CN212797414U - Powder proportional mixing and quantitative packaging device - Google Patents
Powder proportional mixing and quantitative packaging device Download PDFInfo
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- CN212797414U CN212797414U CN202021262579.6U CN202021262579U CN212797414U CN 212797414 U CN212797414 U CN 212797414U CN 202021262579 U CN202021262579 U CN 202021262579U CN 212797414 U CN212797414 U CN 212797414U
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- 239000000843 powder Substances 0.000 title claims abstract description 94
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 59
- 238000002156 mixing Methods 0.000 title claims abstract description 50
- 238000005303 weighing Methods 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000012856 packing Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000003756 stirring Methods 0.000 claims abstract description 7
- 239000011812 mixed powder Substances 0.000 claims abstract description 3
- 239000000428 dust Substances 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000012254 powdered material Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012057 packaged powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to a powder proportional mixing and quantitative packing plant, include: the powder mixing system is positioned right below the weighing and proportioning system, and the unpacking and taking system and the quantitative packaging system are positioned on two sides of the powder mixing system; the unpacking and taking system is used for automatically unpacking the powder package and conveying the powder to a corresponding bin of the weighing and batching system; the weighing and batching system is used for batching various powder materials according to different proportions through corresponding bins according to process requirements; the powder mixing system is used for stirring and mixing various powders; the quantitative packaging system is used for packaging the mixed powder according to the weight required by the process. The utility model discloses it is automatic high, reduced manufacturing cost, improved product quality.
Description
Technical Field
The utility model belongs to the technical field of multiple powder proportional mixing and quantitative packing, concretely relates to powder proportional mixing and quantitative packing plant.
Background
The powdery material is widely applied to various industries such as chemical industry, pharmacy, building materials and the like, is one of main types of raw materials in China, and has wide application range and large use amount.
Many times, various powdered materials need to be mixed and packaged according to a certain proportion. At present, the work of mixing various powder materials in proportion and quantitatively packaging is divided into a plurality of independent processes, and the processes are completed by manual operation of a plurality of workers, so that time and labor are wasted, and the work efficiency is low. In addition, multiple powdered material is when mixing and packing, and it is a key problem to reduce the raise dust, and how to handle the raise dust, how to reduce the intermediate link and avoid the raise dust is a big technical problem of powder processingequipment.
Disclosure of Invention
In order to solve the technical problem, the utility model provides a powder proportionally mixes and quantitative packing plant, aim at: quantitatively taking the powder materials for mixing, quantitatively discharging and packaging. The utility model discloses the concrete technical scheme who adopts as follows:
a powder proportional mixing and quantitative packaging device comprises: the powder mixing system is positioned right below the weighing and proportioning system, and the unpacking and taking system and the quantitative packaging system are positioned on two sides of the powder mixing system; the unpacking and taking system is used for automatically unpacking the powder package and conveying the powder to a corresponding bin of the weighing and batching system; the weighing and batching system is used for batching various powder materials according to different proportions through corresponding bins according to process requirements; the powder mixing system is used for stirring and mixing various powders; the quantitative packaging system is used for packaging the mixed powder according to the weight required by the process.
Preferably, the unpacking and reclaiming system comprises: pipe chain conveyor, lift, bale breaker.
Preferably, the pipe chain conveyor comprises a feeding hole and a powder conveying pipeline which are fixedly connected with each other, and a first discharging hole and a second discharging hole are formed in the powder conveying pipeline.
Preferably, the elevator is located above the bale breaker, and the feed inlet of the pipe chain conveyor is located below a workbench of the bale breaker.
Preferably, the weighing and batching system comprises: the hopper-shaped first bin and the hopper-shaped second bin are arranged, the first bin is positioned right below the first discharge opening, and the second bin is positioned right below the second discharge opening; the lower outlet of the first bin is connected to the first spiral metering scale through a first unloading machine, and the lower outlet of the second bin is connected to the second spiral metering scale through a second unloading machine.
Preferably, the powder mixing system comprises: hopper-shaped's buffer bin, third unloader, mixer of unloading, weighing and batching system's first spiral weigher, second spiral weigher are connected to the buffer bin of unloading through the pipeline, the lower part exit of the buffer bin of unloading set up the third unloader, the third unloader be connected to the feed inlet of mixer.
Preferably, the quantitative packaging system comprises: tubular screw conveyer, packagine machine, belt conveyor.
Preferably, the packaging machine is provided with a packaging bag lifting mechanism and a weighing module.
Preferably, a dust remover is arranged at the opening of the packaging bag.
