CN210752465U

CN210752465U - Formula fertilizer production equipment

Info

Publication number: CN210752465U
Application number: CN201921637516.1U
Authority: CN
Inventors: 周永富
Original assignee: Qinhuangdao Rito Technology Co ltd
Current assignee: Qinhuangdao Rito Technology Co ltd
Priority date: 2019-09-27
Filing date: 2019-09-27
Publication date: 2020-06-16
Anticipated expiration: 2029-09-27

Abstract

The utility model provides a fertile production facility of prescription relates to the relevant technical field of fertilizer production facility, and it is big to have solved workman's intensity of labour in the fertile production process of prescription that exists among the prior art, technical problem that production efficiency is low. This equipment includes dog-house, raw materials pretreatment system, promotes conveying system, storage system, mixes conveying system, mixing system and packaging system in advance, wherein, raw materials pretreatment system with the dog-house is linked together, throw the intraoral raw materials warp of material pretreatment system can pass through after the pretreatment promote conveying system carry to storage system, it is located to mix conveying system in advance under storage system's blanking mouth, raw materials warp in the storage system mix conveying system carries to mix in the mixing system in advance, the mixing system with packaging system is connected.

Description

Formula fertilizer production equipment

Technical Field

The utility model relates to a fertilizer production equipment technical field that is relevant especially relates to a fertile production facility of formula.

Background

China is a big agricultural country, and agricultural production is related to the economic life of the country. A large amount of formula fertilizers are required to be used in agriculture, and the formula fertilizers are fertilizers which are prepared by taking various simple-substance fertilizers and/or compound fertilizers as raw materials and adopting a blending or granulating process and are suitable for specific crops in a specific area on the basis of soil tests and field tests according to the fertilizer requirement rules of the crops, the fertilizer supply performance of the soil and the fertilizer effect.

At present, the formula (BB) fertilizer process of granules, powder and liquid produced in China mainly uses bagged raw materials as main materials, a plurality of fertilizers are configured according to a certain weight ratio, the fertilizers are weighed in a manual weighing mode, various fertilizers are manually mixed, and then the fertilizers are directly filled into fertilizer packaging bags for bagging operation, and the specific flow is as follows:

raw material purchasing-transportation-arrival in the factory-unloading-stacking-checking-warehousing-ex-warehouse-carrying-manual feeding-batching-mixing-packaging-finished product.

The applicant has found that the prior art has at least the following technical problems:

in the production process, a large number of storage sites are often needed, and a plurality of procedures such as personnel carrying, management and the like are needed, so that the efficiency of the whole fertilizer preparation process is low, the labor intensity of workers is high, and the labor cost is high.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a fertile production facility of formula to workman's intensity of labour is big in the fertile production process of formula that exists among the solution prior art, technical problem that production efficiency is low.

In order to achieve the above purpose, the utility model provides a following technical scheme:

the utility model provides a fertile production facility of formula, include dog-house, raw materials pretreatment system, promote conveying system, storage system, mix conveying system, mixing system and packaging system in advance, wherein, raw materials pretreatment system with the dog-house is linked together, throw the intraoral raw materials warp of material can pass through after raw materials pretreatment system is pretreated promote conveying system and carry extremely the storage system, it is located to mix conveying system in advance under the blanking mouth of storage system, raw materials warp in the storage system mix conveying system carry extremely mix in the mixing system, the mixing system with packaging system is connected.

Preferably, raw materials pretreatment systems includes edulcoration mechanism and defeated material mechanism, the feed end of defeated material mechanism is connected the dog-house, edulcoration mechanism is including first clear equipment and deironing equipment, wherein, first clear equipment the feed inlet with the discharge end butt joint of defeated material mechanism, first clear equipment the discharge gate with deironing equipment butt joint, deironing equipment the discharge end with promote conveying system and connect.

Preferably, the storage system includes a plurality of storage silo, every activation hopper is all installed to the bottom of storage silo, activation hopper with the storage silo is linked together, activation hopper internal stability has the buffering decompression awl.

Preferably, the lifting and conveying system comprises a first lifting machine and a raw material distributor, the raw material distributor is provided with a distribution disc, a plurality of discharge ports are formed in the distribution disc, each discharge port is matched with a conveying pipe, one storage bin is correspondingly arranged on the lower side of each conveying pipe, raw materials processed by the raw material pretreatment system can be conveyed to the raw material distributor through the first lifting machine, and the raw materials enter the corresponding storage bins under the flow guide effect of the raw material distributor.

Preferably, the premixing conveying system comprises a conveying mixing device and a second lifting machine, the conveying mixing device is arranged below the activation hopper, a feed inlet of the conveying mixing device is located under a blanking port of the activation hopper, the second lifting machine is arranged at one end of the conveying mixing device, a discharge port of the conveying mixing device is communicated with a feed inlet at the lower end of the second lifting machine, the height of a feed inlet at the lower end of the second lifting machine is lower than that of a discharge port of the conveying mixing device, and a discharge port at the upper end of the second lifting machine is communicated with the mixing system.

Preferably, a batching weightlessness scale is installed at the blanking port of the activation hopper, and the blanking port of the activation hopper is communicated with the hopper of the batching weightlessness scale.

Preferably, the hybrid system is including mixing machine and third lifting machine, the feed inlet that mixes the machine with the discharge gate of second lifting machine is linked together, the discharge gate that mixes the machine with the feed inlet of third lifting machine is linked together, the discharge gate of third lifting machine with packaging system's storage hopper is linked together.

Preferably, the formula fertilizer production equipment further comprises a control system and a touch screen, the raw material pretreatment system, the lifting and conveying system, the storage system, the premixing and conveying system, the mixing system and the packaging system are all connected with the control system, and the touch screen is electrically connected with the control system to realize human-computer interaction.

Preferably, a material level sensor is arranged in the storage bin, and the material level sensor is connected with the control system.

Preferably, a temperature sensor and a ventilation device are arranged in the storage bin, and the temperature sensor and the ventilation device are both connected with the control system.

The utility model has the advantages that:

the utility model provides a fertile production facility of prescription, including the dog-house, raw materials pretreatment system, promote conveying system, storage system, mix conveying system in advance, mixing system and packaging system, wherein, raw materials pretreatment system is linked together with the dog-house, throw the intraoral raw materials of material and can carry to storage system through promoting conveying system after raw materials pretreatment system preliminary treatment, mix conveying system under being located storage system's blanking mouth in advance, raw materials in the storage system are mixed in conveying system carries to mixing system in advance, the mixing system is connected with packaging system. The automation degree of the production of the formula fertilizer is improved, the labor intensity of workers in the production process of the formula fertilizer is reduced, the production efficiency of the formula fertilizer is improved, the formula fertilizer is easy to popularize and apply, and the formula fertilizer has a great practical value.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic view of the overall structure of the present invention.

Reference numerals: 1. a feeding port; 2. a control system; 3. primary cleaning equipment; 4. iron removal equipment; 5. a first hoist; 6. a feed distributor; 7. a storage bin; 8. a packing scale; 9. a level sensor; 10. a ventilation device; 11. a temperature sensor; 12. activating the hopper; 13. a batching weightlessness scale; 14. a buffer decompression cone; 15. a conveying and mixing device; 16. a second hoist; 17. a mixer; 18. and a third hoisting machine.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1, the utility model provides a fertile production facility of prescription, including dog-house 1, raw materials pretreatment system, promote conveying system, storage system, conveyor system in advance, the hybrid system, packaging system and control system 2, wherein, raw materials pretreatment system is linked together with dog-house 1, raw materials in dog-house 1 can be carried to storage system through promoting conveying system after raw materials pretreatment system is pretreated, conveyor system is located storage system's blanking mouth in advance under, raw materials in the storage system are carried to mixing system in through conveyor system in advance and are mixed, the hybrid system is connected with packaging system. The raw material pretreatment system, the lifting and conveying system, the storage system, the premixing and conveying system, the mixing system and the packaging system are all connected with the control system 2, the control system 2 is used for controlling the logic operation of the whole equipment to realize the automatic control of the equipment, and the formula fertilizer production equipment further comprises a touch screen electrically connected with the control system 2 to realize the human-computer interaction.

As the embodiment of the utility model provides an optional embodiment, raw materials pretreatment systems includes edulcoration mechanism and defeated material mechanism, defeated material mechanism comprises conveyer and lifting machine, and dog-house 1 is connected to the feed end of defeated material mechanism, and edulcoration mechanism is including the first clear equipment 3 (drum first clear sieve) and deironing equipment 4, and wherein, the feed inlet of first clear equipment 3 docks with the discharge end of defeated material mechanism, and the discharge gate and the 4 butt joints of deironing equipment of first clear equipment 3, and the discharge end and the promotion conveying system of deironing equipment 4 are connected.

