CN102366918B - Automatic production line for concrete tubular pile - Google Patents
Automatic production line for concrete tubular pile Download PDFInfo
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- CN102366918B CN102366918B CN 201110278964 CN201110278964A CN102366918B CN 102366918 B CN102366918 B CN 102366918B CN 201110278964 CN201110278964 CN 201110278964 CN 201110278964 A CN201110278964 A CN 201110278964A CN 102366918 B CN102366918 B CN 102366918B
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- tubular pile
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- concrete tubular
- concrete
- pipe pile
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Abstract
The invention relates to an automatic production line for a concrete tubular pile. The automatic production line mainly comprises a feeding working section, a tension working section, a centrifugal working section, a normal temperature steam curing working section, a relaxation working section, a demoulding working section, a high-pressure steam curing working section and a steel reinforcement cage assembly working section; and a concrete tubular pile opening and closing die chain conveyor, a concrete tubular pile cover die automatic grabbing and moving device, a concrete tubular pile demoulded chain type conveyor, a chain type concrete tubular pile die conveyor, a concrete tubular pile vacuum chuck demoulding device, a concrete tubular pile bottom die and cover die automatic grapping and moving device are arranged among corresponding working sections. The automatic control equipment is applied in the majority of production process in the whole production process; a plurality of work procedures are combined, so that the integral work efficiency is greatly improved and the labor intensity of workers is reduced; and meanwhile, potential safety hazards are eliminated.
Description
Technical field
The present invention relates to a kind of concrete tubular pile production line, particularly a kind of automatic production line for concrete tubular pile.
Background technology
Along with the development of concrete technology, the technology of concrete tubular pile also reaches its maturity, and except being applied to industry, name with building, also is widely used in each fields such as bridge, harbour, railway or hydraulic engineering.
When carrying out the production of concrete tubular pile, need through feeding, stretch-draw, the operations such as centrifugal, normal temperature is steam-cured, put, the demoulding and a high-pressure steaming and cultivating.Pipe pile die or pile tube need to be lifted up into row by moved by hand or action row mobile when the linking of each operation, realize the linking of each operation, and labor strength is large, and operating efficiency is low, can't adapt to a large amount of supply of material demands.
Summary of the invention
The technical problem to be solved in the present invention is to provide the high automatic production line for concrete tubular pile of a kind of production efficiency.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of automatic production line for concrete tubular pile, mainly comprise feeding workshop section, stretch-draw workshop section, centrifugal workshop section, normal temperature steam-cured workshop section, put Zhang Gong's section, demoulding workshop section, high-pressure steaming and cultivating workshop section and steel reinforcement cage assembly bay, its innovative point is:
Be provided with concrete tubular pile opening and closing template strand bar conveyer A between described feeding workshop section and stretch-draw workshop section;
The steam-cured workshop section of described stretch-draw workshop section, centrifugal workshop section, normal temperature, put Zhang Gong's section to the cover mould of concrete pipe pile automatic grab moving device that is equipped with between each adjacent workshop section of demoulding workshop section for the transportable concrete pipe pile die;
Described demoulding workshop section is provided with concrete tubular pile opening and closing template strand bar conveyer B, and described concrete tubular pile opening and closing template strand bar conveyer B back segment both sides are respectively equipped with chain conveyer after demoulding of concrete pipe pile and chain type concrete pipe pile mold conveyor;
Be provided with vacuum chuck de-molding device for concrete tubular pile between described concrete tubular pile opening and closing template strand bar conveyer B back segment and chain conveyer after demoulding of concrete pipe pile leading portion; Be provided with chain type concrete pipe pile die displacement trolley between described chain conveyer after demoulding of concrete pipe pile back segment and high-pressure steaming and cultivating workshop section;
Be provided with concrete tubular pile bed die and cover mold automatic grab moving device C between described concrete tubular pile opening and closing template strand bar conveyer B back segment and chain type concrete pipe pile mold conveyor leading portion;
Be provided with concrete tubular pile bed die and cover mold automatic grab moving device D through concrete tubular pile opening and closing template strand bar conveyer A leading portion between described chain type concrete pipe pile mold conveyor back segment and feeding workshop section;
Described chain type concrete pipe pile mold conveyor stage casing one side is the steel reinforcement cage assembly bay, is provided with row between described steel reinforcement cage assembly bay and chain type concrete pipe pile mold conveyor stage casing and hangs.
The invention has the advantages that: the concrete pipe pile mould of feeding workshop section is utilizing during concrete tubular pile opening and closing template strand bar conveyer A moves to stretch-draw workshop section process, can be simultaneously by manually by the gas spanner, the bolt of mould being locked, need not to carry out bolt-locking after feeding workshop section feeding finishes, save time.
