CN114134622A - Processing method of heat storage and insulation fabric - Google Patents
Processing method of heat storage and insulation fabric Download PDFInfo
- Publication number
- CN114134622A CN114134622A CN202111465702.3A CN202111465702A CN114134622A CN 114134622 A CN114134622 A CN 114134622A CN 202111465702 A CN202111465702 A CN 202111465702A CN 114134622 A CN114134622 A CN 114134622A
- Authority
- CN
- China
- Prior art keywords
- fabric
- wool
- dyeing
- yarn
- processing method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 123
- 238000005338 heat storage Methods 0.000 title claims abstract description 21
- 238000003672 processing method Methods 0.000 title claims abstract description 19
- 238000009413 insulation Methods 0.000 title claims abstract description 18
- 210000002268 wool Anatomy 0.000 claims abstract description 47
- 238000004043 dyeing Methods 0.000 claims abstract description 31
- 229920000297 Rayon Polymers 0.000 claims abstract description 26
- 238000001035 drying Methods 0.000 claims abstract description 23
- 238000005406 washing Methods 0.000 claims abstract description 16
- 229920002334 Spandex Polymers 0.000 claims abstract description 14
- 239000004759 spandex Substances 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 238000009941 weaving Methods 0.000 claims abstract description 8
- 238000009998 heat setting Methods 0.000 claims abstract description 7
- 229920000728 polyester Polymers 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 24
- 238000004321 preservation Methods 0.000 claims description 19
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 18
- 229920004933 Terylene® Polymers 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000000980 acid dye Substances 0.000 claims description 12
- 239000000986 disperse dye Substances 0.000 claims description 12
- 238000009940 knitting Methods 0.000 claims description 12
- 238000009999 singeing Methods 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 238000004061 bleaching Methods 0.000 claims description 9
- 239000011259 mixed solution Substances 0.000 claims description 9
- 239000000985 reactive dye Substances 0.000 claims description 9
- 238000009991 scouring Methods 0.000 claims description 9
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- 239000009519 fu-yuan Substances 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- 238000002791 soaking Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000004902 Softening Agent Substances 0.000 claims description 3
- 239000002270 dispersing agent Substances 0.000 claims description 3
- 239000000975 dye Substances 0.000 claims description 3
- 238000007654 immersion Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 238000009981 jet dyeing Methods 0.000 claims description 3
- 238000009971 piece dyeing Methods 0.000 claims description 3
- 239000003223 protective agent Substances 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 235000017550 sodium carbonate Nutrition 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- -1 wool Polymers 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000036541 health Effects 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000012752 auxiliary agent Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 229920004934 Dacron® Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/39—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using acid dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8214—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing ester and amide groups
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of fabrics, and discloses a processing method of a heat storage and warm keeping fabric, which comprises the following steps: yarn, weaving, grey cloth, pretreatment, dyeing, washing, drying, far infrared soft finishing, heat setting and finished product. According to the processing method of the heat storage and thermal insulation fabric, polyester, wool, viscose and spandex are used as raw materials, wherein the wool is high-count combed compact spun Meilinuo superfine wool, the developed fabric has washable performance which is not possessed by common wool and good anti-pilling performance, the fabric is subjected to soft finishing and far infrared functional finishing, passive thermal insulation and positive thermal insulation are combined, the obtained fabric has good softness and thermal insulation, the size stability of the fabric after washing is good, and meanwhile, the fabric has a health care function, meets the aesthetic requirements of modern consumers while meeting the wearing comfort and functionality of the consumers, and has good market prospect and economic benefit.
Description
Technical Field
The invention relates to the technical field of fabrics, in particular to a processing method of a heat storage and insulation fabric.
Background
In cold winter, heat preservation is a permanent subject, along with the continuous pursuit of people for high-quality life, the requirements on clothes are higher and higher, people hope that clothes worn in autumn and winter can be lighter, thinner, more attractive, more comfortable and simpler, and the development trend of functional textile materials is needed, so that ecology, greenness, fashion, convenience, science and technology, functions, efficiency and customization are combined to develop a new product, and the favor of consumers is gained.
The far infrared heat storage and heat preservation textile material is a typical positive heat preservation material, the textile can be subjected to after-treatment through a finishing agent, the after-treatment is generally to prepare a after-treatment agent by nano-scale powder with a far infrared emission function, an adhesive and an auxiliary agent according to a certain proportion, then uniformly coat the prepared after-treatment agent on the surface of the fabric through methods such as padding, coating, spraying and the like, and finally dry, thermally treat and the like the fabric to prepare the far infrared fabric.
The blended yarn of the terylene, the Meilino wool, the viscose and the spandex is used as raw materials, the weaving and dyeing and finishing processes are reasonably designed, the obtained fabric is subjected to far infrared after-treatment, the passive heat preservation and the active heat preservation are combined, and the high-quality heat-storage heat-preservation fabric with soft hand feeling and good elasticity is developed.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a processing method of a heat storage and insulation fabric, which has the advantages of combining passive insulation and active insulation, soft hand feeling and good elasticity, and solves the problems in the background art.
The invention provides the following technical scheme: a processing method of a heat storage and insulation fabric comprises the following steps: yarn, weaving, grey cloth, pretreatment, dyeing, washing, drying, far infrared soft finishing, heat setting and finished product.
The method comprises the following steps: yarn
Through the selection to the yarn to guarantee final finished product cloth's feel and gloss, the yarn adopts the yarn count specification to be: 40S/1+ 75D/40D.
Step two: weaving
The fabric adopts a knitting jacquard structure, wherein 40S terylene, wool and viscose blended yarn is used as face yarn, 75D/40D terylene-spandex core-spun yarn is used as ground yarn, and the fabric adopts a Fuyuan circular knitting machine as a knitting machine, wherein the yarn ratio is 63% terylene, 20% Meilino wool, 14% viscose and 3% spandex.
Step three: pretreatment
In order to remove impurities of the fabric and improve the whiteness of the fabric so as to improve the dye uptake of the fabric, the grey fabric is pretreated before dyeing, wherein the pretreatment process comprises the following steps: scouring and bleaching, pre-setting and singeing.
(1) Scouring and bleaching: and (2) scouring and bleaching the gray cloth woven in the step two, firstly putting the gray cloth into a mixed solution of 30% of hydrogen peroxide and 0.5% of soda ash in a room temperature environment, gradually heating to 70 ℃ for soaking for 35 minutes, ensuring that the temperature is always 70 ℃, after soaking is finished, washing with water at 90 ℃, then washing with cold water, after washing is finished, putting the gray cloth into a drying chamber for drying treatment, wherein the drying temperature is 110 ℃.
(2) Presetting: the temperature inside the drying chamber was raised to 180 ℃ for pre-setting treatment and 30 m/min.
(3) Singeing: after the presetting is finished, singeing treatment is carried out on the wool balls on the surface of the fabric, wherein the fire holes are arranged on the front side and the back side of the fabric, double-side singeing is carried out on the fabric, and the conveying speed is 95 m/min.
Step four: dyeing process
And selecting a high-temperature high-pressure jet dyeing machine for piece dyeing, wherein the terylene, the wool and the viscose blended fabric is dyed with wool by adopting an acid dye, dyed with terylene by adopting a disperse dye carrier and dyed with viscose by adopting a reactive dye, wherein the acid dye and the disperse dye are dyed in the same bath, and the reactive dyed viscose is used after dyeing.
Step five: far infrared softening finish
The far infrared and soft finishing are treated in one bath to improve the hand feeling of the fabric, and the specific process is as follows: adding a certain amount of water, adding 30g/L of far infrared functional finishing agent and 30g/L of softening agent, finally adding the rest water, stirring uniformly to obtain a mixed solution, and putting the fabric into the mixed solution for dip-binding.
Step six: heat setting
And (5) shaping the fabric subjected to the immersion in the step five at a high temperature of 150 ℃, and drying for 30s to obtain a finished product.
Preferably, in the second step, the tubular diameter of the Fuyuan circular knitting machine is 864mm (30 "), the machine number is 24 needles/25.4 mm, the number of paths is 90F, the yarn feeding tension is 1.95cN, the width of the door is 153cm, and the gram weight is 370g/m 2.