Preferably, when more than two powders are required to be mixed, more than two bins are circumferentially distributed at equal intervals.
The utility model has the advantages that:
(1) the whole device has good sealing performance, and the dust removing device is arranged in a special link, so that the problem of dust emission is effectively solved;
(2) the device is provided with a bale breaker and a pipe chain conveyor, so that the feeding and the taking are convenient and easy to control;
(3) each powder is provided with a stock bin and a spiral metering scale, so that the problems of weighing, taking and conveying of the powder are solved, automatic control is realized, the metering precision is improved, and the operation difficulty is reduced;
(4) the discharging buffer bin is arranged above the stirrer, so that all powder materials conveyed by the spiral metering scale can be effectively collected, multiple powder materials can be fed simultaneously, the discharging buffer bin has enough volume, the materials can be temporarily stored, the powder materials can be taken while the stirrer is mixing, the preparation for next time of material filling of the stirrer is made, the continuous operation of equipment is realized, the time is saved, and the equipment utilization rate is improved;
(5) the device is provided with an automatic packing machine, so that materials can be quantitatively filled, and the packing efficiency is improved;
(6) the equipment has high model selection adaptability and can convey powdery materials with various chemical properties; the equipment has complete production flow and high automation, reduces the production cost and improves the product quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are illustrative of some embodiments of the invention, and that those skilled in the art will be able to derive other drawings without inventive step from these drawings, which are within the scope of the present application.
FIG. 1 is a schematic diagram of a mixing and quantity packaging apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of the overall assembly of the mixing and quantity packaging apparatus according to the first embodiment of the present invention;
figure 3 is a schematic view of the assembly of a silo according to a second embodiment of the invention;
in the figure, 1-first discharge opening, 2-pipe chain conveyor, 3-elevator, 4-bale breaker, 5-first bunker, 6-first discharger, 7-first spiral metering scale, 8-discharge buffer bin, 9-third discharger, 10-second bunker, 11-second discharger, 12-second spiral metering scale, 13-stirrer, 14-pipe spiral conveyor, 15-packer, and 16-second discharge opening.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
Fig. 1 is a schematic diagram of a mixing and dosing package according to an embodiment of the present invention. A powder proportional mixing and quantitative packaging device comprises: unpacking and taking system, weighing and batching system, powder mixing system and quantitative packaging system.
The first embodiment:
fig. 2 is a schematic view of the overall assembly of the mixing and dosing package according to the first embodiment of the present invention. In the first embodiment, proportional mixing and quantitative packaging of two powders are realized.
The unpacking and material taking system of the powder proportional mixing and quantitative packaging device comprises: the pipe chain conveyor 2 comprises a feed inlet and a powder conveying pipeline which are fixedly connected with each other, and a first discharge opening 1 and a second discharge opening 16 are arranged on the powder conveying pipeline. The lifter 3 is positioned above the bale breaker 4, and the feed inlet of the pipe chain conveyor 2 is positioned below the workbench of the bale breaker 4. The packaging bags filled with the powder are conveyed to the workbench of the unpacking machine 4 by the lifting machine 3, the unpacking machine 4 starts to work at the moment, the unpacking machine 4 quantitatively discharges the powder in the packaging bags to the feed inlet of the pipe chain conveyor 2 below, the pipe chain conveyor conveys the powder to the corresponding storage bin through a powder conveying pipeline, and the storage bin needs to discharge the powder, so that the corresponding discharge opening (the first discharge opening 1 and the second discharge opening 16) on the pipe chain conveyor is opened.
The unpacking and taking system can realize automatic unpacking and powder conveying to the corresponding bin, and the system uses the pipe chain conveyor, so that the conveying capacity is stable and the sealing effect is good.
Powder proportional mixing and quantitative packing device's weighing and batching system includes: funnel-shaped first feed bin 5, second feed bin 10, first feed bin 5 is located under first discharge opening 1, second feed bin 10 is located under second discharge opening 16. The lower outlet of the first silo 5 is connected to a first spiral weighing scale 7 through a first unloading machine 6, and the lower outlet of the second silo 10 is connected to a second spiral weighing scale 12 through a second unloading machine 11.
