting line sending, screw(-type) feeder, premix sand mixer, mixed sand mixer eventually, dust-extraction unit, packing machine, it weighs component and high-order stacking machine is connect with control cabinet, following advantageous effect can be brought using the utility model:Use a kind of full automatic from the integrated coating Environment-friendlyproduction production line of encapsulation is fed to, the addition of raw material is reduced the working strength of worker, improved production efficiency using automation;Feed intake and production process in be not in raw material leakage airborne dust or liquid splash the case where, reduce the environmental pollution of factory.

Description

A kind of coating Environment-friendlyproduction production line
Technical field
The utility model belongs to construction material production equipment technology, especially relate to it is a kind of automation, it is pollution-free Coating production line.
Background technology
In current coating production process, the mode of Manual material feeding is mostly used, the addition of raw material is by manual operation or half Mechanization, worker's great work intensity, the production cycle is long, needs a large amount of manpower;Often it is easy out during adding raw material The splash of existing raw material leakage airborne dust or liquid, keeps the input amount of raw material insufficient or each component ratio is inadequate, influences the effect of product Fruit;The mode of Manual material feeding makes in the air in workshop there are a large amount of raw material dust simultaneously, and staff is for a long time in this environment Middle work can bring infliction of body;When dust concentration is excessive in workshop, dust explosion can be caused, bring danger.Therefore existing Having technology, there is an urgent need for a kind of novel technical solutions to solve the problems, such as this in the middle.
Utility model content
Technical problem to be solved in the utility model is:The use for reducing manpower in coating material production work, improves production Efficiency reduces the pollution that coating is launched and brought in production process.
The utility model adopts the following technical scheme:A kind of coating Environment-friendlyproduction production line, including feeding equipment, raw material cabin, Pneumatic transporting line sending, storage bin, screw(-type) feeder, premix sand mixer, eventually mixed sand mixer, finished product bin, dust-extraction unit, packing machine, Weigh component, high-order stacking machine and control cabinet, the feeding equipment, pneumatic transporting line sending, storage bin screw(-type) feeder, premix mulling Machine, eventually mixed sand mixer, finished product bin, dust-extraction unit, packing machine, weighing component and high-order stacking machine are connect with control cabinet;
The feeding equipment includes feed inlet, ladle-to-ladle machine, dust-removal cloth-bag I, electric motor of shaker, and the feed end of the feed inlet is set It is equipped with ladle-to-ladle machine;The dust-removal cloth-bag I is connected with feed inlet;The electric motor of shaker is arranged in the upper end of dust-removal cloth-bag I;The original Feed bin is arranged in the lower section of feed inlet;Pneumatic transporting line sending one end is connect with raw material cabin, and the other end is connect with storage bin;It is described Screw(-type) feeder one end is connected to storage bin, and the other end is connected to the weighing component in premix sand mixer;
The premix sand mixer is identical with mixed sand mixer structure eventually, and inside is both provided with weighing component, premixes sand mixer It is connect respectively by inductive switch valve with component is weighed with mixed sand mixer eventually, premix sand mixer is dark by screw(-type) feeder and eventually Weighing component connection in sand machine;The end mixes sand mixer and is connected to finished product bin by pneumatic transporting line sending;
The finished product bin is connected by screw(-type) feeder with component is weighed;The packing machine is arranged in the case where weighing component Side;The high position stacking machine connects packing machine;
