CN202805399U - Production line of centrifugal pile - Google Patents
Production line of centrifugal pile Download PDFInfo
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- CN202805399U CN202805399U CN 201220296518 CN201220296518U CN202805399U CN 202805399 U CN202805399 U CN 202805399U CN 201220296518 CN201220296518 CN 201220296518 CN 201220296518 U CN201220296518 U CN 201220296518U CN 202805399 U CN202805399 U CN 202805399U
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Abstract
The utility model discloses a production line of a centrifugal pile. The production line adopts the quintuplet cross circulating assembly line process, and comprises two layers, namely a first layer and a second layer, which are connected with each other through a steel structure; the first layer comprises a cloth region, a tension region, a centrifugal region and a maintenance region 4; shifting chains are symmetrically arranged on one side of the clothe region; the tension region and the centrifugal region are arranged at one end of the cloth region; the maintenance region is arranged at the outmost end of the first layer; the second layer consists of a reinforcing steel processing region; and an end plate stacking region, an air compressor room, a power distribution room and a warehouse are further arranged on one side of the cloth region. By arranging the reinforcing steel processing region on the second flat layer, labor intensity of workers is greatly reduced, the production efficiency is improved, potential safety hazards in production process are eliminated, the workshop utilization ratio is high, the stability and homogeneity of product quality are improved, and the number of production workers is reduced to one third of the existing number of the production workers.
Description
Technical field
The utility model belongs to construction material plant design field, is specifically related to the centrifugal pile production line.
Background technology
China has all formulated corresponding codes and standards to design, production, the application of concrete product, the atlas of goods such as pile tube, offcenter squared pile, electric pole and standard etc.But there are many problems in the Production Line Configured of these products, and present centrifugal production of articles line generally adopts the direct current waterline to arrange and circular route arranges that its workshop floor space is large; The production process equipment automaticity is low, and labor strength is high, and production efficiency is generally not high, and potential safety hazard is more in the workshop, puzzlement is producer's problem always, although annual industry and producer rectify energetically safety in production, standard operation and dodge the measure such as driving, effect is little.Aspect product quality, also exist uneven, even the product quality fluctuation that same factory produces also is larger, mainly be the different of manually-operated and custom, product quality is affected by human factors larger, and the common quality problems of product also can't thoroughly be eradicated, expect less mass defect etc. such as matched moulds spillage and part, perplex quality control officer and producer always.Because automation and mechanization degree are low, man's activity is large, can't rationally control material consumption, the phenomenon such as production process control and instant corrigendum one by one.
Summary of the invention
In order to overcome the shortcoming of above-mentioned prior art, the purpose of this utility model is to be to provide the centrifugal pile production line, has fast, efficient, rationally the characteristics that floor space is few.
To achieve these goals, the technical solution adopted in the utility model is:
The centrifugal pile production line is 5-linked and strides circular pipeline process layout, is made of two-layer up and down, passes through steel structure connection between ground floor and the second layer.
Described ground floor comprises area of cloth 1, stretch-draw zone 2, centrifugal regional 3, maintenance zone 4, described area of cloth 1 one sides are symmetrically arranged with mobile chain 6, be arranged at the stretch-draw zone 2, centrifugal regional 3 of area of cloth 1 one ends, described ground floor outermost end is provided with maintenance zone 4.
The described second layer comprises reinforcing bar machining area 5.
Described area of cloth 1 one sides also are provided with end plate laydown area, air compressor house, power distribution room, warehouse.
The reinforcing bar machining area is arranged on the two-layer platform of workshop.By, realize line of production technology automatic cycle closed arrangement, and production line is arranged on the complete closure of realization on the two-layer platform of workshop without the existence of counter-flow water operation by the reinforcing bar machining area.
The utility model has the following advantages:
1, the novel production-line technique layout of the utility model centrifugal pile is separated people, machine, thing; Each have their own operating space and circulation passage have been eliminated the existence of potential safety hazard, and the safety coefficient of Workshop Production is provided, and realize safety in production, take leave of the advantages such as high risk industries title;
2, the novel production-line technique layout of the utility model centrifugal pile, according to the characteristics of centrifugal pile, the reasonable Arrangement process equipment without the counter-flow water phenomenon, has the characteristics such as quick, efficient, reasonable in line configurations;
3, the utility model lays the foundation for realizing the quantizing of centrifugal concrete product production line, systematization, automation and the clear management of overall process, is data acquisition and analyzes and reserve coffret;
4, workshop of the present utility model process layout rationally adjusts each processing apparatus and device, has realized the advantages such as floor space is few;
Description of drawings
Fig. 1 is centrifugal pile production line one deck plane.
Fig. 2 is two layers of reinforcing bar processing plane of centrifugal pile production line figure.
