CN114096589B - Polyimide resin, polyimide varnish and polyimide film - Google Patents

Polyimide resin, polyimide varnish and polyimide film Download PDF

Info

Publication number
CN114096589B
CN114096589B CN202080049420.2A CN202080049420A CN114096589B CN 114096589 B CN114096589 B CN 114096589B CN 202080049420 A CN202080049420 A CN 202080049420A CN 114096589 B CN114096589 B CN 114096589B
Authority
CN
China
Prior art keywords
structural unit
polyimide
mol
film
acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202080049420.2A
Other languages
Chinese (zh)
Other versions
CN114096589A (en
Inventor
星野舜
三田寺淳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Gas Chemical Co Inc
Original Assignee
Mitsubishi Gas Chemical Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Gas Chemical Co Inc filed Critical Mitsubishi Gas Chemical Co Inc
Publication of CN114096589A publication Critical patent/CN114096589A/en
Application granted granted Critical
Publication of CN114096589B publication Critical patent/CN114096589B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1057Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain
    • C08G73/1064Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain containing sulfur
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1075Partially aromatic polyimides
    • C08G73/1078Partially aromatic polyimides wholly aromatic in the diamino moiety
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1003Preparatory processes
    • C08G73/1007Preparatory processes from tetracarboxylic acids or derivatives and diamines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D179/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
    • C09D179/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C09D179/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2150/00Compositions for coatings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2379/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
    • C08J2379/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08J2379/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors

Abstract

A polyimide resin having a structural unit A derived from a tetracarboxylic dianhydride and a structural unit B derived from a diamine, wherein the structural unit A comprises a structural unit (A-1) derived from a compound represented by the following formula (a-1) and does not comprise a structural unit (A-2) derived from a compound represented by the following formula (a-2), the structural unit B comprises a structural unit (B-1) derived from a compound represented by the following formula (B-1) and a structural unit (B-2) derived from a compound represented by the following formula (B-2), the ratio of the structural unit (B-1) in the structural unit B is 30 to 70 mol%, and the ratio of the structural unit (B-2) in the structural unit B is 70 to 30 mol%.