In the first and second screw weighers 7 and 12, a metering rating is set for each powder. Firstly, a unpacking and taking system conveys a first powder material into a first storage bin 5 and conveys a second powder material into a second storage bin 10; the first unloading machine 6 and the second unloading machine 10 are started to work and respectively feed materials to the first spiral metering scale 7 and the second spiral metering scale 12. When the metering of the first spiral metering scale 7 and the metering of the second spiral metering scale 12 reach rated values respectively, the first unloading machine 6 and the second unloading machine 10 are closed respectively, and the feeding of the spiral metering scales reaching the metering rated values is stopped. The first spiral metering scale 7 and the second spiral metering scale 12 continue to operate, and the residual powder in the spiral is conveyed to the end, so that accurate metering is realized. And when the first spiral metering scale 7 and the second spiral metering scale 12 completely convey the powder, one-time weighing and proportioning is finished.
The weighing and batching system can carry out batching on various powder materials according to different proportions according to process requirements, and the storage bin position is arranged to reasonably utilize the space and save the conveying distance.
The powder mixing system of the powder proportional mixing and quantitative packaging device comprises: hopper-shaped's buffer bin 8, third unloader 9, mixer 13 of unloading, weighing and batching system's first spiral weigher 7, second spiral weigher 12 are connected to the buffer bin 8 of unloading through the pipeline, the lower part exit of buffer bin 8 of unloading set up third unloader 9, third unloader 9 be connected to mixer 13's feed inlet. When the first spiral metering scale 7 and the second spiral metering scale 12 finish powder conveying, namely finish once weighing and batching, the unloading buffer bin 8 unloads the powder into the stirrer 13 through the third unloader 9 below, and after the unloading is finished, the stirrer 13 starts to work, and the two kinds of powder are stirred and mixed. The type of the mixer 13 selected ensures that the ingredients are processed once. After the stirrer 13 finishes charging and starts stirring and mixing, the powder inside the discharging buffer bin 8 is completely discharged into the stirrer 13 at the moment, the third discharger 9 is closed, the discharging buffer bin 8 starts to be subjected to secondary batching, preparation is made for next stirring, and circulation is performed in sequence, so that gapless operation between equipment is realized, and the phenomenon of waiting for idling is avoided.
The powder hybrid system can be through many spiral weighers of the surge bin connection of unloading, supports the spiral weigher of connecting and feeds simultaneously to can keep in the powder, when the mixer mixes the powder, do not influence the surge bin of unloading and continue to get the material, realized getting the continuous operation with the stirring.
The quantitative packaging system of the powder proportional mixing and quantitative packaging device comprises: a tubular screw conveyor 14, a packing machine 15 and a belt conveyor. After the powder in the stirrer 13 is mixed, a discharge valve of the stirrer 13 is opened, the powder is conveyed to a packing machine 15 through a tubular screw conveyor 14, and the packing machine 15 is provided with a packing bag lifting mechanism and a weighing module. The packaging machine 15 lifts the packaging bag to be separated from the ground through the packaging bag lifting mechanism before the material is charged, and the packaging bag is in a suspended state at the moment, so that the weighing and the material charging are convenient. After the packaging bag is lifted, the packaging machine 15 starts to fill powder into the packaging bag, when the weighing module measures that the powder in the packaging bag reaches a rated value, the feeding of the packaging bag is automatically stopped, the packaging bag lifting mechanism acts to lower the packaging bag onto the belt conveyor, and the packaged powder is conveyed to a designated position by the belt conveyor.
Furthermore, a dust remover is arranged at the opening of the packaging bag, and when the packaging machine starts to fill powder into the packaging bag, the dust remover is opened to remove generated raised dust.
The quantitative packaging system adopts tubular spiral conveying, so that the sealing performance is improved, and the raised dust is reduced; hang the wrapping bag upper end on wrapping bag elevating system's couple during the packing, stop to feed when the loading in the wrapping bag reaches the rated value, degree of automation is high, the ration is accurate.
Second embodiment:
as shown in fig. 3, it is a schematic view of the assembly of the storage bin according to the second embodiment of the present invention. In the second embodiment, a proportional mixing and quantitative packaging device for five powders is realized. In order to realize accurate batching and fill a powder in each bin, the proportional mixing and quantitative packaging device for five powders needs to be provided with five bins which are equidistantly distributed on the circumference, so that the conveying distance is shortened, and the uniformity of the conveying distance is ensured. Correspondingly, five discharge openings are formed in the powder conveying pipeline of the pipe chain conveyor 2 and are respectively arranged right above the five storage bins.
The utility model discloses a powder proportional mixing and packing plant has not only solved the powder raise dust problem, has realized getting the production technology of material, mixture and packing to multiple powdered material proportional moreover. The device comprises weighing and material taking, material taking buffering, mixing and stirring, spiral conveying, finished product packaging, dust removal and other links, the production flow is complete, the matching performance between equipment is good, and the production links are simplified.
