CN206140705U - Dry powder mortar production line - Google Patents
Dry powder mortar production line Download PDFInfo
- Publication number
- CN206140705U CN206140705U CN201620981958.8U CN201620981958U CN206140705U CN 206140705 U CN206140705 U CN 206140705U CN 201620981958 U CN201620981958 U CN 201620981958U CN 206140705 U CN206140705 U CN 206140705U
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- Prior art keywords
- sand
- powder
- mortar
- storehouse
- dry powder
- Prior art date
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- 239000000843 powder Substances 0.000 title claims abstract description 160
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 126
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 59
- 239000004576 sand Substances 0.000 claims abstract description 230
- 239000000463 material Substances 0.000 claims abstract description 162
- 238000002360 preparation method Methods 0.000 claims abstract description 22
- 239000004575 stone Substances 0.000 claims abstract description 14
- 239000000654 additive Substances 0.000 claims description 51
- 230000007246 mechanism Effects 0.000 claims description 50
- 230000000996 additive effect Effects 0.000 claims description 49
- 238000007599 discharging Methods 0.000 claims description 44
- 239000002994 raw material Substances 0.000 claims description 35
- 238000009413 insulation Methods 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 22
- 239000004568 cement Substances 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 18
- 230000008676 import Effects 0.000 claims description 15
- 238000005204 segregation Methods 0.000 claims description 15
- 239000011324 bead Substances 0.000 claims description 11
- 239000011521 glass Substances 0.000 claims description 11
- 238000011068 loading method Methods 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 238000004513 sizing Methods 0.000 claims description 2
- 238000000151 deposition Methods 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000005303 weighing Methods 0.000 description 43
- 235000013312 flour Nutrition 0.000 description 16
- 239000004615 ingredient Substances 0.000 description 16
- 238000012856 packing Methods 0.000 description 16
- 239000000428 dust Substances 0.000 description 12
- 238000004806 packaging method and process Methods 0.000 description 8
- 238000007664 blowing Methods 0.000 description 7
- 239000004567 concrete Substances 0.000 description 6
- 238000012216 screening Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 238000011049 filling Methods 0.000 description 5
- 239000002002 slurry Substances 0.000 description 5
- 239000002956 ash Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000010883 coal ash Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 241000406668 Loxodonta cyclotis Species 0.000 description 3
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005453 pelletization Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 241000220324 Pyrus Species 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 235000021017 pears Nutrition 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000011232 storage material Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000003823 mortar mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Landscapes
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The utility model discloses a dry powder mortar production line, including apparatus for producing and preparation facilities, the apparatus for producing has and is used for saving the sand silo of sand material and the whitewashed storehouse that is used for saving the powder, and the preparation facilities includes breaker and separator, and the export of separator's access connection breaker is connected with sand and expects to be connected with on conveying path, the powder outlet powder conveying path in separator's the sand material export. The utility model discloses the required sand material of well outfit dry powder mortar and powder all can be followed crushed material after the building stones breakage and obtained in expecting, promptly through isolating configuration dry powder mortar required part or whole sand material and powder in the crushed material material after the building stones breakage, in fact this is natural sand material and the natural powder that substitutes the part with machine -processed sand material and machine -processed powder, thereby the reliance to the natural sand material has been reduced in the dry powder mortar production process, the production of dry powder mortar cost is reduced and energy consumption, the efficiency of the production of dry powder mortar is improved.
Description
Technical field
This utility model is related to a kind of dry powder mortar production line.
Background technology
At present, the concrete used in traditional architecture construction is Wet-type concrete, i.e., can be direct after user's purchase
Moulding by casting is carried out, is waited one or two hour, concrete dry stoolization forms intensity.But on body of wall interior outside, ceiling and ground
The construction such as rendering in, be both needed to use dry powder and mortar, dry powder and mortar is slightly different with our common Wet-type concretes, and user purchases
A certain amount of water must first be added after buying, associated construction can be just carried out after mixing.In developed country, Wet-type concrete and dry powder
The use ratio of both mortars reaches three to two or so.Premixing type dry powder and mortar is improving construction environment, reduces labor intensity, drop
The aspect work effect highly significant such as low spillage of material and reduction dust, noise pollution, dry-mixed mortar is in China
Popularize rapidly.Dry powder and mortar use range throughout water conservancy, water power, subway, bridge, large foundation, skyscraper and
In the engineerings such as civil buildings.In recent years dry powder and mortar station has become the complete set of equipments of first-selected manufacture premixing mortar.With the country
The development of building trade, the development and application of New Building Materials are more and more, mortar species present diversification, become more meticulous send out
Exhibition trend.Traditional unitary type dry powder mortar production line can not meet the production requirement of polytype dry powder and mortar, tradition
The compound staged dry powder mortar production line factor that also receiver bin quantity is more, repetitive rate is high, utilization rate is low affect, exist and set
The in disorder loose, floor space of standby arrangement is big, many drawbacks such as equipment energy consumption is big, covering is difficult, the feature of environmental protection is poor.
