CN114104688A - Automatic battery matching system and method - Google Patents

Automatic battery matching system and method Download PDF

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Publication number
CN114104688A
CN114104688A CN202111311788.4A CN202111311788A CN114104688A CN 114104688 A CN114104688 A CN 114104688A CN 202111311788 A CN202111311788 A CN 202111311788A CN 114104688 A CN114104688 A CN 114104688A
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CN
China
Prior art keywords
conveying mechanism
batteries
battery
conveying
channel
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Granted
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CN202111311788.4A
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Chinese (zh)
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CN114104688B (en
Inventor
张传虎
赵兴强
姜水军
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Tianneng Battery Group Ma'anshan New Energy Technology Co ltd
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Tianneng Battery Group Ma'anshan New Energy Technology Co ltd
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Publication of CN114104688A publication Critical patent/CN114104688A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/68Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
    • B65G47/71Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane
    • B65G47/715Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane to a broader conveyor lane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88Separating or stopping elements, e.g. fingers
    • B65G47/8876Separating or stopping elements, e.g. fingers with at least two stops acting as gates
    • B65G47/8892Stops acting independently of each other
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses an automatic battery matching system and method, and relates to the technical field of battery production. The automatic transplanting machine comprises a first conveying mechanism, wherein a second conveying mechanism is arranged at the feeding end of the first conveying mechanism, a vacuum transplanting machine is arranged at the discharging end of the first conveying mechanism, and a gantry type transplanting feeding machine is arranged at the feeding end of the second conveying mechanism; the second conveying mechanism is provided with a first pushing mechanism and a second pushing mechanism; and a side plate is arranged above the first conveying mechanism, a channel is formed between any two adjacent side plates, and a channel selection stopper is arranged at one end of the channel close to the second conveying mechanism. According to the invention, the first conveying mechanism, the second conveying mechanism, the vacuum transplanter and the gantry type transplanting and feeding machine are matched, so that the battery loading and unloading operation can be conveniently and integrally carried out; meanwhile, the channel selection stopper and the channel are arranged, so that automatic grading operation of the battery is completed, the labor intensity and the labor force demand are reduced, and the working efficiency is improved.

Description

Automatic battery matching system and method
Technical Field
The invention belongs to the technical field of battery production, and particularly relates to an automatic battery matching system and method.
Background
In the production process of the batteries, each battery is subjected to voltage and internal resistance performance tests on a special test device. A typical battery testing apparatus is provided with a plurality of test stations for simultaneously testing a plurality of batteries. The test system stores and analyzes the performance data of each battery, judges the battery with unqualified performance and lights up to give an alarm. Under the prompt of the alarm lamp, the operators take out and process the qualified and unqualified batteries one by one respectively. When testing batteries, an operator needs to place a plurality of batteries in a testing device, and then group each battery with different performances according to a testing result. The operation has high labor intensity, low automation degree and low working efficiency, so the requirement of the production of large-batch batteries cannot be met.
Disclosure of Invention
The invention aims to provide an automatic battery matching system and method, which solve the problems of low automation degree and low working efficiency of the existing grading operation by matching a first conveying mechanism, a second conveying mechanism, a vacuum transplanter and a gantry type transplanting feeding machine.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to an automatic battery matching system, which comprises a first conveying mechanism for grouping and conveying batteries, wherein a second conveying mechanism is arranged at the feeding end of the first conveying mechanism; the second conveying mechanism is also provided with a first pushing mechanism used for pushing the battery on the second conveying mechanism to the first conveying mechanism; the first conveying mechanism and the second conveying mechanism are identical in structure and respectively comprise a rack and a roller structure, the first pushing mechanism is positioned on one side of the second conveying mechanism, and the other side of the second conveying mechanism is also provided with a second pushing mechanism used for pushing the battery from one side of the second conveying mechanism to the other side; a plurality of side plates are arranged above the first conveying mechanism at equal intervals along the length direction of the first conveying mechanism, and the lengths of the side plates are gradually reduced from one side to the other side; a channel is formed between any two adjacent side plates, and a channel selection stopper is arranged at one end of any channel close to the second conveying mechanism.
As a preferable technical scheme of the invention, the distance between two adjacent side plates is L0, and the length difference between two adjacent side plates is 0.75L0-1.25L 0.
As a preferable technical solution of the present invention, the channel selection blocker includes a rotating motor provided on the one side plate, and a rotating blocking plate provided on an output shaft of the rotating motor.