As the embodiment of the utility model provides an optional embodiment, storage system includes a plurality of storage silo 7, activation hopper 12 is all installed to the bottom of every storage silo 7, activation hopper 12 is linked together with storage silo 7, activation hopper 12 is the tubbiness structure of back taper, the upper end internal diameter of activation hopper 12 is greater than the lower extreme external diameter of workbin, the lower extreme of workbin inserts the upper end of activation hopper 12, activation hopper 12 helps class through the vibration to the ejection of compact of storage silo 7, improve the mobility of the raw materials in the storage silo 7. A buffer decompression cone 14 is fixedly arranged in the activation hopper 12 to reduce the impact pressure of the raw materials in the storage bin 7. In addition, as the embodiment of the utility model discloses optional implementation mode of embodiment, batching weightlessness balance 13 is installed to the blanking mouth department of activation hopper 12, weightlessness balance is the automatic weighing equipment that realizes high accuracy continuous dosing through the mode of static state weighing, it can carry out reliable, accurate and stable feed to dry bulk material such as powder, granule, slice, reduce the waste of material and improve the uniformity of mixture, batching weightlessness balance 13 is connected with control system 2, the blanking mouth of activation hopper 12 is linked together with the hopper of batching weightlessness balance 13. The material level sensor 9 is arranged in the storage bin 7, the material level sensor 9 is connected with the control system 2, and the material level sensor 9 is used for monitoring the material condition in the storage bin 7 and feeding back the material condition to the control system 2 to judge whether to continue to feed materials into the storage bin 7. The storage bin 7 is further provided with a temperature sensor 11 and a ventilator 10, the temperature sensor 11 and the ventilator 10 are both connected with the control system 2, the temperature sensor 11 is used for monitoring temperature change in the storage bin 7 and judging whether to start the ventilator 10, and the ventilator 10 can be a fan.

As the embodiment of the utility model provides an optional embodiment, promote conveying system and include first lifting machine 5 and raw materials distributor 6, raw materials distributor 6 adopts the coulter distributor, has the plate of distributor, has seted up a plurality of discharge gate on the plate of distributor, and every discharge gate is matched with a conveying pipeline, and the downside correspondence of every conveying pipeline is equipped with a storage silo 7, and the raw materials through raw materials pretreatment systems processing can be transported to raw materials distributor 6 through first lifting machine 5, and the raw materials gets into corresponding storage silo 7 under raw materials distributor 6's water conservancy diversion effect.

As the embodiment of the utility model provides an optional embodiment, pre-mixed conveying system is including carrying mixing arrangement 15 and second lifting machine 16, carry mixing arrangement 15 in this application and can adopt screw conveyer to carry the material, realize the preliminary mixing of several kinds of materials at the in-process that the material was carried, carry mixing arrangement 15 to set up the below at activation hopper 12, the feed inlet of carrying mixing arrangement 15 is located activation hopper 12 under the blanking mouth, second lifting machine 16 sets up the one end at carrying mixing arrangement 15, the discharge gate of carrying mixing arrangement 15 is linked together with the feed inlet of second lifting machine 16 lower extreme feed inlet and the height that highly is less than the discharge gate of carrying mixing arrangement 15 of second lifting machine 16 upper end, discharge gate and the hybrid system intercommunication of second lifting machine 16 upper end.

As the embodiment of the utility model provides an optional embodiment, the hybrid system is including mixing machine 17 and third lifting machine 18, and the feed inlet that mixes machine 17 is linked together with the discharge gate of second lifting machine 16, and the discharge gate that mixes machine 17 is linked together with the feed inlet of third lifting machine 18, and the discharge gate of third lifting machine 18 is linked together with packaging system's storage hopper, mixes machine 17 and can make several kinds of raw materials mix more evenly to improve fertilizer product quality.

During the specific application, the raw materials are transported to the factory after being purchased, then bulk or ton-packed materials are fed into the feeding port 1 and enter the impurity removing mechanism through the material conveying mechanism, the materials needing to be primarily cleaned enter the primary cleaning equipment 3, the materials after being primarily cleaned enter the iron removing equipment 4 to remove iron, and the materials not needing to be primarily cleaned are directly removed iron. Then the materials are conveyed to a raw material distributor 6 through a first lifting machine 5 to be fed to a storage bin 7 arranged downwards (the size and the number of the storage bins 7 can be customized according to the requirements of customers), and different materials enter different storage bins 7 to be automatically distributed by a control system 2. The materials in different storage bins 7 are put into the conveying and mixing device 15 according to a certain proportion, mixed by the conveying and mixing device 15 and conveyed to the third lifting machine 18, and then lifted by the third lifting machine 18 and conveyed to the packaging system, wherein the packaging system comprises a packaging scale 8 and a bag sewing machine, and the formulated fertilizer mixed by the mixing machine 17 is lifted by the third lifting machine 18 and conveyed to the packaging scale 8, quantitatively weighed by the packaging scale 8 and packaged, and then sealed by the bag sewing machine.

