CN114194518A - Automatic packing device and method for probiotic capsules - Google Patents
Automatic packing device and method for probiotic capsules Download PDFInfo
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- CN114194518A CN114194518A CN202210154189.4A CN202210154189A CN114194518A CN 114194518 A CN114194518 A CN 114194518A CN 202210154189 A CN202210154189 A CN 202210154189A CN 114194518 A CN114194518 A CN 114194518A
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- cylinder
- medicine box
- flat belt
- box
- medicine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/38—Opening hinged lids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/02—Applying adhesives or sealing liquids
- B65B51/023—Applying adhesives or sealing liquids using applicator nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
Abstract
The invention discloses an automatic box packing device and method for probiotic capsules, and the automatic box packing device comprises a flat belt conveying device (1) which is longitudinally arranged, wherein a plurality of box conveying units which are arranged at intervals are arranged on a flat belt (33) of the flat belt conveying device (1) along the length direction of the flat belt, each box conveying unit consists of two protective plates (2) fixedly arranged on the flat belt (33), and the flat belt conveying device (1) is further provided with an empty medicine box positioning device (3), a medicine plate pushing mechanism (4), a gluing device (5) and an edge sealing device (6) which are sequentially arranged from front to back. The invention has the beneficial effects that: compact structure, alleviate workman working strength, improve finished product medicine box production efficiency, greatly improve finished product medicine box production quality.
Description
Technical Field
The invention relates to the technical field of probiotic capsule boxing, in particular to an automatic boxing device and method for probiotic capsules.
Background
The probiotic capsule has the following effects: firstly, diarrhea is prevented and improved, probiotics in the probiotic capsules can adjust and maintain the balance of intestinal flora, digestion can be promoted by avoiding excessive reproduction of harmful bacteria, the probability of diarrhea is reduced, and meanwhile, gastrointestinal peristalsis can be promoted, and constipation can be prevented; secondly, the blood sugar is prevented from rising, the intestinal probiotics can consume a large amount of glucose in the digestion process, the glucose transported in the body blood can be reduced, and the blood sugar of the body can be prevented from rising; thirdly, the immunity of the body is enhanced, the probiotics can stimulate the immune function of the intestinal tract, improve the resistance of the intestinal tract immune system to harmful substances and enhance the immunity of the body.
The principle of the boxing of the probiotic capsules is that the probiotic capsules are firstly thermally sealed in each capsule cavity of the medicine plates, then the prepared medicine plates are loaded into an empty medicine box, and finally two ports of the medicine box are sealed, so that the boxing of the probiotic capsules is finally realized, and a finished medicine box is obtained after boxing, wherein the empty medicine box is structurally shown in figures 1-2 and comprises a box body 49 and paper covers 50 respectively arranged on the left side and the right side of the box body 49, and paper lugs 51 are integrally molded on the other sides of the two paper covers 50. In the prior art, in the process of loading medicine plates into empty medicine boxes, a boxing machine is mainly adopted to complete the operation, and the working steps of loading a plurality of medicine plates into the empty medicine boxes by the boxing machine are as follows: firstly, a certain number of stacked medicine plates 52 are pushed into a box body 49 of an empty medicine box by adopting a pushing mechanism as shown in figure 3, the pushing direction of the medicine plates 52 is shown by arrows in figure 3, then paper lugs 51 positioned at two sides of the box body 49 are simultaneously inserted into the box body 49 by a drawing and inserting machine, at the moment, the paper covers 50 positioned at two sides of the box body 49 limit the medicine plates 52 in the box body 49, and therefore the medicine plates are finally loaded into the medicine box, namely, finished medicine boxes are manufactured as shown in figure 4, and the continuous work is carried out, so that a plurality of finished medicine boxes filled with the medicine plates can be continuously manufactured.
However, although the existing boxing machine can load the medicine plates into the medicine boxes, the following technical defects are still found in the actual production process: I. there is a certain interval between the port of the pusher of cartoning machine and empty medicine box, when pusher's material pushing cylinder was pushing away the medicine board 52 that piles up in advance, took place the skew between each layer medicine board 52, and then lead to in the medicine board can't push into the box body 49 of empty medicine box at all, cartoning machine still sent the chimes of doom this moment to inform the operation workman to come manual operation, this is that the working strength who has increased the workman undoubtedly, has reduced the production efficiency of finished product medicine box. II. In the process that the medicine plate 52 enters the box body 49 of the medicine box, the paper cover 50 and the paper lugs 51 in the partially empty medicine box are tilted upwards as shown in fig. 1, so that the paper cover 50 and the paper lugs 51 block the linear advancing direction of the medicine plate, the medicine plate 52 cannot be smoothly pushed into the box body 49, and the box packing machine gives out an alarm sound to inform an operator of manual operation, so that the working strength of the worker is further increased, and the production efficiency of finished medicine boxes is further reduced. III, when the number of the medicine plates 52 is too large, the total weight of the medicine plates 52 is correspondingly increased, and meanwhile, because the paper lugs 51 of the finished medicine boxes are embedded into the box body 49, when a worker takes the box body 49, the paper cover 50 is easily pushed open by the medicine plates 52, so that the paper lugs 51 are separated from the box body 49, the medicine plates are not tightly sealed, and the production quality of the finished medicine boxes is greatly reduced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an automatic packing device and method for probiotic capsules, which have the advantages of compact structure, reduced working strength of workers, improved production efficiency of finished medicine boxes and greatly improved production quality of the finished medicine boxes.
The purpose of the invention is realized by the following technical scheme: an automatic boxing device for probiotic capsules comprises a flat belt conveying device which is longitudinally arranged, wherein a plurality of box conveying units which are arranged at intervals are arranged on a flat belt of the flat belt conveying device along the length direction of the flat belt, each box conveying unit consists of two guard plates which are fixedly arranged on the flat belt, and an empty medicine box positioning device, a medicine plate pushing mechanism, a gluing device and an edge sealing device which are sequentially arranged from front to back are further arranged on the flat belt conveying device;
the empty medicine box positioning device comprises a first frame erected on a rack of the flat belt conveying device and two positioning cylinders fixedly arranged on a top cross beam of the first frame, the two positioning cylinders are respectively arranged on the left side and the right side of the flat belt conveying device, and positioning plates are fixedly arranged on action ends of piston rods of the two positioning cylinders;
the medicine plate pushing mechanism comprises paper cover pressing mechanisms arranged on the left side and the right side of the flat belt conveying device, the paper cover pressing mechanisms positioned on the left side comprise a workbench, a support and a lifting cylinder, the support and the lifting cylinder are fixedly arranged on the workbench, a rotating plate is rotatably arranged on the support through a rotating shaft, the top end portion of the rotating plate is bent downwards, a pressing cylinder is rotatably arranged on a bending portion, a cylinder barrel of the lifting cylinder is fixedly arranged at the bottom of the workbench, a piston rod of the lifting cylinder penetrates through the workbench, a connecting rod is hinged to an extending end of the piston rod, and the other end of the connecting rod is hinged to the bottom of the rotating plate; a feeding device is also arranged on the left side of the paper cover pressing mechanism on the left side;
the rubberizing device is including setting up the second frame in flat belt conveyor's the frame, setting firmly the second sucking disc in second frame top crossbeam below, and the second sucking disc sets up directly over the flat belt, and the bottom surface of second sucking disc equals the height of empty medicine box apart from the interval between the flat belt, the bottom of second frame top crossbeam has set firmly two flattening cylinders that are used for flattening glue, and two flattening cylinders set up respectively in the left and right sides of second sucking disc, and the effect of two flattening cylinder piston rods is served and has all set firmly the flattening board, and the bottom of second frame top crossbeam has still set firmly two and has spouted the jiao zui, and two are spouted the equal slope of jiao zui and set up downwards, spout jiao zui and set up between flattening board and second sucking disc, and spout jiao zui's the mouth of advancing and be connected with spouting the jiao pump through the pipeline.
