CN114188789A - Automatic winding and welding device for transition line of high-voltage framework and implementation method - Google Patents
Automatic winding and welding device for transition line of high-voltage framework and implementation method Download PDFInfo
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- CN114188789A CN114188789A CN202111529442.1A CN202111529442A CN114188789A CN 114188789 A CN114188789 A CN 114188789A CN 202111529442 A CN202111529442 A CN 202111529442A CN 114188789 A CN114188789 A CN 114188789A
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- sliding table
- wire outlet
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- wire
- pneumatic
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- 238000003466 welding Methods 0.000 title claims abstract description 61
- 238000004804 winding Methods 0.000 title claims abstract description 40
- 230000007704 transition Effects 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000010008 shearing Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 239000002699 waste material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0263—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process
Abstract
The invention relates to an automatic winding and welding device for a high-voltage framework transition line and an implementation method. The automatic welding device has the beneficial effects that the automatic welding device is placed at the first station of the whole assembly line during use and is directly used by the assembly line, so that the automatic welding of the transition line of the high-voltage contact pin is realized. Only occupy first station staff for a few seconds in whole assembly line process, automatic weld can be accomplished to the time of high-pressure skeleton from top to bottom, has not influenced whole line chronogenesis beat. Therefore, the effect of reducing one welder in the whole process is achieved, and the purposes of quality guarantee and efficiency improvement in the whole process are achieved.
Description
Technical Field
The invention relates to a high-voltage framework of a pen test ignition coil, in particular to an automatic winding and welding device for a transition line of the high-voltage framework and an implementation method.
Background
The high-voltage winding machine realizes automatic winding of a high-voltage wire (wire diameter is 0.005 mm) on a high-voltage framework, and then the high-voltage contact pin is welded with a transition wire, which can only be manually welded at present.
The welding transition line process has higher requirements on welding skills of staff, and the wound high-voltage line on the high-voltage framework is very thin, so that the high-voltage line on the wiring contact pin is broken easily in the welding process, waste is reported, and waste is caused. Accordingly, it is an object of the present invention to solve the problems of automatic winding and welding of a transition wire.
Disclosure of Invention
In view of the problems in the prior art, the invention provides an automatic winding and welding device for a transition line of a high-voltage framework and an implementation method, wherein the automatic winding device for the transition line of the high-voltage contact pin is added on a working platform of an automatic welding machine to complete the positioning and winding of the high-voltage contact pin, and then a welding machine program is started to complete automatic welding; and after the welding is finished, starting the pneumatic scissors to cut off the transition line. Thereby realize that high pressure skeleton transition wire winding, welding overall process are automatic, concrete technical scheme is, a high pressure skeleton crosses automatic wire winding welding set of crossover line, including touch-control all-in-one, automatic winding device platform, automatic weld machine base, wherein, automatic winding device platform includes that one is qualified for the next round of competitions slip table, track guide rail, skeleton support I, skeleton support II, limit switch I, limit switch II, pneumatic fastener I, pneumatic fastener II, pneumatic scissors, its characterized in that: the automatic winding device table is fixed on the automatic welding machine base, and the touch control integrated machine is respectively in data connection with the automatic winding device table automatic welding machine.
The implementation method comprises the following steps of (1) enabling the system to supply power normally, enabling the touch control all-in-one machine to start initialization setting, setting a welding beat, resetting the automatic welding machine to enable the automatic welding machine to return to an automatic welding original position for standby, resetting the track guide rail and enabling the outlet sliding table to move to a position corresponding to the limit switch I on the track guide rail; (2) The automatic wire winding device comprises a frame support I, a frame support II, a transition wire, a touch control integrated machine, a wire outlet sliding table cylinder, a wire outlet sliding table and a wire outlet sliding table, wherein the transition wire is led down from the transition wire frame, the wire outlet sliding table cylinder is controlled to move upwards to drive the wire outlet sliding table cylinder to move upwards, the wire outlet sliding table cylinder is controlled to move to the left side of the frame support I, the wire outlet sliding table cylinder moves downwards to move downwards, the outgoing line sliding table moves from the left side of the framework support I to the right side of the II contact pin of the framework support, the outgoing line sliding table cylinder moves upwards to drive the outgoing line needle to move upwards, then the outgoing line sliding table moves to the left side of the II contact pin of the framework support, the outgoing line sliding table cylinder moves downwards to drive the outgoing line needle to move downwards, the original height position is returned, and the winding of the framework support II is finished,
the outgoing line sliding table moves to a position corresponding to the limit switch II from the left side of the framework support II, and the touch control integrated machine controls the pneumatic wire clamp II to clamp wires; (3) the automatic welding machine automatically performs positioning welding of the two high-voltage framework contact pins, and returns to the original point after welding is completed; (4) the shearing and touch control integrated machine starts the pneumatic scissors, and the three pneumatic scissors are moved together to shear the connecting line of the transition line; (5) get a, trade a suggestion, the control of touch-control all-in-one machine loosens pneumatic fastener I, and the sound and light suggestion of "work completion" is started to the touch-control all-in-one machine, and the suggestion staff gets a, trades a.