Dust-extraction unit includes shell, wind turbine, dust-removal cloth-bag II, cleaning shaft, recovery bin, board-like cloth bag and vibrating motor, And wind turbine, dust-removal cloth-bag II, cleaning shaft, recovery bin, board-like cloth bag and vibrating motor are placed in shell, in dust-extraction unit shell Side is equipped with board-like cloth bag, and board-like cloth bag is connect with cleaning shaft, and the other side is equipped with wind turbine and vibrating motor, dust-extraction unit shell Internal lower part is provided with recovery bin;Raw material cabin, storage bin, premix sand mixer, eventually mixed sand mixer, finished product bin, packing machine and title Amount component connect with cleaning shaft respectively, in junction setting dust-removal cloth-bag II;
The control cabinet includes sensor and PLC full-automatic control systems, and the end of probe of sensor is filled with charging respectively It sets, pneumatic transporting line sending, storage bin, screw(-type) feeder, premix sand mixer, mix sand mixer, finished product bin, dust-extraction unit, packaging eventually Machine weighs component and high-order stacking machine connection, and data output end and the PLC full-automatic control systems of sensor are electrically connected.
The quantity of the feeding equipment is identical as the quantity of raw materials type, and corresponds.
The quantity of the premix sand mixer and the quantity ratio of feeding equipment are 1:2.
By above-mentioned design scheme, the utility model can bring following advantageous effect:Used it is a kind of it is full automatic from It is fed to the integrated coating Environment-friendlyproduction production line of encapsulation, the addition of raw material is reduced the working strength of worker, carried using automation High efficiency;Feed intake and production process in be not in raw material leakage airborne dust or liquid splash the case where, reduce work The environmental pollution of factory.
Description of the drawings
Below in conjunction with the accompanying drawings and specific implementation mode the utility model is described in further detail:
Fig. 1 is a kind of structural schematic diagram of coating Environment-friendlyproduction production line of the utility model.
Fig. 2 is a kind of structural schematic diagram of coating Environment-friendlyproduction production line feeding equipment of the utility model.
Fig. 3 is a kind of structural schematic diagram of coating Environment-friendlyproduction production line dust-extraction unit of the utility model.
In figure:1- feeding equipments, 101- feed inlets, the ladle-to-ladle machines of 102-, 103- dust-removal cloth-bags I, 104- electric motor of shaker, 2- are former Feed bin, the line sending of 3- pneumatic transportings, 4- storage bins, 5- screw(-type) feeders, 6- premixs sand mixer, 7- eventually mixed sand mixer, 8- finished product bins, 9- dust-extraction units, 901- wind turbines, 902- dust-removal cloth-bags II, 903- cleaning shafts, 904- recovery bins, the board-like cloth bags of 905-, 906- Vibrating motor, 10- packing machines, 11- weigh component, 12- high position stacking machines.
Specific implementation mode
With reference to Fig. 1~Fig. 3, the technical scheme in the utility model embodiment is clearly and completely described.
Number is arranged according to the quantity of coating raw materials type in feeding equipment 1, each raw material corresponds to a charging Device 1;The feed end in feed inlet 101 is arranged in ladle-to-ladle machine 102;Feed inlet 101 is connect with dust-removal cloth-bag 103;Electric motor of shaker 104 It is arranged in the upper end of dust-removal cloth-bag;The airborne dust generated during raw material are ladle-to-ladle passes through dust-removal cloth-bag 103, outside air discharge machine, Powder stays in 103 the inside of dust-removal cloth-bag, and the material rapping of filtering is got off, thrown again under gravity by electric motor of shaker 104 Into raw material cabin 2;Raw material cabin 2 is arranged below feed inlet 101, and the storehouse main body of raw material cabin 2 is arranged in basement one;Pneumatic transporting line sending 3 one end connect 2 other end of raw material cabin and connect storage bin 4, and pneumatic transporting line sending 3 uses compressed air as power by air-flow and material Form vortex shape;It is identical with mixed 7 structure of sand mixer eventually to premix sand mixer 6, and inside is both provided with and weighs component 11;Weigh component 11 mix sand mixer 7 with premix sand mixer 6 and eventually respectively by inductive switch valve connect;