Description

Polyimide resin, polyimide varnish and polyimide film
Technical Field
The present invention relates to a polyimide resin, a polyimide varnish and a polyimide film.
Background
Polyimide resins are being studied for various uses in the fields of electric/electronic components and the like. For example, for the purpose of reducing the weight and flexibility of a device, a plastic substrate is desired to be used in place of a glass substrate used in an image display device such as a liquid crystal display or an OLED display, and a polyimide film suitable as the plastic substrate is being studied.
In an image display device, when light emitted from a display element is emitted through a plastic substrate, colorless transparency is required for the plastic substrate, and when light passes through a retardation film or a polarizing plate (for example, a liquid crystal display, a touch panel, or the like), optical isotropy is required to be high (that is, rth is low) in addition to colorless transparency.
In order to satisfy the above-described required performances, various polyimide resins have been developed. For example, patent document 1 describes a polyimide resin produced by using a combination of a specific diamine (second diamine) such as 3,3 '-diaminodiphenyl sulfone (first diamine) and 4,4' -diaminodiphenyl sulfone as a diamine component as a polyimide resin for providing a colorless and transparent polyimide film having low Rth and excellent toughness.
Further, as a polyimide resin having a high refractive index, the applicant has disclosed a polyimide in which 1,2,4, 5-cyclohexane tetracarboxylic dianhydride and 3,3', 4' -biphenyl tetracarboxylic dianhydride are used in combination as dicarboxylic acid components, and 4,4' -diaminodiphenyl sulfone and bis [4- (4-aminophenoxy) phenyl ] sulfone are used in combination as diamine, in patent document 2.
Prior art literature
Patent literature
Patent document 1: international publication No. 2016/158825
Patent document 2: international publication No. 2017/195574
Disclosure of Invention
Problems to be solved by the invention
However, in order to make a polyimide film suitable for a substrate, not only colorless transparency and optical isotropy are important, but also chemical resistance (for example, acid resistance and alkali resistance) is an important physical property.
For example, when a polyimide film is used as a substrate for forming a ITO (Indium Tin Oxide) film, the polyimide film is required to have resistance to an acid used for etching an ITO film. If the acid resistance of the polyimide film is insufficient, the film may be yellowing and the colorless transparency may be impaired.
In addition, for cleaning a support such as a glass plate (support coated with polyimide varnish) used for producing a polyimide film, an aqueous alkali solution such as an aqueous sodium hydroxide solution or an aqueous potassium hydroxide solution is mainly used. The washing with the aqueous alkali solution may be performed in a state where a polyimide film is formed on a support such as a glass plate. Therefore, polyimide films also require resistance to alkali.
However, in patent document 1, chemical resistance is not evaluated.
When a polyimide film is used as a substrate, a target electronic circuit is formed on the polyimide film through various steps such as a sputtering step and an etching step for forming a metal film, depending on the application, and if the polyimide film is not adhered to a support such as a glass plate during the process, a problem occurs in the process. In addition, a step of peeling the polyimide film from the support is required after these processes. In this case, in order to facilitate the process and prevent breakage during peeling, the polyimide film is required to have a certain toughness, that is, to have high strength and to have good elongation.
Further, when a polyimide is produced, various monomers are combined, but the reactivity is poor due to the kind of monomer, and when the molecular weight of polyimide is to be increased, it takes too much time to polymerize, and therefore, from the viewpoint of production cost, it is required to shorten the polymerization time.
The present invention has been made in view of such circumstances, and an object of the present invention is to provide: a polyimide resin which has excellent colorless transparency, optical isotropy, chemical resistance (for example, acid resistance and alkali resistance) and toughness and which has a short polymerization time, and a polyimide varnish and a polyimide film containing the polyimide resin can be formed.
Solution for solving the problem
The inventors found that: the polyimide resin containing a combination of specific structural units can solve the above-described problems, and thus has completed the present invention.
That is, the present invention relates to [1] to [3] described below.
[1] A polyimide resin having a structural unit A derived from tetracarboxylic dianhydride and a structural unit B derived from diamine,
the structural unit A contains a structural unit (A-1) derived from a compound represented by the following formula (a-1) and does not contain a structural unit (A-2) derived from a compound represented by the following formula (a-2),
The structural unit B includes a structural unit (B-1) derived from a compound represented by the following formula (B-1) and a structural unit (B-2) derived from a compound represented by the following formula (B-2),
the ratio of the structural unit (B-1) in the structural unit B is 30 to 70 mol% and the ratio of the structural unit (B-2) in the structural unit B is 70 to 30 mol%.
[2] A polyimide varnish prepared by dissolving the polyimide resin according to the above [1] in an organic solvent.
[3] A polyimide film comprising the polyimide resin according to the above [1 ].
ADVANTAGEOUS EFFECTS OF INVENTION
According to the present invention, a film excellent in colorless transparency, optical isotropy, chemical resistance (for example, acid resistance and alkali resistance) and toughness can be formed, and the polymerization time of the polyimide resin is short.
Detailed Description
[ polyimide resin ]
The polyimide resin of the present invention has a structural unit A derived from a tetracarboxylic dianhydride and a structural unit B derived from a diamine, wherein the structural unit A contains a structural unit (A-1) derived from a compound represented by the following formula (a-1), and does not contain a structural unit (A-2) derived from a compound represented by the following formula (a-2), and the structural unit B contains a structural unit (B-1) derived from a compound represented by the following formula (B-1), and a structural unit (B-2) derived from a compound represented by the following formula (B-2). The ratio of the structural unit (B-1) in the structural unit B is 30 to 70 mol%, and the ratio of the structural unit (B-2) in the structural unit B is 70 to 30 mol%.
< structural Unit A >
The structural unit A is a structural unit derived from tetracarboxylic dianhydride in a polyimide resin, contains a structural unit (A-1) derived from a compound represented by the following formula (a-1), and does not contain a structural unit (A-2) derived from a compound represented by the following formula (a-2).
The compound represented by the formula (a-1) is 1,2,4, 5-cyclohexane tetracarboxylic dianhydride.
By including the structural unit (A-1), the colorless transparency, optical isotropy and chemical resistance of the film can be improved.
The compound represented by the formula (a-2) is 4,4' -oxydiphthalic anhydride. By not including the structural unit (A-2), the polymerization time of the polyimide resin can be shortened.
The ratio of the structural unit (a-1) in the structural unit a is preferably 90 mol% or more, more preferably more than 95 mol%, further preferably 97 mol% or more, and particularly preferably 100 mol%. That is, the structural unit A is particularly preferably formed of only the structural unit (A-1).
The structural unit A may also contain structural units other than the structural unit (A-1). The tetracarboxylic dianhydride providing such a structural unit is not particularly limited, and examples thereof include aromatic tetracarboxylic dianhydrides such as pyromellitic dianhydride, 3', 4' -biphenyl tetracarboxylic dianhydride, 9 '-bis (3, 4-dicarboxyphenyl) fluorene dianhydride, and 4,4' - (hexafluoroisopropylidene) dianhydride (excluding the compound represented by formula (a-2)); alicyclic tetracarboxylic dianhydrides such as 1,2,3, 4-cyclobutane tetracarboxylic dianhydride and norbornane-2-spiro- α -cyclopentanone- α' -spiro-2 "-norbornane-5, 5",6 "-tetracarboxylic dianhydride (excluding the compound represented by the formula (a-1)); aliphatic tetracarboxylic dianhydrides such as 1,2,3, 4-butanetetracarboxylic dianhydride.
In the present specification, the aromatic tetracarboxylic dianhydride means a tetracarboxylic dianhydride containing 1 or more aromatic rings, the alicyclic tetracarboxylic dianhydride means a tetracarboxylic dianhydride containing 1 or more alicyclic rings and not containing an aromatic ring, and the aliphatic tetracarboxylic dianhydride means a tetracarboxylic dianhydride not containing an aromatic ring or an alicyclic ring.