The automatic welding device has the advantages that the automatic welding device is placed at the first station of the whole assembly line when in use and is directly used by the assembly line, so that automatic welding of the transition line of the high-voltage contact pin is realized. Only occupy first station staff for a few seconds in whole assembly line process, automatic weld can be accomplished to the time of high-pressure skeleton from top to bottom, has not influenced whole line chronogenesis beat. Therefore, the effect of reducing one welder in the whole process is achieved, and the purposes of quality guarantee and efficiency improvement in the whole process are achieved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the automatic winding device according to the present invention;
FIG. 3 is a schematic view of the winding process of the automatic winding device of the present invention;
fig. 4 is a schematic diagram of the shearing process of the pneumatic scissors of the present invention.
Detailed Description
The invention is further illustrated by the following figures and examples.
Example one
The welding beat is set to be 2/6 s, and the cylinder stroke of the wire outlet sliding table 2-1 is set to be 10 mm.
As shown in figures 1 and 2, the automatic winding and welding device for the high-voltage framework transition line comprises an integrated touch control machine 1, an automatic winding device table 2, an automatic welding machine 3 and an automatic welding machine base 4, wherein the automatic winding device table 2 comprises an outgoing line sliding table 2-1, a track guide rail 2-2, a framework support I2-3, a framework support II 2-4, a limit switch I2-5, a limit switch II 2-6, a pneumatic wire clamp I2-7, a pneumatic wire clamp II 2-8 and three pneumatic scissors 2-9, the automatic winding device table 2 is fixed on the automatic welding machine base 4, and the integrated touch control machine 1 is respectively in data connection with the automatic welding machine 3 of the automatic winding device table 2.
As shown in fig. 3 and 4, the operation process is as follows,
(1) the system normally feeds electricity and the touch control integrated machine 1 starts initialization setting
Firstly, a welding beat is set up,
resetting the automatic welding machine 3 to return to the automatic welding original position for standby,
resetting the track guide rail 2-2 to enable the outlet sliding table 2-1 to move to a position corresponding to the limit switch I2-5 on the track guide rail 2-2;
(2) automatic winding
Firstly, a transition line is led down from a transition line frame, the touch control integrated machine 1 controls the pneumatic line clamp I2-7 to clamp lines,
secondly, two high-pressure frameworks to be welded are respectively placed on the framework support I2-3 and the framework support II 2-4,
thirdly, when the automatic winding button is pressed down, the outlet sliding table 2-1 moves to the left side of the pneumatic wire clamp I2-7 from the corresponding position of the track guide rail 2-2 limit switch I2-5, the cylinder on the outlet sliding table 2-1 moves upwards to drive the outlet needle to move upwards, then the outlet sliding table 2-1 moves to the right side of the pneumatic wire clamp I2-7, the cylinder on the outlet sliding table 2-1 moves downwards to drive the outlet needle to move downwards to return to the original height position, and the transition line skips over the pneumatic wire clamp I2-7,
fourthly, the wire outlet sliding table 2-1 moves from the right side of the pneumatic wire clamp I2-7 to the right side of the framework support I2-3 contact pin, the air cylinder of the wire outlet sliding table 2-1 moves upwards to drive the wire outlet needle to move upwards by 10mm, then the wire outlet sliding table 2-1 moves to the left side of the framework support I2-3 contact pin, the air cylinder of the wire outlet sliding table 2-1 moves downwards to drive the wire outlet needle to move downwards by 10mm, the original height position is returned, and the winding of the framework support I2-3 is completed,
fifthly, moving the wire outlet sliding table 2-1 from the left side of the framework support I2-3 to the right side of the framework support II 2-4 contact pin, enabling the wire outlet sliding table cylinder 2-1 to move upwards to drive the wire outlet needle to move upwards by 10mm, moving the wire outlet sliding table 2-1 to the left side of the framework support II 2-4 contact pin, enabling the wire outlet sliding table cylinder to move downwards to drive the wire outlet needle to move downwards by 10mm, returning to the original height position, and completing wire winding of the framework support II 2-4;