5 one end of the screw(-type) feeder is connected to storage bin 4, and the other end is connected to the weighing component in premix sand mixer 6 11;Premix sand mixer 6 is connect by screw(-type) feeder 5 with the weighing component 11 in mixed sand mixer 7 eventually;The end mixes sand mixer 7 It is connected to finished product bin 8 by pneumatic transporting line sending 3;The finished product bin 8 is connected by screw(-type) feeder 5 with component 11 is weighed; The setting of the packing machine 10 is weighing below component 11;The high position stacking machine 12 connects packing machine 10;
Dust-extraction unit 9 mixes sand mixer with raw material cabin 2, storage bin 4, premix sand mixer 6, end respectively by cleaning shaft 903 7, finished product bin 8, packing machine 10 and weighing component 11 connect.Wind turbine 901 drives the airborne dust gas in each pipeline to enter dedusting dress 9 are set, airborne dust passes through dust-removal cloth-bag 902, and a part of material is filtered revert to each cleaning shaft institute under the effect of gravity The device of connection, a part are filtered down by 903 plate type cloth bag 905 of cleaning shaft, and electric motor of shaker 906 is by the material of filtering Rapping is got off, and enters recovery bin 904 under gravity.
The control cabinet includes sensor and PLC full-automatic control systems, and the end of probe of sensor respectively with the control Case processed includes sensor and PLC full-automatic control systems, and the end of probe of sensor respectively with feeding equipment 1, pneumatic transporting line sending 3, screw(-type) feeder 5, premix sand mixer 6, eventually mixed sand mixer 7, dust-extraction unit 9, packing machine 10, weighing component 11 and high-order stacking Machine 12 connects, and data output end and the PLC full-automatic control systems of sensor are electrically connected.
When work, starting switch.Machine starts feed operation:Raw material with packaging are open by ladle-to-ladle machine 102, then fall Enter feed inlet 101, under gravity, raw material enter raw material cabin 2;The airborne dust generated during raw material are ladle-to-ladle is by removing Dirt cloth bag 103, outside air discharge machine, electric motor of shaker 104 gets off the material rapping of filtering, knocks down again under gravity Raw material cabin 2;Feeding equipment 1 is arranged according to raw material quantity, and several raw materials repeat the above process respectively, completes fill process;Sensing Device detects that PLC full-automatic control systems control pneumatic transporting line sending 3, pneumatic transporting line sending when storing enough materials in raw material cabin 2 3 use compressed air that air-flow and material are formed vortex shape as power, are delivered to storage bin 4 through pneumatic transporting line sending 3, then expect gas Separation;Material in storage bin 4 is slowly sent by screw(-type) feeder 5 to component 11 is weighed, and is weighed;PLC Automatic Controls System makes material pass through gravity and enters premix sand mixer 6 by the switch threshold switch that control weighing component 11 incudes, a kind of For material when reaching formula rate, PLC full-automatic control systems control 5 automatic pause of screw(-type) feeder feed.
Machine starts mulling process:It is 1 to premix the quantity of sand mixer 6 and 1 quantity of feeding equipment:2, premix sand mixer 6 will Raw material premix two-by-two;PLC full-automatic control systems, which control screw(-type) feeder 5, will premix the pre- mixed material conveying of sand mixer 6 The end big to one mixes in sand mixer 7, and it is defeated that PLC full-automatic control systems control pneumatic transporting line sending 3 will mix mixed material eventually It send to finished product bin 8;The setting of packing machine 10 is weighing below component 11, and PLC full-automatic control systems are by controlling screw feeder Material in finished product bin 8 is pushed to and weighs component 11 by machine 5, after reaching preset weight, pause feed, and load weighted finished product object Material, which is fallen into packaging bag, to be packaged;High-order stacking machine 12 connects packing machine 10, and packaged finished product is in high-order stacking machine 12 The lower automatic stacking of transmission.

