CN114074848A - Full-automatic unstacking device capable of preventing falling - Google Patents
Full-automatic unstacking device capable of preventing falling Download PDFInfo
- Publication number
- CN114074848A CN114074848A CN202111360580.1A CN202111360580A CN114074848A CN 114074848 A CN114074848 A CN 114074848A CN 202111360580 A CN202111360580 A CN 202111360580A CN 114074848 A CN114074848 A CN 114074848A
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- assembly
- drag chain
- fall arrest
- full
- motor
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- 239000000463 material Substances 0.000 claims abstract description 52
- 238000012546 transfer Methods 0.000 claims abstract description 19
- 230000008093 supporting effect Effects 0.000 claims abstract description 15
- 238000003466 welding Methods 0.000 claims abstract description 10
- 238000009434 installation Methods 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 abstract description 2
- 238000003756 stirring Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 239000000306 component Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000008358 core component Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
- B65G59/04—De-stacking from the top of the stack by suction or magnetic devices
Abstract
The invention discloses a fall-preventing full-automatic unstacking device, which relates to the field of automation equipment and is characterized by comprising a lifting machine, a material tray and a material box, wherein the lifting machine comprises a rack, a vertical drag chain assembly and a jacking transfer device, a roller supporting moving part is arranged at the bottom of the jacking transfer device, a roller line and a welding support frame are arranged on the roller supporting moving part, a sucker assembly and a material shifting assembly are arranged on the welding support frame, the sucker assembly is used for sucking the side edge of the material box to perform side pulling, and the material shifting assembly is used for inserting into a gap of the material box to perform back pushing. The full-automatic unstacking device is a left-right mirror image double-lifting machine mechanism, can unstack the material stacks of a plurality of materials on each layer at the same time, can adjust the blanking height according to the height of a subsequent line body, and can linearly and seamlessly butt joint the double line body, so that the work efficiency of unstacking is greatly improved.
Description
Technical Field
The invention relates to the field of automation equipment, in particular to a falling-preventing full-automatic unstacking device.
Background
In the field of industrial automation, the degree of automation determines the level and efficiency of advanced production for an enterprise or plant. At present, due to the non-uniformity and difference of incoming material packaging, the work of unstacking, unpacking and the like of raw materials of an automatic factory is mostly finished by workers and needs to be matched by a plurality of people, the labor intensity of manual unstacking is high, the efficiency is low, the labor cost is high, and manpower and material resources are greatly wasted.
Therefore, technical personnel in the field are dedicated to developing a full-automatic unstacking device for stacked articles which are heavy in weight and easy to fall, so that more flexible and free line collocation and more efficient automatic production of a factory are realized, and the work efficiency of unstacking is improved.
Disclosure of Invention
In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is how to realize the fully automatic unstacking of self-heavy, easily falling stacked articles.
In order to achieve the purpose, the invention provides a fall-prevention full-automatic unstacking device which is characterized by comprising a lifting machine, a material tray and a material box, wherein the lifting machine comprises a rack, a vertical drag chain assembly and a jacking transfer device, a first motor and a device for adjusting the height of a working surface are arranged on the rack, and the first motor is used for driving the vertical drag chain assembly; the vertical drag chain assembly comprises a drag chain, a synchronous belt, drag chain shielding plates, travel switches and guide rails, wherein the guide rails are arranged on two sides of the vertical drag chain assembly; the jacking transfer device is characterized in that a roller supporting moving part is arranged at the bottom of the jacking transfer device, the roller supporting moving part is installed on the guide rail, the roller supporting moving part is pulled by the vertical drag chain assembly to move in the vertical direction, a roller line and a welding support frame are installed on the roller supporting moving part, a second motor, an installation plate, a sucker assembly and a material shifting assembly are installed on the welding support frame, the sucker assembly is used for sucking the side edge of the material box to perform side pulling, and the material shifting assembly is used for being inserted into the gap of the material box to perform back pushing.
Further, the first motor is installed at the bottom of the frame.
Furthermore, the frame is a fixed frame, and a front cover plate and a rear cover plate are further arranged on the frame.
Furthermore, the two hoists are bilaterally symmetrical.
Further, the first motor and the second motor are servo motors.
Further, the sucking disc quantity of sucking disc subassembly is 8.
Furthermore, the device for adjusting the height of the working surface of the equipment is an adjusting bolt and a fixed seat, the adjusting bolt is installed at four corners of the bottom surface of the rack, and the fixed seat is installed below the adjusting bolt.
Further, the vertical tow chain assembly further comprises a sensor for identifying the material level height.
Further, the material stirring assembly comprises an air cylinder, a mounting plate and a stirring plate, the front and back movement of the material stirring assembly is driven by the second motor, and the up and down movement of the stirring plate is completed by the vertically mounted air cylinder.
Further, the tail end of the poking plate is wedge-shaped.
Compared with the prior art, the unstacking device is a left-right mirror image double-elevator mechanism, the material stacks of a plurality of materials on each layer can be unstacked at the same time, the blanking height can be adjusted according to the height of a subsequent line body, the line body is in seamless butt joint, and the working efficiency of unstacking is greatly improved; the material shifting mechanism of the unstacking device is driven by the servo motor, so that the unstacking requirements of material trays or stacking boxes with multiple sizes can be met, and flexible and free line body collocation and efficient automatic production of a factory are realized. The height of lifting machine working face can be adjusted to the adjusting bolt of lifting machine bottom surface, and stable supporting effect is guaranteed in the design of fixing base, and the holistic aesthetic property of equipment is guaranteed to the front and back apron, and the vertical tow chain subassembly and servo motor's cooperation can realize the jacking and move the up-and-down motion of carrying the device, and the jacking moves and carries and establish in the device and tear the pile up neatly for dialling the board and sucking disc cooperation, can not take place to drop or the condition of roll-off, guarantees that equipment carries the material operation stably, reliably.
The conception, the specific structure and the technical effects of the present invention will be further described with reference to the accompanying drawings to fully understand the objects, the features and the effects of the present invention.
Drawings
FIG. 1 is a schematic view of the overall structure of a fall-preventing fully-automatic unstacking device according to a preferred embodiment of the invention;
FIG. 2 is a schematic structural diagram of a hoist of a fall-preventing full-automatic unstacking device according to a preferred embodiment of the invention;
FIG. 3 is a schematic diagram of the structure of a hoist frame and a drag chain of the fall-preventing full-automatic unstacking device according to the preferred embodiment of the invention;
FIG. 4 is a schematic structural diagram of a lifting and transferring device of a lifting machine of a fall-prevention full-automatic unstacking device according to a preferred embodiment of the invention;
the automatic lifting device comprises a lifting machine 1, a material tray 2, a material box 3, a rack 11, a lifting transfer device 12, a vertical drag chain assembly 13, an adjusting bolt 111, a fixed seat 112, a fixed seat 113, a front cover plate 114, a rear cover plate 114, a roller supporting movable part 121, a lifting transfer block 122, a roller line 123, a welding support frame 124, a mounting plate 125, a rack 126, a sliding rail 127, a second servo motor 128, a material shifting assembly 129, an air cylinder 1210, a shifting plate 1211, a suction cup assembly 1212, a synchronous belt 131, a drag chain 132, a drag chain shielding plate 133 and a travel switch 134.
Detailed Description
The technical contents of the preferred embodiments of the present invention will be more clearly and easily understood by referring to the drawings attached to the specification. The present invention may be embodied in many different forms of embodiments and the scope of the invention is not limited to the embodiments set forth herein.
In the drawings, structurally identical elements are represented by like reference numerals, and structurally or functionally similar elements are represented by like reference numerals throughout the several views. The size and thickness of each component shown in the drawings are arbitrarily illustrated, and the present invention is not limited to the size and thickness of each component. The thickness of the components may be exaggerated where appropriate in the figures to improve clarity.
As shown in fig. 1, the full-automatic unstacking device provided by the invention comprises a left lifter 1, a right lifter 1, a material tray 2 and a material box 3. As shown in fig. 2 and 3, the elevator comprises a frame 11, a jacking transfer device 12 and a vertical drag chain assembly 13, the frame 11 is a fixed frame, adjusting bolts 111 are installed at four corners of the bottom surface of the fixed frame through welding blocks, a fixed seat 112 is installed below each adjusting bolt 111, the fixed seat 112 is in contact with the ground, a first servo motor is installed at the bottom of the frame 11 to provide driving for the vertical drag chain assembly 13, and a front cover plate 113 and a rear cover plate 114 are installed at the bottom and the side of the frame 11 respectively to ensure the attractive appearance of the equipment.
As shown in fig. 4, the jacking transfer device 12 is a core component of the present invention, and is supported by a bottom roller supporting movable member 121, the roller supporting movable member 121 is installed on two side rails of the vertical tow chain assembly 13 to drive the jacking transfer device 12 to move up and down, the jacking transfer block 122 is installed on a support, a roller line 123 is arranged on the jacking transfer block 122, four corners of a welding support frame 124 are installed on the roller supporting movable member 121, a second servo motor 128, an installation plate 125, a rack 126, a sliding rail 127, a suction cup assembly 1212 and a material pulling assembly 129 are installed on the welding support frame 124, wherein the material pulling assembly 129 includes a cylinder 1210, an installation plate 125 and a pulling plate 1211, the suction cup assembly 1212 is intended to suck the side of the material tank 3 for side pulling, and the material pulling assembly 129 is inserted into a gap of the material tank 3 for pushing back. The power of the sucker assembly 1212 is provided by an air cylinder, the driving of the forward and backward movement of the material poking assembly 129 is completed by the second servo motor 128, and the up and down movement of the poking plate 1211 is completed by the air cylinder 1210 which is vertically installed.
The vertical tow chain assembly 13 is mounted on the frame 11 and includes a tow chain 132, a timing belt 131, a tow chain shutter 133, a travel switch 134, a sensor, and the like.
The working process of the embodiment: after the material tray 2 reaches the working position, the layer height of the material box 3 is identified by the photoelectric sensor, the first servo motors in the lifters 1 on the two sides draw the vertical tow chain assembly 13 to move to reach the designated position, at the moment, the whole jacking transfer device 12 reaches the designated height, the jacking transfer device 12 starts to move, the mounting plate 125, the sucker assembly 1212, the material shifting assembly 129 and the like extend out of the material stack, the sucker assembly 1212 sucks the side edge of the material box 3 to recover a small distance, so that the middle of the left and right material boxes is vacated to form a gap, and at the moment, the air cylinder 1210 moves to enable the shifting plate 1211 to move downwards to be inserted into the gap. Then the second servo motor 128 on the jacking transfer device 12 drives the suction cup assembly 1212 and the material stirring assembly 129 to return. The material box 3 is brought to the roller line 123, the vertical drag chain assembly 13 moves to a designated position, and the roller line 123 transports the material box 3 to a subsequent line body. And the single-step double-material-box unstacking is finished, so that the effect of unstacking at the left and right sides simultaneously is realized.
Due to the adoption of the scheme, the design of the adjusting bolt can play a role in fine adjustment of the height of the equipment, the fixed seat can guarantee stable and reliable installation of the equipment, the design of the vertical drag chain assembly can play a role in guaranteeing the height matching effect of stations before and after unstacking, the jacking transfer device has the effect of guaranteeing stable and reliable distance of blanking of the material box through the design of the sucker assembly and the material stirring assembly, and the risk of damage to a line body caused by sliding is avoided.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (10)
1. A full-automatic anti-falling unstacking device is characterized by comprising a lifting machine, a material tray and a material box, wherein the lifting machine comprises a rack, a vertical drag chain assembly and a jacking transfer device, a first motor and a device for adjusting the height of a working surface are mounted on the rack, and the first motor is used for driving the vertical drag chain assembly; the vertical drag chain assembly comprises a drag chain, a synchronous belt, drag chain shielding plates, travel switches and guide rails, wherein the guide rails are arranged on two sides of the vertical drag chain assembly; the jacking transfer device is characterized in that a roller supporting moving part is arranged at the bottom of the jacking transfer device, the roller supporting moving part is installed on the guide rail, the roller supporting moving part is pulled by the vertical drag chain assembly to move in the vertical direction, a roller line and a welding support frame are installed on the roller supporting moving part, a second motor, an installation plate, a sucker assembly and a material shifting assembly are installed on the welding support frame, the sucker assembly is used for sucking the side edge of the material box to perform side pulling, and the material shifting assembly is used for being inserted into the gap of the material box to perform back pushing.
2. The fall arrest full automatic unstacking apparatus according to claim 1 wherein the first motor is mounted to the bottom of the frame.
3. The fall arrest full automatic unstacking apparatus according to claim 1 wherein the frame is a fixed mount and the frame further comprises a front cover plate and a rear cover plate.
4. The fall arrest full automatic unstacking apparatus according to claim 1 wherein the lifts are side-to-side symmetric.
5. The fall arrest full automatic unstacking apparatus according to claim 1 wherein the first motor and the second motor are servo motors.
6. The fall arrest full automatic unstacking apparatus according to claim 1 wherein the number of suction cups of the suction cup assembly is 8.
7. The fall arrest full automatic unstacking apparatus according to claim 1, wherein the means for adjusting the height of the working surface of the equipment are adjusting bolts mounted at the four corners of the bottom surface of the frame and fixed mounts mounted below the adjusting bolts.
8. The fall arrest full automatic unstacking apparatus according to claim 1 wherein the vertical tow chain assembly further comprises a sensor for identifying the material level.
9. The fall arrest full automatic unstacking apparatus according to claim 1 wherein the kick-off assembly comprises an air cylinder, a mounting plate and a kick-off plate, the back and forth movement of the kick-off assembly being driven by the second motor and the up and down movement of the kick-off plate being accomplished by the vertically mounted air cylinder.
10. The full-automatic fall arrest unstacking apparatus according to claim 9 wherein the end of the paddle is wedge shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111360580.1A CN114074848A (en) | 2021-11-17 | 2021-11-17 | Full-automatic unstacking device capable of preventing falling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111360580.1A CN114074848A (en) | 2021-11-17 | 2021-11-17 | Full-automatic unstacking device capable of preventing falling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114074848A true CN114074848A (en) | 2022-02-22 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111360580.1A Pending CN114074848A (en) | 2021-11-17 | 2021-11-17 | Full-automatic unstacking device capable of preventing falling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114074848A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1817421A1 (en) * | 1968-12-30 | 1970-07-09 | Beck & Co | Method for providing bottles in a filling plant |
| US20100057246A1 (en) * | 2006-08-03 | 2010-03-04 | TGW Transportgeräte | Conveying apparatus for depalletizing goods stacked on a goods support |
| CN104787533A (en) * | 2015-04-07 | 2015-07-22 | 广东顺德友力智能科技有限公司 | Automatic panel-type furniture member sorting device |
| WO2017181337A1 (en) * | 2016-04-19 | 2017-10-26 | Abb Schweiz Ag | A gripping device, a de-palletizing system, a gripping method and a de-palletizing method |
| CN109573629A (en) * | 2019-01-30 | 2019-04-05 | 昆山同日工业自动化有限公司 | A kind of pallet automatic dismantling production line and control method |
| CN109911635A (en) * | 2019-03-28 | 2019-06-21 | 江苏新美星包装机械股份有限公司 | A kind of de-stacking grabbing device being matched in robot |
| CN210176026U (en) * | 2019-06-19 | 2020-03-24 | 山东布莱特威健身器材有限公司 | Material stripping type unstacker |
| CN212475294U (en) * | 2020-03-23 | 2021-02-05 | 湖南迎春思博瑞智能装备有限公司 | Unstacker |
-
2021
- 2021-11-17 CN CN202111360580.1A patent/CN114074848A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1817421A1 (en) * | 1968-12-30 | 1970-07-09 | Beck & Co | Method for providing bottles in a filling plant |
| US20100057246A1 (en) * | 2006-08-03 | 2010-03-04 | TGW Transportgeräte | Conveying apparatus for depalletizing goods stacked on a goods support |
| CN104787533A (en) * | 2015-04-07 | 2015-07-22 | 广东顺德友力智能科技有限公司 | Automatic panel-type furniture member sorting device |
| WO2017181337A1 (en) * | 2016-04-19 | 2017-10-26 | Abb Schweiz Ag | A gripping device, a de-palletizing system, a gripping method and a de-palletizing method |
| CN108602633A (en) * | 2016-04-19 | 2018-09-28 | Abb瑞士股份有限公司 | Clamping device, destacking system, clamp method and unload stacking method |
| CN109573629A (en) * | 2019-01-30 | 2019-04-05 | 昆山同日工业自动化有限公司 | A kind of pallet automatic dismantling production line and control method |
| CN109911635A (en) * | 2019-03-28 | 2019-06-21 | 江苏新美星包装机械股份有限公司 | A kind of de-stacking grabbing device being matched in robot |
| CN210176026U (en) * | 2019-06-19 | 2020-03-24 | 山东布莱特威健身器材有限公司 | Material stripping type unstacker |
| CN212475294U (en) * | 2020-03-23 | 2021-02-05 | 湖南迎春思博瑞智能装备有限公司 | Unstacker |
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