CN210455271U

CN210455271U - Automatic weighing and batching transportation system

Info

Publication number: CN210455271U
Application number: CN201921220345.2U
Authority: CN
Inventors: 朱小雨; 杨梅平; 缪中林
Original assignee: Magic Child Intelligent Technology Yangzhou Co Ltd
Current assignee: Magic Child Intelligent Technology Yangzhou Co Ltd
Priority date: 2019-07-30
Filing date: 2019-07-30
Publication date: 2020-05-05
Anticipated expiration: 2029-07-30

Abstract

The utility model discloses an automatic weighing and batching transportation system in the chemical engineering technical field. This kind of automatic weighing batching transportation system, including the feed proportioning system, the commodity circulation dolly, compounding equipment and control system, control system is according to instruction control feed proportioning system, commodity circulation dolly and compounding equipment, the feed proportioning system includes the feed bin, the heavy feeding machine of meter and automatic packaging machine, the feed bin is used for storing the material and discharging the material, the discharge gate of feed bin and the feed inlet intercommunication of the heavy feeding machine of meter, the heavy feeding machine of meter is controlled by control system and is set for the volume ejection of compact according to control system, the discharge gate of the heavy feeding machine and automatic packaging machine's feed inlet intercommunication, automatic packaging machine packs into the material package with the material self-sealing that gets into, the commodity circulation dolly is received the material package and is delivered to compounding equipment with the material package, compounding equipment is used. The automatic weighing batching and transporting system has no dust pollution and no material residue, and can flexibly adapt to different formulas.

Description

Automatic weighing and batching transportation system

Technical Field

The utility model relates to a chemical industry technical field, in particular to automatic weighing and batching transportation system.

Background

The inorganic polymer products are all formed by mixing multi-component materials in proportion, so that the raw materials on the formula sheet are weighed according to the weight before production and processing, and then the weighed raw materials are put into mixing equipment to be uniformly mixed. If manual batching is adopted, batching sometimes is inevitable to be misconfigured, product quality is influenced, and meanwhile, along with the increase of labor cost, the process mechatronics is an industrial development trend.

In order to realize automatic blending and feeding, the prior art discloses a utility model with application number CN201520333389.1 and name of automatic feeding system of internal mixer.

Although the dust pollution and the manual participation are reduced and the accuracy and the product quality of the ingredients are improved in the prior art, materials in pipeline transportation can be remained to influence the accuracy of subsequent ingredients, and meanwhile, a new transportation pipeline and a new device are needed to be added when new ingredients are added in formula improvement, so that the cost is high, and the occupied space is large.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a no dust pollution, no batching remain and can adapt to the automatic weighing batching conveyor system of different prescriptions in a flexible way.

In order to realize the above utility model purpose, the utility model discloses following technical scheme that automatic weighing batching conveyor system adopted:

the utility model provides an automatic weighing ingredient transportation system, includes feed proportioning system, transportation equipment, compounding equipment and control system, control system is according to instruction control feed proportioning system, transportation equipment and compounding equipment, feed proportioning system includes feed bin, the heavy feeding machine of meter and automatic packaging machine, the feed bin is used for storage material and discharge material, the discharge gate of feed bin with the feed inlet intercommunication of the heavy feeding machine of meter, the heavy feeding machine of meter receives control system control just presses the control system sets for the volume ejection of compact, the discharge gate of the heavy feeding machine of meter with automatic packaging machine's feed inlet intercommunication, automatic packaging machine packs into the material package with the material self-sealing that gets into, transportation equipment receives the material package and will the material package is delivered to the compounding equipment, the compounding equipment is used for the misce bene material. The packaging bags are made of materials which are the same as part of raw materials of products to be produced, and all materials required by the production of the products are weighed, sealed and packaged into material bags for transportation, so that the problems of dust emission and material residue in a production workshop are fundamentally solved; different materials are respectively and independently provided with a batching system, and can be flexibly batched according to different formula requirements under the control of a control system.

The batching system further comprises a feeding machine, and a discharge hole of the feeding machine is communicated with a feed inlet of the storage bin. The feeding bin of the feeding machine supplements materials.

The batching system further comprises a small bag feeding station, and the small bag feeding station is communicated with the feeding hole of the feeding machine. The feeding operation table of the small bag feeding station can further reduce the dust overflow in the manual feeding process.

The transportation equipment is the automatic guidance commodity circulation dolly, the commodity circulation dolly receives control system control, the commodity circulation dolly receives control system instruction and goes automatic packaging machine's play bag mouth waits for and receives the material package, then leads the line according to control system and is sent to the feed inlet of compounding equipment with the material package. The AGV can be controlled by a control system to move, and can flexibly move back and forth between different automatic packaging machines and material mixing equipment.

The material mixing device is characterized in that a climbing machine is arranged at a feeding port of the material mixing device, the logistics trolley is provided with a lateral rolling roller, the lateral rolling roller conveys a material package received by the logistics trolley to the climbing machine, and the climbing machine conveys the material package to the feeding port of the material mixing device.

Compared with the prior art, the beneficial effects of the utility model reside in that: 1, packaging the materials into material bags for transportation, and having no dust pollution and no material residue on transportation equipment; 2, a plurality of batching systems are arranged according to the types of materials, and the conveying batching systems are flexibly selected according to the material formulas, so that one set of system is suitable for different formulas, and the production cost is reduced; 3, the AGV automatically guides the logistics trolley to move under the control of the control system, and can flexibly go back and forth between different automatic packaging machines and material mixing equipment.

Drawings

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a schematic view of a batching system;

FIG. 3 is a schematic diagram of a material flow cart and an internal mixer.

The automatic feeding device comprises a batching system 1, 11 small bag feeding stations, 12 vacuum feeding machines, 13 storage tanks, 14 weightless feeding machines, 15 full-automatic vertical packing machines, 2 logistics trolleys, 21 lateral rolling rollers, 3 internal mixers and 31 climbing machines.

Detailed Description

The present invention will be further explained with reference to the following embodiments, which are to be understood as illustrative only and not as limiting the scope of the invention, and modifications of the various equivalent forms of the present invention by those skilled in the art after reading the present invention fall within the scope of the appended claims.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it should be noted that the terms "vertical" and "outer peripheral surface" are used to indicate the position or positional relationship based on the position or positional relationship shown in the drawings, or the position or positional relationship that the product of the present invention is usually placed when in use, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element to be referred must have a specific position, be constructed in a specific orientation, and be operated, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

Furthermore, the term "vertical" or the like does not imply that the components are required to be absolutely horizontal or overhanging, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the description of the present invention, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the various embodiments or examples and features of the various embodiments or examples described herein can be combined and combined by those skilled in the art without conflicting aspects.

As shown in fig. 1-3, an automatic weighing, batching and transporting system comprises a batching system 1, a material flow trolley 2, internal mixers 3 and a control system, wherein the control system controls the batching system 1, the material flow trolley 2 and the internal mixers 3 according to instructions, a plurality of batching systems 1 are installed according to material types, one or more internal mixers 3 are installed according to product formula types, each batching system comprises a small bag feeding station 11, a vacuum feeding machine 12, a material storage tank 13, a weightless type feeding machine 14 and a full-automatic vertical packing machine 15, the full-automatic vertical packing machine 15 is installed below the weightless type feeding machine 14, the weightless type feeding machine 14 is installed below the material storage tank 13, the small bag feeding station 11 is communicated with a feeding port of the vacuum feeding machine 12, a discharging port of the vacuum feeding machine 12 is communicated with a feeding port of the material storage tank 13, a discharging port of the weightless type feeding machine 13 is communicated with a feeding port of the weightless type feeding machine 14, a discharging port of the weightless type, the material flow trolley 2 reciprocates in different material proportioning systems 1 and the internal mixer 3 according to the instruction of a control system, the loading position of the material flow trolley 2 is provided with a lateral rolling roller 21, and the feeding port of the internal mixer 3 is provided with a climbing machine 31.

The packaging bag used for packaging materials by the full-automatic vertical packaging machine is made of partial raw materials of products to be produced.

The control system adopts Siemens S7-300 series PLC controllers.

The logistics trolleys in the embodiment adopt single-layer roller chain rolling AGV trolleys produced by Zhongzhi robot company.

The small bag feeding station can be replaced by a ton bag station for feeding in large quantities at one time.

The utility model discloses a concrete working process and principle:

the material is supplemented to each storage tank through a small bag feeding station and a vacuum feeding machine, the material storage tanks and the weightless feeding machine start to meter and discharge materials according to control system instructions, the logistics trolley receives the control system instructions to wait below a bag outlet of the full-automatic vertical packaging machine, the full-automatic vertical packaging machine automatically packages the materials into material bags and then automatically falls into the logistics trolley, the logistics trolley moves to an inlet corresponding to the internal mixer, the lateral rolling rollers on the logistics trolley rotate to move the material bags to fall into the climbing machine, and the climbing machine operates to send the material bags into the inlet of the internal mixer.

A material storage tank: the powder material in the pipe is conveyed from the bottom conveying pipe base in a static pressure mode, multi-point pressurization conveying is carried out on the powder material in the pipe, meanwhile, PLC program control can be adopted, the automatic control function of pressure and material level is achieved, and the automation degree is high.

Vacuum feeding machine: the vacuum pump is utilized to generate vacuum, the materials are automatically fed to the material storage tank, and when the materials in the material storage tank are too high, the materials are automatically suspended to be sucked, and the materials are automatically started to be fed when the materials are descended through the material level control of the material level meter in the material storage tank.

Full-automatic vertical packagine machine: and (3) adopting partial raw materials of the product to be produced to prepare a packaging bag to automatically package the material.

Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.

Claims

1. The utility model provides an automatic weighing batching transportation system, includes feed proportioning system, transportation equipment, compounding equipment and control system, control system is according to instruction control feed proportioning system, transportation equipment and compounding equipment, its characterized in that: the feed proportioning system includes feed bin, the heavy feeding machine of meter and automatic packaging machine, the feed bin is used for storing the material and discharges the material, the discharge gate of feed bin with the feed inlet intercommunication of the heavy feeding machine of meter, the heavy feeding machine of meter receives control system control just presses the ejection of compact of control system setting amount, the discharge gate of the heavy feeding machine of meter with automatic packaging machine's feed inlet intercommunication, automatic packaging machine packs into the material package with the material automatic sealing that gets into, the transportation equipment is received the material package will the material package is delivered to compounding equipment, compounding equipment is used for the misce bene material.

2. An automated weigh ingredient transport system according to claim 1, wherein: the batching system further comprises a feeding machine, and a discharge hole of the feeding machine is communicated with a feed inlet of the storage bin.

3. An automated weigh ingredient transport system according to claim 2, wherein: the batching system further comprises a small bag feeding station, and the small bag feeding station is communicated with the feeding hole of the feeding machine.

4. An automated weigh ingredient transport system according to claim 1, wherein: the haulage equipment is the automated guidance commodity circulation dolly, the commodity circulation dolly receives control system control, the commodity circulation dolly is received the control system instruction goes automatic packaging machine's play bag mouth waits for and receives the material package, then presses control system leads the circuit will the material package is sent to the feed inlet of compounding equipment.

5. An automated weigh ingredient transport system according to claim 4, wherein: the feed inlet department of compounding equipment is provided with the climbing machine, the commodity circulation dolly is provided with the side direction roller roll roller, the side direction roller will the commodity circulation dolly is received the material package is carried the climbing machine, the climbing machine will the material package is sent to the feed inlet of compounding equipment.