CN202805406U

CN202805406U - Improved production line of centrifugal pile

Info

Publication number: CN202805406U
Application number: CN 201220296960
Authority: CN
Inventors: 张强; 朱建舟; 高军峰
Original assignee: Shanghai Zhongji Pile Industry Co Ltd
Current assignee: Shanghai Zhongji Pile Industry Co Ltd
Priority date: 2012-06-21
Filing date: 2012-06-21
Publication date: 2013-03-20
Anticipated expiration: 2022-06-21

Abstract

The utility model discloses an improved production line of a centrifugal pile. The improved production line adopts the structure that the arrangement of a workshop adopts quadruple cross circulating assembly line; two assembly lines are arranged in the workshop; and the workshop consists of a cloth region, a tension region, a centrifugal region, a maintenance region, mode shifting chains and the like. The improved production line has the advantages that labor intensity of workers is greatly reduced, the production efficiency is improved, potential safety hazards in production process are eliminated; the workshop utilization ratio is high, the stability and homogeneity of product quality are improved, and the number of production workers is reduced to one third of the existing number of the production workers; and the improved production line can lay the foundation of achievement of the numerical, systematic, automatic and clear management of the whole process in the production line of centrifugal concrete products.

Description

Centrifugal pile modified production line

Technical field

The utility model relates to construction material plant design field, is specifically related to centrifugal pile modified production line.

Background technology

China has all formulated corresponding codes and standards to design, production, the application of concrete product, the atlas of goods such as pile tube, offcenter squared pile, electric pole and standard etc.But there are many problems in the Production Line Configured of these products, and present centrifugal production of articles line generally adopts the direct current waterline to arrange and circular route arranges that its workshop floor space is large; The production process equipment automaticity is low, and labor strength is high, and production efficiency is generally not high, and potential safety hazard is more in the workshop, puzzlement is producer's problem always, although annual industry and producer rectify energetically safety in production, standard operation and dodge the measure such as driving, effect is little.

Aspect product quality, also exist uneven, even the product quality fluctuation that same factory produces also is larger, mainly be the different of manually-operated and custom, product quality is affected by human factors larger, and the common quality problems of product also can't thoroughly be eradicated, expect less mass defect etc. such as matched moulds spillage and part, perplex quality control officer and producer always.Because automation and mechanization degree are low, man's activity is large, can't rationally control material consumption, the phenomenon such as production process control and instant corrigendum one by one.

Summary of the invention

In order to overcome the shortcoming of above-mentioned prior art, the purpose of this utility model is to be to provide centrifugal pile modified production line, and production line exists without the counter-flow water operation, has the characteristics such as quick, efficient, reasonable.

To achieve these goals, the technical solution adopted in the utility model is:

Centrifugal pile modified production line, comprise: the workshop is that tetrad is striden the circular pipeline layout, the workshop arranges two production lines, inside, workshop is comprised of area of cloth 1, stretch-draw zone 2, centrifugal regional 3, maintenance zone 4, reinforcing bar machining area 5 and shifting formwork chain 6, area of cloth 1 is arranged at the production line centre position, described area of cloth 1 is symmetrically arranged with stretch-draw zone 2 and shifting formwork chain 6, the sides adjacent of shifting formwork chain 6 is provided with centrifugal regional 3, and described reinforcing bar machining area 5 is arranged at production line one side.

Particularly the utility model has the following advantages:

1, the novel production-line technique layout of the utility model centrifugal pile is separated people, machine, thing; Each have their own operating space and circulation passage have been eliminated the existence of potential safety hazard, and the safety coefficient of Workshop Production is provided, and realize safety in production, take leave of the advantages such as high risk industries title;

2, the novel production-line technique layout of the utility model centrifugal pile, according to the characteristics of centrifugal pile, the reasonable Arrangement process equipment without the counter-flow water phenomenon, has the characteristics such as quick, efficient, reasonable in line configurations;

3, the utility model lays the foundation for realizing the quantizing of centrifugal concrete product production line, systematization, automation and the clear management of overall process, is data acquisition and analyzes and reserve coffret;

4, workshop of the present utility model process layout rationally adjusts each processing apparatus and device, has realized the advantages such as floor space is few;

Description of drawings

Fig. 1 is integral layout figure of the present utility model.

The specific embodiment

For technological means, creation characteristic that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the utility model.

With reference to Fig. 1, centrifugal pile modified production line, comprise: the workshop is that tetrad is striden the circular pipeline layout, the workshop arranges two production lines, inside, workshop is comprised of area of cloth 1, stretch-draw zone 2, centrifugal regional 3, maintenance zone 4, reinforcing bar machining area 5 and shifting formwork chain 6, area of cloth 1 is arranged at the production line centre position, described area of cloth 1 is symmetrically arranged with stretch-draw zone 2 and shifting formwork chain 6, the sides adjacent of shifting formwork chain 6 is provided with centrifugal regional 3, and described reinforcing bar machining area 5 is arranged at production line one side.

The workshop is that tetrad is striden layout, and reinforcing bar machining area 5 takies workshop vertical two and strides, and first and second two is striden namely to be positioned at the workshop, and is arranged in the end, workshop; Matched moulds area of cloth 1 also needs to take workshop vertical two strides, and namely stride in workshop middle two, and is arranged in the middle part, workshop.Maintenance zone 4 is in stride in workshop the 4th, and the maintenance zone 4 of two production lines links to each other; Centrifugal regional 3 are arranged in workshop the 3rd strides, and two centrifugal regional 3 be arranged in same the striding; Stretch-draw zone 2 is in stride in workshop the 3rd.The whole line configurations in workshop does not have the cross-operation zone, and product flow channel, workman operating space, equipment moving zone etc. all are separate.

Area of cloth 1 vertically be arranged in the middle of the workshop two stride in, stretch-draw zone 2 is arranged in workshop the 3rd strides, centrifugal regional 3 are arranged in workshop the 3rd strides, in maintenance zone 4 arranges that workshops the 4th are striden, in reinforcing bar machining area 5 is arranged in the workshop first and second strides;

Operation principle of the present utility model:

Mould is after area of cloth 1 is finished feeding, by transporting equipment mould is transported to centrifugal regional 3 and finishes the centrifugal forming operation, mould is transported to that the shifting formwork chain carries by transporting equipment the 4th stride in, transporting equipment is responsible for the mould turnover in maintenance zone 4; Mould is cross in the second transport process of striding the 4th, finishes form removal and goes out the operations such as stake, mould is transported to second finishes above-mentioned operation in striding, and by transporting equipment mould is transported on the 4-line chain again; The steel reinforcement cage that reinforcing bar machining area 5 is prepared is put in the mould on the 4-line chain, its mould is cross over the 3rd second and strides and finish matched moulds in the course of conveying, by transporting equipment mold hoisting is transported to stretch-draw zone 2 and finishes stretch-draw work, be transported to afterwards area of cloth 1 and finish cloth.

More than show and described basic principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that describes in above-described embodiment and the specification just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.

Claims

1. centrifugal pile modified production line, it is characterized in that, comprise: the workshop is that tetrad is striden the circular pipeline layout, the workshop arranges two production lines, inside, workshop is by area of cloth (1), stretch-draw zone (2), centrifugal zone (3), maintenance zone (4), reinforcing bar machining area (5) and shifting formwork chain (6) form, area of cloth (1) is arranged at the production line centre position, described area of cloth (1) is symmetrically arranged with stretch-draw zone (2) and shifting formwork chain (6), the sides adjacent of shifting formwork chain (6) is provided with centrifugal zone (3), and described reinforcing bar machining area (5) is arranged at production line one side.