As a preferred technical scheme of the invention, one end of the side plate extends to the outer side of the first conveying mechanism, and the end parts of the side plates positioned on the outer side of the first conveying mechanism are flush; and a plurality of material boxes matched with the channels in number are arranged below the plurality of side plates positioned outside the first conveying mechanism.
As a preferred technical scheme of the invention, a material passing stopper with the same structure as the channel selection stopper is arranged on a channel between any material box and the first conveying mechanism.
As a preferable technical solution of the present invention, when the battery on the second conveying mechanism initially enters the first conveying mechanism, the battery is directly opposite to the channel formed by the two side plates with the longest length.
As a preferred technical solution of the present invention, the second conveying mechanism is provided with a first conveying module and a second conveying module in sequence along a direction away from the first conveying mechanism; the first pushing mechanism and the second pushing mechanism are respectively arranged at two ends of the first transmission module; the first transmission module comprises a first roller arranged on the rack; the second transmission module comprises a second roller which is arranged on the rack and is sequentially connected in a transmission manner; and an open-circuit voltage detection module for detecting the battery is arranged above the second transmission module.
An automatic battery matching method comprises the following steps:
stp1, placing the tray loaded with the battery right below the gantry type transplanting feeding machine;
stp2, moving the batteries from the tray to a second conveying mechanism by a gantry type transplanting feeder, and arranging the batteries along the length direction vertical to the second conveying mechanism;
stp3, sequentially detecting the voltage of the batteries of each row of batteries on the second conveying mechanism, and performing grouping marking;
stp4, when any row of batteries to be positioned on the second conveying mechanism moves to the discharge end of the second conveying mechanism, any row of batteries are sequentially moved to the first conveying mechanism through the second pushing mechanism and the first pushing mechanism;
stp5, identifying the batteries moved to the first conveying mechanism through the image acquisition module arranged on the first conveying mechanism, judging the grouping and the position of the batteries, opening the corresponding channel selection stopper when the batteries move to the channel feeding end of the corresponding grouping, and closing the channel selection stopper to complete the grouping when the batteries completely move to the channel of the corresponding grouping.
As a preferable technical scheme of the present invention, the method further comprises the steps of detecting the voltage of any battery in advance before the stop 1, and marking the grouping of the battery by spraying a two-dimensional code or attaching a label, and then directly entering the stop 4 after the stop 2 is finished.
As a preferable technical solution of the present invention, the post 6 is further included after the post 5, and the post 6 includes controlling to close a material passing stopper corresponding to a material cartridge when the material cartridge is detected to be full of a battery.
The invention has the following beneficial effects:
according to the invention, the first conveying mechanism, the second conveying mechanism, the vacuum transplanter and the gantry type transplanting and feeding machine are matched, so that the battery loading and unloading operation can be conveniently and integrally carried out; the channel selection stopper and the channel are arranged at the same time, so that automatic grading operation of the battery is completed, whole process is intelligentized, labor intensity and labor force requirements are reduced, and working efficiency is improved.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of an automatic battery pairing system according to the present invention;
FIG. 2 is a flow chart of an automatic battery matching method according to the present invention.
Detailed Description
Example 1;
referring to fig. 1, the invention is a battery automatic grouping system, which includes a first conveying mechanism 1 for grouping and conveying batteries, a second conveying mechanism 2 is disposed at a feeding end of the first conveying mechanism 1, a vacuum transplanter 4 is disposed at a discharging end of the first conveying mechanism 1, and a gantry type transplanting feeder 3 is disposed at a feeding end of the second conveying mechanism 2; the second conveying mechanism 2 is also provided with a first pushing mechanism for pushing the battery 5 positioned on the second conveying mechanism 2 to the first conveying mechanism 1; the first conveying mechanism 1 and the second conveying mechanism 2 are identical in structure and respectively comprise a rack and a roller structure, when the device is used, a row of batteries 5 are controlled to move along the axial direction of the roller structure through the first pushing mechanism, and when any one battery 5 moves to the end part of the second pushing mechanism, the second pushing mechanism is controlled to extend out to move the battery 5 to the first conveying mechanism 1; the second pushing mechanism and the first pushing mechanism are identical in structure and respectively comprise a mounting plate mounted on the first conveying mechanism 1, a telescopic cylinder is arranged on one side of the mounting plate, and a pushing plate is arranged at the end of the telescopic cylinder.
The first pushing mechanism is positioned at one side of the second conveying mechanism 2, and the other side of the second conveying mechanism 2 is also provided with a second pushing mechanism used for pushing the battery from one side to the other side of the second conveying mechanism 2; a plurality of side plates 11 are arranged above the first conveying mechanism 1 at equal intervals along the length direction of the first conveying mechanism, and the lengths of the side plates 11 are gradually reduced from one side to the other side; a channel is formed between any two adjacent side plates 11, and a channel selection stopper 12 is arranged at one end of any channel close to the second conveying mechanism 2.
As a preferable technical solution of the present invention, when the distance between two adjacent side plates 11 is L0, the length difference between two adjacent side plates 11 is L0; the channel selection stopper 12 comprises a rotating motor arranged on a side plate 11 and a rotating baffle plate arranged on an output shaft of the rotating motor, so that when the channel selection stopper 12 is closed, the length direction of the rotating baffle plate forms a certain included angle with the side plate 11, namely the rotating baffle plate has a guide inclined plane along the conveying direction of the first conveying mechanism 1, and when the battery 5 collides with the rotating baffle plate, the battery 5 moves to the channel selection stopper 12 of the next channel along the rotating baffle plate under the transmission action of the first conveying mechanism 1.
One end of each side plate 11 extends to the outer side of the first conveying mechanism 1, and the end parts of the side plates 11 positioned on the outer side of the first conveying mechanism 1 are flush; a plurality of material boxes 13 matched with the number of the channels are arranged below the plurality of side plates 11 positioned on the outer side of the first conveying mechanism 1; a material passing stopper 14 with the same structure as the channel selection stopper 12 is arranged on a channel between any material box 13 and the first conveying mechanism 1.
When the batteries 5 on the second conveying mechanism 2 initially enter the first conveying mechanism 1, the batteries 5 are opposite to the channel formed by the two side plates 11 with the longest length, and in this way, the switch of the controllable selection stopper 12 can be controlled to move any battery 5 to the channel of the corresponding group according to the grouping condition of the batteries 5 in the process of conveying the batteries 5 along the length direction of the first conveying mechanism 1.
As a preferred technical solution of the present invention, the second conveying mechanism 2 is sequentially provided with a first conveying module 21 and a second conveying module 22 along a direction away from the first conveying mechanism 1; the first pushing mechanism and the second pushing mechanism are respectively arranged at two ends of the first transmission module 21; the first transmission module 21 includes a first roller disposed on the frame; the second transmission module 22 comprises a second roller which is arranged on the frame and is connected with the frame in a transmission way in sequence; an open circuit voltage detection module for detecting the battery is disposed above the second transmission module 22.
Example 2, as shown in fig. 2;
an automatic battery matching method comprises the following steps:
stp1, placing the tray loaded with the battery 5 right below the gantry type transplanting feeder 3;
stp2, the gantry transplanting feeder 3 moves the batteries 5 from the tray to the second conveying mechanism 2, and the batteries are arranged along the length direction vertical to the second conveying mechanism 2;
stp3, sequentially detecting the voltage of the batteries 5 in each row on the second conveying mechanism 2, and performing grouping labeling;
when the Stp4 and any row of batteries 5 to be positioned on the second conveying mechanism 2 move to the discharge end of the second conveying mechanism 2, any row of batteries 5 are sequentially moved to the first conveying mechanism 1 through the second pushing mechanism and the first pushing mechanism;
stp5, identifying the batteries 5 moving to the first conveying mechanism 1 through the image acquisition module arranged on the first conveying mechanism 1, judging the grouping and the position of the batteries 5, opening the corresponding channel selection stopper 12 when the batteries 5 move to the channel feeding end of the corresponding grouping, and closing the channel selection stopper 12 to complete the grouping when the batteries completely move to the channel of the corresponding grouping.
The Stp6 is also included after the Stp5, and the Stp6 includes controlling to close the material passage stopper 14 corresponding to a material cartridge 13 when the material cartridge 13 is detected to be full of the battery 5.
In use, the batteries 5 are labeled as Np1, Np2, … …, Np12 in that order from side to side, and when the batteries 5 are moved to the discharge end of the second transport mechanism 2, the batteries 5 are labeled as P1, P2, … …, P12 in that order in the direction away from the second pushing mechanism. During operation, the image acquisition module acquires the real-time position of the battery 5 corresponding to each mark in real time, so that the corresponding channel selection stopper 12 is conveniently controlled to be opened so that the corresponding battery can conveniently enter the corresponding channel.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1. An automatic battery matching system is characterized in that: the battery grouping conveying device comprises a first conveying mechanism (1) for grouping and conveying batteries, wherein a second conveying mechanism (2) is arranged at a feeding end of the first conveying mechanism (1), a vacuum transplanting machine (4) is arranged at a discharging end of the first conveying mechanism (1), and a gantry type transplanting feeding machine (3) is arranged at a feeding end of the second conveying mechanism (2);
the second conveying mechanism (2) is also provided with a first pushing mechanism for pushing the battery (5) positioned on the second conveying mechanism (2) to the first conveying mechanism (1);
the first conveying mechanism (1) and the second conveying mechanism (2) are identical in structure and respectively comprise a rack and a roller structure, the first pushing mechanism is located on one side of the second conveying mechanism (2), and the other side of the second conveying mechanism (2) is also provided with a second pushing mechanism used for pushing the battery from one side of the second conveying mechanism (2) to the other side;
a plurality of side plates (11) are arranged above the first conveying mechanism (1) at equal intervals along the length direction of the first conveying mechanism, and the lengths of the side plates (11) are gradually reduced from one side to the other side;
a channel is formed between any two adjacent side plates (11), and a channel selection stopper (12) is arranged at one end of any channel close to the second conveying mechanism (2).
2. The automatic battery matching system according to claim 1, wherein the distance between two adjacent side plates (11) is L0, and the length difference between two adjacent side plates (11) is 0.75L0-1.25L 0.
3. The automatic battery matching system according to claim 1, wherein said passage selection stopper (12) includes a rotary motor provided on said one side plate (11) and a rotary stopper provided on an output shaft of said rotary motor.
4. The automatic battery matching system according to claim 1, wherein one end of the side plate (11) extends to the outside of the first conveying mechanism (1), and the end parts of a plurality of side plates (11) positioned outside the first conveying mechanism (1) are flush;
a plurality of material boxes (13) matched with the channels in number are arranged below the side plates (11) on the outer side of the first conveying mechanism (1).
5. The automatic battery matching and grouping system according to claim 4, wherein a material passing stopper (14) having the same structure as the channel selection stopper (12) is arranged on a channel between any one of the material boxes (13) and the first conveying mechanism (1).
6. An automatic battery matching system according to claim 1, wherein the batteries (5) on the second conveying mechanism (2) initially enter the first conveying mechanism (1) and face the passage formed by the two side plates (11) with the longest length.
7. The automatic battery matching system according to claim 1, wherein the second conveying mechanism (2) is provided with a first conveying module (21) and a second conveying module (22) in sequence along a direction away from the first conveying mechanism (1);
the first pushing mechanism and the second pushing mechanism are respectively arranged at two ends of the first transmission module (21); the first transmission module (21) comprises a first roller arranged on the frame; the second transmission module (22) comprises a second roller which is arranged on the rack and is sequentially connected in a transmission way; and an open-circuit voltage detection module for detecting the battery is arranged above the second transmission module (22).
8. The automatic battery matching method based on the automatic battery matching system as claimed in claims 1-7, comprising:
stp1, placing the tray loaded with the battery (5) right below the gantry type transplanting feeder (3);
stp2, a gantry transplanting feeder (3) moves the batteries (5) from the tray to the second conveying mechanism (2), and the batteries are arranged along the length direction vertical to the second conveying mechanism (2);
stp3, sequentially detecting the voltage of the batteries of each row of batteries (5) on the second conveying mechanism (2), and performing grouping marking;
stp4, when any row of batteries (5) to be positioned on the second conveying mechanism (2) move to the discharge end of the second conveying mechanism (2), any row of batteries (5) are sequentially moved to the first conveying mechanism (1) through the second pushing mechanism and the first pushing mechanism;
stp5, identifying the batteries (5) moving to the first conveying mechanism (1) through an image acquisition module arranged on the first conveying mechanism (1), judging the grouping and the position of the batteries (5), opening the corresponding channel selection blocker (12) when the batteries (5) move to the feeding end of the channel of the corresponding grouping, and closing the channel selection blocker (12) to complete the grouping when the batteries completely move into the channel of the corresponding grouping.
9. The method for automatically matching batteries according to claim 1, wherein the method further comprises the steps of detecting the voltage of any battery (5) in advance before the step 1, marking the grouping of the batteries (5) by spraying a two-dimensional code or labeling, and then directly entering the step 4 after the step 2 is finished.
10. The method for automatically matching batteries according to claim 1, further comprising a step 6 after the step 5, wherein the step 6 comprises controlling to close a material passing stopper (14) corresponding to a material box (13) after the material box (13) is detected to be full of batteries (5).
CN202111311788.4A 2021-11-08 2021-11-08 Automatic battery assembly system Active CN114104688B (en)

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