(3) and welding
The touch control integrated machine 1 starts an automatic welding machine 3, the automatic welding machine 3 automatically performs positioning welding of two high-voltage framework contact pins, and after welding is completed, the automatic welding machine 3 returns to an original point;
(4) shearing and shearing
The touch control integrated machine 1 starts the pneumatic scissors 2-9, the three pneumatic scissors 2-9 are moved together, and a transition line is cut off;
(5) prompt for taking and replacing parts
The pneumatic wire clamp I2-7 is loosened under the control of the touch all-in-one machine 1, and the touch all-in-one machine 1 starts work completion acousto-optic prompt to prompt workers to take and replace the workpiece.
And then, completing the automatic winding and welding process of the transition line of the high-voltage framework.
Claims (2)
1. An automatic winding and welding device for a transition line of a high-pressure framework comprises a touch control integrated machine (1), an automatic winding device table (2), an automatic welding machine (3) and an automatic welding machine base (4),
wherein, automatic coiling device platform (2) are qualified for the next round of competitions slip table (2-1), track guide rail (2-2), skeleton support I (2-3), skeleton support II (2-4), limit switch I (2-5), limit switch II (2-6), pneumatic fastener I (2-7), pneumatic fastener II (2-8), pneumatic scissors (2-9), scissors support (2-10), its characterized in that: the automatic winding device table (2) is fixed on the automatic welding machine base (4), and the touch control integrated machine (1) is in data connection with the automatic winding device table (2) and the automatic welding machine (3) respectively.
2. The method for realizing the automatic winding welding device of the transition line of the high-voltage framework, which is disclosed by claim 1, is characterized by comprising the following steps of: the realization method comprises the following steps of,
(1) the system supplies power normally, the touch control integrated machine (1) is initialized,
firstly, a welding beat is set up,
secondly, resetting the automatic welding machine (3) to return to the automatic welding original point position for standby,
resetting the track guide rail (2-2) to enable the outgoing line sliding table (2-1) to move to a position corresponding to the limit switch I (2-5) on the track guide rail (2-2);
(2) automatic winding
Firstly, a transition line is led down from a transition line frame, a touch control integrated machine (1) controls a pneumatic wire clamp I (2-7) to clamp a wire,
secondly, two high-pressure frameworks to be welded are respectively placed on the framework support I (2-3) and the framework support II (2-4),
thirdly, an automatic winding button is pressed down, the touch control integrated machine (1) controls the wire outlet sliding table (2-1) to move to the left side of the pneumatic wire clamp I (2-7) from the corresponding position of the upper limit switch I (2-5) on the track guide rail (2-2), the cylinder of the wire outlet sliding table (2-1) moves upwards to drive the wire outlet needle to move upwards, then the wire outlet sliding table (2-1) moves to the right side of the pneumatic wire clamp I (2-7), the cylinder of the wire outlet sliding table (2-1) moves downwards to drive the wire outlet needle to move downwards to return to the original height position, the transition wire skips over the pneumatic wire clamp I (2-7),
fourthly, the wire outlet sliding table (2-1) moves from the right side of the pneumatic wire clamp I (2-7) to the right side of the pin of the framework support I (2-3), the cylinder of the wire outlet sliding table (2-1) moves upwards to drive the wire outlet needle to move upwards, then the wire outlet sliding table (2-1) moves to the left side of the pin of the framework support I (2-3), the cylinder of the wire outlet sliding table (2-1) moves downwards to drive the wire outlet needle to move downwards to return to the original height position, and the winding of the framework support I (2-3) is completed,