Preferably, one bath in the fourth step: the disperse/acid dye low-temperature carrier one-bath method is characterized in that polyester is dyed by using a disperse dye carrier, wool is dyed by using an acid dye, the carrier is environment-friendly Sera Gal PEW, and the damage degree of the wool can be remarkably reduced by using a wool protective agent heat storage warm fabric processing method reviol WSM during dyeing, so that the fabric is endowed with more smooth hand feeling, the carrier Sera Gal PEW3g/L, the dispersing agent NNO2g/L, the dyeing temperature is 100 ℃, the heat preservation time is 60min, and the pH value is 4.5.
Preferably, the second bath in the fourth step: dyeing with reactive dye, and dyeing viscose with reactive dye at 60 deg.C for 50 min.
Preferably, the specific process flow of the fifth step and the sixth step is as follows: fabric → padding (pressure 245.2-294.1 kPa, mangle ratio 60% -70%) → drying (100 ℃) → high-temperature shaping 150 ℃, 30 s.
Preferably, the terylene, the wool, the viscose and the spandex are used as raw materials, wherein the wool is high-count combed compact spinning Meilinuo superfine wool, so that the fabric has water-washable performance and better anti-pilling performance.
Preferably, after dyeing, the fabric is subjected to soft finishing and far infrared functional finishing, and passive heat preservation and active heat preservation are combined, so that the obtained fabric has good softness and heat preservation.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the processing method of the heat storage warm keeping fabric, polyester, wool, viscose and spandex are used as raw materials, wherein the wool is high-count combed compact spun Meilinuo superfine wool, the developed fabric has washable performance which is not possessed by common wool, and good anti-pilling performance, in order to further improve the additional function of the fabric, the fabric is subjected to soft finishing and far infrared functional finishing after dyeing, passive warm keeping and active warm keeping are combined, the obtained fabric has good softness and warm keeping performance, the size stability of the fabric after washing is good, and meanwhile, the fabric has a health care function, meets the aesthetic requirements of modern consumers while meeting the wearing comfort and functionality of the consumers, and has good market prospect and economic benefit.
2. According to the processing method of the heat storage and warm keeping fabric, the nano-scale powder with the far infrared emission function, the adhesive and the auxiliary agent are prepared into the after-finishing agent according to a certain proportion, then the prepared after-finishing agent is uniformly coated on the surface of the fabric through the methods of padding, coating, spraying and the like, finally the fabric is dried, thermally treated and the like to prepare the far infrared fabric, and the far infrared fabric takes the terylene, the Meilinuo wool, the viscose and the spandex blended yarn as raw materials, so that the product has excellent heating, warm keeping and moisture absorption functions, and has moderate stretching tension, and the prepared product has good drapability and ductility.
Drawings
FIG. 1 is a schematic flow diagram of the process of the present invention;
FIG. 2 is a schematic diagram of a pretreatment process according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, a method for processing a thermal storage and insulation fabric includes the following steps: yarn, weaving, grey cloth, pretreatment, dyeing, washing, drying, far infrared soft finishing, heat setting and finished product.
The method comprises the following steps: yarn
Through the selection to the yarn to guarantee final finished product cloth's feel and gloss, the yarn adopts the yarn count specification to be: 40S/1+ 75D/40D.
Step two: weaving
The fabric adopts a knitting jacquard structure, wherein 40S terylene, wool and viscose blended yarn is used as face yarn, 75D/40D terylene-spandex core-spun yarn is used as ground yarn, and the fabric adopts a Fuyuan circular knitting machine as a knitting machine, wherein the yarn ratio is 63% terylene, 20% Meilino wool, 14% viscose and 3% spandex.
Step three: pretreatment
In order to remove impurities of the fabric and improve the whiteness of the fabric so as to improve the dye uptake of the fabric, the grey fabric is pretreated before dyeing, wherein the pretreatment process comprises the following steps: scouring and bleaching, pre-setting and singeing.
(4) Scouring and bleaching: and (2) scouring and bleaching the gray cloth woven in the step two, firstly putting the gray cloth into a mixed solution of 30% of hydrogen peroxide and 0.5% of soda ash in a room temperature environment, gradually heating to 70 ℃ for soaking for 35 minutes, ensuring that the temperature is always 70 ℃, after soaking is finished, washing with water at 90 ℃, then washing with cold water, after washing is finished, putting the gray cloth into a drying chamber for drying treatment, wherein the drying temperature is 110 ℃.
(5) Presetting: the temperature inside the drying chamber was raised to 180 ℃ for pre-setting treatment and 30 m/min.
(6) Singeing: after the presetting is finished, singeing treatment is carried out on the wool balls on the surface of the fabric, wherein the fire holes are arranged on the front side and the back side of the fabric, double-side singeing is carried out on the fabric, and the conveying speed is 95 m/min.
Step four: dyeing process
And selecting a high-temperature high-pressure jet dyeing machine for piece dyeing, wherein the terylene, the wool and the viscose blended fabric is dyed with wool by adopting an acid dye, dyed with terylene by adopting a disperse dye carrier and dyed with viscose by adopting a reactive dye, wherein the acid dye and the disperse dye are dyed in the same bath, and the reactive dyed viscose is used after dyeing.
Step five: far infrared softening finish
The far infrared and soft finishing are treated in one bath to improve the hand feeling of the fabric, and the specific process is as follows: adding a certain amount of water, adding 30g/L of far infrared functional finishing agent and 30g/L of softening agent, finally adding the rest water, stirring uniformly to obtain a mixed solution, and putting the fabric into the mixed solution for dip-binding.
Step six: heat setting
And (5) shaping the fabric subjected to the immersion in the step five at a high temperature of 150 ℃, and drying for 30s to obtain a finished product.
Wherein, through using dacron, wool, viscose, spandex as raw materials, wherein wool is the beautiful nuo superfine wool that the combed of high count closely spun, the surface fabric of development has the water washability that ordinary wool does not possess, good anti-fluff pilling performance, in order to further improve the additional function of surface fabric, carry out soft arrangement and far infrared function arrangement with the surface fabric after the dyeing, combine passive form heat preservation and positive formula are cold-proof, the surface fabric that obtains has fine compliance and warmth retention, and the washing back surface fabric size stability is good, still have health function simultaneously, this kind of surface fabric is when satisfying consumer's travelling comfort and functional, accord with contemporary consumer's aesthetic demand, good market prospect and economic benefits have.
Wherein, the cylinder diameter of the Fuyuan circular knitting machine in the second step is 864mm (30 "), the machine number is 24 needles/25.4 mm, the number of paths is 90F, the yarn feeding tension is 1.95cN, the width of the door is 153cm, and the gram weight is 370g/m 2.
Wherein, the first bath in the fourth step: the disperse/acid dye low-temperature carrier one-bath method is characterized in that polyester is dyed by using a disperse dye carrier, wool is dyed by using an acid dye, the carrier is environment-friendly Sera Gal PEW, and the damage degree of the wool can be remarkably reduced by using a wool protective agent heat storage warm fabric processing method reviol WSM during dyeing, so that the fabric is endowed with smooth hand feeling, the carrier Sera Gal PEW3g/L, the dispersing agent NNO2g/L, the dyeing temperature is 100 ℃, the heat preservation time is 60min, and the pH value is 4.5.
Wherein, the fourth bath and the second bath: dyeing with reactive dye, and dyeing viscose with reactive dye at 60 deg.C for 50 min.
Wherein; the concrete process flow of the fifth step and the sixth step is as follows: fabric → padding (pressure 245.2-294.1 kPa, mangle ratio 60% -70%) → drying (100 ℃) → high-temperature shaping 150 ℃, 30 s.
Wherein; the fabric is made of terylene, wool, viscose and spandex as raw materials, wherein the wool is high-count combed compact spinning Meilinuo superfine wool, so that the fabric has washable performance and better pilling resistance.
Wherein; after dyeing, the fabric is subjected to soft finishing and far infrared functional finishing, and passive heat preservation and active heat preservation are combined, so that the obtained fabric has good softness and heat preservation.
Wherein; the far infrared fabric is prepared by preparing the nano-scale powder with the far infrared emission function, the adhesive and the auxiliary agent into an after-finishing agent according to a certain proportion, uniformly coating the prepared after-finishing agent on the surface of the fabric by using padding, coating, spraying and other methods, and finally drying, thermally treating and the like the fabric.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The processing method of the heat storage and warm keeping fabric is characterized by comprising the following steps of: yarn, weaving, grey cloth, pretreatment, dyeing, washing, drying, far infrared soft finishing, heat setting and finished product.
The method comprises the following steps: yarn
Through the selection to the yarn to guarantee final finished product cloth's feel and gloss, the yarn adopts the yarn count specification to be: 40S/1+ 75D/40D.
Step two: weaving
The fabric adopts a knitting jacquard structure, wherein 40S terylene, wool and viscose blended yarn is used as face yarn, 75D/40D terylene-spandex core-spun yarn is used as ground yarn, and the fabric adopts a Fuyuan circular knitting machine as a knitting machine, wherein the yarn ratio is 63% terylene, 20% Meilino wool, 14% viscose and 3% spandex.
Step three: pretreatment
In order to remove impurities of the fabric and improve the whiteness of the fabric so as to improve the dye uptake of the fabric, the grey fabric is pretreated before dyeing, wherein the pretreatment process comprises the following steps: scouring and bleaching, pre-setting and singeing.
(1) Scouring and bleaching: and (2) scouring and bleaching the gray cloth woven in the step two, firstly putting the gray cloth into a mixed solution of 30% of hydrogen peroxide and 0.5% of soda ash in a room temperature environment, gradually heating to 70 ℃ for soaking for 35 minutes, ensuring that the temperature is always 70 ℃, after soaking is finished, washing with water at 90 ℃, then washing with cold water, after washing is finished, putting the gray cloth into a drying chamber for drying treatment, wherein the drying temperature is 110 ℃.
(2) Presetting: the temperature inside the drying chamber was raised to 180 ℃ for pre-setting treatment and 30 m/min.
(3) Singeing: after the presetting is finished, singeing treatment is carried out on the wool balls on the surface of the fabric, wherein the fire holes are arranged on the front side and the back side of the fabric, double-side singeing is carried out on the fabric, and the conveying speed is 95 m/min.
Step four: dyeing process
And selecting a high-temperature high-pressure jet dyeing machine for piece dyeing, wherein the terylene, the wool and the viscose blended fabric is dyed with wool by adopting an acid dye, dyed with terylene by adopting a disperse dye carrier and dyed with viscose by adopting a reactive dye, wherein the acid dye and the disperse dye are dyed in the same bath, and the reactive dyed viscose is used after dyeing.
Step five: far infrared softening finish
The far infrared and soft finishing are treated in one bath to improve the hand feeling of the fabric, and the specific process is as follows: adding a certain amount of water, adding 30g/L of far infrared functional finishing agent and 30g/L of softening agent, finally adding the rest water, stirring uniformly to obtain a mixed solution, and putting the fabric into the mixed solution for dip-binding.
Step six: heat setting
And (5) shaping the fabric subjected to the immersion in the step five at a high temperature of 150 ℃, and drying for 30s to obtain a finished product.
2. The processing method of the heat storage and insulation fabric according to claim 1, characterized in that: in the second step, the tube diameter of the Fuyuan circular knitting machine is 864mm (30 "), the machine number is 24 needles/25.4 mm, the number of paths is 90F, the yarn feeding tension is 1.95cN, the width of the door is 153cm, and the gram weight is 370g/m 2.
3. The processing method of the heat storage and insulation fabric according to claim 1, characterized in that: one bath in the fourth step: the disperse/acid dye low-temperature carrier one-bath method is characterized in that polyester is dyed by using a disperse dye carrier, wool is dyed by using an acid dye, the carrier is environment-friendly Sera Gal PEW, and the damage degree of the wool can be remarkably reduced by using a wool protective agent heat storage warm fabric processing method reviol WSM during dyeing, so that the fabric is endowed with more smooth hand feeling, the carrier Sera Gal PEW3g/L, the dispersing agent NNO2g/L, the dyeing temperature is 100 ℃, the heat preservation time is 60min, and the pH value is 4.5.
4. The processing method of the heat storage and insulation fabric according to claim 1, characterized in that: the fourth bath and the second bath: dyeing with reactive dye, and dyeing viscose with reactive dye at 60 deg.C for 50 min.
5. The processing method of the heat storage and insulation fabric according to claim 1, characterized in that: the specific process flow of the fifth step and the sixth step is as follows: fabric → padding (pressure 245.2-294.1 kPa, mangle ratio 60% -70%) → drying (100 ℃) → high-temperature shaping 150 ℃, 30 s.
6. The processing method of the heat storage and insulation fabric according to claim 1, characterized in that: the fabric is made of terylene, wool, viscose and spandex as raw materials, wherein the wool is high-count combed compact spun Meilinuo superfine wool, so that the fabric has water-washable performance and better pilling resistance.
7. The processing method of the heat storage and insulation fabric according to claim 1, characterized in that: after dyeing, the fabric is subjected to soft finishing and far infrared functional finishing, and passive heat preservation and active heat preservation are combined, so that the obtained fabric has good softness and heat preservation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111465702.3A CN114134622A (en) | 2021-12-03 | 2021-12-03 | Processing method of heat storage and insulation fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111465702.3A CN114134622A (en) | 2021-12-03 | 2021-12-03 | Processing method of heat storage and insulation fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114134622A true CN114134622A (en) | 2022-03-04 |
Family
ID=80387501
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111465702.3A Pending CN114134622A (en) | 2021-12-03 | 2021-12-03 | Processing method of heat storage and insulation fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114134622A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114908466A (en) * | 2022-03-31 | 2022-08-16 | 堆龙德庆捷销实业有限公司 | Color cotton sock with skin-friendly wear-resisting property and processing technology thereof |
| CN118461344A (en) * | 2024-07-10 | 2024-08-09 | 鲁丰织染有限公司 | Processing method of fabric with continuous temperature control effect |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101603236A (en) * | 2008-06-10 | 2009-12-16 | 福建凤竹集团有限公司 | Far ultrared knitted fabric and production technology thereof |
| CN103361872A (en) * | 2013-05-15 | 2013-10-23 | 浙江芬雪琳针织服饰有限公司 | Production technology of medical stone fiber seamless knitted underwear with health-care function |
| CN103835048A (en) * | 2012-11-27 | 2014-06-04 | 山东沃源新型面料股份有限公司 | Low-wool-content multi-component chemical fiber blended fabric and preparing method thereof |
| CN105369651A (en) * | 2015-11-26 | 2016-03-02 | 绍兴海神印染制衣有限公司 | Polyester, cotton and spandex mixed fabric dyeing technology |
| CN105970404A (en) * | 2016-06-27 | 2016-09-28 | 湖北嘉麟杰纺织品有限公司 | Preparation method of high-quality viscose, cotton and wool elastic fabric |
| CN105970420A (en) * | 2016-06-22 | 2016-09-28 | 浙江理工大学 | Method for improving dacron/mucilage glue/spandex wool-like fabric styles |
| CN107723967A (en) * | 2017-10-31 | 2018-02-23 | 山东沃源新型面料股份有限公司 | The dyeing and finishing processing method of T/R spandex four-side elasticity fabrics |
| CN108903072A (en) * | 2018-08-29 | 2018-11-30 | 广东瑞源科技股份有限公司 | A kind of fever seamless knitted underwear and preparation method thereof |
| CN209522984U (en) * | 2018-10-26 | 2019-10-22 | 广东前进牛仔布有限公司 | A kind of knitting fabric |
-
2021
- 2021-12-03 CN CN202111465702.3A patent/CN114134622A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101603236A (en) * | 2008-06-10 | 2009-12-16 | 福建凤竹集团有限公司 | Far ultrared knitted fabric and production technology thereof |
| CN103835048A (en) * | 2012-11-27 | 2014-06-04 | 山东沃源新型面料股份有限公司 | Low-wool-content multi-component chemical fiber blended fabric and preparing method thereof |
| CN103361872A (en) * | 2013-05-15 | 2013-10-23 | 浙江芬雪琳针织服饰有限公司 | Production technology of medical stone fiber seamless knitted underwear with health-care function |
| CN105369651A (en) * | 2015-11-26 | 2016-03-02 | 绍兴海神印染制衣有限公司 | Polyester, cotton and spandex mixed fabric dyeing technology |
| CN105970420A (en) * | 2016-06-22 | 2016-09-28 | 浙江理工大学 | Method for improving dacron/mucilage glue/spandex wool-like fabric styles |
| CN105970404A (en) * | 2016-06-27 | 2016-09-28 | 湖北嘉麟杰纺织品有限公司 | Preparation method of high-quality viscose, cotton and wool elastic fabric |
| CN107723967A (en) * | 2017-10-31 | 2018-02-23 | 山东沃源新型面料股份有限公司 | The dyeing and finishing processing method of T/R spandex four-side elasticity fabrics |
| CN108903072A (en) * | 2018-08-29 | 2018-11-30 | 广东瑞源科技股份有限公司 | A kind of fever seamless knitted underwear and preparation method thereof |
| CN209522984U (en) * | 2018-10-26 | 2019-10-22 | 广东前进牛仔布有限公司 | A kind of knitting fabric |
Non-Patent Citations (1)
| Title |
|---|
| 上海市纺织科学研究院, 上海人民出版社 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114908466A (en) * | 2022-03-31 | 2022-08-16 | 堆龙德庆捷销实业有限公司 | Color cotton sock with skin-friendly wear-resisting property and processing technology thereof |
| CN114908466B (en) * | 2022-03-31 | 2024-03-19 | 堆龙德庆捷销实业有限公司 | Color cotton sock with skin-friendly wear-resistant performance and processing technology thereof |
| CN118461344A (en) * | 2024-07-10 | 2024-08-09 | 鲁丰织染有限公司 | Processing method of fabric with continuous temperature control effect |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102080295B (en) | Cotton-diacetate cellulose fiber jacquard fabric and processing method thereof | |
| CN105310377B (en) | A kind of production method of spontaneous heating fiber raschel blanket | |
| CN102618993B (en) | Method for preparing cashmere fabric | |
| CN107964808A (en) | A kind of multilayer thermal protection knitted fabric and its processing method | |
| CN103774462A (en) | Preparation process for knitted two-way-stretch washable lining | |
| CN111020783A (en) | Flax elastic covered yarn and flax composite weft elastic wrinkle fabric | |
| CN111005230B (en) | Sport cotton type fabric and production method thereof | |
| CN110923920A (en) | Moisture-absorbing and heating light and warm double-faced napping fabric and preparation process thereof | |
| CN112593331A (en) | Production method of cut-pile-effect-imitated fluffy and soft terry fabric | |
| CN113005614A (en) | Ice-cool high-shape-retention cotton-nylon fabric and manufacturing method thereof | |
| CN110952205A (en) | China-hemp elastic covered yarn and China-hemp composite weft elastic wrinkle fabric | |
| CN107630285A (en) | A kind of high-elastic woollen blanket of antibiotic health care type and its production technology | |
| CN113417055B (en) | Interwoven fabric of cotton fiber, spandex fiber and polyester fiber and production method | |
| CN114134622A (en) | Processing method of heat storage and insulation fabric | |
| CN102008134A (en) | Technology for producing Shukanglun silk seamless underwear | |
| CN109162005A (en) | Hair washs absorbing fast-drying plumetis and preparation method thereof | |
| CN112064182B (en) | Production method of seamless body-care underwear made of copper ammonia fibers | |
| CN112080839B (en) | High spandex strong anti-slip chemical fiber double-sided cloth and preparation method thereof | |
| CN112144173B (en) | Chemical fiber elastic double-sided cloth with one surface being full spandex and preparation method thereof | |
| CN105040242B (en) | Multicomponent easily nurses the preparation technology of fabric | |
| CN110777472B (en) | Preparation method of light and thin cool wool fabric | |
| CN108532107B (en) | Preparation method of blended silk-like fabric | |
| CN112376154A (en) | High-elasticity knitted underwear fabric and preparation method and application thereof | |
| CN110983573A (en) | Color-spun polyester-viscose fabric and production method thereof | |
| CN110453354A (en) | New fabric of a kind of three-dimensional big jacquard weave of band-like shorn velvet and preparation method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220304 |
|
| RJ01 | Rejection of invention patent application after publication |