Concrete pipe pile mould in stretch-draw workshop section, centrifugal workshop section, normal temperature steam-cured workshop section, put Zhang Gong's section to mobile when carrying out each procedures between demoulding workshop section, moved by the cover mould of concrete pipe pile automatic grab moving device, need not to go to lift up into row mobile, avoid the steel wire rope hook that row hangs the unhook phenomenon to occur when mobile, not only improved security but also reduced labor strength.
Demoulding workshop section is provided with concrete tubular pile opening and closing template strand bar conveyer B and carries out the movement of concrete pipe pile mould, can carry out unclamping of mould bolt in moving process, and combining process provides efficient.
During the demoulding, utilize concrete tubular pile bed die and cover mold automatic grab moving device C crawl to promote the cover mold of concrete tubular pile, draw concrete tubular pile by vacuum chuck de-molding device for concrete tubular pile and deliver to chain conveyer after demoulding of concrete pipe pile, automatically push by chain conveyer after demoulding of concrete pipe pile the pile tube carriage that end carries; Grasped again the bed die of concrete tubular pile by concrete tubular pile bed die and cover mold automatic grab moving device C, bed die and cover mold are placed into clear up on chain type concrete pipe pile mold conveyor and spray demoulding wet goods operation, and hung by row steel reinforcement cage is moved in bed die by the steel reinforcement cage assembly section, last bed die and cover mold are placed on the feeding carriage of feeding workshop section sequentially by concrete tubular pile bed die and cover mold automatic grab moving device D again, and so circulation realizes the production of concrete tubular pile.
The whole production process overwhelming majority adopts automation control appliance, merges several operation, has not only greatly improved whole work efficiency, has reduced workman's labour intensity, has eliminated simultaneously potential safety hazard.
Description of drawings
Fig. 1 is automatic production line for concrete tubular pile schematic layout pattern of the present invention.
The specific embodiment
As shown in Figure 1, mainly comprise feeding workshop section 1, stretch-draw workshop section 2, centrifugal workshop section 3, normal temperature steam-cured workshop section 4, put Zhang Gong's section 5, demoulding workshop section 6, high-pressure steaming and cultivating workshop section 7 and steel reinforcement cage assembly bay 8.
Be provided with the concrete tubular pile opening and closing template strand bar conveyer A9 for the transportable concrete pipe pile die between feeding workshop section 1 and stretch-draw workshop section 2, the concrete pipe pile mould that this concrete tubular pile opening and closing template strand bar conveyer A9 mainly adopts the carriage of chain drive on it to move to realize being placed on carriage moves, its concrete structure is at number of patent application: open in (), repeat no more here.
The steam-cured workshop section 4 of concrete tubular pile opening and closing template strand bar conveyer A9, stretch-draw workshop section 2, centrifugal workshop section 3, normal temperature, put between Zhang Gong's section 5 and 6 each adjacent workshop sections of demoulding workshop section and be equipped with cover mould of concrete pipe pile automatic grab moving device 10.Cover mould of concrete pipe pile automatic grab moving device 10 can be by gripper automatic capturing concrete tubular pile cover mold, and hang structure by the row that carries and drive it and move.Its concrete structure is at number of patent application: open in (), repeat no more here.
Demoulding workshop section 6 is provided with concrete tubular pile opening and closing template strand bar conveyer B11, and this concrete tubular pile opening and closing template strand bar conveyer B11 structure is identical with concrete tubular pile opening and closing template strand bar conveyer A9 structure.The back segment both sides of concrete tubular pile opening and closing template strand bar conveyer B11 are respectively equipped with chain conveyer after demoulding of concrete pipe pile 12 and chain type concrete pipe pile mold conveyor 13.
Chain conveyer after demoulding of concrete pipe pile 12 mainly comprises conveying mechanism, switching mechanism and material receiving.After can accepting concrete tubular pile, it is moved to the afterbody of conveyer, automatically its upset is fallen in material receiving by switching mechanism.Its concrete structure is at number of patent application: open in (), repeat no more here.
Be provided with vacuum chuck de-molding device for concrete tubular pile 14 between concrete tubular pile opening and closing template strand bar conveyer B11 back segment and chain conveyer after demoulding of concrete pipe pile 12 leading portions.This vacuum chuck de-molding device for concrete tubular pile 14 utilizes row to hang on vacuum cup is set draws concrete tubular pile, and hangs structure by row and realize mobilely, and its concrete structure is at number of patent application: open in (), repeat no more here.
