CN114126979A - 用于捆扎带的包装单元的应用 - Google Patents
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- B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
- B65D71/0088—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
- B65D71/0092—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids
- B65D71/0096—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids the dimensions of the supports corresponding to the periphery of the load, e.g. pallets
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Abstract
本发明涉及用于捆扎带的包装单元的应用,该包装单元包括至少一个由围绕芯部(5)卷绕的捆扎带形成的卷材(1)和至少一个接纳该卷材(1)的托盘(2),该托盘具有多个单个的彼此间隔开的垫木(3),以便地面运输车的叉尖齿可移动到所述垫木(3)之间,以便能够运输托盘(2)连同平放于其上的卷材(1),所述捆扎带螺旋状地以多层卷绕在芯部(5)上,并且托盘(2)配备有用于芯部(5)的定心装置(4)。
Description
技术领域
本发明涉及一种用于捆扎带的包装单元的应用,该包装单元包括至少一个由围绕芯部卷绕的捆扎带形成的卷材和至少一个接纳该卷材的托盘。由围绕芯部卷绕的捆扎带形成的卷材是通过围绕芯部卷绕而产生的一捆相关捆扎带。也就是说,术语“卷材”和“捆”在本申请的范围中被视为同义词。
背景技术
捆扎带以许多不同的形式已知并且通常由钢或塑料制成。钢捆扎带例如用于钢铁工业并且用于在运输和存储过程中固定轧制的并且卷绕成捆的金属板并且通过施加的捆扎防止捆打开。在DE102005048238A1中描述了一种相应的操作方法,其涉及用于捆扎钢卷的方法和装置。
此外,捆扎带并且尤其是塑料捆扎带用于造纸工业或包装工业,以组合松散堆叠的货物。也可想到其它应用领域、如铝、钢铁、木材和建筑材料行业,在其中这种捆扎带用于固定单元(包装货物)。
按照根据DE 102009001544 A1的同类型教导,这样处理捆扎带,使得由相关捆扎带形成的供应卷轴或卷材被放置在退绕器上,捆扎带从该退绕器被抽出。捆扎带被供应给捆扎机以进行处理。为了运输和操作此类卷材,在实践中通常将它们放置在托盘上并且与托盘一起移动。
在非同类型的FR 2615833 A1的范围中涉及由多根线材形成的带结构,这些线材通过粘接形成一根连续的带。相配的包装单元为此目的使用圆形底座,该底座在其下部配备有至少一个支撑腿。该带分别在冠部螺旋状卷绕并且通过垫圈与相同结构的类似带间隔开来。
在JP 2001139194 A的范围中涉及用于标签卷的包装单元的同样非同类型的用途。这些标签卷也被装配在环形盘中并且借助至少一个压臂在轴向方向上固定。
在这一点上,到目前为止在实践中还没有建立起标准化的操作方法,而是由相应捆扎带的处理者实施单独的解决方案。这通常会导致操作卷材时的问题并且也导致安全问题。事实上,这种卷材可能具有半吨或更多的质量,因此例如将其悬挂在叉车的叉尖齿上运输是有问题的。此外,捆扎带的消耗量在全球范围内增加。这例如可归因于包装材料的增加,其构成货物流增长的基础。
