CN114183594A - 一种轨道用柔性软管的生产制造工艺 - Google Patents

一种轨道用柔性软管的生产制造工艺 Download PDF

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CN114183594A
CN114183594A CN202111616199.7A CN202111616199A CN114183594A CN 114183594 A CN114183594 A CN 114183594A CN 202111616199 A CN202111616199 A CN 202111616199A CN 114183594 A CN114183594 A CN 114183594A
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flexible hose
track
manufacturing
weaving
spraying
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葛跃东
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Yangzhou Tongfa Locomotive Electric Appliance Co ltd
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Yangzhou Tongfa Locomotive Electric Appliance Co ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00—Hoses, i.e. flexible pipes
    • F16L11/02—Hoses, i.e. flexible pipes made of fibres or threads, e.g. of textile which may or may not be impregnated, or provided with an impermeable layer, e.g. fire-hoses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254—After-treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0426—Cooling with air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0493—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases using vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/12—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain a coating with specific electrical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00—Double or multi-ply fabrics not otherwise provided for
    • D03D11/02—Fabrics formed with pockets, tubes, loops, folds, tucks or flaps
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/242—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads inorganic, e.g. basalt
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
    • D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00—Hoses, i.e. flexible pipes

Abstract

本发明涉及柔性软管领域的一种轨道用柔性软管的生产制造工艺，包括，对编织层的中间层进行编织，中间层采用经线和纬线制成；采用专用胶水在编织层的外表面进行整体涂覆并进行相应的固化工作；将步骤三中进行固化过的材料进行浸胶处理，采用专用的设备的进行浸泡，浸泡速度控制在3‑5m/s，浸胶之后的材料进行自然晾干处理，自然晾干时间为：室外温度在10℃以下，晾干时间为10‑20min，室外温度10℃以上，晾干时间为5‑8min；该发明的生产效率高，生产质量可靠稳定，而且能够长时间的进行快速生产加工，提高工作效率的同时，也降低成本，具有较好的耐高温和耐高压的性能。

Description

一种轨道用柔性软管的生产制造工艺
技术领域
本发明涉及柔性软管领域，具体涉及一种柔性软管生产工艺。
背景技术
柔性软管己广泛用于各种应用，包括飞机发动机、火车、基于发动机的车辆和机械，上述柔性软管应用的范围非常广泛，一般情况下，柔性软管用于在航空和航天领域内，经常用于放置线路或者承受高温的位置；例如，在航空应用中并且在发生火灾时， 需要携带诸如压力下的燃料的易燃液体的软管在相当长的一段时间内承受高温和机械搅动而没有故隙。如果软管失效，燃料将在压力下泄漏，导致火灾爆炸性扩大。当容纳液压泊的软管发生故隙时，液压会损失并导致液压系统故障；或者在发生火灾的时候，柔性软管需要耐高温这样才可以保障内部的线缆不会被烧坏，这样可以提高安全性。
发明内容
本发明的目的在于提供一种轨道用柔性软管的生产制造工艺，该发明的生产效率高，生产质量可靠稳定，而且能够长时间的进行快速生产加工，提高工作效率的同时，也降低成本，具有较好的耐高温和耐高压的性能。
本发明应用时，一种轨道用柔性软管的生产制造工艺，其特征在于，包括，
步骤一：准备好制造轨道用柔性软管的材料，采用专用设备或者对应的其他设备对轨道用柔性软管的材料进行编织；
步骤二：对编织层的中间层进行编织，中间层采用经线和纬线制成；
步骤三：采用专用胶水在编织层的外表面进行整体涂覆并进行相应的固化工作；
步骤四：将步骤三中进行固化过的材料进行浸胶处理，采用专用的设备的进行浸泡，浸泡速度控制在3-5m/s，
步骤五：浸胶之后的材料进行自然晾干处理，自然晾干时间为：室外温度在10℃以下，晾干时间为10-20min，室外温度10℃以上，晾干时间为5-8min；
步骤六：将步骤五中进行晾干的材料再进行喷涂，喷涂材料采用绝缘层材料制成，喷涂速率为5-10m/s，喷涂温度控制在50-65℃之间；
步骤七：步骤六中材料进行自然冷却，自然冷却之后采用真空定型处理；真空定型的压力控制在0.05-0.08MPa；
步骤八：步骤七中的成品最后采用烘干处理，烘干温度控制在80-95℃之间，时间控制在5-8h之间；
步骤九：自然冷却至常温即可。
本发明有益效果是，提供一种轨道用柔性软管的生产制造工艺，该发明的生产效率高，生产质量可靠稳定，而且能够长时间的进行快速生产加工，提高工作效率的同时，也降低成本，具有较好的耐高温和耐高压的性能。
本发明工作时，准备好制造轨道用柔性软管的材料，采用专用设备或者对应的其他设备对轨道用柔性软管的材料进行编织；对编织层的中间层进行编织，中间层采用经线和纬线制成；采用专用胶水在编织层的外表面进行整体涂覆并进行相应的固化工作；将步骤三中进行固化过的材料进行浸胶处理，采用专用的设备的进行浸泡，浸泡速度控制在3-5m/s；浸胶之后的材料进行自然晾干处理，自然晾干时间为：室外温度在10℃以下，晾干时间为10-20min，室外温度10℃以上，晾干时间为5-8min；将步骤五中进行晾干的材料再进行喷涂，喷涂材料采用绝缘层材料制成，喷涂速率为5-10m/s，喷涂温度控制在50-65℃之间；步骤六中材料进行自然冷却，自然冷却之后采用真空定型处理；真空定型的压力控制在0.05-0.08MPa；步骤七中的成品最后采用烘干处理，烘干温度控制在80-95℃之间，时间控制在5-8h之间；自然冷却至常温即可。
作为本发明的进一步改进，为了保证步骤一中的材料混合可靠，加工容易，生产效率高；所述步骤一中，轨道用柔性软管的材料可以为高强型聚乙烯纤维、芳纶纤维、玄武岩纤维中的一种或几种，上述三种纤维进行任意比例的混合。
作为本发明的进一步改进，为了保证步骤六的绝缘层能够有效的快速制备；所述步骤六中的绝缘层材料采用耐热塑料、玻璃纤维材料、陶瓷纤维材料或玄武岩材料制成。
作为本发明的进一步改进，为了保证绝缘性能稳定，绝缘性好；所述步骤六中，喷涂的材料至少有三层。
作为本发明的进一步改进，为了保证水分控制稳定，产品性能好；所述步骤八中，烘干的水分控制在5%-8%之间。
具体实施方式
本发明应用时，一种轨道用柔性软管的生产制造工艺，其特征在于，包括，
步骤一：准备好制造轨道用柔性软管的材料，采用专用设备或者对应的其他设备对轨道用柔性软管的材料进行编织；
步骤二：对编织层的中间层进行编织，中间层采用经线和纬线制成；
步骤三：采用专用胶水在编织层的外表面进行整体涂覆并进行相应的固化工作；
步骤四：将步骤三中进行固化过的材料进行浸胶处理，采用专用的设备的进行浸泡，浸泡速度控制在3-5m/s，
步骤五：浸胶之后的材料进行自然晾干处理，自然晾干时间为：室外温度在10℃以下，晾干时间为10-20min，室外温度10℃以上，晾干时间为5-8min；
步骤六：将步骤五中进行晾干的材料再进行喷涂，喷涂材料采用绝缘层材料制成，喷涂速率为5-10m/s，喷涂温度控制在50-65℃之间；
步骤七：步骤六中材料进行自然冷却，自然冷却之后采用真空定型处理；真空定型的压力控制在0.05-0.08MPa；
步骤八：步骤七中的成品最后采用烘干处理，烘干温度控制在80-95℃之间，时间控制在5-8h之间；
步骤九：自然冷却至常温即可。
所述步骤一中，轨道用柔性软管的材料可以为高强型聚乙烯纤维、芳纶纤维、玄武岩纤维中的一种或几种，上述三种纤维进行任意比例的混合。
所述步骤六中的绝缘层材料采用耐热塑料、玻璃纤维材料、陶瓷纤维材料或玄武岩材料制成。
所述步骤六中，喷涂的材料至少有三层。
所述步骤八中，烘干的水分控制在5%-8%之间。
本发明工作时，准备好制造轨道用柔性软管的材料，采用专用设备或者对应的其他设备对轨道用柔性软管的材料进行编织；对编织层的中间层进行编织，中间层采用经线和纬线制成；采用专用胶水在编织层的外表面进行整体涂覆并进行相应的固化工作；将步骤三中进行固化过的材料进行浸胶处理，采用专用的设备的进行浸泡，浸泡速度控制在3-5m/s；浸胶之后的材料进行自然晾干处理，自然晾干时间为：室外温度在10℃以下，晾干时间为10-20min，室外温度10℃以上，晾干时间为5-8min；将步骤五中进行晾干的材料再进行喷涂，喷涂材料采用绝缘层材料制成，喷涂速率为5-10m/s，喷涂温度控制在50-65℃之间；步骤六中材料进行自然冷却，自然冷却之后采用真空定型处理；真空定型的压力控制在0.05-0.08MPa；步骤七中的成品最后采用烘干处理，烘干温度控制在80-95℃之间，时间控制在5-8h之间；自然冷却至常温即可。
以上所述仅是本发明的优选实施方式，本发明的保护范围并不仅局限于上述实施例，凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理前提下的若干改进和润饰，这些改进也应视为本发明的保护范围。