Finally, it is to be noted that: the above embodiments are only specific embodiments of the present invention, and are not intended to limit the technical solutions of the present invention, and the scope of the present invention is not limited thereto. Those skilled in the art will understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not substantially depart from the spirit and scope of the embodiments of the present invention, and are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a powder proportional mixing and quantitative packing device which characterized in that includes: the powder mixing system is positioned right below the weighing and proportioning system, and the unpacking and taking system and the quantitative packaging system are positioned on two sides of the powder mixing system;
the unpacking and taking system is used for automatically unpacking the powder package and conveying the powder to a corresponding bin of the weighing and batching system; the weighing and batching system is used for batching various powder materials according to different proportions through corresponding bins according to process requirements; the powder mixing system is used for stirring and mixing various powders; the quantitative packaging system is used for packaging the mixed powder according to the weight required by the process.
2. The apparatus for proportionally mixing and quantitatively packaging powders according to claim 1, wherein the unpacking and taking system comprises: a pipe chain conveyor (2), a lifter (3) and a bale breaker (4).
3. The powder proportional mixing and quantitative packaging device according to claim 2, wherein the tube chain conveyor (2) comprises a feeding port and a powder conveying pipeline which are fixedly connected with each other, and a first discharging port (1) and a second discharging port (16) are arranged on the powder conveying pipeline.
4. A powder lot proportional mixing and quantitative packaging device as claimed in claim 3, wherein said elevator (3) is located above the bale breaker (4), and the feed inlet of said tube chain conveyor (2) is located below the table of the bale breaker (4).
5. The powder proportional mixing and quantitative packaging device of claim 4, wherein the weighing and proportioning system comprises: the device comprises a funnel-shaped first bin (5) and a funnel-shaped second bin (10), wherein the first bin (5) is positioned right below a first discharge opening (1), and the second bin (10) is positioned right below a second discharge opening (16); the lower outlet of the first storage bin (5) is connected to a first spiral metering scale (7) through a first unloading machine (6), and the lower outlet of the second storage bin (10) is connected to a second spiral metering scale (12) through a second unloading machine (11).
6. The powder proportional mixing and quantitative packaging device of claim 5, wherein the powder mixing system comprises: hopper-shaped's buffer bin (8), third unloader (9), mixer (13) of unloading, weighing and batching system's first spiral weigher (7), second spiral weigher (12) are connected to the buffer bin (8) of unloading through the pipeline, the lower part exit of buffer bin (8) of unloading set up third unloader (9), third unloader (9) be connected to the feed inlet of mixer (13).
7. The powder proportioning and quantitatively packaging device according to any one of claims 1 to 6, wherein the quantitatively packaging system comprises: a tubular screw conveyor (14), a packing machine (15) and a belt conveyor.
8. The powder proportional mixing and quantitative packaging device of claim 7, wherein said packaging machine (15) is equipped with a package lifting mechanism and a weighing module.
9. The powder proportional mixing and quantitative packaging device of claim 8, wherein a dust remover is arranged at the opening of the packaging bag.
10. The powder proportional mixing and quantitative packaging device of claim 1, wherein when more than two powders are required to be mixed, more than two bins are equally spaced around the circumference.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021262579.6U CN212797414U (en) | 2020-07-01 | 2020-07-01 | Powder proportional mixing and quantitative packaging device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021262579.6U CN212797414U (en) | 2020-07-01 | 2020-07-01 | Powder proportional mixing and quantitative packaging device |
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| CN212797414U true CN212797414U (en) | 2021-03-26 |
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| CN202021262579.6U Active CN212797414U (en) | 2020-07-01 | 2020-07-01 | Powder proportional mixing and quantitative packaging device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114534617A (en) * | 2022-03-11 | 2022-05-27 | 山东万邦石油科技股份有限公司 | Environment-friendly automatic production line for auxiliary agent for oilfield drilling |
| CN117018970A (en) * | 2023-08-11 | 2023-11-10 | 深圳市尚水智能股份有限公司 | Powder mixing method and device |
-
2020
- 2020-07-01 CN CN202021262579.6U patent/CN212797414U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114534617A (en) * | 2022-03-11 | 2022-05-27 | 山东万邦石油科技股份有限公司 | Environment-friendly automatic production line for auxiliary agent for oilfield drilling |
| CN117018970A (en) * | 2023-08-11 | 2023-11-10 | 深圳市尚水智能股份有限公司 | Powder mixing method and device |
| CN117018970B (en) * | 2023-08-11 | 2024-06-18 | 深圳市尚水智能股份有限公司 | Powder mixing method and device |
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