The structural unit optionally contained in the structural unit a is optionally 1 or 2 or more.
< structural Unit B >
The structural unit B is a structural unit derived from diamine in the polyimide resin, and comprises a structural unit (B-1) derived from a compound represented by the following formula (B-1) and a structural unit (B-2) derived from a compound represented by the following formula (B-2).
The compound represented by the formula (b-1) is 3,3' -diaminodiphenyl sulfone.
The structural unit B includes the structural unit (B-1) to improve the optical isotropy and chemical resistance of the film.
The compound represented by the formula (b-2) is bis [4- (4-aminophenoxy) phenyl ] sulfone.
The structural unit B includes the structural unit (B-2), and thus the film has excellent toughness, and thus the tensile elongation can be improved.
The proportion of the structural unit (B-1) in the structural unit B is 30 to 70 mol%, preferably 40 to 65 mol%, more preferably 50 to 60 mol%. When the ratio of the structural unit (B-1) in the structural unit B is within this range, the polymerization time of the polyimide resin is short, and thus it is preferable.
The ratio of the structural unit (B-2) in the structural unit B is 70 to 30 mol%, preferably 60 to 35 mol%, more preferably 50 to 40 mol%. When the ratio of the structural unit (B-2) in the structural unit B is within this range, the polymerization time of the polyimide resin is short, and thus it is preferable.
The molar ratio [ (B-1)/(B-2) ] of the structural unit (B-1) to the structural unit (B-2) in the structural unit B is preferably 30/70 to 70/30, more preferably 40/60 to 65/35, still more preferably 50/50 to 60/40.
When the ratio or the molar ratio of the structural unit (B-1) to the structural unit (B-2) is in the above range, the polymerization time can be shortened, and the transparency and toughness (elastic modulus, strength and elongation) of the obtained polyimide resin can be improved.
In particular, from the viewpoint of polymerization time, the molar ratio [ (B-1)/(B-2) ] of the structural unit (B-1) to the structural unit (B-2) in the structural unit B is preferably 50/50 to 70/30, more preferably 55/45 to 70/30, still more preferably 60/40 to 70/30.
In particular, from the viewpoints of toughness (strength and elongation) and transparency, the molar ratio [ (B-1)/(B-2) ] of the structural unit (B-1) to the structural unit (B-2) is preferably 30/70 to 60/40, more preferably 30/70 to 55/45, and still more preferably 30/70 to 50/50.
The total ratio of the structural units (B-1) and (B-2) in the structural unit B is preferably 50 mol% or more, more preferably 70 mol% or more, still more preferably 90 mol% or more, and particularly preferably 99 mol% or more. The upper limit of the total ratio of the structural units (B-1) and (B-2) is not particularly limited, and is 100 mol%. The structural unit B may also comprise only the structural unit (B-1) and the structural unit (B-2).
The structural unit B may also comprise structural units other than the structural units (B-1) and (B-2). The diamine providing such a structural unit is not particularly limited, examples thereof include 1, 4-phenylenediamine, p-xylylenediamine, 3, 5-diaminobenzoic acid, 1, 5-diaminonaphthalene, 2 '-dimethylbiphenyl-4, 4' -diamine, 2 '-bis (trifluoromethyl) benzidine, 4' -diaminodiphenyl ether 4,4 '-diaminodiphenylmethane, 2-bis (4-aminophenyl) hexafluoropropane, 4' -diaminodiphenylsulfone, 4 '-diaminobenzanilide, 1- (4-aminophenyl) -2, 3-dihydro-1, 3-trimethyl-1H-inden-5-amine, alpha, aromatic diamines such as α' -bis (4-aminophenyl) -1, 4-diisopropylbenzene, N '-bis (4-aminophenyl) terephthalamide, 4' -bis (4-aminophenoxy) biphenyl, 2-bis [ 4- (4-aminophenoxy) phenyl ] propane, 2-bis (4- (4-aminophenoxy) phenyl) hexafluoropropane, 9-bis (4-aminophenyl) fluorene, and 4,4 '-diamino-2, 2' -bistrifluoromethyl diphenyl ether (excluding the compound represented by formula (b-1)); alicyclic diamines such as 1, 3-bis (aminomethyl) cyclohexane and 1, 4-bis (aminomethyl) cyclohexane; aliphatic diamines such as ethylenediamine and hexamethylenediamine.
In the present specification, an aromatic diamine means a diamine containing 1 or more aromatic rings, an alicyclic diamine means a diamine containing 1 or more alicyclic rings and no aromatic rings, and an aliphatic diamine means a diamine containing no aromatic rings or alicyclic rings.
The structural unit optionally contained in the structural unit B is optionally 1 or 2 or more.
As the diamine providing the structural unit optionally contained in the structural unit B, preferred are a compound represented by the following formula (B-3-1), a compound represented by the following formula (B-3-2), a compound represented by the following formula (B-3-3), and a compound represented by the following formula (B-3-4). That is, in the polyimide resin according to one embodiment of the present invention, the structural unit B may further include at least 1 structural unit (B-3) selected from the group consisting of structural units (B-3-1) derived from the compound represented by the following formula (B-3-1), structural units (B-3-2) derived from the compound represented by the following formula (B-3-2), structural units (B-3-3) derived from the compound represented by the following formula (B-3-3), and structural units (B-3-4) derived from the compound represented by the following formula (B-3-4).
(in the formula (b-3-2), R is each independently a hydrogen atom, a fluorine atom or a methyl group.)
The compound represented by the formula (b-3-1) is 4,4 '-diamino-2, 2' -bistrifluoromethyl diphenyl ether.
The inclusion of the structural unit (B-3-1) can improve the colorless transparency of the film.
In the formula (b-3-2), R is each independently a hydrogen atom, a fluorine atom or a methyl group, preferably a hydrogen atom. Examples of the compound represented by the formula (b-3-2) include 9, 9-bis (4-aminophenyl) fluorene, 9-bis (3-fluoro-4-aminophenyl) fluorene, 9-bis (3-methyl-4-aminophenyl) fluorene, and the like, and 9, 9-bis (4-aminophenyl) fluorene is preferable.
The inclusion of the structural unit (B-3-2) can improve the optical isotropy and heat resistance of the film.
The compound represented by the formula (b-3-3) is 2, 2-bis (4- (4-aminophenoxy) phenyl) hexafluoropropane.
The inclusion of the structural unit (B-3-3) can improve the colorless transparency of the film.
The compound represented by the formula (b-3-4) is 2,2' -bis (trifluoromethyl) benzidine.
The structural unit B can improve the colorless transparency, chemical resistance and mechanical properties of the film by containing the structural unit (B-3-4).
When the structural unit B includes the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3), the total ratio of the structural unit (B-1) and the structural unit (B-2) in the structural unit B is preferably 70 to 95 mol%, more preferably 75 to 95 mol%, still more preferably 75 to 90 mol%, and the ratio of the structural unit (B-3) in the structural unit B is preferably 5 to 30 mol%, more preferably 5 to 25 mol%, still more preferably 10 to 25 mol%.
The total ratio of the structural units (B-1), the structural units (B-2) and the structural units (B-3) in the structural unit B is preferably 75 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, particularly preferably 99 mol% or more. The upper limit of the ratio of the total of the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3) is not particularly limited, that is, 100 mol%. The structural unit B may include only the structural unit (B-1), the structural unit (B-2) and the structural unit (B-3).
The structural unit (B-3) may be only the structural unit (B-3-1), may be only the structural unit (B-3-2), may be only the structural unit (B-3-3), or may be only the structural unit (B-3-4).
The structural unit (B-3) may be a combination of 2 or more structural units selected from the group consisting of the structural units (B-3-1) to (B-3-4).
The number average molecular weight of the polyimide resin of the present invention is preferably 5000 to 200000 from the viewpoint of mechanical strength of the obtained polyimide film. The number average molecular weight of the polyimide resin can be determined, for example, from a standard polymethyl methacrylate (PMMA) conversion value measured by gel filtration chromatography.
The polyimide resin of the present invention may contain a structure other than a polyimide chain (a structure in which a structural unit a and a structural unit B are imide-bonded). Examples of the structure other than the polyimide chain that can be contained in the polyimide resin include a structure containing an amide bond.
The polyimide resin of the present invention preferably contains a polyimide chain (structure in which structural unit a and structural unit B are imide-bonded) as a main structure. Therefore, the polyimide chain content in the polyimide resin of the present invention is preferably 50 mass% or more, more preferably 70 mass% or more, still more preferably 90 mass% or more, and particularly preferably 99 mass% or more.