Be provided with chain type concrete pipe pile die displacement trolley 15 between chain conveyer after demoulding of concrete pipe pile 12 back segments and high-pressure steaming and cultivating workshop section 7, this chain type concrete pipe pile die displacement trolley 15 adopts chain drive mechanism that turnover still dolly is driven, its concrete structure is at number of patent application: open in (), repeat no more here.
Be provided with concrete tubular pile bed die and cover mold automatic grab moving device C16 between concrete tubular pile opening and closing template strand bar conveyer B11 back segment and chain type concrete pipe pile mold conveyor 13 leading portions; concrete tubular pile bed die and cover mold automatic grab moving device C16 can utilize row to hang on the bed die gripper of setting and bed die and the cover mold that the cover mold gripper grasps respectively concrete tubular pile, and utilize row to hang structure and move.Its concrete structure is at number of patent application: open in (), repeat no more here.In actual use procedure, concrete tubular pile bed die and cover mold automatic grab moving device C16 can be combined into an integral body with vacuum chuck de-molding device for concrete tubular pile 14.
Be provided with concrete tubular pile bed die and cover mold automatic grab moving device D17 through concrete tubular pile opening and closing template strand bar conveyer A9 leading portion between chain type concrete pipe pile mold conveyor 13 back segments and feeding workshop section 1, its structure and effect are all identical with cover mold automatic grab moving device C16 with the concrete tubular pile bed die.
Chain type concrete pipe pile mold conveyor 13 stage casing one sides are steel reinforcement cage assembly bay 8, are provided with row between steel reinforcement cage assembly bay 8 and chain type concrete pipe pile mold conveyor 13 stage casings and hang.
During the production line specific works: utilize concrete tubular pile bed die and cover mold automatic grab moving device D17 first the bed die of concrete pipe pile mould to be placed in feeding workshop section 1 and carry out feeding, after feeding is completed, put again cover mold and carry out matched moulds, and concrete pipe pile mould is moved to concrete tubular pile opening and closing template strand bar conveyer A9 leading portion.
A9 moves concrete pipe pile mould to back segment by concrete tubular pile opening and closing template strand bar conveyer, locking die bolt in moving process, after concrete pipe pile mould arrives concrete tubular pile opening and closing template strand bar conveyer A9 back segment, catch the cover mold of concrete pipe pile mould to move to stretch-draw workshop section 2 by cover mould of concrete pipe pile automatic grab moving device 10 and carry out stretch-draw.
Concrete pipe pile mould in stretch-draw workshop section 2, centrifugal workshop section 3, normal temperature steam-cured workshop section 4, put when moving between Zhang Gong's section 5, all adopt cover mould of concrete pipe pile automatic grab moving device 10 fast to move.
Be placed on the concrete tubular pile opening and closing template strand bar conveyer B11 of demoulding workshop section 6 by cover mould of concrete pipe pile automatic grab moving device 10 through the concrete pipe pile mould put, and move to back segment, unclamp the bolt of mould in moving process.
After concrete pipe pile mould moves to back segment, mobile opening after the cover mold of concrete tubular pile bed die and cover mold automatic grab moving device C16 crawl concrete pipe pile mould, by the concrete tubular pile in vacuum chuck de-molding device for concrete tubular pile 14 crawl concrete pipe pile mould bed dies, and concrete tubular pile is placed into chain conveyer after demoulding of concrete pipe pile 12 leading portions, be transported to the material receiving that turns to self after back segment by chain conveyer after demoulding of concrete pipe pile 12.
On chain conveyer after demoulding of concrete pipe pile 12 material receivings, concrete tubular pile winches to chain type concrete pipe pile die displacement trolley 15 by row, by the turnover still dolly of chain type concrete pipe pile die displacement trolley 15, concrete tubular pile is delivered to high-pressure steaming and cultivating workshop section 7 and carries out high-pressure steaming and cultivating.
The leading portion that is placed into chain type concrete pipe pile mold conveyor 13 after concrete tubular pile bed die after the demoulding and cover mold are grasped by concrete tubular pile bed die and cover mold automatic grab moving device C16 moves to back segment, carries out cleaning, the spray mould oil operation of bed die, cover mold when the bed die of concrete pipe pile mould and cover mold are mobile on chain type concrete pipe pile mold conveyor 13; After the bed die of concrete pipe pile mould and cover mold move to the stage casing of chain type concrete pipe pile mold conveyor 13, hang by row the steel reinforcement cage that steel reinforcement cage assembly bay 8 is assembled tensioning system and put into bed die, and by concrete tubular pile bed die and cover mold automatic grab moving device D17, bed die and cover mold are required to deliver to demoulding workshop section 1 in order, so iterative cycles is realized the automated production of concrete tubular pile.
Claims (1)
1. automatic production line for concrete tubular pile mainly comprises feeding workshop section, stretch-draw workshop section, centrifugal workshop section, normal temperature steam-cured workshop section, puts Zhang Gong's section, demoulding workshop section, high-pressure steaming and cultivating workshop section and steel reinforcement cage assembly bay, it is characterized in that:
Be provided with concrete tubular pile opening and closing template strand bar conveyer A between described feeding workshop section and stretch-draw workshop section;
The steam-cured workshop section of described concrete tubular pile opening and closing template strand bar conveyer A back segment, stretch-draw workshop section, centrifugal workshop section, normal temperature, put the cover mould of concrete pipe pile automatic grab moving device that is equipped with between Zhang Gong's section and each adjacent workshop section of demoulding workshop section for the transportable concrete pipe pile die;
Described demoulding workshop section is provided with concrete tubular pile opening and closing template strand bar conveyer B, and described concrete tubular pile opening and closing template strand bar conveyer B back segment both sides are respectively equipped with chain conveyer after demoulding of concrete pipe pile and chain type concrete pipe pile mold conveyor;
Be provided with vacuum chuck de-molding device for concrete tubular pile between described concrete tubular pile opening and closing template strand bar conveyer B back segment and chain conveyer after demoulding of concrete pipe pile leading portion; Be provided with chain type concrete pipe pile die displacement trolley between described chain conveyer after demoulding of concrete pipe pile back segment and high-pressure steaming and cultivating workshop section;
Be provided with concrete tubular pile bed die and cover mold automatic grab moving device C between described concrete tubular pile opening and closing template strand bar conveyer B back segment and chain type concrete pipe pile mold conveyor leading portion;
Be provided with concrete tubular pile bed die and cover mold automatic grab moving device D through concrete tubular pile opening and closing template strand bar conveyer A leading portion between described chain type concrete pipe pile mold conveyor back segment and feeding workshop section;
Described chain type concrete pipe pile mold conveyor stage casing one side is the steel reinforcement cage assembly bay, is provided with row between described steel reinforcement cage assembly bay and chain type concrete pipe pile mold conveyor stage casing and hangs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110278964 CN102366918B (en) | 2011-09-20 | 2011-09-20 | Automatic production line for concrete tubular pile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110278964 CN102366918B (en) | 2011-09-20 | 2011-09-20 | Automatic production line for concrete tubular pile |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102366918A CN102366918A (en) | 2012-03-07 |
| CN102366918B true CN102366918B (en) | 2013-05-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110278964 Expired - Fee Related CN102366918B (en) | 2011-09-20 | 2011-09-20 | Automatic production line for concrete tubular pile |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102717430A (en) * | 2012-05-28 | 2012-10-10 | 国鼎(南通)管桩有限公司 | Demolding device for concrete pipe pile |
| CN102744779B (en) * | 2012-07-13 | 2014-08-27 | 天津港航桩业有限公司 | PHC (prestressed concrete pipe pile) pile streamline conveying production line |
| CN103171047A (en) * | 2012-12-31 | 2013-06-26 | 广东三和管桩有限公司 | Concrete pipe pile automatic production line |
| CN103481357B (en) * | 2013-08-30 | 2017-01-25 | 宁波蛟川构件有限公司 | Pipe pile production feed system |
| CN103507154A (en) * | 2013-10-15 | 2014-01-15 | 泉州市三联机械制造有限公司 | Automatic production line of U-shaped reinforced concrete water tanks |
| CN109910167A (en) * | 2018-02-12 | 2019-06-21 | 周兆弟 | A kind of production technology of prefabricated pile |
| CN109483715A (en) * | 2018-11-09 | 2019-03-19 | 江苏汤辰机械装备制造股份有限公司 | A kind of prestressed electric wire pole production line |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101439555A (en) * | 2008-12-16 | 2009-05-27 | 广东三和管桩有限公司 | Pipeline preparation method for tunnel maintenance type tubular pile |
| CN201439213U (en) * | 2009-08-11 | 2010-04-21 | 宁波一中管桩有限公司 | Long-mould manufacturing device for centrifugal concrete pile |
| CN101885208B (en) * | 2009-09-21 | 2012-09-05 | 宁波一中管桩有限公司 | System for manufacturing novel high-efficiency, energy-saving and environmentally-friendly centrifugal concrete pile |
| CN101786539A (en) * | 2010-01-08 | 2010-07-28 | 广东三和管桩有限公司 | Conveying chain for tubular pile production |
| CN202318561U (en) * | 2011-09-20 | 2012-07-11 | 国鼎(南通)管桩有限公司 | Automatic production line for concrete pipe piles |
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| CN102366918A (en) | 2012-03-07 |
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