The U of Chinese patent literature CN 204977054 discloses a kind of Stall Double-machine type dry powder mortar production line, including setting
Drying unit outside production main building, the import of drying unit connects natural sand storehouse by natural sand conveyer belt, drying unit
Outlet connection one-level screening system, one-level screening system connects two grades of screening systems by bucket elevator, and natural sand is at two grades
The coarse sand kept in into rove storehouse is classified as in screening system and is kept in the fine sand in fine sand storehouse, rove storehouse medium coarse sand and filler bin
Additive is mixed into ordinary mortar Jing after the weighing of normal sands weighing bucket in normal sands mixer in middle powder, additive storehouse；Fine sand
Additive is special in special sand mixer Jing after the weighing of special sand weighing bucket in powder, additive storehouse in storehouse medium-fine sand and filler bin
Extraordinary mortar is planted into, to realize while various dry powder and mortar production requirements, reduces the floor space of production line.But because of the production
Line be dried using natural sand after add powder and additive and be mixed into dry-mixed mortar, adopted sand by natural sand and powder
The factors such as cost, efficiency, power consumption affect, thus the production line preparing dry-mixed mortar and have that production capacity is low, power consumption is high, investment is big,
Consume natural sand and affect the problem of environment.
Utility model content
The purpose of this utility model is to provide a kind of dry powder mortar production line of reduction natural sand consumption.
In order to realize object above, the technical scheme of dry powder mortar production line is as follows in this utility model：
Dry powder mortar production line, including for sand material to be mixed with cement, additive, powder dry powder and mortar is prepared
Process units, process units has for storing the sand storehouse of sand material and the powder cabin for storing powder, also including preparation facilitiess,
Preparation facilitiess include the disintegrating machine for crushing building stones and for isolating Machine-made Sand material and mechanism powder from broken material
Segregation apparatuss, the import of segregation apparatuss connects the outlet of disintegrating machine, is connected with for sand storehouse in the sand material outlet of segregation apparatuss
It is connected with for the powder carry road of powder cabin feed on the sand material transport road of feed, powder outlet.
The discharge end of sand material transport road is provided with for Machine-made Sand material screen to be classified as into coarse sand and extraordinary dry powder and mortar is equipped with
The power screen sizing apparatus of required fine sand；There is two or more in sand storehouse, has the mechanism for storing coarse sand thick in each Machine-made Sand storehouse
Sand storehouse and the mechanism fine sand storehouse for storing fine sand；Process units also has to be used for mechanism powder or mechanism powder and natural sand
The mixed material of material is mixed and made into the normal sands of common dry powder and mortar with cement, additive, qualified powder as qualified sand material
Mixer, for using the mixed material of fine sand or fine sand and natural sand material as qualified sand material with cement, additive, qualified powder
Material is mixed and made into the special sand mixer of extraordinary dry powder and mortar, and the outlet in the mechanism coarse sand storehouse is connected by normal sands dispensing road
The import of normal sands mixer, the outlet in mechanism fine sand storehouse connects the import of special sand mixer by special sand dispensing road.
The outlet of special sand mixer is connected with insulation sand mixer by being incubated sand dispensing road, and insulation sand dispensing road also has
There is the glass bead charge door for adding glass bead, the outlet of the special sand mixer and glass bead charge door pass through
Insulation sand dispensing road is intersected in the import of insulation sand mixer.
Sand material transport road includes the finished sand storehouse for storing the Machine-made Sand material that segregation apparatuss are isolated, powder carry road bag
The finished product powder cabin for storing the mechanism powder that segregation apparatuss are isolated is included, finished sand storehouse and finished product powder cabin are connected with for life
Produce the feeding conveying appliance of device feed.
Finished sand storehouse and the connection of finished product powder cabin are also associated with the bulk loading device for discharging bulk.
Process units and preparation facilitiess interval setting in the horizontal direction, the import of feeding conveying appliance is less than outlet.
Finished sand storehouse and finished product powder cabin share a feeding conveying appliance, and the outlet of feeding conveying appliance is connected with raw material sub-material
Valve, raw material sub-material valve have connection feeding conveying appliance outlet import, for the sand material of sand storehouse feed outlet, use
In the powder outlet to powder cabin feed.
The sand material needed for dry powder and mortar is equipped with this utility model and powder can be from broken material of the building stones after broken
Obtain, i.e., by isolating part or all of sand material and powder needed for configuration dry powder and mortar in the broken material from building stones after broken
Material, this actually substitutes the natural sand material and natural powder of part with Machine-made Sand material and mechanism powder, dry so as to reduce
To the dependence of natural sand material in powder mortar production process, while the natural sand material decreased needed for dry powder and mortar production is used
Amount, reduces the cost and energy consumption of dry powder and mortar production, improves the efficiency of dry powder and mortar production.
Further, by the classification to Machine-made Sand material, realization configures common dry powder and mortar with Machine-made Sand material medium coarse sand, uses
The extraordinary dry powder and mortar of Machine-made Sand material medium-fine sand configuration, it is achieved thereby that while produce common dry powder and mortar and extraordinary dry powder and mortar,
Meet Production requirement, take full advantage of Machine-made Sand material.
Further, with extraordinary dry powder and mortar as raw material, thermal insulation mortar is prepared by way of adding glass bead again,
It is achieved thereby that while three kinds of mortars of production, further increase product category.
Further, finished sand storehouse and finished product powder cabin, can while by feeding conveying appliance to process units feed
Discharging bulk is carried out by bulk loading device, this realizes the relatively independent operation of process units and preparation facilitiess, also
So that the Machine-made Sand material and mechanism powder of preparation facilitiess preparation can also be sold separately as product, product kind is further increased
Class.
Further, process units and preparation facilitiess are horizontally spaced about, and the bottom-up conveying of feeding conveying appliance, this
Actually in order to avoid the excessive problem that takes up room being set up in preparation facilitiess caused by process units top.
Further, finished sand storehouse and finished product powder cabin are compared into by same feeding conveying appliance to process units feed
Product sand storehouse and the structure of the relatively independent feeding of finished product powder cabin so that the structure of whole dry powder mortar production line more tightly promotees, and also subtracts
The floor space of the dry powder mortar production line is lacked.