By using the polyimide resin of the present invention, a film excellent in colorless transparency, optical isotropy, chemical resistance (for example, acid resistance and alkali resistance) and toughness can be formed, and the film has the following preferable physical properties.
When a film having a thickness of 10 μm is formed, the total light transmittance is preferably 88% or more, more preferably 88.5% or more, and still more preferably 89% or more.
When a film having a thickness of 10 μm is formed, the Yellowness Index (YI) is preferably 4.0 or less, more preferably 2.5 or less, and further preferably 2.0 or less.
B when a film having a thickness of 10 μm is formed * Preferably 2.0 or less, more preferably 1.2 or less, and still more preferably 1.0 or less.
When a film having a thickness of 10 μm is formed, the absolute value of the thickness retardation (Rth) is preferably 70nm or less, more preferably 60nm or less, and still more preferably 35nm or less. When the ratio is within this range, the optical isotropy is excellent.
The tensile strength is preferably 105MPa or more, more preferably 110MPa or more, and still more preferably 115MPa or more. The tensile elongation is preferably 5 to 20%, more preferably 5 to 15%. When the tensile strength and the tensile elongation are both in these ranges, the film has excellent toughness, and the polyimide film can be easily peeled from the support in the step of peeling, whereby breakage during peeling can be prevented.
When a film having a thickness of 10 μm is formed, the mixed acid ΔYI is preferably 1.5 or less, more preferably 1.3 or less, and still more preferably 1.0 or less.
When a film having a thickness of 10 μm is formed, the acid mixture Δb is mixed * Preferably 0.8 or less, more preferably 0.6 or less, and still more preferably 0.5 or less.
The mixed acid Δyi and the mixed acid Δb are used as the mixed acid * The difference between YI before and after dipping and b when the polyimide film is immersed in a mixture of phosphoric acid, nitric acid and acetic acid * Specifically, the difference (c) can be measured by the method described in the examples. ΔYI and Δb * The smaller the acid resistance, the more excellent. By using the polyimide resin of the present invention, a film having excellent chemical resistance can be formed, and excellent resistance to acid can be exhibited. In particular, the acid mixture exhibits excellent resistance to the above-mentioned acid mixture.
The film formed from the polyimide resin of the present invention is excellent in mechanical properties and heat resistance, and has the following preferable physical properties.
The tensile elastic modulus is preferably 2.0GPa or more, more preferably 2.5GPa or more, and still more preferably 3.0GPa or more.
The glass transition temperature (Tg) is preferably 250℃or higher, more preferably 270℃or higher, and still more preferably 300℃or higher. When the content is within this range, the polyimide substrate is suitably heat-resistant when an image display device such as a liquid crystal display or an OLED display is produced.
The physical property values described above in the present invention can be specifically measured by the methods described in examples.
[ method for producing polyimide resin ]
The polyimide resin of the present invention can be produced by reacting a tetracarboxylic acid component comprising a compound providing the above-mentioned structural unit (A-1) (wherein the compound providing the above-mentioned structural unit (A-2) is not contained) with a diamine component comprising a compound providing the above-mentioned structural unit (B-1) and a compound providing the above-mentioned structural unit (B-2).
The compound providing the structural unit (A-1) is exemplified by the compound represented by the formula (a-1), but is not limited thereto, and may be a derivative thereof within the range of providing the same structural unit. Examples of the derivative include a tetracarboxylic acid corresponding to the tetracarboxylic dianhydride represented by the formula (a-1) (i.e., 1,2,4, 5-cyclohexane tetracarboxylic acid) and an alkyl ester of the tetracarboxylic acid. As the compound providing the structural unit (A-1), a compound represented by the formula (a-1) (i.e., dianhydride) is preferable.
The tetracarboxylic acid component preferably contains 90 mol% or more, more preferably contains more than 95 mol%, still more preferably contains 97 mol% or more, still more preferably contains 100 mol% of the compound providing the structural unit (a-1).
The tetracarboxylic acid component may contain a compound other than the compound providing the structural unit (A-1), and examples of the compound include the above-mentioned aromatic tetracarboxylic dianhydride, alicyclic tetracarboxylic dianhydride, aliphatic tetracarboxylic dianhydride, and derivatives thereof (tetracarboxylic acid, alkyl esters of tetracarboxylic acid, and the like).
The compounds optionally contained in the tetracarboxylic acid component are optionally 1 or 2 or more.
The compound providing the structural unit (B-1) is exemplified by the compound represented by the formula (B-1), but is not limited thereto, and may be a derivative thereof within the range where the same structural unit is provided. The derivative may be a diisocyanate corresponding to the diamine represented by the formula (b-1). As the compound providing the structural unit (B-1), a compound represented by the formula (B-1) (i.e., diamine) is preferable.
The compound providing the structural unit (B-2) is exemplified by the compound represented by the formula (B-2), but is not limited thereto, and may be a derivative thereof within the range where the same structural unit is provided. The derivative may be a diisocyanate corresponding to the diamine represented by the formula (b-2). As the compound providing the structural unit (B-2), a compound represented by the formula (B-2) (i.e., diamine) is preferable.
The diamine component preferably contains 30 to 70 mol%, more preferably 40 to 65 mol%, still more preferably 50 to 60 mol% of the compound providing the structural unit (B-1). When the ratio of the compound providing the structural unit (B-1) in the diamine component is within this range, the polymerization time of the polyimide resin is short, and thus it is preferable.
The diamine component preferably contains 70 to 30 mol%, more preferably 60 to 35 mol%, still more preferably 50 to 40 mol% of the compound providing the structural unit (B-2). When the ratio of the compound providing the structural unit (B-2) in the diamine component is within this range, the polymerization time of the polyimide resin is short, and thus it is preferable.
The molar ratio [ (B-1)/(B-2) ] of the compound providing the structural unit (B-1) to the compound providing the structural unit (B-2) in the diamine component is preferably 30/70 to 70/30, more preferably 40/60 to 65/35, still more preferably 50/50 to 60/40.
In particular, from the viewpoint of polymerization time, the molar ratio [ (B-1)/(B-2) ] of the compound providing the structural unit (B-1) to the compound providing the structural unit (B-2) in the diamine component is preferably 50/50 to 70/30, more preferably 55/45 to 70/30, still more preferably 60/40 to 70/30.
In particular, from the viewpoints of toughness (strength and elongation) and transparency, the molar ratio [ (B-1)/(B-2) ] of the compound providing the structural unit (B-1) to the compound providing the structural unit (B-2) in the diamine component is preferably 30/70 to 60/40, more preferably 30/70 to 55/45, still more preferably 30/70 to 50/50.
The diamine component preferably contains 50 mol% or more, more preferably 70 mol% or more, still more preferably 90 mol% or more, particularly preferably 99 mol% or more of the compound providing the structural unit (B-1) and the compound providing the structural unit (B-2) in total. The upper limit of the total content ratio of the compound providing the structural unit (B-1) and the compound providing the structural unit (B-2) is not particularly limited, that is, 100 mol%. The diamine component may also contain only the compound providing the structural unit (B-1) and the compound providing the structural unit (B-2).
The diamine component may contain a compound other than the compound providing the structural unit (B-1) or (B-2), and examples of the compound include the above-mentioned aromatic diamine, alicyclic diamine, aliphatic diamine, and derivatives thereof (diisocyanate, etc.).
The compound optionally contained in the diamine component (i.e., a compound other than the compound providing the structural unit (B-1) or (B-2)) is optionally 1 or 2 or more.
As the compound optionally contained in the diamine component, a compound providing the structural unit (B-3) (i.e., at least 1 selected from the group consisting of a compound providing the structural unit (B-3-1), a compound providing the structural unit (B-3-2), a compound providing the structural unit (B-3-3), and a compound providing the structural unit (B-3-4)) is preferable.
The compound providing the structural unit (B-3) may be a compound represented by the formula (B-3-1), a compound represented by the formula (B-3-2), a compound represented by the formula (B-3-3) or a compound represented by the formula (B-3-4), but the present invention is not limited thereto, and may be a derivative thereof insofar as the same structural unit can be formed. The derivative includes diisocyanates corresponding to the diamines of the formulae (b-3-1) to (b-3-4). As the compound providing the structural unit (B-3), at least 1 selected from the group consisting of compounds represented by the formulae (B-3-1) to (B-3-4) (i.e., diamine) is preferable.
When the diamine component contains the compound providing the structural unit (B-1), the compound providing the structural unit (B-2) and the compound providing the structural unit (B-3), the diamine component preferably contains 70 to 95 mol%, more preferably 75 to 95 mol%, still more preferably 75 to 90 mol% of the compound providing the structural unit (B-1) and the compound providing the structural unit (B-2), preferably 5 to 30 mol%, more preferably 5 to 25 mol%, still more preferably 10 to 25 mol% of the compound providing the structural unit (B-3) in total.
The diamine component preferably contains 75 mol% or more, more preferably 80 mol% or more, still more preferably 90 mol% or more, particularly preferably 99 mol% or more of the compound providing the structural unit (B-1), the compound providing the structural unit (B-2), and the compound providing the structural unit (B-3) in total. The upper limit of the total content ratio of the compound providing the structural unit (B-1), the compound providing the structural unit (B-2) and the compound providing the structural unit (B-3) is not particularly limited, that is, 100 mol%. The diamine component may contain only the compound providing the structural unit (B-1), the compound providing the structural unit (B-2), and the compound providing the structural unit (B-3).
The compound providing the structural unit (B-3) may be only the compound providing the structural unit (B-3-1), may be only the compound providing the structural unit (B-3-2), may be only the compound providing the structural unit (B-3-3), or may be only the compound providing the structural unit (B-3-4).
The compound providing the structural unit (B-3) may be a combination of 2 or more compounds selected from the group consisting of compounds providing the structural units (B-3-1) to (B-3-4).
In the present invention, the ratio of the amount of the tetracarboxylic acid component to the amount of the diamine component to be added used for producing the polyimide resin is preferably 0.9 to 1.1 mol based on 1 mol of the tetracarboxylic acid component.
In the present invention, in addition to the tetracarboxylic acid component and the diamine component, a capping agent may be used in the production of the polyimide resin. As the blocking agent, monoamines or dicarboxylic acids are preferable. The amount of the blocking agent to be introduced is preferably 0.0001 to 0.1 mol, particularly preferably 0.001 to 0.06 mol, based on 1 mol of the tetracarboxylic acid component. As monoamine-type blocking agents, for example, methylamine, ethylamine, propylamine, butylamine, benzylamine, 4-methylbenzylamine, 4-ethylbenzylamine, 4-dodecylbenzylamine, 3-methylbenzylamine, 3-ethylbenzylamine, aniline, 3-methylaniline, 4-methylaniline and the like are recommended. Among these, benzylamine and aniline can be suitably used. The dicarboxylic acid-based capping agent is preferably a dicarboxylic acid, and a part of the dicarboxylic acid-based capping agent may be closed. For example, phthalic acid, phthalic anhydride, 4-chlorophthalic acid, tetrafluorophthalic acid, 2, 3-benzophenone dicarboxylic acid, 3, 4-benzophenone dicarboxylic acid, cyclopentane-1, 2-dicarboxylic acid, 4-cyclohexene-1, 2-dicarboxylic acid, and the like are recommended. Among these, phthalic acid and phthalic anhydride can be suitably used.
The method for reacting the tetracarboxylic acid component and the diamine component is not particularly limited, and a known method can be used.
Specific examples of the reaction method include (1) a method in which the tetracarboxylic acid component, the diamine component and the reaction solvent are fed into a reactor, stirred at a temperature of from room temperature to 80 ℃ for 0.5 to 30 hours, and then heated to perform imidization, (2) a method in which the diamine component and the reaction solvent are fed into a reactor to dissolve the components, then the tetracarboxylic acid component is fed into the reactor, stirred at a temperature of from room temperature to 80 ℃ for 0.5 to 30 hours, and then heated to perform imidization, if necessary, and (3) a method in which the tetracarboxylic acid component, the diamine component and the reaction solvent are fed into a reactor, and then directly heated to perform imidization.
The reaction solvent used for producing the polyimide resin may be one which does not inhibit imidization and which can dissolve the polyimide to be produced. Examples thereof include aprotic solvents, phenolic solvents, ether solvents, and carbonate solvents.
Specific examples of the aprotic solvent include amide solvents such as N, N-dimethylformamide, N-dimethylacetamide, N-methyl-2-pyrrolidone, N-methylcaprolactam, 1, 3-dimethylimidazolidinone, tetramethylurea, lactone solvents such as γ -butyrolactone and γ -valerolactone, phosphorus-containing amide solvents such as hexamethylphosphoramide and hexamethylphosphoric triamide, sulfur-containing solvents such as dimethylsulfone, dimethylsulfoxide and sulfolane, ketone solvents such as acetone, cyclohexanone and methylcyclohexanone, amine solvents such as picoline and pyridine, and ester solvents such as acetic acid (2-methoxy-1-methylethyl ester).
Specific examples of the phenol-based solvent include phenol, o-cresol, m-cresol, p-cresol, 2, 3-xylenol, 2, 4-xylenol, 2, 5-xylenol, 2, 6-xylenol, 3, 4-xylenol, and 3, 5-xylenol.
Specific examples of the ether solvent include 1, 2-dimethoxyethane, bis (2-methoxyethyl) ether, 1, 2-bis (2-methoxyethoxy) ethane, bis [ 2- (2-methoxyethoxy) ethyl ] ether, tetrahydrofuran, and 1, 4-dioxane.
Specific examples of the carbonate-based solvent include diethyl carbonate, methylethyl carbonate, ethylene carbonate, propylene carbonate, and the like.
Among the above reaction solvents, an amide-based solvent or a lactone-based solvent is preferable. The above reaction solvents may be used alone or in combination of two or more.
In the imidization reaction, the reaction is preferably performed while removing water generated during the production using a dean-stark apparatus or the like. By performing such an operation, the polymerization degree and the imidization rate can be further increased.
In the imidization reaction, a known imidization catalyst can be used. Examples of the imidization catalyst include a base catalyst and an acid catalyst.
Examples of the base catalyst include organic base catalysts such as pyridine, quinoline, isoquinoline, α -picoline, β -picoline, 2, 4-lutidine, 2, 6-lutidine, trimethylamine, triethylamine, tripropylamine, tributylamine, triethylenediamine, imidazole, N-dimethylaniline, N-diethylaniline, and inorganic base catalysts such as potassium hydroxide, sodium hydroxide, potassium carbonate, sodium carbonate, potassium bicarbonate, and sodium bicarbonate.
Examples of the acid catalyst include crotonic acid, acrylic acid, trans-3-hexenoic acid, cinnamic acid, benzoic acid, methylbenzoic acid, hydroxybenzoic acid, terephthalic acid, benzenesulfonic acid, p-toluenesulfonic acid, naphthalenesulfonic acid, and the like. The imidization catalyst may be used singly or in combination of two or more.
Among the above, from the viewpoint of handleability, a base catalyst is preferably used, an organic base catalyst is more preferably used, triethylamine is more preferably used, and triethylamine and triethylenediamine are particularly preferably used in combination.
The temperature of the imidization reaction is preferably 120 to 250 ℃, more preferably 160 to 200 ℃, from the viewpoints of the reaction rate, gelation, and the like. The reaction time is preferably 0.5 to 6 hours, more preferably 0.5 to 5.5 hours after the start of distillation of the produced water. The polyimide resin has shorter reaction time.
The solid content concentration in the imidization reaction is preferably 30 to 60 mass%, more preferably 35 to 58 mass%, and particularly preferably 40 to 56 mass%. When the solid content concentration in the imidization reaction is within this range, the imidization reaction proceeds well and water generated in the reaction is easily removed, so that the polymerization degree and imidization rate can be increased.
However, the solid content concentration in the imidization reaction is calculated by the following formula based on the mass of the tetracarboxylic acid component added to the reaction system, the diamine component in the reaction system, and the reaction solvent.
Solid content concentration (mass%) at imidization reaction = (total mass of tetracarboxylic acid component and diamine component)/(total mass of tetracarboxylic acid component, diamine component and reaction solvent) ×100
[ polyimide varnish ]
