CN205906753U - Compound fertilizer's automatic blending device with vibration feed supplement mechanism - Google Patents
Compound fertilizer's automatic blending device with vibration feed supplement mechanism Download PDFInfo
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- CN205906753U CN205906753U CN201620883368.1U CN201620883368U CN205906753U CN 205906753 U CN205906753 U CN 205906753U CN 201620883368 U CN201620883368 U CN 201620883368U CN 205906753 U CN205906753 U CN 205906753U
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Abstract
Description
技术领域technical field
本实用新型涉及复合肥生产设备技术领域,具体涉及一种带有振动补料机构的复合肥自动配料装置。The utility model relates to the technical field of compound fertilizer production equipment, in particular to an automatic compound fertilizer batching device with a vibration feeding mechanism.
背景技术Background technique
在传统的复合肥生产流程中,其配料过程通常是以人工方式进行,不仅效率低下,劳动强度大,导致人力成本增加,并且配料不准,养分波动较大,为此,专利号为ZL201520654789.2的实用新型专利公开了一种复合肥自动配料装置,利用失重秤原理进行自动配料,降低了投料工人劳动强度,并减少了配料操作过程中的人员需求,具有自动化程度高,可靠性好等优点。In the traditional compound fertilizer production process, the batching process is usually carried out manually, which is not only inefficient, but also labor-intensive, resulting in increased labor costs, and the batching is not accurate and the nutrient fluctuations are large. For this reason, the patent number is ZL201520654789. 2’s utility model patent discloses an automatic batching device for compound fertilizers, which uses the principle of weightlessness scales for automatic batching, which reduces the labor intensity of feeding workers and reduces the need for personnel in the batching operation process. It has a high degree of automation and good reliability, etc. advantage.
但是,上述装置采用弧门机构进行补料,对于水分含量较高(超过5%)的物料适应性较差,高水分的物料容易堵塞弧门的补料口,造成补料困难甚至无法补料。However, the above-mentioned device uses an arc door mechanism for feeding, which has poor adaptability to materials with high moisture content (over 5%), and materials with high moisture are easy to block the feeding port of the arc door, making feeding difficult or even impossible .
实用新型内容Utility model content
有鉴于此,本实用新型提供一种带有振动补料机构的复合肥自动配料装置,以解决现有配料装置不能适应复合肥生产中部分原料水分高的问题。In view of this, the utility model provides an automatic batching device for compound fertilizer with a vibration feeding mechanism to solve the problem that the existing batching device cannot adapt to the high moisture content of some raw materials in the production of compound fertilizer.
其技术方案如下:Its technical scheme is as follows:
一种带有振动补料机构的复合肥自动配料装置,包括料仓、设置在该料仓下方的计量机构和出料皮带输送机,其关键在于:所述料仓与计量机构之间设有补料皮带输送机,料仓的出料口位置安装有接料斗,该接料斗与补料皮带输送机正对,所述接料斗外壁上设有能够使该接料斗产生振动的振动电机。An automatic batching device for compound fertilizer with a vibrating feeding mechanism, including a silo, a metering mechanism arranged below the silo, and a discharge belt conveyor. The key lies in: there is a For the feeding belt conveyor, a receiving hopper is installed at the outlet of the hopper, and the receiving hopper is directly opposite to the feeding belt conveyor, and the outer wall of the feeding hopper is provided with a vibration motor capable of vibrating the receiving hopper.
采用以上结构,通过振动电机使接料斗产生振动,能够使水分含量较高的物料自料仓内顺利放出,并经料皮带输送机和计量机构输送到出料皮带机上,完成补料过程。With the above structure, the vibrating motor vibrates the receiving hopper, so that the material with high moisture content can be discharged from the silo smoothly, and transported to the discharge belt conveyor through the material belt conveyor and metering mechanism to complete the feeding process.
所述补料皮带输送机的出料端设有气动闸板,方便控制补料皮带输送机送料,避免物料在补料皮带输送机停机后,意外落入计量仓内,影响计量精度。The discharge end of the feeding belt conveyor is provided with a pneumatic ram, which is convenient for controlling the feeding of the feeding belt conveyor, and prevents the material from accidentally falling into the metering bin after the feeding belt conveyor stops, affecting the metering accuracy.
为提高振动效果,确保高水分含量物料的流动性,所述振动电机至少为两个,对称设置在接料斗的两侧外侧壁上。In order to improve the vibration effect and ensure the fluidity of the high-moisture material, there are at least two vibration motors, which are symmetrically arranged on the outer walls of both sides of the receiving hopper.
所述计量机构包括计量仓和设置在该计量仓上的称重传感器,以对补料皮带输送机输送的物料进行计量,精确控制补料物料量。The metering mechanism includes a metering bin and a weighing sensor arranged on the metering bin to measure the materials conveyed by the feeding belt conveyor and precisely control the amount of feeding materials.
所述料仓在靠近其上端位置设有破碎机,方便块状物料的破碎。The silo is provided with a crusher near its upper end to facilitate the crushing of bulk materials.
上述装置还包括支撑架,所述计量机构和出料皮带输送机均支撑在该支撑架上,该结构能够在确保对计量机构和出料皮带输送机可靠支撑的同时,节省设备所占空间,提高空间利用率。The above device also includes a support frame on which the metering mechanism and the discharge belt conveyor are both supported. This structure can save the space occupied by the equipment while ensuring reliable support for the metering mechanism and the discharge belt conveyor. Improve space utilization.