Description of the drawings
Fig. 1 is the structural representation of the preparation facilitiess of this utility model dry powder mortar production line；
Fig. 2 is the structural representation of the process units of this utility model dry powder mortar production line.
In figure, raw material cabin 11, pneumatic arc door 12, the first conveyer 13, intermediate bin 14, second conveyor 15, disintegrating machine 16,
3rd conveyer 17, rotary screen 18, trimmer 19, the 4th conveyer 110, segregation apparatuss 111, the 5th conveyer 112, finished sand
Storehouse 113, finished product powder cabin 114, stone powder pulse dust collector 115, go out sandpipe 116, cement output tank 117, loading spout 118, broken cleaner unit
119th, cleaner unit in bulk 120, concentration induced duct 121；
Natural sand storehouse 122, the 6th conveyer 21, the 7th conveyer 22, one-level raw material sub-material valve 231, secondary raw materials point
Sand storehouse 243, mechanism fine sand storehouse 244, mechanism are special thin in material valve 232, natural mixed sand storehouse 241, mechanism coarse sand storehouse 242, mechanism
Sand storehouse 245, mechanism mixed sand storehouse 246, probability screen 25, powder cabin 26, fine coal ash silo 27, the cement bin of Gypsum Fibrosum storehouse the 28, first～the 3rd
The additive storehouse 2001～2018 of 291～293, first～the 3rd filling container the 201～203, first～the 18th, normal sands weighing bucket
210th, special sand weighing bucket 211, normal sands mixer 212, the ingredient conveying machine 2141 of special sand mixer the 213, first～the 6th～
2146th, the extraordinary additive weighing bucket 2162, first of the extraordinary additive weighing bucket 2161, second of speciality flour weighing bucket 215, first is common additional
Agent weighing bucket 2171, the second common additive weighing bucket 2172, common flour weighing bucket 218, common material charge door 2191, extraordinary material charge door
2192nd, temporary bucket 220, the ordinary mortar control valve 221 of ordinary mortar, 2221, two grades of ordinary mortars of one-level ordinary mortar material distributing valve
The temporary bucket 2241～2243, first of the packing conveyor 2231～2237, first～second package of material distributing valve the 2222, first～the 7th
The bulk machine 2261～2265 of～the six packer the 2151～2156, first～the 5th, the first finished product ribbon conveyer 2271, second
Temporary bucket 229, bulk storage conveyer 228, the special sand control valve 250, special sand of finished product ribbon conveyer 2272, extraordinary mortar
The finished product bin 2601～2604 of material distributing valve the 251, first～the 4th, glass bead charge door 252, thermal insulation mortar weighing bucket 253, insulation
Mortar mixer 254, thermal insulation mortar finished product hopper 255, the first volume packer 2561, the second volume packer 2562；
Enter the bed of material 30, with the bed of material 31, stirring layer 32, go out the bed of material 33, ground floor 34.
Specific embodiment
The embodiment of dry powder mortar production line in this utility model：As depicted in figs. 1 and 2, the dry powder mortar production line is
Concrete production enterprise is used for a kind of multifunction environment-protection type dry powder mortar production line device of dry number powder mortar production, can be divided into two
Partial devices.A part of device is preparation facilitiess, and the effect of preparation facilitiess is：Mechanism powder and Machine-made Sand material are prepared with building stones.
Another part device is process units, and the effect of process units is：Various raw materials are carried out with proportioning, is mixed and produce dry powder sand
Slurry.The discharging opening of preparation facilitiess is connected with process units charging aperture.
As shown in figure 1, preparation facilitiess include it is defeated along the material raw material cabin 11 that is sequentially connected of trend, pneumatic arc door 12, first
Send machine 13, intermediate bin 14, second conveyor 15, disintegrating machine 16, the 3rd conveyer 17, rotary screen 18, trimmer 19, the 4th conveying
The discharging opening of machine 110, segregation apparatuss 111, finished bin, bulk loading device, wherein rotary screen 18 connects the import of trimmer 19, cylinder
The discarded material mouth of sieve 18 connects intermediate bin 14 by the 5th conveyer 112；First, second, thirdth, the 5th conveyer 13,15,
17th, 112 rubber conveyer is, the 4th conveyer 110 is bucket elevator；Segregation apparatuss 111 are powder remover, and powder remover has
The powder outlet for connect the import of the outlet of the 4th conveyer 110, the sand removing hole that sand supplying material is discharged, discharging for powder；Finished bin by
The finished sand storehouse 113 being connected on sand removing hole and the finished product powder cabin 114 being connected on powder outlet are constituted, and are filled in finished product powder cabin 114
It is furnished with the stone powder pulse dust collector 115 for collecting powder；Bulk loading device includes being connected to going out in the outlet in finished sand storehouse 113
Sandpipe 116 and the cement output tank 117 being connected in the outlet of finished product powder cabin 114, the outlet for going out sandpipe 116 and cement output tank 117 crosses
Connection is provided with the valve that shakes out on loading spout 118 going out on sandpipe 116, and ash discharge valve is equipped with cement output tank 117.
Preparation facilitiess also include preparing dust pelletizing system, prepare dust pelletizing system and are made up of concentrated dust-removing part and special dust removal part.It is special
What dust removal part was mainly connected by the broken cleaner unit 119 connected by induced duct on disintegrating machine 16 and on loading spout 118
Cleaner unit in bulk 120 is constituted；Concentrated dust-removing part is：Intermediate bin 14, rotary screen 18, segregation apparatuss 111 are by concentrating air inducing
Pipe 121 is connected in finished product powder cabin 114.
