CN114104736A - Single-lens inspection equipment - Google Patents
Single-lens inspection equipment Download PDFInfo
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- CN114104736A CN114104736A CN202111541296.4A CN202111541296A CN114104736A CN 114104736 A CN114104736 A CN 114104736A CN 202111541296 A CN202111541296 A CN 202111541296A CN 114104736 A CN114104736 A CN 114104736A
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- Prior art keywords
- tray
- inspection
- module
- lens
- examine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/068—Stacking or destacking devices; Means for preventing damage to stacked sheets, e.g. spaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/067—Sheet handling, means, e.g. manipulators, devices for turning or tilting sheet glass
Abstract
The invention discloses a single-lens inspection device which comprises a rack, an inspection table, a work station assembly, a visual inspection module, a tray disc stacking and feeding machine, a carrying mechanism and an elevated frame, wherein the inspection table is arranged on the rack, the work station assembly is arranged on the inspection table, the visual inspection module is respectively matched right above and below the work station assembly, the tray disc stacking and feeding machine collinear with the work station assembly is respectively arranged on two sides of the rack, the tray disc stacking and feeding machine is connected with the work station assembly end to end through the carrying mechanism, the elevated frame is arranged on the inspection table, and the carrying mechanism and the visual inspection module are respectively hung on the elevated frame. By the mode, the single-lens inspection equipment provided by the invention has the advantages that aiming at the problem of low efficiency of the optical detection process of the single-lens, the visual inspection module, the carrying mechanism, the work station assembly and the storage bin are matched and integrated with each other, the full-automatic inspection without human intervention is realized, and the manual work is replaced to obviously improve the inspection efficiency.
Description
Technical Field
The invention relates to the field of lens assembly equipment, in particular to single-lens inspection equipment.
Background
The camera shooting assembly is usually applied to intelligent equipment such as a mobile phone, the camera shooting assembly comprises a plurality of groups of lenses, optical inspection needs to be carried out on each single lens before lens assembly, and due to the fact that the single lens is small in size, multiple in optical inspection items and multiple in specifications, the single lens comprises the multiple in specifications, and the work hours occupied by the whole detection process are difficult to match the production needs of an assembly line with the same high speed.
Disclosure of Invention
The invention mainly solves the technical problem of providing single-lens inspection equipment, aiming at the problem of low efficiency of optical detection process of single-lens lenses, the visual inspection module, a carrying mechanism, a work station assembly and a storage bin are matched and integrated with each other, so that the full-automatic inspection without human intervention is realized, and the inspection efficiency is remarkably improved instead of manpower.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides a single lens inspection equipment, include the frame, examine platform, worker station subassembly, look examine module, tray dish and pile up feeder machine, transport mechanism, overhead, be provided with in the frame and examine the platform, it is provided with worker station subassembly to examine the bench, be matched with respectively under the worker station subassembly just, under the worker station subassembly looks examine the module, the frame both sides are provided with respectively and pile up the feeder machine with the collinear tray dish of worker station subassembly, tray dish piles up the feeder machine and links up through transport mechanism and worker station subassembly head and the tail, it is provided with the overhead to examine the bench, transport mechanism with look examine the module and carry respectively on the overhead.
In a preferred embodiment of the invention, the work station assembly comprises a two-axis servo sliding table and a tooling template horizontally arranged on the two-axis servo sliding table, the carrying mechanism and the visual inspection module are arranged in a staggered mode in the vertical direction, and the stroke of the two-axis servo sliding table correspondingly covers the carrying mechanism and the visual inspection module.
In a preferred embodiment of the invention, a plurality of single lens tray tools are arranged on the tool template at equal intervals, each single lens tray tool is provided with a tray accommodating sinking groove, one side of each tray accommodating sinking groove is provided with an opening, a pressing mechanism is matched in each opening, and each pressing mechanism is a side-push air cylinder which is arranged on the tool template and provided with a side-press block.
In a preferred embodiment of the invention, the visual inspection module comprises an upper visual module and a lower visual module, the upper visual module is composed of a servo lifting platform mounted on the overhead frame and a plurality of groups of optical cameras mounted on the servo lifting platform at equal intervals, the lower visual module is a plurality of optical cameras fixed at the bottom surface of the inspection platform, and the visual fields of the optical cameras vertically cover the station assembly.