The current domestic production formula (BB) fertilizer process of granules, powder and liquid mainly uses bagged raw materials, while the materials in bulk or ton package are mainly used, so that a large part of capital can be saved in the raw material packaging purchasing link; the existing storage site is required in the production process frequently, the storage site has requirements on the stacking height of raw materials for safety, so that the direction of the storage height of the raw materials is limited, the occupied area is large, the storage bin 7 adopted in the application can be customized in size and quantity according to the requirements of customers, the height is not limited, the occupied area is small, the process for producing the formula fertilizer by the equipment does not need a large site and a workshop, the site rent is saved, and no constraint of land blocks exists. Meanwhile, some process links such as stacking, counting, warehousing, ex-warehouse, carrying, manual feeding and the like are saved, and in addition, the equipment improves the automation degree of the production of the formulated fertilizer, so that the labor intensity of workers is reduced.

The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. The formula fertilizer production equipment is characterized by comprising a feeding port, a raw material pretreatment system, a lifting and conveying system, a storage system, a premixing and conveying system, a mixing system and a packaging system, wherein: the raw materials pretreatment system with the dog-house is linked together, throw the intraoral raw materials of material and pass through after the pretreatment of raw materials pretreatment system can pass through promote conveying system and carry to the storage system, pre-mix conveying system is located under the blanking mouth of storage system, the raw materials in the storage system pass through pre-mix conveying system carry to mix in the hybrid system, the hybrid system with the packaging system is connected.

2. The formulated fertilizer production device according to claim 1, wherein the raw material pretreatment system comprises an impurity removal mechanism and a material conveying mechanism, the feeding end of the material conveying mechanism is connected with the feeding port, the impurity removal mechanism comprises a primary cleaning device and an iron removal device, the feeding port of the primary cleaning device is in butt joint with the discharging end of the material conveying mechanism, the discharging port of the primary cleaning device is in butt joint with the iron removal device, and the discharging end of the iron removal device is connected with the lifting conveying system.

3. The formula fertilizer production equipment according to claim 1, wherein the storage system comprises a plurality of storage bins, the bottom of each storage bin is provided with an activation hopper, the activation hopper is communicated with the storage bins, and a buffering decompression cone is fixedly arranged in the activation hopper.

4. The fertilizer formulation production apparatus as claimed in claim 3, wherein said lifting and conveying system comprises a first lifting machine and a material distributor, the material distributor has a distribution tray, a plurality of discharge ports are formed on the distribution tray, each discharge port is matched with a material delivery pipe, a corresponding storage bin is disposed on the lower side of each material delivery pipe, the material treated by said material pretreatment system can be transported to said material distributor by said first lifting machine, and the material enters the corresponding storage bin under the flow guiding effect of said material distributor.

5. The formulated fertilizer production equipment of claim 3, wherein the pre-mixing conveying system comprises a conveying and mixing device and a second hoister, the conveying and mixing device is arranged below the activation hopper, a feed inlet of the conveying and mixing device is positioned right below a blanking port of the activation hopper, the second hoister is arranged at one end of the conveying and mixing device, a discharge port of the conveying and mixing device is communicated with a feed inlet at the lower end of the second hoister, the height of a feed inlet at the lower end of the second hoister is lower than that of a discharge port of the conveying and mixing device, and a discharge port at the upper end of the second hoister is communicated with the mixing system.

6. The formulated fertilizer production equipment of claim 3, wherein a batching weightless scale is installed at the blanking port of the activation hopper, and the blanking port of the activation hopper is communicated with the hopper of the batching weightless scale.

7. The formulated fertilizer production equipment of claim 5, wherein the mixing system comprises a mixer and a third elevator, the feed inlet of the mixer is communicated with the feed inlet of the second elevator, the feed outlet of the mixer is communicated with the feed inlet of the third elevator, and the feed outlet of the third elevator is communicated with the storage hopper of the packaging system.

8. The formulated fertilizer production equipment of claim 3, further comprising a control system and a touch screen, wherein the raw material pretreatment system, the lifting and conveying system, the storage system, the premixing and conveying system, the mixing system and the packaging system are all connected with the control system, and the touch screen is electrically connected with the control system to realize human-computer interaction.

9. Formula fertilizer production equipment according to claim 8, characterized in that a level sensor is arranged in the storage bin, and the level sensor is connected with the control system.

10. The fertilizer formula production equipment according to claim 8, wherein a temperature sensor and a ventilation device are arranged in the storage bin, and the temperature sensor and the ventilation device are both connected with the control system.