The operation principle of preparation facilitiess is：Raw material clitter is placed in raw material cabin 11, by pneumatic arc door 12 to the first conveying
These raw material stones are transported to intermediate bin 14 by the blowing of machine 13, the first conveyer 13, and the lower section of intermediate bin 14 arranges second conveyor
15, the raw material stone that second conveyor 15 flows out intermediate bin 14 is transported to disintegrating machine 16, and the material after crushing is from disintegrating machine
16 lower sections are flowed out, and are pooled on the 3rd conveyer 17, and the material after the 3rd conveyer 17 will be crushed is transported to two articles of rotary screens 18
In, two parts are divided into after the screening of rotary screen 18, during undesirable material is re-delivered to by the 5th conveyer 112
Between in storehouse 14, satisfactory material is entered in trimmer 19, repairs closely by lamellar and the material shapes for having sharp corners
Like spherical, then the charging aperture of the 4th conveyer 110 is flowed to from trimmer 19, is gone out from it after being lifted by the 4th conveyer 110
Material mouth exits into powder remover, and broken powder is separated into into two parts, and the powder isolated is collected by stone powder pulse dust collector 115
Store in finished product powder cabin 114, granular sand stream is entered in finished sand storehouse 113 to store.It is provided with out in the bottom of finished sand storehouse 113
Sandpipe 116, the bottom of finished product powder cabin 114 is provided with cement output tank 117, goes out sandpipe 116 and cement output tank 117 is pooled at loading spout 118, beats
Output shaking out on sandpipe 116 and go out dirt valve, finished product Machine-made Sand material and finished product mechanism powder on valve and cement output tank 117
Flowed out by loading spout 118.This device can be individually produced, and in addition to personal, user can individually finished sand for sale and finished product stone
Powder.
As shown in Fig. 2 each several part can be divided into by residing height in the process units：It is sequentially distributed from top to bottom, feeds
Layer 30, with the bed of material 31, stirring layer 32, go out the bed of material 33, ground floor 34.Each part is said below as flow direction of material
It is bright.
The lower section of ground floor 34 is provided with the 6th conveyer 21, and the 6th conveyer 21 is belt conveyor.Finished sand storehouse
113rd, the outlet in finished product powder cabin 114 and natural sand storehouse 122 is under respective Valve controlling, can individually blowing to the 6th conveyer
On 21, the charging aperture of these feedstock transportations to the 7th conveyer 22, the 7th conveyer 22 are also that bucket type is carried by the 6th conveyer 21
These raw materials are lifted entering at the bed of material 30 to eminence by the machine of liter, the 7th conveyer 22 again.
Entering at the bed of material 30, from the discharging opening of the 7th conveyer 22 one-level raw material sub-material valve 231, one-level raw material point are being flowed into
Material valve 231 is a Pneumatic four-way turning plate valve.When the valve location in one-level raw material sub-material valve 231 changes, charging
Mouth is respectively connected with leading to one by one with three discharging openings.First discharging opening of one-level raw material sub-material valve 231 connects natural mixed sand storehouse
241, so that when 122 independent blowing of natural sand storehouse, natural sand material is stored into natural mixed sand after being lifted by the 7th conveyer 22
Storehouse 241.The charging aperture of the second discharging opening connected probability sieve 25 of one-level raw material sub-material valve 231, when finished sand storehouse 113 is individually put
During material, Machine-made Sand material can be lifted in probability screen 25 by the 7th conveyer 22, and after screening, Machine-made Sand material is classified into four kinds
The different material of diameter, is respectively fed to sand storehouse 243 in mechanism coarse sand storehouse 242, mechanism, mechanism fine sand storehouse 244 and mechanism
Ultra fine sand storehouse 245.The charging aperture of the 3rd discharging opening connection secondary raw materials sub-material valve 232 of one-level raw material sub-material valve 231, two
Level raw material sub-material valve 232 is a Pneumatic three-way turning plate valve, when the valve location in secondary raw materials sub-material valve 232 changes
When, two discharging openings of the charging aperture of secondary raw materials sub-material valve 232 and its are respectively connected with leading to one by one.Secondary raw materials sub-material valve
The charging aperture in 232 the first discharging opening connection mechanism mixed sand storehouse 246, when 113 independent blowing of finished sand storehouse, if machine is made
Product sand need not be sieved, then these mechanism finished sands can pass through the 3rd discharging opening of one-level raw material sub-material valve 231 and two grades
First discharging opening of raw material sub-material valve 232 is entered into and stored in mechanism mixed sand storehouse 246；Secondary raw materials sub-material valve
232 the second discharging opening is connected with the charging aperture of powder cabin 26, and when finished product 114 independent blowing of powder cabin, the 7th conveyer 22 can be by
These finished product stone powders are lifted, by the of the 3rd discharging opening of one-level raw material sub-material valve 231 and secondary raw materials sub-material valve 232
Two discharging openings are entered into and stored in powder cabin 26.In all of Machine-made Sand storehouse, mechanism fine sand storehouse 244, mechanism ultra fine sand storehouse
245 and mechanism mixed sand storehouse 246 for storage for configure extraordinary dry powder and mortar mechanism fine sand mechanism fine sand storehouse 244, mechanism
Sand storehouse 243 is the mechanism coarse sand storehouse 242 of memory mechanism coarse sand in coarse sand storehouse 242 and mechanism, and mechanism coarse sand and mechanism fine sand can be mixed
It is combined the common dry powder and mortar of configuration.Powder cabin 26 is also led in addition to connecting the second discharging opening of secondary raw materials sub-material valve 232
Cross wind spraying aid type pay-off and be connected with natural ash silo, the natural ash silo in addition to the ash silo comprising storing natural Calx, also comprising removing
The Calx being collected together after dirt.