In a preferred embodiment of the invention, the carrying mechanism is composed of a servo screw rod sliding table horizontally erected on the elevated frame and a plurality of air claws mounted on the servo screw rod sliding table through the adapter frame.
In a preferred embodiment of the invention, the tray disc stacking and feeding machine comprises a rack, a bin, a material waiting bracket, a material distributing mechanism and a material moving mechanism, wherein the bin is arranged on the upper layer of the rack, the material distributing mechanism is arranged on two symmetrical sides of the bottom of the bin, the material waiting bracket which is butted with the carrying mechanism is arranged on the other side of the bottom of the bin, and the material moving mechanism which is connected with the bin and the material waiting bracket is arranged on the lower layer of the rack; the feed mechanism is a slip table cylinder that installs the ability level of tray dish shift fork and inserts the feed bin, it is the rodless cylinder slip table that can translate between feed bin and the material bracket of tray dish to move the material mechanism to be one to install tray dish support plate, tray dish support plate bottom still is provided with two sections lift cylinders and is used for assisting feed mechanism to allocate the tray dish.
The invention has the beneficial effects that: according to the single-lens inspection equipment, aiming at the problem of low efficiency of the optical inspection process of the single-lens, the visual inspection module, the carrying mechanism, the work station assembly and the storage bin are matched and integrated with each other, so that the full-automatic inspection without human intervention is realized, and the inspection efficiency is remarkably improved instead of manpower.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a diagram illustrating the overall structure of a preferred embodiment of a single-lens inspection apparatus according to the present invention;
FIG. 2 is a block diagram of the station assembly of a preferred embodiment of a single lens inspection apparatus of the present invention;
FIG. 3 is a block diagram of a tray stack feeder of a preferred embodiment of a single lens inspection apparatus of the present invention;
FIG. 4 is a block diagram of the material moving mechanism of a preferred embodiment of a single lens inspection apparatus of the present invention;
FIG. 5 is a structural view of a carrying mechanism of a preferred embodiment of a single-lens inspection apparatus of the present invention;
FIG. 6 is a block diagram of the upper vision module of a preferred embodiment of a single lens inspection apparatus of the present invention;
fig. 7 is a block diagram of a lower vision module of a preferred embodiment of a single-lens inspection apparatus of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-7, embodiments of the present invention include:
the utility model provides a single lens inspection equipment, includes frame 1, examines platform 2, worker station subassembly 3, looks examine module 4, tray dish and pile up feeder 5, handling mechanism 6, overhead 7, be provided with in the frame 1 and examine platform 2, it is provided with worker station subassembly 3 on the platform 2 to examine, be matched with respectively under and on worker station subassembly 3 and look examining module 4, 1 both sides of frame are provided with respectively and pile up feeder 5 with the collinear tray dish of worker station subassembly 3, tray dish piles up feeder 5 and links up through handling mechanism 6 and 3 end-to-end of worker station subassembly, it is provided with overhead 7 on the platform 2 to examine, handling mechanism 6 with look examine module 4 and carry respectively on overhead 7.
Wherein, work station subassembly 3 comprises servo slip table 31 of diaxon and the frock template 32 of level setting on servo slip table 31 of diaxon, transport mechanism 6 with look examine module 4 at vertical direction dislocation arrangement, servo slip table 31 of diaxon's stroke correspondence covers transport mechanism 6 with look examine module 4.
Further, a plurality of single lens tray tools 33 are arranged on the tool template 32 at equal intervals, each single lens tray tool 33 is provided with a tray accommodating sinking groove 34, one side of each tray accommodating sinking groove 34 is provided with an opening, a pressing mechanism is matched in the openings, and the pressing mechanism is a side-push cylinder 36 which is arranged on the tool template 32 and is provided with a side-press block 35.
Further, the vision inspection module 4 comprises an upper vision module 41 and a lower vision module 42, the upper vision module 41 is composed of a servo lifting platform 411 mounted on the elevated frame 7 and a plurality of groups of optical cameras 43 mounted on the servo lifting platform 411 at equal intervals, the lower vision module 42 is a plurality of optical cameras 43 mounted at fixed points on the bottom surface of the inspection platform 2, and the visual fields of the optical cameras 43 vertically cover the station assembly 3.