由于捆扎带的上述处理过程以及消耗量增加,自动化解决方案受到青睐,在其中捆扎机从卷材接收捆扎带,将其缠绕到一个或多个待捆扎的包装货物上并且随后将端部彼此连接。这种自动化过程在实践中需要连续供应捆扎带,除了捆扎机因维护而可能需要的停机时间之外。出于该原因,现在对由卷绕在芯部上的捆扎带制成的卷材提出了更高的要求,尤其是关于可用带量及其可直接处理性。随之而来的是此类卷材的重量不断增加,因而对无损的和安全的运输以及简单和连续处理的要求也越来越高。本发明旨在总体上提供补救措施。
发明内容
本发明基于这样的技术问题,即进一步改进用于捆扎带的包装单元的这种应用,使得可简单且安全地操作一个或多个由卷绕的捆扎带形成的卷材,更确切地说并且尤其是在大的卷材重量或相应的卷材尺寸的情况下。
为了解决该技术问题,提出根据权利要求1的应用。
在此原则上存在这样的可能性:由卷绕的捆扎带或多根捆扎带形成的卷材或捆垂直或竖立地放置于托盘上。但通常卷材平放地接纳于托盘上。托盘本身具有至少四边形的形状。根据有利的设计,六边形或八边形形状在此被证明是特别有利的。这是因为通过这种形状,托盘可以结合平放地接纳于其上的卷材构造成旋转对称的,在此卷材和托盘具有一个共同的旋转对称轴。这尤其重要,因为由此可将托盘例如直接放置在作为捆扎机的组成部分的转台上。
转台在此设计成可旋转的,托盘连同平放地接纳于其上的卷材的整体上旋转对称的设计便于卷绕在芯部上的捆扎带退绕并且供应给例如驱动装置或喂入部。也就是说,根据本发明的包装单元可放置在转台上并且能够直接用于处理和输出卷绕的捆扎带。可明确省略掉可能的高花费运输或重装过程。这是主要的优势所在。
根据另一种有利实施方式规定,所述卷材与托盘可拆卸地通过例如至少一个捆扎带连接。在此本发明基于这样的认识,由围绕芯部卷绕的捆扎带形成的相关卷材本身首先通过一个或多个捆扎带固定,以防止捆扎带或卷材松开。此外,现在根据本发明规定,卷材与托盘可拆卸地通过另一捆扎带连接,使得相关卷材和托盘提供希望的包装单元,其可实现简单且安全的运输。此外,由于托盘根据本发明还配备有用于卷材芯部的定心装置,因此在通常的托盘运输中,卷材不能(再)相对于托盘滑动。由于在此使用具有垫木的、优选为六边形或八边形形状的常规设计的托盘,因此可特别有利地使用常规的地面运输车、如叉车进行运输。
托盘和卷材之间的连接确保在运输过程中卷材相对于托盘防滑动地保持。在现场或将包装单元放置在转台上之后,只需要移除卷材和托盘之间的捆扎带,随后捆扎带就可直接用于处理。在此,通常使用多个分布在卷材以及托盘圆周上的捆扎带,以确保卷材在任何情况下都相对于托盘正确固定。
托盘的所述定心装置通常是托盘上侧的一个或多个突出部。卷材的芯部可大部分构造为圆柱筒或纸板筒。托盘上侧的上述突出部还定义多个贴靠在芯部内圆周上的定心点。
也就是说,托盘上侧上的定心装置通常是一个或多个突出部,它们定义相关定心点,在将卷材放置在托盘上之后,卷材的芯部以其内圆周贴靠在这些定心点上并且由此同时实现希望的定心。
出于成本原因,在此通常还规定,定心装置和托盘材料一致地制成。如果使用木托盘,则定心装置是突出部或简单的木板。一般来说,塑料托盘或甚至钢托盘当然也可用作托盘,其于是也有利地配备有材料一致的定心装置。
根据另一种有利的实施方式,托盘设置用于接纳多个卷材。例如可想到将各个卷材并排平放在托盘上。但通常这样设计,使得卷材形成一个由托盘接纳的卷材堆叠。由此,在本发明范围内存在将多个卷材上下堆叠并将它们与托盘一起组合成包装单元的进一步可能性。在这种情况下,还附加地这样设计,使得托盘的尺寸适应卷材及其直径,从而以此方式实现的包装单元在实践中没有侧向突出。
由此,例如两个包装单元可并排放置在商业上通用的集装箱和/或卡车中并且多个包装单元可沿纵向方向依次相继放置。以此方式,相关集装箱和/或卡车能够特别有利地被填充并在空间方面被填满。
如上文结合单个卷材已经描述的,卷材堆叠有利地再次通过例如至少一个捆扎带可拆卸地与托盘连接。在大多数情况下,人们会这样操作,即用多个在圆周上分布设置的捆扎带将卷材堆叠与托盘连接起来。在拆开所述一个或多个捆扎带后,可将卷材堆叠在处理位置处直接放置在捆扎机的转台上并且通过旋转转台将捆扎带水平地或在很大程度上水平地供应到捆扎机来处理卷绕的捆扎带。
为了卷材和托盘尤其是在运输过程中不会变脏也不会沾上灰尘或受到其它损坏,卷材堆叠和托盘有利地具有运输包套。运输包套可构造为薄膜卷绕物。在此卷材或卷材堆叠和托盘的有利的旋转对称设计已被证明是有利的。因为薄膜卷绕物由此可通过切向包绕来施加。
捆扎带在被卷绕到芯部上的过程中根据本发明螺旋状地以多层被卷绕到芯部上。具体而言钢带以及塑料带都可用作捆扎带。在塑料带的情况下这样进行,即捆扎带首先被挤出并且通常被压纹。此外,塑料带可完全或部分由回收物和/或可再生原料制成。回收物可以是例如通过回收塑料废物获得的塑料,如结合一次性塑料瓶提供的塑料废物。当然,例如“德国双系统”的塑料也可通过这种方式回收。可再生原料可以是例如基于聚丙交酯的塑料。组合也是可以想到的。
压纹确保卷绕在芯部上的捆扎带的各层以特别防滑的方式相互保持。此外,压纹导致以这种方式完成的塑料带在操作时更加坚固并且在随后连接端部时、例如在摩擦焊接过程中可以观察到较短的焊接时间。最后,压纹还可节省材料,因为在相同的材料厚度下,压纹的塑料带比没有压纹的塑料带需要更少的材料。原则上,捆扎带也可由塑料薄膜通过纵向切割制成。
因此,提供一种用于捆扎带的包装单元,该包装单元设定用于或者专门用于处理由卷绕的捆扎带形成的特别大体积和特别重的卷材。
事实上,可以此方式处理带宽超过9mm并且高达32mm的捆扎带。通过将捆扎带(螺旋状)卷绕到芯部上,优选可将带宽高达60mm的捆扎带加工成相关卷材。
捆扎带的带厚度可在0.5mm到1.5mm的范围内。优选甚至可实现0.5mm至2mm的带厚度。由此整体可观察到以此方式实现的卷材的高达1200mm的卷材直径或外径。在这种情况下,内径或卷材内径约为400mm并且相应于被卷绕芯部的外径。
此外,由此产生高达400mm并且优选甚至高达500mm的卷绕宽度,这在实践中至今无法实现。如此制造的卷材的卷材重量通常高达400kg并且甚至优选高达500kg。在此根据相应卷材的尺寸和带厚度或带横截面,可观察到完全不同的带长度,其可达到几千米直至几万米。
通过组合这种卷材与托盘并将卷材优选平放地接纳于托盘上且同时借助定心装置进行定心,提供了本发明范围内的包装单元,该包装单元可特别安全且简单地操作。为此,只需使用传统的地面运输车来抓取和运输托盘。
此外,包装单元的所述尺寸范围也提供了一种可能性,即可有利地使两个(包括托盘和例如由三个上下堆叠设置的卷材形成的卷材堆叠的)所述包装单元适应于运输集装箱的宽度。事实上,例如可并排使用两个包装单元,以便填充大约2.40m宽的集装箱内部。在纵向方向上通常可以此方式将五个包装单元放置在集装箱中,从而在内部总共可接纳大约十个所述包装单元。当然,这取决于具体的尺寸比例。
由于与现有技术相比卷材的卷绕宽度显著增加以及与此有关的卷绕的捆扎带长度显著增加,因此可观察到比以前更少的设备停机。在处理捆扎带时通过必要的卷材更换而导致的年度更换时间也可显著减少。
这也适用于观察到的废物量。这是因为卷材的卷绕宽度增加与卷绕的捆扎带长度增加的结合,与以前的操作方法相比,卷绕所需的芯部更少。可能的运输包套和必要时托盘的数量也可减少,由此除了更有效的运行之外,还可观察到并且实现特别节省资源的工作方式。