The edge sealing device comprises a third frame fixedly arranged on the rack of the flat belt conveying device, and a third sucker fixedly arranged below a top beam of the third frame, the third sucker is arranged right above the flat belt, and the distance between the bottom surface of the third sucker and the flat belt is equal to the height of the empty medicine box; the bottom of third frame top crossbeam has set firmly two horizontal cylinder, and two horizontal cylinder set up respectively in the side about the third sucking disc, and the effect of two horizontal cylinder piston rods is served and has all set firmly the mounting panel, has set firmly vertical cylinder on the mounting panel, and rotatory installation is served to the effect of vertical cylinder piston rod has the last roller that is located the third sucking disc top, set firmly in two jacking cylinders on the bottom crossbeam of third frame, two jacking cylinders set up respectively in the side about flat belt conveyor, and the effect of jacking cylinder piston rod is served and is rotated and install down the roller.
The flat belt conveying device comprises a rack fixedly arranged on the ground, a driving roller and a driven roller which are rotatably arranged in the rack, the driving roller is arranged on the rear side of the driven roller, the flat belt is arranged between the driving roller and the driven roller, a stepping motor is fixedly arranged on the side wall of the rack, and an output shaft of the stepping motor is connected with one end of the driving roller.
The distance between two guard plates in the box conveying unit is equal to the longitudinal width of the empty medicine box.
The feeding device comprises a machine table fixedly arranged on the ground, a main cylinder fixedly arranged on the machine table and a channel steel fixedly arranged on the action end of a piston rod of the main cylinder, wherein the longitudinal width of a groove of the channel steel is equal to that of a medicine plate, an auxiliary cylinder is fixedly arranged at the bottom of the groove of the channel steel, and a push plate positioned in the groove is fixedly arranged on a piston rod of the auxiliary cylinder.
The vacuum sucking disc comprises a first sucking disc, a second sucking disc, a third sucking disc, a vacuum pump and a top cross beam, wherein the bottom surfaces of the first sucking disc and the second sucking disc are respectively provided with a plurality of vacuum holes communicated with inner cavities of the sucking discs, the tops of the two sucking discs are respectively and fixedly provided with a vacuum tube communicated with the inner cavities of the sucking discs, the other ends of the two vacuum tubes are respectively connected with the vacuum pump, and the vacuum pump is installed on the top cross beam.
Connecting frames are fixedly arranged between the second sucker and the top cross beam of the second frame and between the third sucker and the top cross beam of the third frame; the bottom of the second frame top beam is fixedly provided with two vertical plates positioned on the left side and the right side of the second suction disc, and the leveling cylinder and the glue spraying nozzle are respectively and fixedly arranged on two sides of the vertical plates.
This automatic cartoning device is still including setting up in the cylinder of unloading and the receipts basket of banding device rear side, and the cylinder level of unloading sets up and sets up in flat belt conveyor's left side, is provided with the stripper on the piston rod of the cylinder of unloading, receive the basket and set up in flat belt conveyor's right side, receive the basket and unload the cylinder and set up relatively.
The automatic boxing device further comprises a controller, wherein the controller is electrically connected with the electromagnetic valve of the lifting cylinder, the electromagnetic valve of the leveling cylinder, the electromagnetic valve of the vertical cylinder, the electromagnetic valve of the horizontal cylinder, the electromagnetic valve of the jacking cylinder, the electromagnetic valve of the unloading cylinder, the electromagnetic valve of the main cylinder, the electromagnetic valve of the auxiliary cylinder, the stepping motor and the two vacuum pumps through signal wires.
An automatic boxing method for probiotic capsules comprises the following steps:
s1, a worker places the empty medicine box in the first box conveying unit, the box body of the empty medicine box is located between two guard plates of the box conveying unit, and the paper covers on the two sides of the box body are located on the outer sides of the flat belts;
s2, positioning the empty medicine box body, and the specific operation steps are as follows:
s21, controlling a stepping motor to start, driving a driving roller to rotate by the stepping motor, driving a flat belt to rotate by the driving roller, driving a box conveying unit to move backwards by the flat belt, further driving an empty box to move backwards, and controlling the stepping motor to close by a controller when the empty box enters a positioning station, wherein the box body of the empty box is just positioned between two positioning plates of an empty box positioning device;
s22, controlling the piston rods of the two positioning cylinders to extend out simultaneously, driving the positioning plates to move towards the box body by the piston rods, and enabling the two positioning plates to just lean against the left end face and the right end face of the box body after the piston rods of the two positioning cylinders completely extend out, so that the box body of the hollow box is positioned;
s23, after positioning, the controller controls the piston rods of the two positioning cylinders to retract, the piston rods drive the positioning plates to reset, and the positioning plates are separated from the box body;
s3, pushing a medicine plate into the hollow medicine box, wherein the specific operation steps are as follows:
s31, putting a certain number of medicine plates into the groove of the channel steel in advance by a worker, and enabling the left end face of each medicine plate to lean against the right end face of the push plate;
s32, a worker controls the stepping motor to continuously start through the controller, the stepping motor enables the upper side belt of the flat belt to move backwards, when the empty medicine box enters the medicine feeding plate station, the controller controls the stepping motor to close, and at the moment, the paper covers on two sides of the empty medicine box are respectively positioned right below the pressing cylinders of the two paper cover pressing mechanisms;
s33, the controller controls piston rods of lifting cylinders of the two paper cover pressing mechanisms to retract downwards, the piston rods drive the connecting rods to move downwards, the connecting rods drive the rotating plates to rotate downwards around hinged points of the rotating plates and the supports, the rotating plates drive the pressing cylinders to rotate downwards synchronously, the two pressing cylinders respectively enable the two paper lugs to press downwards for a certain distance relative to the box body, and after the piston rods retract downwards for a specified stroke, the controller controls the lifting cylinders to close, and at the moment, the two paper covers are both positioned below the box body;
s34, a worker controls a piston rod of the main cylinder to extend rightwards on the controller, the piston rod drives the channel steel, the auxiliary cylinder and the medicine plate in the channel steel to synchronously move rightwards, and when the piston rod of the main cylinder extends out completely, the right end of the channel steel just extends into the left port of the box body of the empty medicine box;
s35, a worker controls a piston rod of the auxiliary cylinder to extend rightwards on the controller, the piston rod drives the push plate to move rightwards, the push plate synchronously pushes the multiple medicine plates in the channel steel rightwards, and when the piston rod extends completely, the multiple medicine plates can be pushed into the box body of an empty medicine box, so that a semi-finished medicine box is finally manufactured;
s36, controlling the piston rod of the auxiliary cylinder to retract and reset leftwards, and driving the push plate to reset leftwards by the piston rod; simultaneously controlling a piston rod of the main cylinder to retract and reset leftwards, controlling a piston rod of the lifting cylinder to reset, driving the rotating plate and the connecting rod to reset by the piston rod of the lifting cylinder, and separating the pressing cylinder from the paper cover;
s4, gluing the semi-finished medicine box, which comprises the following specific operation steps:
s41, controlling the stepping motor to continuously start by a worker through the controller, enabling the upper side belt of the flat belt to move backwards through the stepping motor, controlling the stepping motor to be turned off by the controller when the semi-finished medicine box enters the medicine feeding plate station, enabling the top surface of the semi-finished medicine box to be in contact with the bottom surface of the second suction cup, and enabling two edges of the top surface of the semi-finished medicine box to be located right below the two glue spraying nozzles respectively;