Entering at the bed of material 30, in addition to above-mentioned six Sha Cang and powder cabins 26, be additionally provided with a fine coal ash silo 27,
28, three, Gypsum Fibrosum storehouse cement bin, three filling containers and 18 additive storehouses, totally two ten six storage bins.Define three cement
Storehouse is respectively first, second, third cement bin 291,292,293, and three filling containers are respectively first, second, third filling container
201st, 202,203,18 additive storehouses are respectively the first～the 18th additive storehouse 2001～2018.In 18 additives
In storehouse, a central dust extraction unit is shared per six additive storehouses.Remaining each storage bin is provided with silo roof dust arrester.Except ten
Eight additive storehouses are not gone up outside material-level detecting device, and the dress of detection material loading and unloading position is provided with remaining all storage bin
Put.
In above-mentioned each storage bin, six sand storehouses are connected by commonly going out sandpipe with normal sands weighing bucket 210, at each
Commonly go out on sandpipe and be mounted on the valve that commonly shakes out, the valve that commonly shakes out is pneumatic gate valve.When the valve event that commonly shakes out
When, six sand storehouses can be individually to blowing in normal sands weighing bucket 210.Mechanism mixed sand storehouse 246, mechanism fine sand in six sand storehouses
Storehouse 244 and the bottom of mechanism ultra fine sand storehouse 245 are also additionally provided with special type and go out sandpipe, special at each to be connected with special sand weighing bucket 211
Kind go out special type to be installed on sandpipe to shake out valve, the special type valve that shakes out is also pneumatic gate valve.When special type shakes out valve event,
Mechanism mixed sand storehouse 246, mechanism fine sand storehouse 244 and mechanism ultra fine sand storehouse 245 can be individually to blowings in special sand weighing bucket 211.
The bottom of normal sands weighing bucket 210 is connected by normal sands quantity tube with the normal sands mixer 212 of production ordinary mortar, normal sands
Mixer 212 is twin shaft paddle mixer, and normal sands control valve is provided with normal sands quantity tube, normal sands control
Valve is pneumatic dish valve.The bottom of special sand weighing bucket 211 is provided with special sand quantity tube, special sand quantity tube and the extraordinary mortar of production
Special sand mixer 213 be connected, special sand mixer 213 is single shaft pears blade mixer, and on special sand quantity tube
Special sand control valve is installed, special sand control valve is also pneumatic dish valve.
In above-mentioned each storage bin, the bottom of the second cement bin 292, the 3rd cement bin 293, powder cabin 26 and fine coal ash silo 27
It is provided with the first ingredient conveying machine 2141, the first ingredient conveying machine 2141 is feeding screw machine, the first ingredient conveying machine 2141
Discharging opening connection speciality flour weighing bucket 215；The bottom in the 13rd～the 18th additive storehouse 2013～2018 is provided with second
Ingredient conveying machine 2142, the second ingredient conveying machine 2142 is frequency conversion feeding screw machine, the discharging of each second ingredient conveying machine 2142
Mouth is connected with the second extraordinary additive weighing bucket 2162, and it is extraordinary that the bottom of the second extraordinary additive weighing bucket 2162 is provided with first
Additive discharge nozzle, the first extraordinary additive discharge nozzle is connected with speciality flour weighing bucket 215, and in the first extraordinary additive discharging
First extraordinary additive control valve is installed, the first extraordinary additive controls valve for pneumatic dish valve on pipe.Speciality flour weighing bucket 215
Bottom is provided with speciality flour discharge nozzle, and speciality flour discharge nozzle is connected with special sand mixer 213, installs on speciality flour discharge nozzle
There is extraordinary powder control valve, extraordinary powder control valve is pneumatic dish valve.
In above-mentioned each storage bin, the bottom of the first cement bin 291, the second cement bin 292, Gypsum Fibrosum storehouse 28 and fine coal ash silo 27
Portion is provided with the 3rd ingredient conveying machine 2143, and the 3rd ingredient conveying machine 2143 is also feeding screw machine, the 3rd ingredient conveying machine
2143 discharging opening connects common flour weighing bucket；It is defeated that the bottom of the first～the 3rd filling container 201～203 is provided with the 4th dispensing
Send machine 2144, the 4th ingredient conveying machine 2144 is frequency conversion feeding screw machine, the discharging opening of the 4th ingredient conveying machine 2144 is with the
Two common additive weighing buckets 2172 are connected, and the bottom of the second common additive weighing bucket 2172 is provided with the second common additive and goes out
Expects pipe, the second common additive discharge nozzle is connected with common flour weighing bucket 218, and is provided with the second common additive discharge nozzle
Two common additives control valve, and the second common additive controls valve for pneumatic dish valve.The bottom of common flour weighing bucket 218 is provided with commonly
Powder discharge nozzle, common flour discharge nozzle is connected with normal sands mixer 212, and common flour control is provided with common flour discharge nozzle
Valve, common powder control valve is pneumatic dish valve.