根据本发明的包装单元结合其相关的制造方法有利于捆扎机的特别持久的运行,因为卷绕在芯部上的捆扎带可具有以前认为不可能的工作长度和相应的尺寸,这种工作长度和尺寸允许捆扎机准持续地运行。这提高了生产力并降低了处理者的成本。这是主要的优势所在。
附图说明
下面参照仅示出一种实施例的附图详细阐述本发明。附图如下:
图1以概览图示出根据本发明的包装单元;
图2示出沿X方向看根据图1的托盘的俯视图;和
图3示出具有两个上下叠置的包装单元的一种修改实施方式。
具体实施方式
在附图中示出用于捆扎带的包装单元。捆扎带例如是塑料带,其通过挤出生产并且必要时可以有压纹。相关塑料带可具有0.5至2mm范围内的带厚度。带宽介于9mm和60mm之间。借助捆扎带,整体上提供具有大约300mm至400mm卷绕宽度的卷材1。
从图1可以看出,在实施例范围内,总共三个卷材1上下堆叠在一起并形成一个卷材堆叠。为此,相关捆扎带围绕未明确示出并且通常构造为圆柱形的纸板筒的芯部5卷绕,更确切地说如上所述螺旋状并且以多层卷绕。芯部5在图2中示出。
相关卷材1或以此方式形成的卷材堆叠接纳在一个托盘2上,并且根据该实施例平放在托盘上。如常见的那样,托盘2具有彼此间隔开的各个垫木3,以便地面运输车如叉车的叉尖齿可移动到垫木3之间,以便能够运输托盘2连同平放于其上的卷材1或卷材堆叠。
根据本发明,如从X方向的俯视图所示,托盘2配备有用于卷材1的在图2中仅示意性示出的芯部5的定心装置4。如图2所示,定心装置4是托盘上侧6上的多个突出部。这些突出部或者说定心装置4定义多个贴靠在芯部5内圆周上的定心点7,使得卷材1在被放置到托盘2的托盘上侧6上按照希望定心。
根据该实施例,定心装置4和托盘2材料一致地由木材制成。此外,托盘2设置用于接纳多个卷材1,如图1和图3所示。事实上,卷材1形成之前已经多次提及且被托盘2支承并接纳于其上的卷材堆叠。为此目的,相应卷材1或卷材堆叠与托盘2可拆卸地通过多个捆扎带9连接。
事实上,在图1中首先可以看到捆扎带8,借助该捆扎带固定相应卷材1并防止接纳在芯部5上的捆扎带松开或退绕。通常实现多个在卷材1的圆周上分布设置的捆扎带8,它们例如等距地间隔开约120°。此外,从图3中可以看出,各个卷材1相互之间并且与托盘2通过附加的捆扎带9可拆卸地连接。为了处理包装单元,只需拆开这些捆扎带9和附加捆扎带8。随后可将卷绕到在芯部5上的捆扎带直接供应给捆扎机。为此,例如图1中所示的包装单元可旋转地被接纳在未详细示出的捆扎机的转台上。
通过借助定心装置4对相应卷材1进行定心以及在制造所示的卷材堆叠时将卷材1相互对齐,总体上实现相关卷材1或卷材堆叠和托盘2具有一个共同的旋转对称轴线R。由此,包装单元可毫无问题地被接纳在捆扎机的前述转台上并且通过转台旋转将卷绕的捆扎带展开/退绕并且例如供应给捆扎机的驱动装置。
最后,根据图3还可以看出,相应卷材或由各个卷材1形成的卷材堆叠和托盘2具有一个共同的运输包套10。根据该实施例,运输包套10是薄膜卷绕物。该薄膜卷绕物可借助薄膜卷绕机围绕包装单元卷绕并与包装单元连接并且确保包装单元免受灰尘、湿气等的影响。
塑料带可以是由例如聚酯、聚丙烯或其它适合的热塑性塑料制成的塑料带。在此也可完全或部分使用回收物。此外,也可想到完全或部分使用可再生原料、如聚交酯。托盘上侧6或托盘2整体具有与卷材1直径相适应的表面且具有尽可能小的侧向突出。
Claims (13)
1.用于捆扎带的包装单元的应用,该包装单元包括至少一个由围绕芯部(5)卷绕的捆扎带形成的卷材(1)和至少一个接纳该卷材(1)的托盘(2),该托盘具有多个单个的彼此间隔开的垫木(3),以便地面运输车的叉尖齿能移动到所述垫木(3)之间,以便能够运输托盘(2)连同平放于托盘上的卷材(1),
所述捆扎带螺旋状地以多层卷绕在芯部(5)上,并且托盘(2)配备有用于芯部(5)的定心装置(4)。
2.根据权利要求1所述的应用,其特征在于,所述卷材(1)平放地接纳在优选至少四边形的托盘(2)上。
3.根据权利要求1或2所述的应用,其特征在于,所述卷材(1)与托盘(2)可拆卸地通过例如至少一个捆扎带(9)连接。
4.根据权利要求1至3中任一项所述的应用,其特征在于,用于芯部(5)的定心装置(4)构造为托盘上侧(6)上的一个或多个突出部。
5.根据权利要求4所述的应用,其特征在于,所述一个或多个突出部定义多个贴靠在芯部(5)的内圆周上的定心点(7)。
6.根据权利要求1至5中任一项所述的应用,其特征在于,所述定心装置(4)和托盘(2)材料一致地制成、例如由木材制成。
7.根据权利要求1至6中任一项所述的应用,其特征在于,所述托盘(2)设置用于接纳例如卷材堆叠形式的多个卷材(1)。
8.根据权利要求7所述的应用,其特征在于,所述卷材堆叠与托盘(2)可拆卸地通过例如至少一个捆扎带(9)连接。
9.根据权利要求1至8中任一项所述的应用,其特征在于,所述卷材(1)和托盘(2)或卷材堆叠和托盘(2)具有一个运输包套(10)。
10.根据权利要求9所述的应用,其特征在于,所述运输包套(10)构造为薄膜卷绕物。
11.根据权利要求1至10中任一项所述的应用,其特征在于,所述捆扎带构造为塑料带或钢带。
12.根据权利要求1至11中任一项所述的应用,其特征在于,所述构造为塑料带的捆扎带被挤出并且可选地被压纹,另外并且优选塑料带完全或部分地由回收物和/或可再生原料制成。
13.根据权利要求1至12中任一项所述的应用,其特征在于,所述卷材(1)具有高达400mm、优选高达500mm的卷绕宽度,卷绕的捆扎带具有大于9mm直至32mm、优选直至60mm的带宽以及在0.5mm至1.5mm并且优选0.5mm至2mm范围的带厚度,特别是在卷材外径高达1200mm并且卷材重量超过400kg、优选高达500kg的情况下。
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EP19192960.3A EP3782921A1 (de) | 2019-08-21 | 2019-08-21 | Verpackungseinheit für umreifungsbänder sowie verfahren zur herstellung einer solchen verpackungseinheit |
EP19192960.3 | 2019-08-21 | ||
PCT/EP2020/072599 WO2021032560A1 (de) | 2019-08-21 | 2020-08-12 | Verwendung einer verpackungseinheit für umreifungsbänder |
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- 2020-08-12 WO PCT/EP2020/072599 patent/WO2021032560A1/de active Application Filing
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US20220242657A1 (en) | 2022-08-04 |
EP3782921A1 (de) | 2021-02-24 |
WO2021032560A1 (de) | 2021-02-25 |
AU2020333182A1 (en) | 2021-12-23 |
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