Claims (5)

1.一种轨道用柔性软管的生产制造工艺，其特征在于，包括，
步骤一：准备好制造轨道用柔性软管的材料，采用专用设备或者对应的其他设备对轨道用柔性软管的材料进行编织；
步骤二：对编织层的中间层进行编织，中间层采用经线和纬线制成；
步骤三：采用专用胶水在编织层的外表面进行整体涂覆并进行相应的固化工作；
步骤四：将步骤三中进行固化过的材料进行浸胶处理，采用专用的设备的进行浸泡，浸泡速度控制在3-5m/s，
步骤五：浸胶之后的材料进行自然晾干处理，自然晾干时间为：室外温度在10℃以下，晾干时间为10-20min，室外温度10℃以上，晾干时间为5-8min；
步骤六：将步骤五中进行晾干的材料再进行喷涂，喷涂材料采用绝缘层材料制成，喷涂速率为5-10m/s，喷涂温度控制在50-65℃之间；
步骤七：步骤六中材料进行自然冷却，自然冷却之后采用真空定型处理；真空定型的压力控制在0.05-0.08MPa；
步骤八：步骤七中的成品最后采用烘干处理，烘干温度控制在80-95℃之间，时间控制在5-8h之间；
步骤九：自然冷却至常温即可。
2.根据权利要求1所述的一种轨道用柔性软管的生产制造工艺，其特征在于：所述步骤一中，轨道用柔性软管的材料可以为高强型聚乙烯纤维、芳纶纤维、玄武岩纤维中的一种或几种，上述三种纤维进行任意比例的混合。
3.根据权利要求1所述的一种轨道用柔性软管的生产制造工艺，其特征在于：所述步骤六中的绝缘层材料采用耐热塑料、玻璃纤维材料、陶瓷纤维材料或玄武岩材料制成。
4.根据权利要求1所述的一种轨道用柔性软管的生产制造工艺，其特征在于：所述步骤六中，喷涂的材料至少有三层。
5.根据权利要求1所述的一种轨道用柔性软管的生产制造工艺，其特征在于：所述步骤八中，烘干的水分控制在5%-8%之间。
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