fifthly, the wire outlet sliding table (2-1) moves from the left side of the framework support I (2-3) to the right side of the pin of the framework support II (2-4), the wire outlet sliding table cylinder (2-1) moves upwards to drive the wire outlet pin to move upwards, then the wire outlet sliding table (2-1) moves to the left side of the pin of the framework support II (2-4), the wire outlet sliding table cylinder moves downwards to drive the wire outlet pin to move downwards to return to the original height position, and the winding of the framework support II (2-4) is completed;
(3) and welding
The touch control integrated machine (1) starts an automatic welding machine (3), the automatic welding machine (3) automatically performs positioning welding on two high-voltage framework contact pins, and after welding is completed, the automatic welding machine (3) returns to an original point;
(4) shearing and shearing
The touch control integrated machine (1) starts the pneumatic scissors (2-9), the three pneumatic scissors (2-9) are moved together, and the connecting line of the transition line is cut off;
(5) prompt for taking and replacing parts
The pneumatic wire clamp I (2-7) is loosened under the control of the touch control integrated machine (1), and the touch control integrated machine (1) starts work completion acousto-optic prompt to prompt a worker to take and replace a workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111529442.1A CN114188789A (en) | 2021-12-15 | 2021-12-15 | Automatic winding and welding device for transition line of high-voltage framework and implementation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111529442.1A CN114188789A (en) | 2021-12-15 | 2021-12-15 | Automatic winding and welding device for transition line of high-voltage framework and implementation method |
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| Publication Number | Publication Date |
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| CN114188789A true CN114188789A (en) | 2022-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111529442.1A Pending CN114188789A (en) | 2021-12-15 | 2021-12-15 | Automatic winding and welding device for transition line of high-voltage framework and implementation method |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1993009551A1 (en) * | 1991-11-08 | 1993-05-13 | Herbert Stowasser | Transponder and process and device for producing it |
| CN1204881A (en) * | 1997-07-02 | 1999-01-13 | 日特机械工程株式会社 | Winding machine having freely positionable nozzle and method therefor |
| CN1335630A (en) * | 2000-07-19 | 2002-02-13 | 日特工程株式会社 | Winding method and apparatus |
| JP2012079995A (en) * | 2010-10-05 | 2012-04-19 | Tnk Co Ltd | Flyer-type winding method |
| JP2014120589A (en) * | 2012-12-16 | 2014-06-30 | Nittoku Eng Co Ltd | Winding device and winding method |
| JP2017152552A (en) * | 2016-02-25 | 2017-08-31 | 日特エンジニアリング株式会社 | Winding device and method of entangling wire in terminal |
| CN111370213A (en) * | 2020-05-13 | 2020-07-03 | 国网河南省电力公司濮阳供电公司 | Intelligent production system for lead wires of rack type transformer and working method of intelligent production system |
| CN112621065A (en) * | 2020-12-11 | 2021-04-09 | 东莞普莱信智能技术有限公司 | Multi-station full-automatic winding spot welding machine |
-
2021
- 2021-12-15 CN CN202111529442.1A patent/CN114188789A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1993009551A1 (en) * | 1991-11-08 | 1993-05-13 | Herbert Stowasser | Transponder and process and device for producing it |
| CN1204881A (en) * | 1997-07-02 | 1999-01-13 | 日特机械工程株式会社 | Winding machine having freely positionable nozzle and method therefor |
| CN1335630A (en) * | 2000-07-19 | 2002-02-13 | 日特工程株式会社 | Winding method and apparatus |
| JP2012079995A (en) * | 2010-10-05 | 2012-04-19 | Tnk Co Ltd | Flyer-type winding method |
| JP2014120589A (en) * | 2012-12-16 | 2014-06-30 | Nittoku Eng Co Ltd | Winding device and winding method |
| JP2017152552A (en) * | 2016-02-25 | 2017-08-31 | 日特エンジニアリング株式会社 | Winding device and method of entangling wire in terminal |
| CN111370213A (en) * | 2020-05-13 | 2020-07-03 | 国网河南省电力公司濮阳供电公司 | Intelligent production system for lead wires of rack type transformer and working method of intelligent production system |
| CN112621065A (en) * | 2020-12-11 | 2021-04-09 | 东莞普莱信智能技术有限公司 | Multi-station full-automatic winding spot welding machine |
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