Further, the carrying mechanism 6 is composed of a servo screw rod sliding table 61 horizontally erected on the elevated frame 7 and a plurality of air claws 63 mounted on the servo screw rod sliding table 61 through a switching frame 62.
Further, the tray disc stacking feeder 5 comprises a rack 51, a bin 52, a material waiting bracket 53, a material distributing mechanism 54 and a material moving mechanism 55, wherein the bin 52 is arranged on the upper layer of the rack 51, the material distributing mechanisms 54 are symmetrically arranged on two sides of the bottom of the bin 52, the material waiting bracket 53 of the butt joint carrying mechanism 6 is arranged on the other side of the bottom of the bin 52, and the material moving mechanism 55 for connecting the bin 52 and the material waiting bracket 53 is arranged on the lower layer of the rack 51; the material distributing mechanism 54 is a sliding table cylinder 57 which is provided with a tray disk shifting fork 56 and can be horizontally inserted into the stock bin 52, the material moving mechanism 55 is a rodless cylinder sliding table 59 which is provided with a tray disk carrier plate 58 and can translate between the stock bin 52 and the material waiting bracket 53, and the bottom of the tray disk carrier plate 58 is also provided with two sections of lifting cylinders 510 for assisting the material distributing mechanism 54 to distribute tray disks.
This equipment adopts full-automatic mode to carry out high-speed optical detection to tray dish supplied materials, and the equipment left side as shown in fig. 1 is material loading feed bin 52, and the right side is unloading feed bin 52, piles up in the feed bin 52 and has a large amount of single lens, and all single lens are in order to put things in good order on the tray.
When the equipment works, a tray disc at the bottom of the stock bin 52 is jacked up by the material moving mechanism 55, then the material distributing mechanism 54 is inserted into the tray disc to separate a single tray disc, then the material moving mechanism 55 retracts, then the single tray disc is translated on a tray disc carrier plate 58 to the tray 53 to be fed along the rodless cylinder sliding table 59, in the translation process, a code reader 511 is also erected above the tray 53 to be fed, the code reader 511 can identify parameters of the tray disc through code reading, an external computer can execute different detection programs according to the parameters of the tray disc, and state tracking of the tray disc is realized;
the tray disc on the material waiting bracket 53 is clamped by the air claw 63 on the carrying mechanism 6 and is conveyed into the station assembly 3 in the downstream direction, meanwhile, the two-shaft servo sliding table 31 of the station assembly 3 drives the tooling template 32 to translate to a specified position to connect the air claw 63, the air claw 63 is loosened to enable the tray disc to be placed in the accommodating sinking groove closest to the material waiting bracket 53, and then the pressing mechanism laterally presses the tray disc;
the tray disc is further conveyed to the visual field range of the visual inspection module 4 by the two-axis servo sliding table 31 of the work station assembly 3 to be detected, the visual inspection module 4 of the embodiment needs to perform optical detection step by three work station stations, after the detection of each work station is completed, the conveying mechanism 6 repeatedly performs one conveying action, and the conveying mechanism 6 conveys the distance of one work station each time;
the downstream direction tail of all the visual inspection modules 4 is also provided with an NG material marking mechanism 8, the NG material marking mechanism 8 consists of a marking cylinder 81 which is vertically arranged downwards and a marking pen 82 which is arranged on the marking cylinder 81, when the NG material is detected, the marking pen 82 is pushed by the marking cylinder 81 to descend, and a mark is left on the single lens;
after the final inspection, the tray continues to be conveyed to the blanking bin 52 by the conveying mechanism 6.
In summary, the invention provides a single-lens inspection device, aiming at the problem of low efficiency of the single-lens optical detection process, the visual inspection module 4, the carrying mechanism 6, the work station assembly 3 and the stock bin 52 are integrated in a mutually matched manner, so that the full-automatic inspection without human intervention is realized, and the inspection efficiency is remarkably improved instead of manual work.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (6)
1. The utility model provides a single lens inspection equipment, its characterized in that includes the frame, examines platform, worker's station subassembly, looks examine module, tray dish and pile up feeder machine, transport mechanism, overhead, be provided with in the frame and examine the platform, it is provided with worker's station subassembly to examine the bench, be matched with respectively under the worker's station subassembly and look examining the module, the frame both sides are provided with respectively and pile up the feeder machine with the collinear tray dish of worker's station subassembly, tray dish piles up the feeder machine and links up through transport mechanism and worker's station subassembly head and the tail, it is provided with the overhead to examine the bench, transport mechanism and look examine the module and carry respectively on the overhead.
2. The single-lens inspection device according to claim 1, wherein the work station assembly is composed of a two-axis servo sliding table and a tool template horizontally arranged on the two-axis servo sliding table, the carrying mechanism and the visual inspection module are arranged in a staggered manner in the vertical direction, and the stroke of the two-axis servo sliding table correspondingly covers the carrying mechanism and the visual inspection module.
3. The single-lens inspection device according to claim 2, wherein the tool template is provided with a plurality of single-lens tray tools at equal intervals, the single-lens tray tools are provided with tray accommodating grooves, one side of each tray accommodating groove is provided with an opening, a pressing mechanism is matched in the openings, and the pressing mechanism is a side-push cylinder provided with a side-push block and arranged on the tool template.
4. The single-lens inspection apparatus according to claim 1, wherein the vision inspection module comprises an upper vision module and a lower vision module, the upper vision module is composed of a servo lift platform mounted on the overhead frame and a plurality of sets of optical cameras mounted on the servo lift platform at equal intervals, the lower vision module is a plurality of optical cameras fixed at fixed points on the bottom surface of the inspection platform, and the field of view of the optical cameras vertically covers the work station assembly.
5. The single-lens inspection apparatus according to claim 1, wherein the carrying mechanism is composed of a servo screw sliding table horizontally erected on an overhead frame and a plurality of air claws mounted on the servo screw sliding table via an adapter frame.
6. The inspection equipment for the single-lens according to claim 1, wherein the tray disc stacking feeder comprises a rack, a storage bin, a material waiting bracket, a material distributing mechanism and a material moving mechanism, wherein the storage bin is arranged on the upper layer of the rack, the material distributing mechanism is arranged on two symmetrical sides of the bottom of the storage bin, the material waiting bracket which is butted with the carrying mechanism is arranged on the other side of the bottom of the storage bin, and the material moving mechanism which is connected with the storage bin and the material waiting bracket is arranged on the lower layer of the rack; the feed mechanism is a slip table cylinder that installs the ability level of tray dish shift fork and inserts the feed bin, it is the rodless cylinder slip table that can translate between feed bin and the material bracket of tray dish to move the material mechanism to be one to install tray dish support plate, tray dish support plate bottom still is provided with two sections lift cylinders and is used for assisting feed mechanism to allocate the tray dish.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111541296.4A CN114104736A (en) | 2021-12-16 | 2021-12-16 | Single-lens inspection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111541296.4A CN114104736A (en) | 2021-12-16 | 2021-12-16 | Single-lens inspection equipment |
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| Publication Number | Publication Date |
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| CN114104736A true CN114104736A (en) | 2022-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111541296.4A Pending CN114104736A (en) | 2021-12-16 | 2021-12-16 | Single-lens inspection equipment |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107336970A (en) * | 2017-08-15 | 2017-11-10 | 上海微松工业自动化有限公司 | A kind of OLED display screen sorting mechanism based on alternately placement tray disks |
| KR20180065177A (en) * | 2016-12-07 | 2018-06-18 | 한미반도체 주식회사 | Lens Unit Inspection System |
| CN110328149A (en) * | 2019-07-31 | 2019-10-15 | 汪成林 | A kind of mobile-phone lens open defect automatic checkout equipment |
| CN112405640A (en) * | 2021-01-25 | 2021-02-26 | 宁波丞达精机股份有限公司 | Automatic change lens cutter |
-
2021
- 2021-12-16 CN CN202111541296.4A patent/CN114104736A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20180065177A (en) * | 2016-12-07 | 2018-06-18 | 한미반도체 주식회사 | Lens Unit Inspection System |
| CN107336970A (en) * | 2017-08-15 | 2017-11-10 | 上海微松工业自动化有限公司 | A kind of OLED display screen sorting mechanism based on alternately placement tray disks |
| CN110328149A (en) * | 2019-07-31 | 2019-10-15 | 汪成林 | A kind of mobile-phone lens open defect automatic checkout equipment |
| CN112405640A (en) * | 2021-01-25 | 2021-02-26 | 宁波丞达精机股份有限公司 | Automatic change lens cutter |
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