s42, a worker controls a vacuum pump connected with the second suction cup to start, the vacuum pump vacuumizes the vacuum tube, the inner cavity of the second suction cup and the vacuum hole, and the top surface of the semi-finished medicine box is adsorbed on the second suction cup under negative pressure so as to fix the semi-finished medicine box;
s43, a worker controls the glue spraying pump to start, the glue spraying pump pumps out the glue and pumps the glue to the glue spraying nozzle through a pipeline, and the glue is sprayed out of the glue spraying nozzle and is sprayed to two edges of the top surface of the semi-finished medicine box under the pressure of the pump;
s44, after glue spraying, the piston rods of the two leveling cylinders are controlled by the controller to simultaneously extend downwards, the piston rods drive the leveling plates to move downwards, the leveling plates press the glue at the left edge and the right edge of the top surface of the semi-finished medicine box, and when the piston rods completely extend out, the leveling plates just level the glue, and at the moment, the glue is spread at the top edge of the semi-finished medicine box;
s45, controlling the vacuum pump to be turned off after gluing, wherein the second suction cup does not adsorb the top surface of the semi-finished medicine box any more;
s5, edge sealing of the semi-finished medicine box, which comprises the following specific operation steps:
s51, a worker controls the stepping motor to continuously start through the controller, the stepping motor enables the upper side belt of the flat belt to move backwards, when the semi-finished medicine box enters the medicine box edge sealing station, the controller controls the stepping motor to be closed, the paper covers positioned on the left side and the right side of the semi-finished medicine box are respectively positioned right above the two lower rollers, and the top surface of the semi-finished medicine box is just contacted with the bottom surface of the third sucking disc;
s52, a worker controls a vacuum pump connected with the third suction cup to start, the vacuum pump vacuumizes the vacuum tube, the inner cavity of the third suction cup and the vacuum hole, and the top surface of the semi-finished medicine box is adsorbed on the third suction cup under negative pressure so as to fix the semi-finished medicine box;
s53, controlling piston rods of two jacking cylinders to extend upwards simultaneously by workers, driving a lower roller to move upwards in a straight line by the piston rods, jacking a paper cover upwards by the lower roller in the upward movement process, taking paper lugs upwards by the paper cover, respectively attaching the two paper covers to left and right ports of a box body of a semi-finished medicine box after the piston rods extend completely, and sealing medicine plates in the box body by the two paper covers;
s54, a worker controls piston rods of two vertical cylinders to simultaneously extend downwards, the piston rods drive the upper roller to move downwards in a straight line, and after the piston rods of the vertical cylinders completely extend out, the upper roller is just positioned on the same horizontal line with the paper lugs;
s55, a worker controls piston rods of two horizontal cylinders to synchronously and horizontally extend, the piston rods drive the mounting plate and the vertical cylinders to synchronously extend, upper rollers on the two vertical cylinders perform opposite linear motion, and when the upper rollers move, the upper rollers roll the paper lugs on the leveled rubber surface, namely the paper lugs are bonded on the rubber surface, so that the two paper lugs are respectively and fixedly connected on the box body, and finally a finished medicine box is manufactured;
s56, controlling a vacuum pump connected with the third suction cup to be closed, and enabling the third suction cup not to be adsorbed on the box body any more; the piston rods of the two horizontal cylinders are controlled to retract and reset, the piston rods of the two vertical cylinders are controlled to retract and reset, so that the upper roller is reset, and the piston rods of the two jacking cylinders are controlled to retract and reset simultaneously, so that the lower roller is reset;
s6, controlling the stepping motor to continuously start by a person through the controller, enabling the upper edge belt of the flat belt to move backwards through the stepping motor, when finished medicine boxes enter the unloading station, enabling the finished medicine boxes to be just positioned between the collecting basket and the unloading cylinder, controlling a piston rod of the unloading cylinder to extend rightwards by a worker on the controller, driving the unloading plate to extend rightwards by the piston rod, and pushing the finished medicine boxes into the collecting basket by the unloading plate;
s7, repeating the operations of the steps S1-S6, and obtaining a plurality of finished medicine boxes in the receiving basket continuously.
The invention has the following advantages: the invention greatly reduces the working strength of workers, greatly improves the production efficiency of finished medicine boxes and greatly improves the production quality of finished medicine boxes.
Drawings
FIG. 1 is a schematic diagram of an empty cartridge;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic view of the tablet pushed into the cartridge;
FIG. 4 is a schematic diagram of a finished kit;
FIG. 5 is a schematic structural view of the present invention;
FIG. 6 is a schematic cross-sectional view A-A of FIG. 5;
FIG. 7 is a schematic cross-sectional view B-B of FIG. 5;
FIG. 8 is a schematic cross-sectional view C-C of FIG. 5;
FIG. 9 is a schematic cross-sectional view D-D of FIG. 5;
FIG. 10 is a schematic cross-sectional view E-E of FIG. 5;
FIG. 11 is a schematic view of the connection of the second chuck to the vacuum pump;
FIG. 12 is a top view of FIG. 8;
FIG. 13 is a schematic view of an empty cassette being placed in a first cassette input unit;
FIG. 14 is a schematic cross-sectional view F-F of FIG. 13;
FIG. 15 is a schematic view of the delivery of an empty cartridge to a positioning station;
FIG. 16 is a schematic sectional view taken along line G-G of FIG. 15;
FIG. 17 is a schematic view of two positioning plates for positioning the empty medicine boxes;
FIG. 18 is a schematic view of the transfer of an empty cartridge to a loading station;
FIG. 19 is a schematic sectional view H-H of FIG. 18;
FIG. 20 is a schematic view of the paper covers on both sides of the empty cassette being bent downward;
FIG. 21 is a schematic view of the right end of the channel extending into the left port of the body of the empty cassette;
FIG. 22 is a schematic view of pushing a plate into a cassette of an empty cassette;
FIG. 23 is a schematic view of the transfer of the semi-product cartridges to a gluing station;
FIG. 24 is a schematic cross-sectional view M-M of FIG. 23;
FIG. 25 is a schematic view of glue being applied to the edge of the top surface of the semi-finished drug cassette;
FIG. 26 is an enlarged view of a portion I of FIG. 25;
FIG. 27 is a schematic view of a screed plate leveling the glue being sprayed;
FIG. 28 is a schematic view of the transfer of a blank cartridge to a banding station;
FIG. 29 is a schematic view of the section N-N of FIG. 28;
FIG. 30 is a schematic view of the lower roller jacking up the paper cover;
FIG. 31 is a schematic view of the vertical cylinder with the piston rod fully extended downward;
FIG. 32 is a schematic view of an upper roller pressing the paper ear against the adhesive surface;
FIG. 33 is a schematic view of a manufactured finished medicine box;
FIG. 34 is a top view of FIG. 33;
FIG. 35 is a schematic view of a finished pill box entering a discharge station;
in the figure, 1-flat belt conveying device, 2-protective plate, 3-empty medicine box positioning device, 4-medicine plate pushing mechanism, 5-gluing device, 6-edge sealing device, 7-first frame, 8-positioning cylinder, 9-positioning plate, 10-paper cover pressing mechanism, 11-workbench, 12-support, 13-lifting cylinder, 14-rotating plate, 15-pressing cylinder, 16-connecting rod, 17-feeding device, 18-second frame, 19-second suction cup, 20-leveling cylinder, 21-leveling plate, 22-glue nozzle, 23-third frame, 24-third suction cup, 25-horizontal cylinder, 26-vertical cylinder, 27-upper roller, 28-jacking cylinder, 29-lower roller, 30-a rack, 31-a driving roller, 32-a driven roller, 33-a flat belt, 34-a machine table, 35-a main cylinder, 36-a channel steel, 37-an auxiliary cylinder, 38-a push plate, 39-a vacuum hole, 40-a vacuum pipe, 41-a vacuum pump, 42-a connecting frame, 43-a vertical plate, 44-a discharge cylinder, 45-a collecting basket, 46-an empty medicine box, 47-a semi-finished medicine box, 48-a finished medicine box, 49-a box body, 50-a paper cover, 51-a paper lug and 52-a medicine plate.
Detailed Description
The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:
as shown in fig. 3 to 14, an automatic boxing device for probiotic capsules comprises a flat belt conveying device 1 which is longitudinally arranged, a plurality of box conveying units which are arranged at intervals are arranged on a flat belt 33 of the flat belt conveying device 1 along the length direction of the flat belt, each box conveying unit consists of two protective plates 2 which are fixedly arranged on the flat belt 33, and the flat belt conveying device 1 is further provided with an empty medicine box positioning device 3, a medicine plate pushing mechanism 4, a gluing device 5 and an edge sealing device 6 which are sequentially arranged from front to back; the distance between the two shields 2 in the magazine transport unit is equal to the longitudinal width of the empty magazine.
The empty medicine box positioning device 3 comprises a first frame 7 erected on a rack 30 of the flat belt conveying device 1 and two positioning cylinders 8 fixedly arranged on a top beam of the first frame 7, the two positioning cylinders 8 are respectively arranged on the left side and the right side of the flat belt conveying device 1, and positioning plates 9 are fixedly arranged on action ends of piston rods of the two positioning cylinders 8;
the medicine plate pushing mechanism 4 comprises a paper cover pressing mechanism 10 arranged on the left side and the right side of the flat belt conveying device 1, the paper cover pressing mechanism 10 positioned on the left side comprises a workbench 11, a support 12 and a lifting cylinder 13 which are fixedly arranged on the workbench 11, a rotating plate 14 is rotatably arranged on the support 12 through a rotating shaft, the top end part of the rotating plate 14 is bent downwards, a pressing cylinder 15 is rotatably arranged on a bending part, a cylinder barrel of the lifting cylinder 13 is fixedly arranged at the bottom of the workbench 11, a piston rod of the lifting cylinder 13 penetrates through the workbench 11, a connecting rod 16 is hinged to an extending end, and the other end of the connecting rod 16 is hinged to the bottom of the rotating plate 14; the left side of the paper cover pressing mechanism 10 positioned on the left side is also provided with a feeding device 17; the feeding device 17 comprises a machine table 34 fixedly arranged on the ground, a main cylinder 35 fixedly arranged on the machine table 34, and a channel steel 36 fixedly arranged on the action end of a piston rod of the main cylinder 35, wherein the longitudinal width of a groove of the channel steel 36 is equal to the longitudinal width of the medicine plate 52, an auxiliary cylinder 37 is fixedly arranged at the bottom of the groove of the channel steel 36, and a push plate 38 positioned in the groove is fixedly arranged on a piston rod of the auxiliary cylinder 37.
The rubberizing device 5 is including setting up the second frame 18 in the frame 30 of flat belt conveyor 1, set firmly the second sucking disc 19 in second frame 18 top crossbeam below, and second sucking disc 19 sets up directly over flat belt 33, and the bottom surface of second sucking disc 19 equals the height of empty medicine box apart from the interval between the flat belt 33, the bottom of second frame 18 top crossbeam has set firmly two flattening cylinders 20 that are used for flattening glue, and two flattening cylinders 20 set up respectively in the left and right sides of second sucking disc 19, all has set firmly screed 21 on the effect end of two flattening cylinder 20 piston rods, and the bottom of second frame 18 top crossbeam still has set firmly two and spouts the jiao zui 22, and two spout the jiao zui 22 and all incline downwards setting, spout jiao zui 22 and set up between screed 21 and second sucking disc 19, and spout jiao zui of jiao zui 22 and spout gluey pump connection through pipeline.
The edge sealing device 6 comprises a third frame 23 fixedly arranged on a rack 30 of the flat belt conveying device 1 and a third sucking disc 24 fixedly arranged below a top beam of the third frame 23, the third sucking disc 24 is arranged right above the flat belt 33, and the distance between the bottom surface of the third sucking disc 24 and the flat belt 33 is equal to the height of an empty medicine box; the bottom of third frame 23 top crossbeam has set firmly two horizontal cylinder 25, and two horizontal cylinder 25 set up respectively in the side about third sucking disc 24, and the effect of two horizontal cylinder 25 piston rods is served and all has set firmly the mounting panel, has set firmly vertical cylinder 26 on the mounting panel, and rotatory installation has the last roller 27 that is located third sucking disc 24 top on the effect of vertical cylinder 26 piston rod, set firmly in two jacking cylinders 28 on the bottom crossbeam of third frame 23, two jacking cylinders 28 set up respectively in the side about flat belt conveyor 1, and rotatory installation has lower roller 29 on the effect of jacking cylinder 28 piston rod.
The flat belt conveying device 1 comprises a frame 30 fixedly arranged on the ground, a driving roller 31 and a driven roller 32 which are rotatably arranged in the frame 30, wherein the driving roller 31 is arranged at the rear side of the driven roller 32, the flat belt 33 is arranged between the driving roller 31 and the driven roller 32, a stepping motor is fixedly arranged on the side wall of the frame 30, and an output shaft of the stepping motor is connected with one end of the driving roller 31. The bottom surfaces of the second sucking disc 19 and the third sucking disc 24 are respectively provided with a plurality of vacuum holes 39 communicated with the inner cavity of the sucking discs, vacuum pipes 40 communicated with the inner cavity of the sucking discs are fixedly arranged at the tops of the two sucking discs, the other ends of the two vacuum pipes 40 are respectively connected with vacuum pumps 41, and the vacuum pumps 41 are arranged on the top cross beam. Connecting frames 42 are fixedly arranged between the second suction cup 19 and the top cross beam of the second frame 18 and between the third suction cup 24 and the top cross beam of the third frame 23; two vertical plates 43 positioned on the left and right sides of the second suction cup 19 are fixedly arranged at the bottom of the top beam of the second frame 18, and the leveling cylinder 20 and the glue nozzle 22 are fixedly arranged on two sides of the vertical plates 43 respectively.
This automatic cartoning device is still including setting up in the cylinder 44 of unloading and receiving the material basket 45 of banding device 6 rear side, and the cylinder 44 level of unloading sets up and sets up in the left side of flat belt conveyor 1, is provided with the stripper on the piston rod of the cylinder 44 of unloading, receiving the material basket 45 and setting up in the right side of flat belt conveyor 1, and receiving the material basket 45 and unloading the cylinder 44 and setting up relatively.
The automatic boxing device also comprises a controller, wherein the controller is electrically connected with the electromagnetic valve of the lifting cylinder 13, the electromagnetic valve of the leveling cylinder 20, the electromagnetic valve of the vertical cylinder 26, the electromagnetic valve of the horizontal cylinder 25, the electromagnetic valve of the jacking cylinder 28, the electromagnetic valve of the discharging cylinder 44, the electromagnetic valve of the main cylinder 35, the electromagnetic valve of the auxiliary cylinder 37, the stepping motor and the two vacuum pumps 41 through signal wires.
An automatic boxing method for probiotic capsules comprises the following steps:
s1, a worker places the empty medicine boxes in a first box conveying unit, at the moment, the box bodies 49 of the empty medicine boxes 46 are located between the two protection plates 2 of the box conveying unit, and the paper covers 50 on the two sides of the box bodies 49 are located on the outer sides of the flat belts 33, as shown in FIGS. 13-14;
s2, positioning the empty medicine box body, and the specific operation steps are as follows:
s21, controlling the stepping motor to start, driving the driving roller 31 to rotate by the stepping motor, driving the flat belt 33 to rotate by the driving roller 31, driving the box conveying unit to move backwards by the flat belt 33, further driving the empty medicine box 46 to move backwards, and controlling the stepping motor to close by the controller when the empty medicine box 46 enters the positioning station, wherein the box body 49 of the empty medicine box 46 is just positioned between the two positioning plates 9 of the empty medicine box positioning device 3 as shown in FIGS. 15-16;
s22, controlling the piston rods of the two positioning cylinders 8 to extend out simultaneously, driving the positioning plates 9 to move towards the box body 49 by the piston rods, and when the piston rods of the two positioning cylinders 8 extend out completely, just leaning against the left end face and the right end face of the box body 49 as shown in figure 17 by the two positioning plates 9, thereby realizing the positioning of the box body 49 of the hollow box;
s23, after positioning, the controller controls the piston rods of the two positioning cylinders 8 to retract, the piston rods drive the positioning plates 9 to reset, and the positioning plates 9 are separated from the box body 49;
s3, pushing a medicine plate into the hollow medicine box, wherein the specific operation steps are as follows:
s31, putting a certain number of medicine plates 52 into the groove of the channel steel 36 in advance by a worker, and enabling the left end face of each medicine plate 52 to lean against the right end face of the push plate 38;
s32, the worker controls the stepping motor to continuously start through the controller, the stepping motor enables the upper edge of the flat belt 33 to move backwards, when the empty medicine box 46 enters the medicine feeding plate station, the controller controls the stepping motor to close, and at the moment, the paper covers 50 on two sides of the empty medicine box 46 are respectively positioned right below the pressing cylinders 15 of the two paper cover pressing mechanisms 10, as shown in FIGS. 18-19;
s33, the controller controls the piston rods of the lifting cylinders 13 of the two paper cover pressing mechanisms 10 to retract downward, the piston rods drive the connecting rods 16 to move downward, the connecting rods 16 drive the rotating plates 14 to rotate downward around the hinge points of the rotating plates and the brackets 12, the rotating plates 14 drive the pressing cylinders 15 to rotate downward synchronously, the two pressing cylinders 15 respectively press the two paper lugs 51 downward for a certain distance relative to the box body 49, and after the piston rods retract downward for a specified stroke, the controller controls the lifting cylinders 13 to close, and at this time, the two paper covers 50 are both located below the box body 49 as shown in fig. 20;
s34, a worker controls the piston rod of the main cylinder 35 to extend rightwards, the piston rod drives the channel steel 36, the auxiliary cylinder 37 and the medicine plate 52 in the channel steel to synchronously move rightwards, and when the piston rod of the main cylinder 35 extends completely, the right end of the channel steel 36 just extends into the left port of the box body 49 of the empty medicine box 46 as shown in FIG. 21;
s35, a worker controls the piston rod of the auxiliary cylinder 37 to extend rightwards on the controller, the piston rod drives the push plate 38 to move rightwards, the push plate 38 synchronously pushes the multiple medicine plates 52 in the channel steel 36 rightwards, and after the piston rod extends completely, the multiple medicine plates 52 can be pushed into the box body 49 of an empty medicine box as shown in fig. 22, so that a semi-finished medicine box is finally manufactured; because the right port of channel-section steel 36 is embedded into the port of box body 49 earlier, consequently after the piston rod of vice cylinder 37 stretches out, can just pile up medicine board 52 propelling movement to the box body 49 in the channel-section steel 36, even take place the skew between 52 layers of medicine board, also can pack into box body 49 with medicine board 52 in, compare traditional pushing equipment of cartoning machine, guaranteed that the medicine board can be smooth all the time pack into in empty medicine box, need not to shut down and inform the workman to handle, not only very big work strength who has alleviateed the workman, and very big improvement the production efficiency of finished product medicine box.
In addition, in step S33, because the two paper covers 50 are respectively pressed below the box body 49 by the pressing cylinder 15, the situation that the paper covers 50 and the paper lugs 51 block the pushing route of the medicine board 52 is effectively avoided, and the medicine board 52 is smoothly pushed into the box body 49 without manual shutdown operation, thereby further reducing the working strength of workers and greatly improving the production efficiency of finished medicine boxes.
S36, controlling the piston rod of the auxiliary cylinder 37 to retract and reset leftwards, and driving the push plate 38 to reset leftwards by the piston rod; simultaneously controlling the piston rod of the main cylinder 35 to retract and reset leftwards, controlling the piston rod of the lifting cylinder 13 to reset, driving the rotating plate 14 and the connecting rod 16 to reset by the piston rod of the lifting cylinder 13, and separating the pressing cylinder 15 from the paper cover 50;
s4, gluing the semi-finished medicine box, which comprises the following specific operation steps:
s41, controlling the stepping motor to continuously start by a worker through the controller, enabling the upper side belt of the flat belt 33 to move backwards through the stepping motor, controlling the stepping motor to be turned off by the controller when the semi-finished medicine box 47 enters the medicine feeding plate station, enabling the top surface of the semi-finished medicine box 47 to be in contact with the bottom surface of the second suction cup 19 at the moment, and enabling two edges of the top surface of the semi-finished medicine box 47 to be located right below the two glue spraying nozzles 22 respectively as shown in FIGS. 23-24;
s42, the worker controls the vacuum pump 41 connected to the second suction cup 19 to start, the vacuum pump 41 vacuumizes the vacuum tube 40, the inner cavity of the second suction cup 19 and the vacuum hole 39, and the top surface of the semi-finished medicine box 47 is sucked on the second suction cup 19 under negative pressure, thereby fixing the semi-finished medicine box 47;
s43, controlling the glue spraying pump to start by workers, pumping out the glue by the glue spraying pump, pumping the glue to the glue spraying nozzle 22 through a pipeline, spraying the glue out of the glue spraying nozzle 22 under the action of the pump pressure, and spraying the glue to two edges of the top surface of the semi-finished medicine box 47 as shown in figures 25-26;
s44, after glue spraying, the piston rods of the two leveling cylinders 20 are controlled by the controller to simultaneously extend downwards, the piston rods drive the leveling plates 21 to move downwards, the leveling plates 21 press the glue at the left and right edges of the top surface of the semi-finished medicine box 47, when the piston rods completely extend out, the leveling plates 21 just level the glue, and at the moment, the glue extends and spreads at the top edge of the semi-finished medicine box 47 as shown in FIG. 27;
s45, controlling the vacuum pump 41 to be turned off after gluing, wherein the second suction cup 19 no longer sucks the top surface of the semi-finished medicine box 47;
s5, edge sealing of the semi-finished medicine box, which comprises the following specific operation steps:
s51, a worker controls the stepping motor to continuously start through the controller, the stepping motor enables the upper side belt of the flat belt 33 to move backwards, when the semi-finished medicine box 47 enters the medicine box edge sealing station, the controller controls the stepping motor to be closed, the paper covers 50 on the left side and the right side of the semi-finished medicine box 47 are respectively positioned right above the two lower rollers 29, and the top surface of the semi-finished medicine box 47 is just contacted with the bottom surface of the third suction cup 24 as shown in FIGS. 28-29;
s52, the worker controls the vacuum pump 41 connected to the third suction cup 24 to start, the vacuum pump 41 vacuumizes the vacuum tube 40, the inner cavity of the third suction cup 24 and the vacuum hole 39, and the top surface of the semi-finished medicine box 47 is adsorbed on the third suction cup 24 under negative pressure, thereby fixing the semi-finished medicine box 47;
s53, a worker controls piston rods of the two jacking cylinders 28 to simultaneously extend upwards, the piston rods drive the lower roller 29 to move upwards in a straight line, the lower roller 29 jacks the paper covers 50 upwards in the upward movement process, the paper covers 50 bring the paper lugs 51 upwards, after the piston rods completely extend out, the two paper covers 50 are respectively attached to the left and right ports of the box body 49 of the semi-finished medicine box 47 as shown in figure 30, and the medicine plates 52 in the box body 49 are blocked by the two paper covers 50;
s54, a worker controls the piston rods of the two vertical cylinders 26 to extend downwards at the same time, the piston rods drive the upper rollers 27 to move downwards in a straight line, and when the piston rods of the vertical cylinders 26 extend completely, as shown in figure 31, the upper rollers 27 are just on the same horizontal line with the paper lugs 51 which are brought up;
s55, the workers control the piston rods of the two horizontal cylinders 25 to synchronously horizontally extend, the piston rods drive the mounting plates and the vertical cylinders 26 to synchronously extend, the upper rollers 27 on the two vertical cylinders 26 do opposite linear motion, when the upper rollers 27 move, the upper rollers 27 roll the paper lugs 51 on the leveled rubber surface as shown in figure 32, namely the paper lugs 51 are bonded on the rubber surface, so that the two paper lugs 51 are respectively and fixedly connected on the box body 49, the finished medicine box 48 is finally manufactured, and the structure of the finished medicine box 48 is shown in figures 33-34; because the paper lugs 51 on the two sides of the medicine box are fixedly bonded on the box body 49 through glue, the two paper covers 50 and the box body 49 are connected into a whole, when a worker takes the box body 49, the medicine plate 52 can not push the paper covers 50 outwards, and the paper lugs 51 are further prevented from being separated from the box body 49, so that the medicine plate is sealed more tightly, and compared with the mode that the paper lugs are embedded into the box body by a drawing and inserting machine of the traditional box packing machine, the production quality of finished medicine boxes is greatly improved.
S56, controlling the vacuum pump 41 connected with the third suction cup 24 to be closed, and preventing the third suction cup 24 from being adsorbed on the box body 49; the piston rods of the two horizontal air cylinders 25 are controlled to retract and reset, the piston rods of the two vertical air cylinders 26 are controlled to retract and reset, so that the upper roller 27 is reset, and meanwhile, the piston rods of the two jacking air cylinders 28 are controlled to retract and reset, so that the lower roller 29 is reset;
s6, controlling the stepping motor to continuously start by a person through the controller, enabling the upper edge of the flat belt 33 to move backwards through the stepping motor, when the finished medicine boxes 48 enter the discharging station, as shown in fig. 35, the finished medicine boxes 48 are just positioned between the collecting basket 45 and the discharging cylinder 44, controlling the piston rods of the discharging cylinders 44 to extend rightwards by the worker on the controller, driving the discharging plates to extend rightwards by the piston rods, and pushing the finished medicine boxes 48 into the collecting basket 45 by the discharging plates;
s7, repeating the operations of the steps S1-S6, and continuously obtaining a plurality of finished medicine boxes 48 in the receiving basket 45.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an automatic cartoning device for probiotic capsule which characterized in that: the medicine box conveying device comprises a flat belt conveying device (1) which is longitudinally arranged, a plurality of box conveying units which are arranged at intervals are arranged on a flat belt (33) of the flat belt conveying device (1) along the length direction of the flat belt, each box conveying unit consists of two protective plates (2) fixedly arranged on the flat belt (33), and an empty medicine box positioning device (3), a medicine plate pushing mechanism (4), a gluing device (5) and an edge sealing device (6) which are sequentially arranged from front to back are further arranged on the flat belt conveying device (1);
the empty medicine box positioning device (3) comprises a first frame (7) erected on a rack (30) of the flat belt conveying device (1) and two positioning cylinders (8) fixedly arranged on a top cross beam of the first frame (7), the two positioning cylinders (8) are respectively arranged on the left side and the right side of the flat belt conveying device (1), and positioning plates (9) are fixedly arranged on action ends of piston rods of the two positioning cylinders (8);
the medicine plate pushing mechanism (4) comprises a paper cover pressing mechanism (10) arranged on the left side and the right side of the flat belt conveying device (1), the paper cover pressing mechanism (10) positioned on the left side comprises a workbench (11), a support (12) and a lifting cylinder (13) are fixedly arranged on the workbench (11), a rotating plate (14) is rotatably arranged on the support (12) through a rotating shaft, the top end portion of the rotating plate (14) is bent downwards, a pressing cylinder (15) is rotatably arranged on a bent portion, a cylinder barrel of the lifting cylinder (13) is fixedly arranged at the bottom of the workbench (11), a piston rod of the lifting cylinder (13) penetrates through the workbench (11) and is hinged to a connecting rod (16) at an extending end, and the other end of the connecting rod (16) is hinged to the bottom of the rotating plate (14); a feeding device (17) is also arranged on the left side of the paper cover pressing mechanism (10) on the left side;
the glue applying device (5) comprises a second frame (18) erected on a rack (30) of the flat belt conveying device (1), and a second suction cup (19) fixedly arranged below a top beam of the second frame (18), wherein the second suction cup (19) is arranged right above the flat belt (33), the distance between the bottom surface of the second suction cup (19) and the flat belt (33) is equal to the height of an empty medicine box, two leveling cylinders (20) for leveling glue are fixedly arranged at the bottom of the top beam of the second frame (18), the two leveling cylinders (20) are respectively arranged at the left side and the right side of the second suction cup (19), leveling plates (21) are fixedly arranged on the action ends of piston rods of the two leveling cylinders (20), two glue spraying nozzles (22) are fixedly arranged at the bottom of the top beam of the second frame (18), the two glue spraying nozzles (22) are obliquely arranged downwards, and the glue spraying nozzles (22) are arranged between the leveling plates (21) and the second suction cup (19), and the glue inlet of the glue spraying nozzle (22) is connected with the glue spraying pump through a pipeline.
2. An automatic boxing device for probiotic capsules according to claim 1, characterized in that: the edge sealing device (6) comprises a third frame (23) fixedly arranged on a rack (30) of the flat belt conveying device (1) and a third sucking disc (24) fixedly arranged below a top beam of the third frame (23), the third sucking disc (24) is arranged right above the flat belt (33), and the distance between the bottom surface of the third sucking disc (24) and the flat belt (33) is equal to the height of an empty medicine box; the bottom of third frame (23) top crossbeam has set firmly two horizontal cylinder (25), and two horizontal cylinder (25) set up respectively in the side of controlling of third sucking disc (24), and the effect of two horizontal cylinder (25) piston rods is served and all has set firmly the mounting panel, has set firmly vertical cylinder (26) on the mounting panel, and rotatory last roller (27) that are located third sucking disc (24) top are installed in the effect of vertical cylinder (26) piston rod, set firmly in two jacking cylinder (28) on the bottom crossbeam of third frame (23), two jacking cylinder (28) set up respectively in the side of controlling of flat belt conveyor (1), and rotatory lower roller (29) of installing is served in the effect of jacking cylinder (28) piston rod.
3. An automatic boxing device for probiotic capsules according to claim 1, characterized in that: the flat belt conveying device (1) comprises a rack (30) fixedly arranged on the ground, a driving roller (31) and a driven roller (32) which are rotatably arranged in the rack (30), the driving roller (31) is arranged on the rear side of the driven roller (32), a flat belt (33) is arranged between the driving roller (31) and the driven roller (32), a stepping motor is fixedly arranged on the side wall of the rack (30), and an output shaft of the stepping motor is connected with one end of the driving roller (31).
4. An automatic boxing device for probiotic capsules according to claim 1, characterized in that: the distance between two guard plates (2) in the box conveying unit is equal to the longitudinal width of the empty medicine box.
5. An automatic boxing device for probiotic capsules according to claim 1, characterized in that: the feeding device (17) comprises a machine table (34) fixedly arranged on the ground, a main cylinder (35) fixedly arranged on the machine table (34), and a channel steel (36) fixedly arranged on the action end of a piston rod of the main cylinder (35), wherein the longitudinal width of a groove of the channel steel (36) is equal to the longitudinal width of a medicine plate (52), an auxiliary cylinder (37) is fixedly arranged at the bottom of the groove of the channel steel (36), and a push plate (38) positioned in the groove is fixedly arranged on the piston rod of the auxiliary cylinder (37).
6. An automatic boxing device for probiotic capsules according to claim 1, characterized in that: the vacuum sucking disc structure is characterized in that a plurality of vacuum holes (39) communicated with the inner cavity of the sucking disc are formed in the bottom surfaces of the second sucking disc (19) and the third sucking disc (24), vacuum tubes (40) communicated with the inner cavity of the sucking disc are fixedly arranged at the tops of the two sucking discs, the other ends of the two vacuum tubes (40) are respectively connected with a vacuum pump (41), and the vacuum pumps (41) are installed on the top beam.
7. An automatic boxing device for probiotic capsules according to claim 1, characterized in that: connecting frames (42) are fixedly arranged between the second suction cup (19) and the top cross beam of the second frame (18) and between the third suction cup (24) and the top cross beam of the third frame (23); two vertical plates (43) positioned on the left side and the right side of the second sucking disc (19) are fixedly arranged at the bottom of the top beam of the second frame (18), and the leveling cylinder (20) and the glue spraying nozzle (22) are fixedly arranged on two sides of the vertical plates (43) respectively.
8. An automatic boxing device for probiotic capsules according to claim 1, characterized in that: the automatic boxing device further comprises a discharging cylinder (44) and a receiving basket (45) which are arranged on the rear side of the edge sealing device (6), wherein the discharging cylinder (44) is horizontally arranged and arranged on the left side of the flat belt conveying device (1), a discharging plate is arranged on a piston rod of the discharging cylinder (44), the receiving basket (45) is arranged on the right side of the flat belt conveying device (1), and the receiving basket (45) and the discharging cylinder (44) are oppositely arranged.
9. An automatic boxing device for probiotic capsules according to claim 1, characterized in that: the automatic boxing device further comprises a controller, wherein the controller is electrically connected with the electromagnetic valve of the lifting cylinder (13), the electromagnetic valve of the leveling cylinder (20), the electromagnetic valve of the vertical cylinder (26), the electromagnetic valve of the horizontal cylinder (25), the electromagnetic valve of the jacking cylinder (28), the electromagnetic valve of the unloading cylinder (44), the electromagnetic valve of the main cylinder (35), the electromagnetic valve of the auxiliary cylinder (37), the stepping motor and the two vacuum pumps (41) through signal wires.
10. An automatic packing method for probiotic capsules, which adopts the automatic packing device for probiotic capsules as claimed in any one of claims 1 to 9, and is characterized in that: it comprises the following steps:
s1, a worker places the empty medicine box in a first box conveying unit, at the moment, a box body (49) of the empty medicine box (46) is located between two guard plates (2) of the box conveying unit, and paper covers (50) on two sides of the box body (49) are located on the outer sides of the flat belts (33);
s2, positioning the empty medicine box body, and the specific operation steps are as follows:
s21, controlling a stepping motor to start, driving the driving roller (31) to rotate by the stepping motor, driving the flat belt (33) to rotate by the driving roller (31), driving the box conveying unit to move backwards by the flat belt (33), further driving the empty medicine box (46) to move backwards, and controlling the stepping motor to close by a controller when the empty medicine box (46) enters a positioning station, wherein the box body (49) of the empty medicine box (46) is just positioned between two positioning plates (9) of the empty medicine box positioning device (3);
s22, the piston rods of the two positioning cylinders (8) are controlled to extend out simultaneously, the piston rods drive the positioning plates (9) to move towards the direction of the box body (49), and when the piston rods of the two positioning cylinders (8) extend out completely, the two positioning plates (9) just lean against the left end face and the right end face of the box body (49), so that the box body (49) of the hollow box is positioned;
s23, after positioning, the controller controls the piston rods of the two positioning cylinders (8) to retract, the piston rods drive the positioning plates (9) to reset, and the positioning plates (9) are separated from the box body (49);
s3, pushing a medicine plate into the hollow medicine box, wherein the specific operation steps are as follows:
s31, putting a certain number of medicine plates (52) into the groove of the channel steel (36) in advance by a worker, and enabling the left end face of each medicine plate (52) to lean against the right end face of the push plate (38);
s32, a worker controls the stepping motor to continuously start through the controller, the stepping motor enables the upper side belt of the flat belt (33) to move backwards, when the empty medicine box (46) enters the medicine feeding plate station, the controller controls the stepping motor to be closed, and at the moment, the paper covers (50) on two sides of the empty medicine box (46) are respectively positioned right below the pressing cylinders (15) of the two paper cover pressing mechanisms (10);
s33, the controller controls piston rods of lifting cylinders (13) of two paper cover pressing mechanisms (10) to retract downwards, the piston rods drive connecting rods (16) to move downwards, the connecting rods (16) drive rotating plates (14) to rotate downwards around hinged points of the rotating plates and supports (12), the rotating plates (14) drive pressing cylinders (15) to rotate downwards synchronously, the two pressing cylinders (15) respectively enable two paper lugs (51) to press downwards for a certain distance relative to a box body (49), and after the piston rods retract downwards for a specified stroke, the controller controls the lifting cylinders (13) to close, and at the moment, the two paper covers (50) are both positioned below the box body (49);
s34, a worker controls a piston rod of the main cylinder (35) to extend rightwards, the piston rod drives the channel steel (36), the auxiliary cylinder (37) and the medicine plate (52) to move rightwards synchronously, and after the piston rod of the main cylinder (35) extends completely, the right end of the channel steel (36) just extends into the left port of the box body (49) of the empty medicine box (46);
s35, a worker controls a piston rod of the auxiliary cylinder (37) to extend rightwards on the controller, the piston rod drives a push plate (38) to move rightwards, the push plate (38) synchronously pushes a plurality of medicine plates (52) in the channel steel (36) rightwards, and when the piston rod extends completely, the plurality of medicine plates (52) can be pushed into a box body (49) of an empty medicine box, so that a semi-finished medicine box is finally manufactured;
s36, controlling the piston rod of the auxiliary cylinder (37) to retract and reset leftwards, and driving the push plate (38) to reset leftwards by the piston rod; simultaneously, a piston rod of the main cylinder (35) is controlled to retract and reset leftwards, a piston rod of the lifting cylinder (13) is controlled to reset, the piston rod of the lifting cylinder (13) drives the rotating plate (14) and the connecting rod (16) to reset, and the pressing cylinder (15) is separated from the paper cover (50);
s4, gluing the semi-finished medicine box, which comprises the following specific operation steps:
s41, the worker controls the stepping motor to continuously start through the controller, the stepping motor enables the upper side belt of the flat belt (33) to move backwards, when the semi-finished medicine box (47) enters the medicine feeding plate station, the controller controls the stepping motor to be turned off, the top surface of the semi-finished medicine box (47) is in contact with the bottom surface of the second suction cup (19), and two edges of the top surface of the semi-finished medicine box (47) are respectively positioned right below the two glue spraying nozzles (22);
s42, a worker controls a vacuum pump (41) connected with the second suction cup (19) to be started, the vacuum pump (41) vacuumizes the vacuum pipe (40), the inner cavity of the second suction cup (19) and the vacuum hole (39), and the top surface of the semi-finished medicine box (47) is adsorbed on the second suction cup (19) under negative pressure, so that the semi-finished medicine box (47) is fixed;
s43, a worker controls the glue spraying pump to start, the glue spraying pump pumps out the glue and pumps the glue to the glue spraying nozzle (22) through a pipeline, and the glue is sprayed out of the glue spraying nozzle (22) and is sprayed to two edges of the top surface of the semi-finished medicine box (47) under the pressure of the pump;
s44, after glue spraying, the piston rods of the two leveling cylinders (20) are controlled by the controller to simultaneously extend downwards, the piston rods drive the leveling plates (21) to move downwards, the leveling plates (21) press glue at the left edge and the right edge of the top surface of the semi-finished medicine box (47), when the piston rods completely extend out, the leveling plates (21) just flatten the glue, and at the moment, the glue is spread at the top edge of the semi-finished medicine box (47);
s45, controlling the vacuum pump (41) to be turned off after gluing, wherein the second suction cup (19) does not suck the top surface of the semi-finished medicine box (47) any more;
s5, edge sealing of the semi-finished medicine box, which comprises the following specific operation steps:
s51, a worker controls the stepping motor to continuously start through the controller, the stepping motor enables the upper side belt of the flat belt (33) to move backwards, when the semi-finished medicine box (47) enters the medicine box edge sealing station, the controller controls the stepping motor to be closed, the paper covers (50) positioned on the left side and the right side of the semi-finished medicine box (47) are respectively positioned right above the two lower rollers (29), and the top surface of the semi-finished medicine box (47) is just contacted with the bottom surface of the third sucking disc (24);
s52, a worker controls a vacuum pump (41) connected with the third suction cup (24) to be started, the vacuum pump (41) vacuumizes the vacuum tube (40), the inner cavity of the third suction cup (24) and the vacuum hole (39), and the top surface of the semi-finished medicine box (47) is adsorbed on the third suction cup (24) under negative pressure, so that the semi-finished medicine box (47) is fixed;
s53, a worker controls piston rods of two jacking cylinders (28) to simultaneously extend upwards, the piston rods drive a lower roller (29) to move upwards in a straight line, the lower roller (29) jacks up a paper cover (50) in the upward movement process, the paper cover (50) brings paper lugs (51) upwards, after the piston rods completely extend out, the two paper covers (50) are respectively attached to the left and right ports of a box body (49) of a semi-finished medicine box (47), and the two paper covers (50) seal medicine plates (52) in the box body (49);
s54, a worker controls piston rods of the two vertical cylinders (26) to simultaneously extend downwards, the piston rods drive the upper roller (27) to move downwards in a straight line, and after the piston rods of the vertical cylinders (26) are completely extended, the upper roller (27) is just positioned on the same horizontal line with the paper lugs (51) brought up;
s55, the synchronous level of piston rod of two horizontal cylinders (25) of workman' S control stretches out, the piston rod drives mounting panel and vertical cylinder (26) synchronous stretching out, the relative rectilinear motion is done to last roller (27) on two vertical cylinders (26), it is when moving to go up roller (27), it rolls paper ear (51) on the rubber surface of flattening to go up roller (27), be about to paper ear (51) bond on the rubber surface, thereby link firmly respectively two paper ears (51) on box body (49), thereby finally make finished product medicine box (48);
s56, controlling a vacuum pump (41) connected with the third sucking disc (24) to be closed, and preventing the third sucking disc (24) from being adsorbed on the box body (49); the piston rods of the two horizontal cylinders (25) are controlled to retract and reset, the piston rods of the two vertical cylinders (26) are controlled to retract and reset, so that the upper roller (27) is reset, and the piston rods of the two jacking cylinders (28) are controlled to retract and reset, so that the lower roller (29) is reset;
s6, controlling the stepping motor to continuously start by a person through the controller, enabling the upper edge belt of the flat belt (33) to move backwards through the stepping motor, when the finished medicine boxes (48) enter the unloading station, enabling the finished medicine boxes (48) to be just positioned between the material collecting basket (45) and the unloading cylinder (44), controlling a piston rod of the unloading cylinder (44) to extend rightwards by a worker on the controller, driving the unloading plate to extend rightwards by the piston rod, and pushing the finished medicine boxes (48) into the material collecting basket (45) by the unloading plate;
s7, repeating the operations of the steps S1-S6, and obtaining a plurality of finished medicine boxes (48) in the receiving basket (45) continuously.
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| CN115155734A (en) * | 2022-07-06 | 2022-10-11 | 江西艾施特制药有限公司 | Fine grinding device and method for powder for filling capsules |
| CN117302661A (en) * | 2023-11-28 | 2023-12-29 | 四川威纳尔特种电子材料有限公司 | Automatic boxing device and method for bonding wire coil stock for chip packaging |
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|---|---|
| CN114194518B (en) | 2022-05-03 |
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