The specific embodiment
Following examples only are used for illustrating the utility model characteristic feature of an invention, are not used for limiting protection scope of the present invention.
Centrifugal pile production line shown in figure one comprises: area of cloth 1, stretch-draw zone 2, centrifugal regional 3, maintenance zone 4 and mobile chain 6.
In area of cloth 1 vertically is arranged on the workshop first, second and third strides, stretch-draw zone 2 is arranged in workshop the 4th strides, centrifugal regional 3 are arranged in workshop the 4th strides, and in maintenance zone 4 arranged that workshops the 5th are striden, reinforcing bar machining area 5 was arranged on first and second in striding two layers of workshop;
Mould is after area of cloth 1 is finished feeding, by shifting formwork chain 6 with mould be transported to the 4th stride in, after by transporting equipment mould being transported to stretch-draw zone 2 and finishing stretch-draw, finish the centrifugal forming operation mould being delivered to centrifugal regional 3, mould is transported to that the revolving die chain carries by transporting equipment the 4th stride in, transporting equipment is responsible for the mould turnover in maintenance zone; Mould is cross in the first transport process of striding the 5th, finishes form removal and goes out the operations such as stake, mould is transported to the 3rd strides and interior patrix is called in 4-line shifting formwork chain, counterdie is transported on the 4-line chain by transporting equipment again in stride in workshop first;
The steel reinforcement cage that reinforcing bar machining area 5 is prepared is put in the counterdie on the first 4-line chain in striding, and its mould is cross over the 4th the 3rd and strides and finish matched moulds in the course of conveying, by transporting equipment mold hoisting is transported to stretch-draw zone 2 and finishes stretch-draw work.
Centrifugal pile production line shown in figure two comprises: the longitudinal sectional drawing of the station such as centrifugal regional 3, maintenance zone 4, steel machining area 5,4-line shifting formwork chain 6; The 4-line shifting formwork chain that stride in workshop first is for carrying counterdie, and reinforcing bar machining area 5 is arranged on first and second two-layer platform of striding of workshop, namely carries the top of the 4-line shifting formwork chain 6 of counterdie; 4-line shifting formwork chain in stride in workshop the 3rd is for carrying upper mould device.
Centrifugal pile production line as shown in Figure 2, comprise: workshop two layer planes are arranged reinforcing bar machining area 5, the reinforcing bar semi-finished product are deposited in second layer workshop first and stride interior stand-byly, and the reinforcing bar semi-finished product are finished assembling in reinforcing bar processing two-layer platform is placed directly into counterdie on one deck 4-line shifting formwork chain.
Claims (4)
1. the centrifugal pile production line is characterized in that, is 5-linked and strides circular pipeline process layout, is made of two-layer up and down, passes through steel structure connection between ground floor and the second layer.
2. centrifugal pile production line according to claim 1, it is characterized in that, described ground floor comprises area of cloth (1), stretch-draw zone (2), centrifugal zone (3), maintenance zone (4), described area of cloth (1) one side is symmetrically arranged with mobile chain (6), be arranged at stretch-draw zone (2), centrifugal zone (3) of area of cloth (1) one end, described ground floor outermost end is provided with maintenance zone (4).
3. centrifugal pile production line according to claim 1 is characterized in that, the described second layer comprises reinforcing bar machining area (5).
4. centrifugal pile production line according to claim 2 is characterized in that, described area of cloth (1) one side also is provided with end plate laydown area, air compressor house, power distribution room, warehouse.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220296518 CN202805399U (en) | 2012-06-21 | 2012-06-21 | Production line of centrifugal pile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220296518 CN202805399U (en) | 2012-06-21 | 2012-06-21 | Production line of centrifugal pile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202805399U true CN202805399U (en) | 2013-03-20 |
Family
ID=47864339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220296518 Expired - Fee Related CN202805399U (en) | 2012-06-21 | 2012-06-21 | Production line of centrifugal pile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202805399U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480820A (en) * | 2018-02-12 | 2019-11-22 | 周兆弟 | A kind of concrete precast pile automatic production line |
| CN114055619A (en) * | 2021-11-24 | 2022-02-18 | 江苏宗恒科技有限公司 | Automatic double-circulation production line for cement piles conveyed by chain conveyor between five-span vehicles |
-
2012
- 2012-06-21 CN CN 201220296518 patent/CN202805399U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480820A (en) * | 2018-02-12 | 2019-11-22 | 周兆弟 | A kind of concrete precast pile automatic production line |
| CN114055619A (en) * | 2021-11-24 | 2022-02-18 | 江苏宗恒科技有限公司 | Automatic double-circulation production line for cement piles conveyed by chain conveyor between five-span vehicles |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130320 Termination date: 20180621 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |