CN114132042A - 一种微固板的生产工艺 - Google Patents

一种微固板的生产工艺 Download PDF

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CN114132042A
CN114132042A CN202111557256.9A CN202111557256A CN114132042A CN 114132042 A CN114132042 A CN 114132042A CN 202111557256 A CN202111557256 A CN 202111557256A CN 114132042 A CN114132042 A CN 114132042A
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翟振球
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Guangzhou Liuse Building Materials Co ltd
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Abstract

本发明公开了一种微固板的生产工艺，包括以下生产步骤：步骤S1：环保环氧树脂点缀物装饰层的表层饰面为碎木片、碎玻璃、碎金属、石材、动物骨料、贝壳等固体材料碎料颗粒点缀物；步骤S2：基材板为多层实木复合板，环保环氧树脂材料及点缀物混合制成的胶合板材料和基材板的层间通过粘结剂粘结热压合成整体；步骤S3：搅拌；步骤S4：混合；步骤S5：成型；步骤S4：加固；步骤S7：打磨。本发明结构独特，花式品种多，装饰效果丰富多彩；装饰层表面硬度高、耐磨度高；稳定、防水效果较好；防火系数高；装饰层表面采用欧洲进口的高品质木蜡油或油漆，空气污染较少；可以通过类似石材接缝的方式打磨实现大幅面的铺设。

Description

一种微固板的生产工艺
技术领域
本发明涉及技术领域，具体为一种微固板的生产工艺。
背景技术
微固板是一种以固体材料诸如但不仅限于碎木片、碎玻璃、碎金属、石材、动物骨料、贝壳等固体材料，利用环氧树脂制作成为装饰层作为饰面的多层板的木质复合板材，即微固板，可以满足室内建筑装饰使用，属于建筑板材结构，现有的带饰面复合板材大多以木质或木纹三聚氰胺板为装饰覆面，基材为刨花板、中纤板、胶合板等。现有的木饰面装饰板和三聚氰胺板饰面装饰板多以木质或木纹三聚氰胺板为装饰覆面，其材质表现单一；现有的带饰面复合板材表面装饰层为木质覆漆面或木纹三聚氰胺板材料覆面，硬度较低、耐磨程度较低、防火能力和涉水能力较差，只能作为装饰面使用导致其使用场景单一；现有的带饰面复合板材不能无缝拼接，导致其使用范围局限于板材的大小。
发明内容
为了克服现有技术方案的不足，本发明提供一种微固板的生产工艺，能有效的解决背景技术提出的问题。
本发明解决其技术问题所采用的技术方案是：
一种微固板的生产工艺，包括以下生产步骤：
步骤S1：将环保环氧树脂材料与固体点缀物材料混合制成装饰层，装饰层的填充饰面为碎木片、碎玻璃、碎金属、石材、动物骨料、贝壳等固体材料碎料颗粒点缀物；
环保环氧树脂材料及点缀物混合制成的装饰层材料：其中树脂混合物为水玻璃、氟硅酸钠、糠醇树脂、固化剂以及包括不饱和聚酯树脂，或者为环氧树脂、酚醛树脂、丙烯酸树脂和聚氨酯树脂中的一种或多种；
步骤S2：基材板为多层实木复合板，环保环氧树脂材料及点缀物混合制成的装饰层材料和基材板的层间通过粘结剂粘结热压合成整体；
步骤S3：搅拌：将树脂及其固化剂、水玻璃、氟硅酸钠按配方称取、搅拌混合均匀，形成混合树脂原料；
步骤S4：混合：加入碎木片、碎玻璃、碎金属、石材、动物骨料、贝壳等固体材料的颗粒点缀物，色浆、与树脂混合物混合好，进一步打散，进入布料机内布料，然后送进模框或模具中，将制板模送入成型压机在真空、振动、加压下进行成型；
步骤S5：成型：在真空的状态下进行振动成型，形成坯料；
步骤S4：加固：将所述坯料加温固化；
步骤S7：打磨：形成固化后的毛坯材料，固化结束后打磨定厚至所需厚度，再将毛坯材料进行表面磨光、抛光、晶面或打蜡油后得到微固板的饰面。
与现有技术相比，本发明的有益效果是：
本发明材质结构独特，花式品种多，装饰效果丰富多彩；装饰层表面硬度高、耐磨度高；稳定、防水效果较好；防火系数高；装饰层表面采用欧洲进口的高品质木蜡油或油漆，空气污染较少；可以通过类似石材接缝的方式打磨实现大幅面的铺设。
附图说明
图1为本发明的整体结构示意图；
图2为本发明的表层饰面生产工艺流程图。
图中标号：
1、表层饰面；2、装饰层；3、基板材。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1-2所示，本发明提供了一种微固板的生产工艺，包括以下生产步骤：
步骤S1：环保环氧树脂点缀物装饰层2的表层饰面1为碎木片、碎玻璃、碎金属、石材、动物骨料、贝壳等固体材料碎料颗粒点缀物；
环保环氧树脂材料及点缀物混合制成的装饰层材料：其中树脂混合物为水玻璃、氟硅酸钠、糠醇树脂、固化剂以及包括不饱和聚酯树脂，或者为环氧树脂、酚醛树脂、丙烯酸树脂和聚氨酯树脂中的一种或多种；
步骤S2：基材板为桦木或其他木种的多层实木复合板，环保环氧树脂材料及点缀物混合制成的装饰层2材料和基材板的层间通过粘结剂粘结热压合成整体；
步骤S3：搅拌：将树脂及其固化剂、水玻璃、氟硅酸钠按配方称取、搅拌混合均匀，形成混合树脂原料；
步骤S4：混合：加入碎木片、碎玻璃、碎金属、石材、动物骨料、贝壳等固体材料的颗粒点缀物，色浆、与树脂混合物混合好，进一步打散，进入布料机内布料，然后送进模框或模具中，将制板模送入成型压机在真空、振动、加压下进行成型；
步骤S5：成型：在真空的状态下进行振动成型，形成坯料；
步骤S4：加固：将所述坯料加温固化；
步骤S7：打磨：形成固化后的毛坯材料，固化结束后打磨定厚至所需厚度，再将毛坯材料进行表面磨光、抛光、晶面或打蜡油后得到微固板的饰面。
表层饰面1与基板材3之间通过设置专用粘胶层粘接成型。
以碎料点缀的环氧树脂层为饰面的复合板材可填补目前市场上的产品空白，增加消费者的选择范围；以环氧材料与固体点缀物的装饰层2或容器，硬度较高、耐磨程度较高、涉水能力较强，除可用作柜体、天花、墙面的装饰外，还可以用于洗手间干区地面、洗手台台面等，其使用场景比较多元；可通过类似人造石材的打磨接缝方式使用填补材料后打磨实现无缝拼接；比传统的木质饰面可实现更好的防火性能。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。

Claims (1)

1.一种微固板的生产工艺，其特征在于，包括以下生产步骤：
步骤S1：将环保环氧树脂材料与固体点缀物材料混合制成装饰层，装饰层的填充饰面为碎木片、碎玻璃、碎金属、石材、动物骨料、贝壳等固体材料碎料颗粒点缀物；
环保环氧树脂材料及点缀物混合制成的装饰层材料：其中树脂混合物为水玻璃、氟硅酸钠、糠醇树脂、固化剂以及包括不饱和聚酯树脂，或者为环氧树脂、酚醛树脂、丙烯酸树脂和聚氨酯树脂中的一种或多种；
步骤S2：基材板为多层实木复合板，环保环氧树脂材料及点缀物混合制成的装饰层材料和基材板的层间通过粘结剂粘结热压合成整体；
步骤S3：搅拌：将树脂及其固化剂、水玻璃、氟硅酸钠按配方称取、搅拌混合均匀，形成混合树脂原料；
步骤S4：混合：加入碎木片、碎玻璃、碎金属、石材、动物骨料、贝壳等固体材料的颗粒点缀物，色浆、与树脂混合物混合好，进一步打散，进入布料机内布料，然后送进模框或模具中，将制板模送入成型压机在真空、振动、加压下进行成型；
步骤S5：成型：在真空的状态下进行振动成型，形成坯料；
步骤S4：加固：将所述坯料加温固化；
步骤S7：打磨：形成固化后的毛坯材料，固化结束后打磨定厚至所需厚度，再将毛坯材料进行表面磨光、抛光、晶面或打蜡油后得到微固板的饰面。
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CN107140877A (zh) * 2017-05-19 2017-09-08 广东中旗新材料科技有限公司 一种韧性人造石英石板材及其制备方法

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CN102199027A (zh) * 2010-12-29 2011-09-28 佛山市科达石材机械有限公司 人造石及其制备方法
CN107140877A (zh) * 2017-05-19 2017-09-08 广东中旗新材料科技有限公司 一种韧性人造石英石板材及其制备方法

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