In above-mentioned each storage bin, it is defeated that the bottom in the first～the 6th additive storehouse 2001～2006 is provided with the 5th dispensing
Send machine 2145, the 5th ingredient conveying machine 2145 is frequency conversion feeding screw machine, the discharging opening of each 5th ingredient conveying machine 2145 with
First common additive weighing bucket 2171 is connected, and the first common bottom of additive weighing bucket 2171 is provided with the first common additive and goes out
Expects pipe, the first common additive discharge nozzle is connected with normal sands mixer 212, and pacifies on the first common additive discharge nozzle
Valve is controlled equipped with the first common additive, the first common additive controls valve for pneumatic dish valve.
In above-mentioned each storage bin, the bottom in the 7th～the 12nd additive storehouse 2007～2012 is provided with the 6th dispensing
Conveyer 2146, the 6th ingredient conveying machine 2146 is also frequency conversion feeding screw machine, and the discharging opening of the 6th ingredient conveying machine 2146 is equal
It is connected with the first extraordinary additive weighing bucket 2161, the first extraordinary bottom of additive weighing bucket 2161 is provided with the first extraordinary additive
Discharge nozzle, the first extraordinary additive discharge nozzle is connected with special sand mixer 213, installs on the first extraordinary additive discharge nozzle
There is the first special sand to control valve, the first special sand control valve is also pneumatic dish valve.
Entering at the bed of material 30, in addition to above-mentioned storage bin, process units also includes a common material charge door 2191 and one
Special type material charge door 2192, common material charge door 2191 is connected by common material elephant trunk with normal sands mixer 212, common material
Common material control valve is installed, common material control valve is pneumatic dish valve on elephant trunk；Special type material charge door 2192 is slipped by extraordinary material
Pipe is connected with special sand mixer 213, and extraordinary material control valve is provided with special type material elephant trunk, and special type material controls valve for pneumatic dish
Valve.
At stirring layer 32, two blenders are provided with, a normal sands mixer 212 for production ordinary mortar should
Normal sands mixer 212 is twin shaft paddle formula mixer；Another special sand mixer 213 for production special sand slurry, the spy
It is single shaft pears blade mixer to plant sand mixer 213.
Going out at the bed of material 33, the bottom of normal sands mixer 212 is provided with the temporary bucket 220 of ordinary mortar.In ordinary mortar
During production, charge door is expected from normal sands weighing bucket 210, common flour weighing bucket 218, the first common additive weighing bucket 2171 and commonly
Material at 2191 enters normal sands mixer 212 Jing after weighing, and after being thoroughly mixed in mixer normal sands are put into
In the temporary bucket 220 of slurry.220 bottoms of the temporary bucket of ordinary mortar are provided with an ordinary mortar control valve 221 and an one-level is common
Mortar material distributing valve 2221, ordinary mortar control valve 221 is pneumatic gate valve, and one-level ordinary mortar material distributing valve 2221 is Pneumatic four-way
Turning plate valve.When the valve location in one-level ordinary mortar material distributing valve 2221 changes, its charging aperture and three discharging openings are one by one
It is respectively connected with leading to.Open ordinary mortar control valve 221 and one-level ordinary mortar material distributing valve 2221, when the ordinary mortar being stirred from
After first discharging opening of one-level ordinary mortar material distributing valve 2221 flows out, the charging aperture of second package conveyer 2233 can be entered, the
Three packaging conveyer 2233 is U-shaped feeding screw machine, then enters ground floor 34 from the discharging opening of second package conveyer 2233
In the temporary bucket 2241 of first packaging, then standard weights bag is packaged into by the first packer 2151 and the use of the second packer 2152；
The meeting after ordinary mortar being stirred flows out from the second discharging opening of one-level ordinary mortar material distributing valve 2221, into the 5th bulk machine
2265, fill the ordinary mortar being stirred on bulk vehicle again from the 5th bulk machine 2265；When the ordinary mortar being stirred is from one-level
After 3rd discharging opening of ordinary mortar material distributing valve 2221 flows out, the charging aperture of the first packing conveyor 2231, the first bag can be entered
Dress conveyer 2231 is U-shaped feeding screw machine, then enters two grades of normal sands from the discharging opening of the first packing conveyor 2231
The charging aperture of slurry material distributing valve 2222, two grades of ordinary mortar material distributing valves 2222 are Pneumatic three-way turning plate valve, from two grades of ordinary mortars
The ordinary mortar that first discharging opening of material distributing valve 2222 flows out can be entered in the temporary bucket 2242 of the second packaging of ground floor 34, then by
Second package machine 2153 and the 4th packer 2154 are used and are packaged into standard weights bag；Packaged finished product thermal insulation mortar can be by
One finished product ribbon conveyer 2271 is transported to outside Factory Building to be transported.Flow out from the second discharging opening of two grades of ordinary mortar material distributing valves 2222
Ordinary mortar, can enter bulk storage system bulk storage conveyer 228 in it is elevated after store, bulk storage is defeated
Machine 228 is sent to be bucket elevator.
Going out at the bed of material 33, the bottom of special sand mixer 213 is provided with the temporary bucket 229 of extraordinary mortar.In extraordinary mortar
During production, from special sand weighing bucket 211, the extraordinary additive weighing bucket 2161 of speciality flour weighing bucket 215, first and extraordinary material charge door
Material at 2192 enters special sand mixer 213 Jing after weighing, and puts after being thoroughly mixed in special sand mixer 213
In entering the temporary bucket 229 of extraordinary mortar.220 bottoms of the temporary bucket of ordinary mortar are provided with a special sand control valve 250 and a spy
Sand material distributing valve 251 is planted, special sand control valve 250 is pneumatic gate valve, and special sand material distributing valve 251 is Pneumatic three-way turning plate valve.
When the valve location in special sand material distributing valve 251 changes, its charging aperture is respectively connected with leading to one by one with two discharging openings.Open special
Sand control valve 250 and special sand material distributing valve 251 are planted, when the extraordinary mortar being stirred discharges from the first of special sand material distributing valve 251
After mouth flows out, the charging aperture of the 4th packing conveyor 2234 can be entered, the 4th packing conveyor 2234 enter for U-shaped feeding screw machine
In material mouth, then the temporary bucket 2243 of second package for entering ground floor 34 from the discharging opening of the 4th packing conveyor 2234, then by the
Five packers 2155 and the 6th packer 2156 are used and are packaged into standard weights bag.If necessary to production thermal insulation mortar, then stir
After good extraordinary mortar flows out from second discharging opening of special sand material distributing valve 251, the 5th packing conveyor 2235 can be entered
Charging aperture, the 5th packing conveyor 2235 is screw machine, is claimed into thermal insulation mortar from the discharging opening of the 5th packing conveyor 2235
Bucket 253, when reaching weighing value, then is put in thermal insulation mortar mixer 254 from thermal insulation mortar weighing bucket 253；In thermal insulation mortar mixing
The top of machine 254 is provided with special glass bead charge door 252, and artificial addition weighs into thermal insulation mortar mixer 254
The glass bead of appropriate mass.After the stirring of thermal insulation mortar mixer 254, qualified thermal insulation mortar mixes from thermal insulation mortar
Machine 254 out can be kept in afterwards in thermal insulation mortar finished product hopper 255, be put into first, second volume packaging again from finished product hopper
Packed in machine 2561,2562, packaged finished product thermal insulation mortar can be transported to factory by the second finished product ribbon conveyer 2272
Transport outside room.
Layer 32 and go out at the bed of material 33 in stirring, it is elevated general from the bulk storage conveyer 228 of bulk storage system
Logical mortar can enter the charging aperture of the second packing conveyor 2232 from the discharging opening of bulk storage conveyer 228, and the second packaging is defeated
Machine 2232 is sent to be U-shaped feeding screw machine, Jing after conveying again from the discharging opening of the second packing conveyor 2232 into a bulk storing
Deposit the charging aperture of material distributing valve 259, bulk storage material distributing valve 259 is electronic five-way valve, the valve in bulk storage material distributing valve 259
During change in location, its charging aperture is respectively connected with leading to one by one with four discharging openings.Four discharging openings are respectively communicated with the first～the four one-tenth
Product feed bin 2601～2604.Height material-level detecting device is equipped with inside first～the 4th finished product bin 2601～2604.First
The bottom of～the four finished product bin 2601～2604 is provided with the first finished product discharge nozzle, and four the first finished product discharge nozzles are respectively with
One～the 4th finished product bulk machine 2611～2614 is connected, and finished product control valve, finished product are mounted on each finished product discharge nozzle
Control valve is pneumatic gate valve.First, second finished product bin 2601,2602 bottoms are additionally provided with the second finished product discharge nozzle, the two
Second finished product discharge nozzle is connected with the charging aperture of the 7th packing conveyor 2237, and the 7th packing conveyor 2237 is U-shaped
Feeding screw machine, and finished product control valve, the 7th packing conveyor are also mounted on the two second finished product discharge nozzles
The 2237 temporary bucket 2243 of discharging opening connection second package.The bottom of the three, the 4th finished product bins 2603,2604 also is provided with the 3rd
Finished product discharge nozzle, two the 3rd finished product discharge nozzles are connected with the charging aperture of the 6th packing conveyor 2236, the 6th packaging
Conveyer 2236 is U-shaped feeding screw machine, and finished product control valve, the 6th packaging are mounted on two the 3rd finished product discharge nozzles
The temporary bucket 2242 of the packaging of discharging opening connection second of conveyer 2236.
6th conveyer 21 of the finished sand storehouse 113 of preparation facilitiess, finished product powder cabin 114 and process units in the present embodiment,
The separation of 7th conveyer 22, one-level raw material sub-material valve 231, secondary raw materials sub-material valve 232, probability screen 25 in preparation facilitiess
Define for the sand material transport road of sand storehouse feed and for powder between sand storehouse, the powder cabin 26 of device 111 and process units
The powder carry road of the feed of storehouse 26.The special sand material distributing valve 251 of process units, the 5th packing conveyor 2235 and glass bead add
Material mouth 252 defines insulation sand dispensing road between special sand mixer 213 and thermal insulation mortar mixer 254.
In addition, production line is controlled the equipment operation of whole production line in a master control room by a set of Control System of Microcomputer,
Preparing three sets of mortar production systems of ordinary mortar, extraordinary mortar and thermal insulation mortar can independently run, and also can produce simultaneously.
Unified dust pelletizing system is provided with system also for three sets of mortar production systems can carry out dedusting simultaneously respectively, and the dust collected
Recycle completely, be truly realized zero-emission.Production line main building and the unification encapsulation of all raw material cabins, outward appearance is neatly generous, more
Environmental protection.
The other embodiment of dry powder mortar production line in this utility model：The production line can also only prepare a kind of dry powder sand
Slurry, thus without the need for being classified to Machine-made Sand material, without using various mixers.Segregation apparatuss are except using collection in production line
The mode of middle conveying is carried out outside the conveying of mechanism emery wheel and mechanism powder, it would however also be possible to employ relatively independent conveying circuit is carrying out
The conveying of Machine-made Sand material and mechanism powder.