The polyimide varnish of the present invention is obtained by dissolving the polyimide resin of the present invention in an organic solvent. That is, the polyimide varnish of the present invention contains the polyimide resin of the present invention and an organic solvent in which the polyimide resin is dissolved.
The organic solvent is not particularly limited as long as it dissolves the polyimide resin, and the above-mentioned compounds are preferably used alone or in combination of 2 or more as the reaction solvent used in the production of the polyimide resin.
The polyimide varnish of the present invention may be a polyimide solution in which a polyimide resin obtained by a polymerization method is dissolved in a reaction solvent, or may be a solution in which a diluting solvent is further added to the polyimide solution.
The polyimide resin of the present invention has solvent solubility, and thus can be prepared into a varnish of high concentration which is stable at room temperature. The polyimide varnish of the present invention preferably contains 5 to 40 mass%, more preferably 10 to 30 mass% of the polyimide resin of the present invention. The viscosity of the polyimide varnish is preferably 1 to 200pa·s, more preferably 1.5 to 100pa·s. The viscosity of the polyimide varnish was determined at 25℃using an E-type viscometer.
The polyimide varnish of the present invention may contain various additives such as an inorganic filler, an adhesion promoter, a release agent, a flame retardant, an ultraviolet stabilizer, a surfactant, a leveling agent, a defoaming agent, a fluorescent whitening agent, a crosslinking agent, a polymerization initiator, and a photosensitizer, as far as the required properties of the polyimide film are not impaired.
The method for producing the polyimide varnish of the present invention is not particularly limited, and a known method can be applied.
[ polyimide film ]
The polyimide film of the present invention contains the polyimide resin of the present invention. Therefore, the polyimide film of the present invention is excellent in colorless transparency, optical isotropy, and chemical resistance (for example, acid resistance and alkali resistance). The polyimide film of the present invention has preferable physical properties as described above.
The method for producing the polyimide film of the present invention is not particularly limited, and a known method can be used. Examples of the method include a method of applying the polyimide varnish of the present invention to a smooth support such as a glass plate, a metal plate, or a plastic, forming the polyimide varnish into a film, and then removing an organic solvent such as a reaction solvent or a dilution solvent contained in the varnish by heating the film.
The coating method includes known coating methods such as spin coating, slot coating, and blade coating. Among them, slit coating is preferable from the viewpoints of controlling intermolecular orientation and improving chemical resistance and handleability.
As a method for removing the organic solvent contained in the varnish by heating, it is preferable to evaporate the organic solvent at a temperature of 150 ℃ or lower so as not to stick to the hand, and then dry the varnish at a temperature of the boiling point of the organic solvent used or higher (not particularly limited, preferably 200 to 500 ℃). In addition, drying under an air atmosphere or a nitrogen atmosphere is preferable. The pressure of the drying atmosphere may be reduced, normal pressure or increased.
The method for peeling the polyimide film formed by film formation on the support from the support is not particularly limited, and examples thereof include a laser peeling method and a method using a sacrificial layer for peeling (a method of applying a release agent to the surface of the support in advance).
The polyimide film of the present invention can also be produced using a polyamic acid varnish in which a polyamic acid is dissolved in an organic solvent.
The polyamic acid contained in the polyamic acid varnish is a precursor of the polyimide resin of the present invention, and is a product of an addition polymerization reaction of a tetracarboxylic acid component including a compound providing the above-mentioned structural unit (A-1) and a compound providing the above-mentioned structural unit (A-2), and a diamine component including a compound providing the above-mentioned structural unit (B-1) and a compound providing the above-mentioned structural unit (B-2). The polyimide resin of the present invention can be obtained as a final product by imidizing (dehydrating ring-closing) the polyamic acid.
As the organic solvent contained in the polyamic acid varnish, the organic solvent contained in the polyimide varnish of the present invention can be used.
In the present invention, the polyamic acid varnish may be a polyamic acid solution obtained by polyaddition reaction of a tetracarboxylic acid component and a diamine component in a reaction solvent, or may be a solution obtained by adding a diluting solvent to the polyamic acid solution.
The method for producing a polyimide film using the polyamic acid varnish is not particularly limited, and a known method can be used. For example, a polyamic acid varnish may be coated on a smooth support such as a glass plate, a metal plate, or a plastic, or formed into a film, and an organic solvent such as a reaction solvent or a dilution solvent contained in the varnish is removed by heating to obtain a polyamic acid film, and the polyamic acid in the polyamic acid film is imidized by heating to produce a polyimide film.
The heating temperature for drying the polyamic acid varnish to obtain a polyamic acid film is preferably 50 to 120 ℃. The heating temperature at the time of imidizing the polyamic acid by heating is preferably 200 to 400 ℃.
The imidization method is not limited to thermal imidization, and chemical imidization may be applied.
The thickness of the polyimide film of the present invention may be appropriately selected depending on the application, etc., and is preferably in the range of 1 to 250. Mu.m, more preferably 5 to 100. Mu.m, and still more preferably 10 to 80. Mu.m. The thickness of 1 to 250 μm can be practically used as a self-supporting film.
The thickness of the polyimide film can be easily controlled by adjusting the solid concentration and viscosity of the polyimide varnish.
The polyimide film of the present invention can be suitably used as a film for various members such as color filters, flexible displays, semiconductor components, and optical members. The polyimide film of the present invention can be used particularly suitably as a substrate for an image display device such as a liquid crystal display or an OLED display.
Examples
Hereinafter, the present invention will be specifically described with reference to examples. The present invention is not limited by these examples.
In examples and comparative examples, the physical properties were measured by the methods shown below.
(1) Film thickness
Film thickness was measured using a micrometer manufactured by Sanfeng, inc.
(2) Tensile strength (tensile strength), tensile elastic modulus, and tensile elongation (tensile failure strain)
Tensile strength (tensile strength), tensile elastic modulus and tensile elongation (tensile failure strain) according to JIS K7161:2014 and JIS K7127:1999, using the tensile tester "StrongGraph VG-1E" manufactured by Toyo Seisakusho Co. The distance between chucks was 50mm, the test piece size was 10mm×70mm, and the test speed was 20 mm/min.
(3) Glass transition temperature (Tg)
The sample was heated to a temperature sufficient to remove residual stress under conditions of a sample size of 2mm×20mm, a load of 0.1N, and a heating rate of 10 ℃/min in a stretching mode using a thermo-mechanical analysis apparatus "TMA/SS6100" manufactured by Hitachi High-Tech Science Corporation, and then cooled to room temperature. Thereafter, the elongation of the test piece was measured under the same conditions as in the treatment for removing the residual stress, and the glass transition temperature was obtained at the inflection point where the elongation was observed.
(4) Total light transmittance, yellow Index (YI), b *
According to JIS K7105:1981, measurement of total transmittance, YI and b using a color/turbidity simultaneous measuring instrument "COH400" manufactured by Nippon Denshoku industries Co., ltd *
(5) Thickness retardation (Rth)
The thickness retardation (Rth) was measured by using ellipsometer "M-220" manufactured by Nippon spectroscopic Co. The value of the thickness phase difference at a wavelength of 590nm was measured. Note that Rth is represented by the following formula, where nx is the maximum value, ny is the minimum value, nz is the refractive index in the thickness direction, and d is the thickness of the film in the in-plane refractive index of the polyimide film.
Rth=[{(nx+ny)/2}-nz]×d
(6) Polymerization time
The polymerization time required for the viscosity to be 12pa·s or more when the solid content concentration is set to 20 mass% is the polymerization time. Wherein, the polymerization time refers to the time that the temperature in the reaction system is maintained at 190 ℃ after reaching 190 ℃.
(7) Acid resistance (Mixed acid ΔYI and mixed acid Δb) * )
A polyimide film formed on a glass plate was immersed in a mixed acid (HNO) heated to 40 ℃ 3 (10 mass%) +H 3 PO 4 (70 mass%) +CH 3 COOH (5 mass%) +H 2 O (15 mass%) for 4 minutes, and then washed with water. After washing with water, the water was removed, heated with a hot plate at 240℃for 50 minutes, and dried. YI and b measurement before and after the test * The changes (ΔYI and Δb) were obtained * ). Here, YI measurement and b * The measurement was performed in a state where a polyimide film was formed on a glass plate (glass plate+polyimide film state).
(8) Alkali resistance
The polyimide film formed on the glass plate was immersed in a 3 mass% aqueous potassium hydroxide solution at room temperature for 5 minutes, and then washed with water. After washing with water, the presence or absence of change in the surface of the film was confirmed.
The alkali resistance was evaluated as follows.
A: the film surface is unchanged.
B: the film had slight cracks on its surface.
C: the film surface has cracks or the film surface dissolves.
The tetracarboxylic acid component, the diamine component, the other components, and their abbreviations used in the examples and comparative examples are as follows.
< tetracarboxylic acid component >
HPMDA:1,2,4, 5-cyclohexane tetracarboxylic dianhydride (Mitsubishi gas chemical Co., ltd.; compound represented by formula (a-1))
< diamine component >
3,3' -DDS:3,3' -diaminodiphenyl sulfone (Seika Co., ltd.; compound represented by formula (b-1))
BAPS: bis [4- (4-aminophenoxy) phenyl ] sulfone (Seika Co., ltd.; compound represented by formula (b-2))
< others >
GBL: gamma-butyrolactone (Mitsubishi chemical Co., ltd.)
TEA: triethylamine (manufactured by Kanto chemical Co., ltd.)
Example 1 ]
A300 mL five-necked round-bottomed flask equipped with a stainless steel half-moon shaped stirring blade, a nitrogen inlet tube, a condenser tube, a thermometer, and a glass end cap was charged with 3,3' -DDS 14.135g (0.057 mol), BAPS 24.527g (0.057 mol), and GBL 41.945g, and the mixture was stirred at 200rpm under a nitrogen atmosphere at 70℃in the system to obtain a solution.
To this solution were added together 25.421g (0.113 mol) of HPDA and 10.486g of GBL, and then 0.573g of TEA as an imidization catalyst was added thereto, and the mixture was heated by a covered heater to raise the temperature in the reaction system to 190℃over about 20 minutes. The distilled components were collected, the rotation speed was adjusted according to the viscosity increase, and the temperature in the reaction system was kept at 190℃for reflux for 5 hours.
Thereafter, 187.569g of GBL was added so that the solid content became 20% by mass, the temperature in the reaction system was cooled to 100℃and then stirred for about 1 hour to homogenize the mixture, thereby obtaining a polyimide varnish. The viscosity of the varnish solution was 12 Pa.s at 25 ℃.
Then, the obtained polyimide varnish was applied to a glass plate by spin coating, kept at 80℃for 20 minutes with a heating plate, and then heated at 260℃for 30 minutes in a hot air dryer under an air atmosphere to evaporate the solvent, thereby obtaining a film. The results are shown in Table 1.
Example 2 ]
A300 mL five-necked round-bottomed flask equipped with a stainless steel half-moon shaped stirring blade, a nitrogen inlet tube, a condenser tube, a thermometer, and a glass end cap was charged with 3,3' -DDS 17.571g (0.071 mol), BAPS 20.326g (0.047 mol), and GBL 42.041g, and the mixture was stirred at 200rpm under a nitrogen atmosphere at 70℃in the system to obtain a solution.
To this solution were added together 26.333g (0.117 mol) of HPDA and 10.510g of GBL, and then 0.594g of TEA as an imidization catalyst was charged, and the mixture was heated by a covered heater to raise the temperature in the reaction system to 190℃over about 20 minutes. The distilled components were collected, the rotation speed was adjusted according to the viscosity increase, and the temperature in the reaction system was kept at 190℃for 4.7 hours under reflux.
Thereafter, 187.449g of GBL was added so that the solid content became 20% by mass, the temperature in the reaction system was cooled to 100℃and then stirred for about 1 hour to homogenize the mixture, thereby obtaining a polyimide varnish. The viscosity of the varnish solution was 12 Pa.s at 25 ℃.
Then, the obtained polyimide varnish was applied to a glass plate by spin coating, kept at 80℃for 20 minutes with a heating plate, and then heated at 260℃for 30 minutes in a hot air dryer under an air atmosphere to evaporate the solvent, thereby obtaining a film. The results are shown in Table 1.
Comparative example 1 ]
A300 mL five-necked round-bottomed flask equipped with a stainless steel half-moon shaped stirring blade, a nitrogen inlet tube, a condenser tube, a thermometer, and a glass end cap was charged with 3,3' -DDS 5.122g (0.021 mol), BAPS 35.549g (0.082 mol), and GBL 41.694g, and the mixture was stirred at 200rpm under a nitrogen atmosphere at 70℃in the system to obtain a solution.
To this solution, 23.028g (0.103 mol) of HPDA and 10.388g of GBL were added together, and then 0.519g of TEA as an imidization catalyst was charged, and the mixture was heated by a covered heater, and the temperature in the reaction system was kept at 190℃for about 20 minutes, followed by refluxing for about 7 hours. The viscosity of the varnish solution was 12 Pa.s at 25 ℃.
Thereafter, 187.883g of GBL was added so that the solid content became 20% by mass, the temperature in the reaction system was cooled to 100℃and then stirred for about 1 hour to homogenize the mixture, thereby obtaining a polyimide varnish.
Then, the obtained polyimide varnish was applied to a glass plate by spin coating, kept at 80℃for 20 minutes with a heating plate, and then heated at 260℃for 30 minutes in a hot air dryer under an air atmosphere to evaporate the solvent, thereby obtaining a film. The results are shown in Table 1.
Comparative example 2 ]
A300 mL five-necked round-bottomed flask equipped with a stainless steel half-moon shaped stirring blade, a nitrogen inlet tube, a condenser tube, a thermometer, and a glass end cap was charged with 3,3' -DDS 25.239g (0.101 mol), BAPS 10.949g (0.025 mol), and GBL 42.255g, and the mixture was stirred at 200rpm under a nitrogen atmosphere at 70℃in the system to obtain a solution.
To this solution were added together 28.369g (0.126 mol) of HPDA and 10.564g of GBL, and then 0.640g of TEA as an imidization catalyst was charged, and the mixture was heated by a covered heater to raise the temperature in the reaction system to 190℃over about 20 minutes. The distilled off components were collected, the rotation speed was adjusted according to the viscosity increase, and the temperature in the reaction system was kept at 190℃for about 7.5 hours for reflux.
Thereafter, 187.181g of GBL was added so that the solid content became 20% by mass, the temperature in the reaction system was cooled to 100℃and then stirred for about 1 hour to homogenize the mixture, thereby obtaining a polyimide varnish. The viscosity of the varnish solution was 12 Pa.s at 25 ℃.
Then, the obtained polyimide varnish was applied to a glass plate by spin coating, kept at 80℃for 20 minutes with a heating plate, and then heated at 260℃for 30 minutes in a hot air dryer under an air atmosphere to evaporate the solvent, thereby obtaining a film. The results are shown in Table 1.
TABLE 1
TABLE 1
As shown in Table 1, the polyimide films of examples 1 to 2 were produced by using HPMDA as the tetracarboxylic acid component and 50 to 60 mol% of 3,3' -DDS and 50 to 40 mol% of BAPS as the diamine component in combination. As a result, the composition exhibits colorless transparency, optical isotropy, acid resistance, alkali resistance, and excellent toughness. Furthermore, the polymerization time was also shorter than that of the comparative example.
On the other hand, the polyimide film of comparative example 1 was produced using HPMDA as the tetracarboxylic acid component and 20 mol% of 3,3' -DDS and 80 mol% of BAPS as the diamine component in combination. As a result, the thickness retardation (retardation, rth) is high, and the optical isotropy is poor. In addition, the polymerization time is long.
The polyimide film of comparative example 2 was produced by using HPMDA as the tetracarboxylic acid component and using 80 mol% of 3,3' -DDS and 20 mol% of BAPS as the diamine component in combination. As a result, the thickness retardation (retardation, rth) is low, and the optical properties are excellent, but the tensile elongation and tensile strength are low, and thus poor. In addition, the polymerization time is long.
Therefore, a polyimide film produced by using HPMDA as the tetracarboxylic acid component and using 3,3' -DDS and BAPS in combination at a specific ratio as the diamine component can be suitably used as a film excellent in colorless transparency, optical isotropy, chemical resistance (for example, acid resistance and alkali resistance) and toughness, and can be suitably used as a plastic substrate for liquid crystal displays, touch panels, and the like. Further, the polymerization time is also short, and the energy at the time of production can be reduced, and the production cost is excellent.