Claims (3)

1. a kind of coating Environment-friendlyproduction production line, it is characterised in that:Including feeding equipment (1), raw material cabin (2), pneumatic transporting line sending (3), Storage bin (4), screw(-type) feeder (5), premix sand mixer (6), eventually mixed sand mixer (7), finished product bin (8), dust-extraction unit (9), Packing machine (10) weighs component (11), high-order stacking machine (12) and control cabinet, the feeding equipment (1), pneumatic transporting line sending (3), Storage bin (4) screw(-type) feeder (5), premix sand mixer (6), eventually mixed sand mixer (7), finished product bin (8), dust-extraction unit (9), packet Installation (10), weighing component (11) and high-order stacking machine (12) connect with control cabinet;
The feeding equipment (1) includes feed inlet (101), ladle-to-ladle machine (102), dust-removal cloth-bag I (103), electric motor of shaker (104), The feed end of the feed inlet (101) is provided with ladle-to-ladle machine (102);The dust-removal cloth-bag I (103) is connected with feed inlet (101); The electric motor of shaker (104) is arranged in the upper end of dust-removal cloth-bag I (103);The raw material cabin (2) is arranged in feed inlet (101) Lower section;Described pneumatic transporting line sending (3) one end is connect with raw material cabin (2), and the other end is connect with storage bin (4);The screw feeder Machine (5) one end is connected to storage bin (4), and the other end is connected to the weighing component (11) in premix sand mixer (6);
The premix sand mixer (6) is identical with mixed sand mixer (7) structure eventually, and inside is both provided with and weighs component (11), premix Sand mixer (6) and whole mixed sand mixer (7) are connect by inductive switch valve with component (11) is weighed respectively, and premix sand mixer (6) is logical Screw(-type) feeder (5) is crossed to connect with the weighing component (11) in mixed sand mixer (7) eventually;The end mixes sand mixer (7) and passes through strength Pipeline (3) is connected to finished product bin (8);
The finished product bin (8) is connected by screw(-type) feeder (5) with component (11) is weighed;Packing machine (10) setting is claiming It measures below component (11);The high position stacking machine (12) connects packing machine (10);
Dust-extraction unit (9) include shell, wind turbine (901), dust-removal cloth-bag II (902), cleaning shaft (903), recovery bin (904), Board-like cloth bag (905) and vibrating motor (906), and wind turbine (901), dust-removal cloth-bag II (902), cleaning shaft (903), recovery bin (904), board-like cloth bag (905) and vibrating motor (906) are placed in shell, and side is equipped with board-like cloth in dust-extraction unit (9) shell Bag (905), and board-like cloth bag (905) is connect with cleaning shaft (903), the other side is equipped with wind turbine (901) and vibrating motor (906), lower part is provided with recovery bin (904) in dust-extraction unit (9) shell;Raw material cabin (2), storage bin (4), premix sand mixer (6), eventually mixed sand mixer (7), finished product bin (8), packing machine (10) and weigh component (11), respectively with cleaning shaft (903) even It connects, in junction setting dust-removal cloth-bag II (902);
The control cabinet includes sensor and PLC full-automatic control systems, and the end of probe of sensor respectively with feeding equipment (1), pneumatic transporting line sending (3), storage bin (4), screw(-type) feeder (5), premix sand mixer (6), eventually mixed sand mixer (7), finished product material Storehouse (8), dust-extraction unit (9), packing machine (10), weighing component (11) and high-order stacking machine (12) connect, and the data of sensor are defeated Outlet is electrically connected with PLC full-automatic control systems.
2. a kind of coating Environment-friendlyproduction production line according to claim 1, it is characterized in that:The quantity of the feeding equipment (1) It is identical as the quantity of raw materials type, and correspond.
3. a kind of coating Environment-friendlyproduction production line according to claim 1, it is characterized in that:The quantity of the premix sand mixer (6) Quantity ratio with feeding equipment (1) is 1:2.
CN201721578906.7U 2017-11-23 2017-11-23 A kind of coating Environment-friendlyproduction production line Active CN207756082U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721578906.7U CN207756082U (en) 2017-11-23 2017-11-23 A kind of coating Environment-friendlyproduction production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721578906.7U CN207756082U (en) 2017-11-23 2017-11-23 A kind of coating Environment-friendlyproduction production line

Publications (1)

Publication Number Publication Date
CN207756082U true CN207756082U (en) 2018-08-24

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110642012A (en) * 2019-08-28 2020-01-03 广东依斯特新材料有限公司 Concentrated batching system for powder coating
CN112454640A (en) * 2020-11-24 2021-03-09 无锡市宝宜耐火材料有限公司 Anhydrous stemming and refractory product production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110642012A (en) * 2019-08-28 2020-01-03 广东依斯特新材料有限公司 Concentrated batching system for powder coating
CN112454640A (en) * 2020-11-24 2021-03-09 无锡市宝宜耐火材料有限公司 Anhydrous stemming and refractory product production line

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