Claims (7)
1. dry powder mortar production line, including for sand material to be mixed with cement, additive, powder dry powder and mortar is prepared
Process units, process units has for storing the sand storehouse of sand material and the powder cabin for storing powder, it is characterised in that also include
Preparation facilitiess, preparation facilitiess include the disintegrating machine for crushing building stones and for isolating Machine-made Sand material and machine from broken material
The segregation apparatuss of powder processed, the import of segregation apparatuss connects the outlet of disintegrating machine, and in the sand material outlet of segregation apparatuss use is connected with
It is connected with for the powder carry road of powder cabin feed on the sand material transport road to sand storehouse feed, powder outlet.
2. dry powder mortar production line according to claim 1, it is characterised in that the discharge end of sand material transport road be provided with for
Machine-made Sand material screen is classified as into the power screen sizing apparatus of coarse sand and the fine sand being equipped with needed for extraordinary dry powder and mortar；Sand storehouse has two
More than, there is the mechanism coarse sand storehouse and the mechanism fine sand storehouse for storing fine sand for storing coarse sand in each Machine-made Sand storehouse；Production
Device also have for using mechanism powder or mechanism powder and the mixed material of natural sand material as qualified sand material with cement, outer
Plus agent, qualified powder be mixed and made into the normal sands mixer of common dry powder and mortar, for fine sand or fine sand and natural sand material
The special sand that mixed material is mixed and made into extraordinary dry powder and mortar as qualified sand material with cement, additive, qualified powder mixes
Machine, the outlet in the mechanism coarse sand storehouse connects the import of normal sands mixer by normal sands dispensing road, and mechanism fine sand storehouse goes out
Mouth connects the import of special sand mixer by special sand dispensing road.
3. dry powder mortar production line according to claim 2, it is characterised in that the outlet of special sand mixer is by insulation
Sand dispensing road is connected with insulation sand mixer, is incubated sand dispensing road and also there is the glass bead for adding glass bead to feed
Mouth, the outlet of the special sand mixer and glass bead charge door are intersected in insulation sand mixer by being incubated sand dispensing road
Import.
4. the dry powder mortar production line according to claim 1 or 2 or 3, it is characterised in that sand material transport road is included for depositing
The finished sand storehouse of the Machine-made Sand material that storage segregation apparatuss are isolated, powder carry road is included for storing the machine that segregation apparatuss are isolated
The finished product powder cabin of powder processed, finished sand storehouse and finished product powder cabin are connected with for the feeding conveying appliance of process units feed.
5. dry powder mortar production line according to claim 4, it is characterised in that finished sand storehouse and the connection of finished product powder cabin also connect
It is connected to the bulk loading device for discharging bulk.
6. dry powder mortar production line according to claim 4, it is characterised in that process units and preparation facilitiess are in level side
To interval setting, the import of feeding conveying appliance is less than outlet.
7. dry powder mortar production line according to claim 6, it is characterised in that finished sand storehouse and finished product powder cabin share and supply
Material conveying device, the outlet of feeding conveying appliance is connected with raw material sub-material valve, and raw material sub-material valve has connection feed conveying
The import of the outlet of device, for the sand material of sand storehouse feed outlet, for the powder outlet of powder cabin feed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620981958.8U CN206140705U (en) | 2016-08-30 | 2016-08-30 | Dry powder mortar production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620981958.8U CN206140705U (en) | 2016-08-30 | 2016-08-30 | Dry powder mortar production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206140705U true CN206140705U (en) | 2017-05-03 |
Family
ID=58627125
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620981958.8U Expired - Fee Related CN206140705U (en) | 2016-08-30 | 2016-08-30 | Dry powder mortar production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206140705U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113279A (en) * | 2016-08-30 | 2016-11-16 | 郑州三和水工机械有限公司 | A kind of dry mortar production method and production line |
| CN107309047A (en) * | 2017-07-27 | 2017-11-03 | 天津邦克科技有限公司 | Building station type nonmetallic wear-resistant material system of processing and its processing technology |
| CN111844417A (en) * | 2020-07-28 | 2020-10-30 | 江苏晨日环保科技有限公司 | Dry powder mortar production line control system |
| CN113246283A (en) * | 2021-05-11 | 2021-08-13 | 昆山燎原自动化设备有限责任公司 | Automatic generation device for gypsum mould |
-
2016
- 2016-08-30 CN CN201620981958.8U patent/CN206140705U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113279A (en) * | 2016-08-30 | 2016-11-16 | 郑州三和水工机械有限公司 | A kind of dry mortar production method and production line |
| CN107309047A (en) * | 2017-07-27 | 2017-11-03 | 天津邦克科技有限公司 | Building station type nonmetallic wear-resistant material system of processing and its processing technology |
| CN111844417A (en) * | 2020-07-28 | 2020-10-30 | 江苏晨日环保科技有限公司 | Dry powder mortar production line control system |
| CN113246283A (en) * | 2021-05-11 | 2021-08-13 | 昆山燎原自动化设备有限责任公司 | Automatic generation device for gypsum mould |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170725 Address after: Wuzhi County, Henan province 454950 industrial agglomeration area in Jiaozuo City, the road and the southeast corner of Xingye Road Co-patentee after: ZHENGZHOU SANHE HYDRAULIC MACHINERY CO., LTD. Patentee after: Henan three and Hydraulic Machinery Co., Ltd. Address before: 450100, Zhengzhou, Henan province Xingyang Zhongyuan West Road Huai West Industrial Park Patentee before: ZHENGZHOU SANHE HYDRAULIC MACHINERY CO., LTD. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170503 Termination date: 20200830 |