Claims (3)

1. A polyimide resin, comprising: structural units A derived from tetracarboxylic dianhydrides and structural units B derived from diamines,
the structural unit A contains a structural unit (A-1) derived from a compound represented by the following formula (a-1) and does not contain a structural unit (A-2) derived from a compound represented by the following formula (a-2),
the structural unit B comprises a structural unit (B-1) derived from a compound represented by the following formula (B-1) and a structural unit (B-2) derived from a compound represented by the following formula (B-2),
the ratio of the structural unit (B-1) in the structural unit B is 50 to 70 mol%, the ratio of the structural unit (B-2) in the structural unit B is 50 to 30 mol%,
2. a polyimide varnish prepared by dissolving the polyimide resin according to claim 1 in an organic solvent.
3. A polyimide film comprising the polyimide resin of claim 1.
CN202080049420.2A 2019-07-10 2020-07-08 Polyimide resin, polyimide varnish and polyimide film Active CN114096589B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2019128572 2019-07-10
JP2019-128572 2019-07-10
PCT/JP2020/026619 WO2021006284A1 (en) 2019-07-10 2020-07-08 Polyimide resin, polyimide varnish, and polyimide film

Publications (2)

Publication Number Publication Date
CN114096589A CN114096589A (en) 2022-02-25
CN114096589B true CN114096589B (en) 2024-03-08

Family

ID=74115082

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202080049420.2A Active CN114096589B (en) 2019-07-10 2020-07-08 Polyimide resin, polyimide varnish and polyimide film

Country Status (4)

Country Link
JP (1) JPWO2021006284A1 (en)
KR (1) KR20220034059A (en)
CN (1) CN114096589B (en)
WO (1) WO2021006284A1 (en)

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01304124A (en) * 1988-05-31 1989-12-07 Sanken Kako Kk Preparation of soluble polyimide
JP2003155342A (en) * 2001-11-19 2003-05-27 Nippon Steel Chem Co Ltd Polyimide copolymer having alicyclic structure
KR20080063906A (en) * 2007-01-03 2008-07-08 에스케이씨 주식회사 Polyimide film having improved adhesiveness
JP2008297360A (en) * 2007-05-29 2008-12-11 New Japan Chem Co Ltd Solvent-soluble polyimide resin
JP2010116476A (en) * 2008-11-12 2010-05-27 Jsr Corp Polyimide material, polyimide film and method for producing the same
CN102634022A (en) * 2012-04-10 2012-08-15 中国科学院化学研究所 Colorless highly-transparent polyimide film as well as preparation method and application thereof
JP2014210896A (en) * 2013-04-22 2014-11-13 住友ベークライト株式会社 Polyimide resin and polyimide film
JP2016163999A (en) * 2016-04-05 2016-09-08 東洋紡株式会社 Manufacturing method of transparent polyimide-based film
CN108136755A (en) * 2015-10-15 2018-06-08 新日铁住金化学株式会社 Polyimides laminated body and its manufacturing method
JP2018134808A (en) * 2017-02-22 2018-08-30 三菱瓦斯化学株式会社 Polyimide film laminate
CN109071813A (en) * 2016-05-09 2018-12-21 三菱瓦斯化学株式会社 Polyimide resin and polyimide resin composition
JP2019059834A (en) * 2017-09-26 2019-04-18 河村産業株式会社 Polyimide powder, polyimide varnish and polyimide film

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101796174B1 (en) * 2011-05-19 2017-11-10 삼성전자주식회사 Polyamide block copolymer, method of preparing same, article including same, and display device including the article
EP3279237A4 (en) 2015-03-31 2018-04-04 Asahi Kasei Kabushiki Kaisha Polyimide film, polyimide varnish, product using polyimide film, and laminate
TWI609897B (en) * 2017-02-15 2018-01-01 律勝科技股份有限公司 Polyimide resin, thin film and method for manufacturing thereof

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01304124A (en) * 1988-05-31 1989-12-07 Sanken Kako Kk Preparation of soluble polyimide
JP2003155342A (en) * 2001-11-19 2003-05-27 Nippon Steel Chem Co Ltd Polyimide copolymer having alicyclic structure
KR20080063906A (en) * 2007-01-03 2008-07-08 에스케이씨 주식회사 Polyimide film having improved adhesiveness
JP2008297360A (en) * 2007-05-29 2008-12-11 New Japan Chem Co Ltd Solvent-soluble polyimide resin
JP2010116476A (en) * 2008-11-12 2010-05-27 Jsr Corp Polyimide material, polyimide film and method for producing the same
CN102634022A (en) * 2012-04-10 2012-08-15 中国科学院化学研究所 Colorless highly-transparent polyimide film as well as preparation method and application thereof
JP2014210896A (en) * 2013-04-22 2014-11-13 住友ベークライト株式会社 Polyimide resin and polyimide film
CN108136755A (en) * 2015-10-15 2018-06-08 新日铁住金化学株式会社 Polyimides laminated body and its manufacturing method
JP2016163999A (en) * 2016-04-05 2016-09-08 東洋紡株式会社 Manufacturing method of transparent polyimide-based film
CN109071813A (en) * 2016-05-09 2018-12-21 三菱瓦斯化学株式会社 Polyimide resin and polyimide resin composition
JP2018134808A (en) * 2017-02-22 2018-08-30 三菱瓦斯化学株式会社 Polyimide film laminate
JP2019059834A (en) * 2017-09-26 2019-04-18 河村産業株式会社 Polyimide powder, polyimide varnish and polyimide film

Also Published As

Publication number Publication date
JPWO2021006284A1 (en) 2021-01-14
KR20220034059A (en) 2022-03-17
CN114096589A (en) 2022-02-25
TW202106765A (en) 2021-02-16
WO2021006284A1 (en) 2021-01-14

Similar Documents

Publication Publication Date Title
JP7180617B2 (en) Polyimide resin composition and polyimide film
JP7367699B2 (en) Polyimide resin, polyimide varnish and polyimide film
CN111936553A (en) Polyimide resin, polyimide varnish, and polyimide film
CN111902457A (en) Polyimide resin, polyimide varnish, and polyimide film
JP7384170B2 (en) Polyimide resin, polyimide varnish and polyimide film
CN111989353B (en) Polyamide-imide resin, polyamide-imide varnish and polyamide-imide film
CN114867767A (en) Polyimide resin, polyimide varnish, and polyimide film
CN114502660A (en) Polyimide resin composition, polyimide varnish, and polyimide film
CN114096589B (en) Polyimide resin, polyimide varnish and polyimide film
CN113557260A (en) Polyimide resin, polyimide varnish, and polyimide film
CN111133034B (en) Polyimide resin, polyimide varnish, and polyimide film
WO2021100727A1 (en) Polyimide resin, polyimide varnish, and polyimide film
TWI837328B (en) Polyimide resin, polyimide varnish, and polyimide film
CN111936554B (en) Polyimide resin, polyimide varnish and polyimide film
WO2021177145A1 (en) Polyimide resin, polyimide varnish, and polyimide film
CN116323762A (en) Polyimide resin, polyimide varnish and polyimide film
CN116323761A (en) Polyimide resin, polyimide varnish and polyimide film
WO2023085041A1 (en) Polyimide resin, varnish, and polyimide film

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant