CN114055619A - Automatic double-circulation production line for cement piles conveyed by chain conveyor between five-span vehicles - Google Patents
Automatic double-circulation production line for cement piles conveyed by chain conveyor between five-span vehicles Download PDFInfo
- Publication number
- CN114055619A CN114055619A CN202111401875.9A CN202111401875A CN114055619A CN 114055619 A CN114055619 A CN 114055619A CN 202111401875 A CN202111401875 A CN 202111401875A CN 114055619 A CN114055619 A CN 114055619A
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- Prior art keywords
- workshop
- area
- mould
- span
- district
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000004568 cement Substances 0.000 title claims abstract description 66
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000005507 spraying Methods 0.000 claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 17
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 14
- 238000005119 centrifugation Methods 0.000 claims description 4
- 210000003205 muscle Anatomy 0.000 claims description 4
- 230000009977 dual effect Effects 0.000 claims 1
- 239000012528 membrane Substances 0.000 abstract description 5
- 210000002469 basement membrane Anatomy 0.000 description 7
- 210000004379 membrane Anatomy 0.000 description 3
- 239000002002 slurry Substances 0.000 description 2
- 241000287828 Gallus gallus Species 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/007—Plant with two or more identical shaping or moulding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/04—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
- B28B23/043—Wire anchoring or tensioning means for the reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/04—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
- B28B23/10—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed the shaping being effected by centrifugal or rotational moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses an automatic double-circulation production line for cement piles conveyed by a chain machine between five spans, wherein the five-span workshop sequentially comprises an A span workshop, a B span workshop, a C span workshop, a D span workshop and an E span workshop from top to bottom along the longitudinal direction, and comprises a filling tensioning area, a centrifugal area, a mould correcting conveying area, steam curing, a cement pile chain machine, a mould assembling area, a cover mould spraying area, a bottom membrane spraying cleaning area, a cage bar stacking area, a cover mould cleaning area, a cover mould spraying area, a mould demoulding area, a cement pile cage disassembling area, a bottom membrane temporary stacking area and a concrete area. And the double-circulation cement pile production line is realized through symmetry in an equal five-span workshop.
Description
Technical Field
The invention belongs to the technical field of cement pile production lines, and particularly relates to an automatic double-circulation production line for cement piles conveyed by a chain conveyor between five spans.
Background
The cement pile production belongs to labor-intensive enterprises, and the traditional cement pile production line has high labor intensity, low working efficiency and many potential safety hazards. Particularly, in a die dismounting area, a plurality of processes of lifting an upper die, dismounting a screw of the upper die and a screw of the lower die, dismounting a head tail plate of a cement pile, removing an upper cover die, demoulding the cement pile, lifting the pile, cleaning the upper die and the lower die, assembling the head tail plate and assembling a reinforcement cage into a lower die are crossed, and personnel are centralized to operate together and need to avoid each other.
When the cement pile production line needs to be built in a workshop with the same length and width, the cement pile production line needs to be optimally designed in order to utilize the area of the workshop as much as possible, because the workshop spans with the same length and width can be multiple, the row crane used in multiple places on the cement pile production line can influence the layout of the cement pile production line because of the reason that the workshop spans, and the maximization of the utilization rate of the workshop cannot be achieved.
Disclosure of Invention
The invention aims to solve the defects of the prior art, and provides an automatic double-circulation production line for cement piles conveyed by a chain machine between five-span vehicles, wherein the five-span vehicles sequentially comprise a vehicle A, a vehicle B, a vehicle C, a vehicle D and a vehicle E from top to bottom along the longitudinal direction, the vehicle A sequentially comprises a filling tensioning area, a centrifugal area, a steam curing area, a mold correction conveying area, a steam curing area and a cement pile conveying area from left to right, the vehicle B sequentially comprises a mold assembling area, a bottom mold temporary stacking area, a cover mold spraying area, a bottom mold spraying cleaning area, a mold chain area, a cage rib stacking area and a cement pile conveying area from left to right, the vehicle C sequentially comprises a concrete area, a cover mold cleaning area, a cover mold temporary placing area, a mold stripping area, a cement pile disassembling area and a cement pile conveying area from left to right, and the vehicle D sequentially comprises a mold assembling area, a mold disassembling area and a cement pile conveying area from left to right, The cover mould spraying area, the clean district of die block spraying, mould chain district, cage muscle stack district and cement pile conveying district, E stride the workshop from left to right include filling stretch-draw district, centrifugation district, school mould conveying district, evaporate and support a district, cement pile conveying district and evaporate and support two districts in proper order, five stride the workshop top all be equipped with the line and hang.
Furthermore, the mold correction conveying area comprises a mold chain machine, a mold transverse lifting translation trolley and a mold correction device.
Furthermore, the length of the mold chain machine in the mold correction conveying area spans across a three-span workshop, the mold chain machine in the A-span workshop sequentially passes through the A-span workshop, the B-span workshop and the C-span workshop, and the mold chain machine in the E-span workshop sequentially passes through the E-span workshop, the D-span workshop and the C-span workshop.
Furthermore, the mold chain area is provided with two mold chain machines, one mold chain machine is a mold chain machine of the mold correction conveying area, the other mold chain machine is a mold chain machine with the length spanning two-span workshop, the mold chain machine of the mold chain area of the B-span workshop sequentially passes through the B-span workshop and the C-span workshop, and the mold chain machine of the mold chain area of the D-span workshop sequentially passes through the D-span workshop and the C-span workshop.
Further, the cement pile conveying area is an overlong chain machine which spans an A span workshop, a B span workshop, a C span workshop, a D span workshop and an E span workshop.
Further, the filling stretch zone and the die assembly zone are connected by a complete four chain machine.
Furthermore, the cover mold cleaning area is provided with two chain machines which are respectively connected with the cover mold spraying area of the B span workshop and the D span workshop.
Further, a basement membrane cleaner is provided in the middle of the mold chain machine spanning a two-span workshop in length.
Furthermore, a workshop second-layer platform is arranged above a cage rib stacking area, a cement pile cage dismantling area and a cement pile conveying area of the B-span workshop, the C-span workshop and the D-span workshop, and the workshop second-layer platform is a cage rib stacking area.
Has the advantages that:
the cement pile production line is distributed by using the chain machine, so that the cement pile mould on the production line can be translated by using the chain machine as far as possible, the use of line hanging is reduced, meanwhile, the cement pile mould can move between the chain machines when lifting translation trolleys are distributed on the chain machine, and the double-circulation cement pile production line is realized through a symmetrical structure in a five-span workshop with equal length and width.
Drawings
Fig. 1 is a structural diagram of an automatic double-circulation production line for cement piles conveyed by a five-span workshop chain conveyor.
In the figure: 1. a spans a workshop, 2 and B spans a chicken, 3 and C spans the workshop, 4 and D spans the workshop, 5 and E spans the workshop, 6, a filling tensioning area, 7, a centrifugal area, 8, a residual slurry area, 9, a mould correcting conveying area, 10, a steam curing area, 11, a cement pile chain machine, 12, a steam curing area, 13, a mould assembling area, 14, a cover mould spraying area, 15, a bottom membrane spraying and cleaning area, 16, a cage rib stacking area, 17, a cover mould cleaning area, 18, a cover mould spraying area, 19, a cement pile cage dismounting area, 20, a mould demoulding area, 21, a bottom membrane stacking area, 22, a concrete area, 23 and a bottom membrane cleaning machine.
Detailed Description
For the purpose of enhancing the understanding of the present invention, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.
The implementation example is as follows:
an automatic double-circulation production line for cement piles conveyed by a chain machine between five-span vehicles is characterized in that the five-span vehicles sequentially comprise a cross vehicle A, a cross vehicle B, a cross vehicle C, a cross vehicle D and a cross vehicle E from top to bottom along the longitudinal direction, the cross vehicle A sequentially comprises a filling tensioning area, a centrifugal area, a steam curing area, a mould correcting conveying area, a steam curing area and a cement pile conveying area from left to right, the cross vehicle B sequentially comprises a mould assembling area, a temporary bottom mould stacking area, a cover mould spraying area, a bottom mould spraying cleaning area, a mould chain area, a cage rib stacking area and a cement pile conveying area from left to right, the cross vehicle C sequentially comprises a concrete area, a cover mould cleaning area, a temporary cover mould placing area, a mould demoulding area, a cement pile cage disassembling area and a cement pile conveying area from left to right, the cross vehicle D sequentially comprises a mould assembling area and a cover spraying area from left to right, clean district, mould chain district, cage muscle stack district and cement pile conveying area of die block spraying, E stride the workshop from left to right include filling stretch-draw district, centrifugation district, school mould conveying area, evaporate and support a district, cement pile conveying area and evaporate and support two districts in proper order, five stride the workshop top all be equipped with the line and hang.
As shown in fig. 1;
dividing a workshop into an A-span workshop 1, a B-span workshop 2, a C-span workshop 3, a D-span workshop 4 and an E-span workshop 5 through the cross beam layout of the workshop, wherein the functions of the A-span workshop 1 and the E-span workshop 5 are the same, firstly moving a cement pile mould which is assembled to a filling and tensioning area 6 through a chain conveyor, tensioning cage bars in the cement pile mould and pumping concrete from a concrete area 22 to fill the mould with the concrete, centrifuging the cement pile mould which is filled and tensioned to a centrifugal area 7 through a crane, pouring residual slurry of the mould after centrifuging, then hoisting the mould to a steam-curing first area 10 or a steam-curing second area 12 for steam curing, hoisting the mould to a calibration mould conveying area 9 for calibrating the mould after completing, then moving the mould to a mould lifting and translating trolley, moving the mould to a mould demoulding area 19 of the C-span workshop, the cover die is demoulded, the cover die is moved to a cover die cleaning area 17 through a traveling crane respectively, the cement pile is moved to a cement pile cage dismounting area 20, the demoulded basement membrane is moved to a second die chain machine through a lifting trolley of the die demoulding area, the basement membrane is moved to a basement membrane spraying and cleaning area 15 of a B-span workshop 2 or a D-span workshop 4 through a basement membrane cleaning machine 23, the bottom die is sprayed with a demoulding agent and cleaned of basement membrane residues, the cover die of a C-span workshop is cleaned through a chain machine of the cover die cleaning area 17, the cover die is moved to a cover die spraying area 14, the sprayed and cleaned cover die and basement membrane are moved to a die assembling area 13 through lifting, and the cage ribs are lifted from a cage rib stacking area 16 to the die assembling area 13 through the traveling crane to complete the assembly of the cement pile die and complete the circulation of a production line.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (9)
1. The utility model provides a five stride automatic dual cycle production lines of cement stake that chain machine carried between car, a serial communication port, five stride the workshop along vertically from the top down arrange in proper order and include that A strides the workshop, B strides the workshop, C strides the workshop, D strides the workshop and E strides the workshop, A stride the workshop from left to right include in proper order filling stretch-draw district, centrifugation district, steam-curing district, school mould conveying district, steam-curing two districts and cement stake conveying district, B stride the workshop from left to right include in proper order mould assembly district, the interim district of die stacking, cover mould spraying district, die block spraying clean district, mould chain district, cage muscle stacking district and cement stake conveying district, C stride the workshop from left to right include in proper order concrete district, cover mould clean district, the interim district of placing of cover mould, mould demoulding district, cement stake tear cage district and cement stake conveying district, D stride the workshop from left to right include in proper order mould assembly district, cover mould cleaning district, cover mould unloading district, cement stake conveying district, The cover mould spraying area, the clean district of die block spraying, mould chain district, cage muscle stack district and cement pile conveying district, E stride the workshop from left to right include filling stretch-draw district, centrifugation district, school mould conveying district, evaporate and support a district, cement pile conveying district and evaporate and support two districts in proper order, five stride the workshop top all be equipped with the line and hang.
2. The automatic double-circulation production line for cement piles conveyed by the five-span inter-vehicle chain machine as claimed in claim 1, wherein the mould correcting conveying area comprises a mould chain machine, a mould transverse lifting translation trolley and a mould correcting device.
3. The automatic double-circulation production line for the cement piles conveyed by the five-span workshop chain machine according to claim 2 is characterized in that the mold chain machine in the mold correction conveying area spans a three-span workshop in length, the mold chain machine in the A-span workshop sequentially passes through the A-span workshop, the B-span workshop and the C-span workshop, and the mold chain machine in the E-span workshop sequentially passes through the E-span workshop, the D-span workshop and the C-span workshop.
4. The automatic double-circulation production line for cement piles conveyed by the five-span workshop chain machine according to claim 1, wherein the mould chain area is provided with two mould chain machines, one mould chain machine is a mould chain machine of the mould correcting conveying area, the other mould chain machine is a mould chain machine which spans across the two-span workshop in length, the mould chain machine of the B-span workshop mould chain area sequentially passes through the B-span workshop and the C-span workshop, and the mould chain machine of the D-span workshop mould chain area sequentially passes through the D-span workshop and the C-span workshop.
5. The automatic double-circulation production line for cement piles conveyed by the five-span workshop chain conveyor according to claim 1, wherein the cement pile conveying area is an overlong conveyor spanning an A-span workshop, a B-span workshop, a C-span workshop, a D-span workshop and an E-span workshop.
6. The automatic two-cycle production line for cement piles by a five-span chain conveyor as claimed in claim 1, wherein the filling and tensioning area and the die assembly area are connected by four complete chain conveyors.
7. The automatic double-circulation production line for the cement piles conveyed by the five-span workshop chain machine according to claim 1 is characterized in that the cover mold cleaning area is provided with two chain machines which are respectively connected with the cover mold spraying areas of a B-span workshop and a D-span workshop.
8. The automatic double-circulation production line for cement piles conveyed by the five-span workshop chain conveyor according to claim 4, wherein a bottom film cleaner is arranged in the middle of the mold chain conveyor spanning the two-span workshop in length.
9. The automatic double-circulation production line for cement piles conveyed by the five-span workshop chain conveyor according to claim 1, wherein a workshop two-layer platform is arranged above a cage bar stacking area, a cement pile cage dismantling area and a cement pile conveying area of the B-span workshop, the C-span workshop and the D-span workshop, and the workshop two-layer platform is a cage bar stacking area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111401875.9A CN114055619A (en) | 2021-11-24 | 2021-11-24 | Automatic double-circulation production line for cement piles conveyed by chain conveyor between five-span vehicles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111401875.9A CN114055619A (en) | 2021-11-24 | 2021-11-24 | Automatic double-circulation production line for cement piles conveyed by chain conveyor between five-span vehicles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114055619A true CN114055619A (en) | 2022-02-18 |
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ID=80275726
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111401875.9A Pending CN114055619A (en) | 2021-11-24 | 2021-11-24 | Automatic double-circulation production line for cement piles conveyed by chain conveyor between five-span vehicles |
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| Country | Link |
|---|---|
| CN (1) | CN114055619A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024126515A1 (en) * | 2022-12-16 | 2024-06-20 | Schluesselbauer Ulrich | System for producing concrete products in a casting process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202805399U (en) * | 2012-06-21 | 2013-03-20 | 上海中技桩业股份有限公司 | Production line of centrifugal pile |
| DE102012217324A1 (en) * | 2012-09-25 | 2014-03-27 | Johann Schlüsselbauer | System and method for producing tubular concrete products |
| CN203792500U (en) * | 2013-10-23 | 2014-08-27 | 建华建材（中国）投资有限公司 | Concrete pipe pile production line |
| CN110154223A (en) * | 2018-02-12 | 2019-08-23 | 周兆弟 | A kind of production technology of prefabricated pile |
| CN110774437A (en) * | 2019-08-27 | 2020-02-11 | 杨红平 | Automatic production line for concrete pipe piles |
| CN111618992A (en) * | 2020-07-01 | 2020-09-04 | 建华建材（中国）有限公司 | Concrete pile production system |
| CN112936555A (en) * | 2021-01-27 | 2021-06-11 | 付庆文 | Automatic production system and production method for prestressed concrete piles and electric poles |
-
2021
- 2021-11-24 CN CN202111401875.9A patent/CN114055619A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202805399U (en) * | 2012-06-21 | 2013-03-20 | 上海中技桩业股份有限公司 | Production line of centrifugal pile |
| DE102012217324A1 (en) * | 2012-09-25 | 2014-03-27 | Johann Schlüsselbauer | System and method for producing tubular concrete products |
| CN203792500U (en) * | 2013-10-23 | 2014-08-27 | 建华建材（中国）投资有限公司 | Concrete pipe pile production line |
| CN110154223A (en) * | 2018-02-12 | 2019-08-23 | 周兆弟 | A kind of production technology of prefabricated pile |
| CN110774437A (en) * | 2019-08-27 | 2020-02-11 | 杨红平 | Automatic production line for concrete pipe piles |
| CN111618992A (en) * | 2020-07-01 | 2020-09-04 | 建华建材（中国）有限公司 | Concrete pile production system |
| CN112936555A (en) * | 2021-01-27 | 2021-06-11 | 付庆文 | Automatic production system and production method for prestressed concrete piles and electric poles |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024126515A1 (en) * | 2022-12-16 | 2024-06-20 | Schluesselbauer Ulrich | System for producing concrete products in a casting process |
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