有益效果:Beneficial effect:
采用以上技术方案的带有振动补料机构的复合肥自动配料装置,能够适应水分含量较高物料的输送要求,解决了现有设备因弧门下料不畅带来的复合肥产品养分不合理、甚至无法生产的问题。The compound fertilizer automatic batching device with a vibrating feeding mechanism adopting the above technical scheme can adapt to the transportation requirements of materials with high moisture content, and solves the problem of unreasonable nutrition of compound fertilizer products caused by the unsmooth feeding of the arc gate in the existing equipment. Not even production issues.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式detailed description
以下结合实施例和附图对本实用新型作进一步说明。Below in conjunction with embodiment and accompanying drawing, the utility model is further described.
如图1所示的一种带有振动补料机构的复合肥自动配料装置,包括料仓1以及设置在该料仓1下方的计量机构2和出料皮带机3,计量机构2和出料皮带机3通过支撑架9支撑在地面上,该计量机构2包括计量仓21和设置在该计量仓21上用于检测计量仓21内物料重量的称重传感器22,计量仓21的下端料口与出料皮带机3正对。A compound fertilizer automatic batching device with a vibrating feeding mechanism as shown in Figure 1 includes a silo 1 and a metering mechanism 2 and a discharge belt conveyor 3 arranged below the silo 1, the metering mechanism 2 and the discharge belt conveyor 3. The belt conveyor 3 is supported on the ground by a support frame 9, and the metering mechanism 2 includes a metering bin 21 and a load cell 22 arranged on the metering bin 21 for detecting the weight of the material in the metering bin 21, the lower end of the metering bin 21 It is opposite to the discharge belt conveyor 3.
料仓1整体大致呈漏斗状,其内径由上至下逐渐缩小,在靠近其上端的内腔中安装有用于破碎大块物料的破碎机8,料仓1下端出料口位置连接有一上下敞口的接料斗5,接料斗5上端与料仓1出料口固定连接,在接料斗5与下方计量机构2之间设有补料输送皮带机4,该补料输送皮带机4与接料斗5的下端敞口正对设置,并通过支架连接固定到料仓1下端锥体部分约1/3处,能够将料仓1经接料斗5落下的物料输送至计量仓21中。The silo 1 is roughly funnel-shaped as a whole, and its inner diameter gradually decreases from top to bottom. A crusher 8 for crushing bulk materials is installed in the inner cavity near its upper end. The receiving hopper 5 at the mouth, the upper end of the receiving hopper 5 is fixedly connected with the discharge port of the silo 1, and the feeding conveyor belt conveyor 4 is arranged between the receiving hopper 5 and the lower metering mechanism 2, and the feeding conveyor belt conveyor 4 is connected with the feeding hopper The opening of the lower end of 5 is set facing to it, and is connected and fixed to about 1/3 of the lower cone part of silo 1 through a bracket, so that the material dropped from silo 1 through receiving hopper 5 can be transported to the metering bin 21.
在接料斗5两侧的外侧壁上各设一个振动电机6,补料输送皮带机4启动时,该振动电机6同步启动,同时水分含量较高的物料能够沿料仓1出料口顺利落到补料输送皮带机4上,振动电机6的数量可根据实际使用需要灵活设置。A vibrating motor 6 is respectively arranged on the outer walls of both sides of the receiving hopper 5. When the replenishment conveying belt conveyor 4 is started, the vibrating motor 6 starts synchronously. On the feeding conveyor belt conveyor 4, the number of vibrating motors 6 can be flexibly set according to actual needs.
在补料输送皮带机4的出料端,即靠近计量仓21的一端安装有气动闸板7,方便控制补料输送皮带机4上物料的输送,当称重传感器22检测到计量仓21内物料重量达到预设值时,补料输送皮带机4停止运行,同时气动闸板7关闭。At the discharge end of the feeding conveyor belt conveyor 4, that is, a pneumatic gate 7 is installed near the end of the metering bin 21, which is convenient for controlling the conveying of materials on the feeding conveyor belt conveyor 4. When the weight of the material reaches the preset value, the replenishment conveying belt conveyor 4 stops running, and the pneumatic flashboard 7 is closed simultaneously.
最后需要说明的是,上述描述仅仅为本实用新型的优选实施例,本领域的普通技术人员在本实用新型的启示下,可以做出多种类似的表示,这样的变换均落入本实用新型的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the utility model, and those of ordinary skill in the art can make various similar representations under the inspiration of the utility model, and such transformations all fall into the scope of the utility model. within the scope of protection.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620883368.1U CN205906753U (en) | 2016-08-15 | 2016-08-15 | Compound fertilizer's automatic blending device with vibration feed supplement mechanism |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109422102A (en) * | 2017-08-29 | 2019-03-05 | 上海春谷机械制造有限公司 | A kind of belt feeder containing storehouse |
| CN112850212A (en) * | 2020-12-28 | 2021-05-28 | 湖北航鹏化学动力科技有限责任公司 | Novel granular material high-precision automatic weighing system |
| CN118402450A (en) * | 2024-06-28 | 2024-07-30 | 河北龙庆生物科技有限公司 | Plant seedling and cultivation matrix integrated production device |
-
2016
- 2016-08-15 CN CN201620883368.1U patent/CN205906753U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109422102A (en) * | 2017-08-29 | 2019-03-05 | 上海春谷机械制造有限公司 | A kind of belt feeder containing storehouse |
| CN109422102B (en) * | 2017-08-29 | 2024-05-07 | 上海春谷机械制造有限公司 | Belt conveyor with bin |
| CN112850212A (en) * | 2020-12-28 | 2021-05-28 | 湖北航鹏化学动力科技有限责任公司 | Novel granular material high-precision automatic weighing system |
| CN118402450A (en) * | 2024-06-28 | 2024-07-30 | 河北龙庆生物科技有限公司 | Plant seedling and cultivation matrix integrated production device |
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