CN202826046U - Demoulding device of concrete tubular pile - Google Patents
Demoulding device of concrete tubular pile Download PDFInfo
- Publication number
- CN202826046U CN202826046U CN 201220241204 CN201220241204U CN202826046U CN 202826046 U CN202826046 U CN 202826046U CN 201220241204 CN201220241204 CN 201220241204 CN 201220241204 U CN201220241204 U CN 201220241204U CN 202826046 U CN202826046 U CN 202826046U
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- movable
- hook
- demoulding
- movable suspender
- pipe pile
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Abstract
The utility model relates to a demoulding device of a concrete tubular pile. The demoulding device of the concrete tubular pile is characterized by comprising a first movable sling and a second movable sling, wherein the first movable sling and the second movable sling are parallel to each other and are arranged under a lifting cross beam, and the two movable slings are lifted under the driving of an independent crane carriage group. The first movable sling is provided with a cover mould mechanical claw and a bottom mould mechanical claw at the same time, and a plurality of vacuum sucking discs are distributed on the second movable sling. A walking track of a hoister covers the tail end of a mould opening chain conveyor, a chain type concrete pile mould conveyor and a demoulding rear chain type conveyor, wherein the chain type concrete pile mould conveyor and the demoulding rear chain type conveyor are located on two sides of the mould opening chain conveyor. In the whole demoulding process, a plurality of motions can be carried out at the same time, and work efficiency is greatly improved. In addition, a cover mould and a bottom mold are automatically gripped by the mechanical claws, no manual operation is needed, labor intensity of workers is low, and the demoulding device is safe and reliable. The concrete tubular pile is sucked by the vacuum sucking discs, bumping and friction of the concrete tubular pile can not be caused easily, and the quality of the tubular pile is guaranteed.
Description
Technical field
The utility model relates to a kind of demoulding of concrete pipe pile device, particularly a kind of high efficiency, safe and reliable demoulding of concrete pipe pile device.
Background technology
Along with the development of concrete technology, the technology of concrete tubular pile also reaches its maturity, and except being applied to industry, civil buildings, also is widely used in each field such as bridge, harbour, railway or hydraulic engineering.When carrying out the production of concrete tubular pile, need through feeding, stretch-draw, centrifugal, the operations such as normal temperature is steam-cured, put, the demoulding and a high-pressure steaming and cultivating.
When the demoulding, traditional method is row to be set above the die sinking chain transfer end hang, hang by being expert at a pair of hook is set on the steel wire rope, utilize hook to be splayed and be hooked in the cover mold two ends, cover mold is placed on the chain type concrete pipe pile mold conveyor of die sinking chain transfer one side; Recycling row hangs steel wire rope and hooks concrete tubular pile, concrete tubular pile is placed on the chain conveyer after demoulding of die sinking chain transfer opposite side to remove; At last bed die is removed.Its shortcoming is: when removing successively cover mold, concrete tubular pile and bed die, the steel wire rope hook that row hangs all needs through decline, lifting, translation, decline and homing action, realize that above-mentioned everything all need to hang to realize that whole demould time is very long by a row, efficient is very low; Simultaneously, steel wire rope easily rocks when slinging concrete tubular pile, causes the scraping of concrete tubular pile, affects the pipe of concrete quality of pile, and there is larger potential safety hazard in hook very easily slippage when the mobile end, cover mold.
Summary of the invention
The technical problems to be solved in the utility model provides a kind of high efficiency, safe and reliable demoulding of concrete pipe pile device.
For solving the problems of the technologies described above, the technical solution of the utility model is: a kind of demoulding of concrete pipe pile device, its innovative point is: comprise the first movable suspender and the second movable suspender that twice be arranged in parallel, described two movable suspenders are arranged on row and hang the crossbeam below, and described two movable suspenders hang independently trolley group driving realization lifting on the crossbeam by row respectively; Cover mold gripper and bed die gripper are installed on the described first movable suspender simultaneously, are distributed with some vacuum cups on the second movable suspender.
Further, described two movable suspenders and row hang and are equipped with anti-shake mechanism between the crossbeam, and this anti-shake mechanism comprises a folding arm, and the upper and lower end of this folding arm is hinged with crossbeam, movable suspender respectively.
Further; described bed die gripper comprises the first support that is fixed on the movable suspender; described the first support is provided with a pair of corresponding active hook and the passive hook that arranges; described active hook and passive hook are installed on the first support by the first bearing pin and the second bearing pin respectively; be set with the driving gear fixing with active hook on the first bearing pin; be set with the driven gear fixing with passive hook on the second bearing pin; described driven gear and driving gear engagement consist of gear pair, and the upper end of described active hook is connected with the first driving cylinder that drives the active hook rotation.
Further; described cover mold gripper comprises the second support that is fixed on the movable suspender; the a pair of X-shaped hook arranged in a crossed manner that is; the lower end of described hook is hook portion; waist-shaped hole is opened in the hook upper end; be installed with the alignment pin that is fixedly connected with the second support in the described waist-shaped hole, described this infall to hook connects by the 3rd bearing pin, is connected with the second driving cylinder on described the 3rd bearing pin.
Further, be provided with damping spring between described movable suspender and the vacuum cup.
Further, device for vacuum cup self-centering is installed on the described second movable suspender.
Further, described vacuum cup automatic centering device comprises the guide post that can move along vertical direction, and described guide post lower end is provided with a pair of guide roller.
The utility model has the advantage of: the row run trace of hanging cover die sinking chain transfer end with and chain type concrete pipe pile mold conveyor, the chain conveyer after demoulding of both sides.In the whole knockout course, several actions can be carried out simultaneously, have greatly improved operating efficiency; In addition, cover mold, bed die need not manually-operated by the manipulator automatic capturing, and labor strength is low, and is safe and reliable, and concrete tubular pile is drawn the grazing that is difficult for causing concrete tubular pile by vacuum cup, has guaranteed the pile tube quality.Movable suspender and row hang and are provided with anti-shake mechanism between the crossbeam, and in the time of can preventing that row from hanging driving activity lifting appliance moving, the phenomenon that shakes improves functional reliability.Be provided with damping spring between movable suspender and the vacuum cup, in the time of can preventing that row from hanging mobile movable suspender, the vacuum cup on the movable suspender damages concrete tubular pile by pressure.Device for vacuum cup self-centering is installed on the second movable suspender, and it can lead to the relative position of vacuum cup and concrete tubular pile, so that vacuum cup is inhaled directly over concrete tubular pile, guarantees to draw effect.
Description of drawings
Fig. 1 is that the first movable suspender in the utility model demoulding of concrete pipe pile device, the second movable suspender hang the position relationship top view with row.
Fig. 2 is the first movable hanging lamps structure schematic diagram of the utility model demoulding of concrete pipe pile device.
Fig. 3 is bed die gripper structural representation in the utility model.
Fig. 4 is cover mold gripper structural representation in the utility model.
Fig. 5 is the second movable hanging lamps structure schematic diagram of the utility model demoulding of concrete pipe pile device.
Fig. 6 is partial enlarged drawing I among Fig. 5.
Fig. 7 is that the utility model demoulding of concrete pipe pile device uses schematic diagram.
The specific embodiment
As shown in Figure 1, the demoulding of concrete pipe pile device comprises the first movable suspender 21 and the second movable suspender 22 that twice be arranged in parallel, this two movable suspender is installed in the row with three road crossbeams 1 and hangs on, the row that three roads are adjacent hangs trolley group 11 is set respectively between the crossbeam, the first movable suspender 21 and the second movable suspender 22 are located at two trolley groups below, respectively by this two independently trolley group driving realization lifting.
Be equipped with anti-shake mechanism between the first movable suspender 21, the second movable suspender 22 and the crossbeam 1, can be referring to Fig. 2,5, this anti-shake mechanism comprises a folding arm 6, the upper and lower end of this folding arm 6 is hinged with crossbeam, movable suspender respectively.The translation direction of guide rail is hung on the folding plane of folding arm 6 perpendicular to row.
On the first movable suspender 21 cover mold gripper 4 and bed die gripper 5 are installed simultaneously, its concrete structure is:
Bed die gripper 5 comprises the first support 51 that is fixed on the first movable suspender 21; this first support 51 is provided with a pair of corresponding active hook 52 and the passive hook 53 that arranges; active hook 52 and passive hook 53 are installed on the first support 51 by the first bearing pin 54 and the second bearing pin 55 respectively; be set with the driving gear of fixing with active hook 52 on the first bearing pin 54; be set with the driven gear of fixing with passive hook 53 on the second bearing pin 55; driven gear and driving gear engagement consist of gear pair, and the upper end of active hook 52 is connected with the first driving cylinder 56 that drives active hook 52 rotations.
Drive active hook 52 by the first driving cylinder 56 and rotate, drive passive hook 53 by gear pair and rotate simultaneously, so that passive hook 53 cooperates crawl or the disengagement that realizes the bed die flange with active hook 52.
Cover mold gripper 4 comprises the second support 41 that is fixed on the first movable suspender 21; the a pair of X-shaped hook arranged in a crossed manner 42 that is; the lower end of this hook 42 is hook portion; link up with 42 upper ends and open waist-shaped hole 43; be installed with the alignment pin 44 that is fixedly connected with the second support 41 in the waist-shaped hole 43; this connects by the 3rd bearing pin 46 linking up with 44 center infall, is connected with the second driving cylinder 45 on the 3rd bearing pin 46.
Driving firm 45 by second drives a pair of hook 42 and move simultaneously crawl or the disengagement of realization cover mold running wheel.Driving cylinder adopts and drives cylinder in the present embodiment, certainly also can use hydraulic jack as driving cylinder.
Be distributed with some vacuum cups that are connected with pumped vacuum systems 7 on the second movable suspender 22, vacuum cup 7 lower surfaces are the arc with the profiling of concrete tubular pile outline, and are evenly distributed with the vacuum sucker in vacuum cup 7 lower surfaces.Be provided with damping spring 8 between the second movable suspender 22 and the vacuum cup 7.In addition, device for vacuum cup self-centering also is installed on the second movable suspender 22, this vacuum cup automatic centering device comprises the guide post 12 that can move along vertical direction, on the guide post 12 back-moving spring is installed, guide post 12 lower ends are provided with a pair of guide roller 13, and this is to the center of guide roller 13 centre-to-centre spacing and being centered close on the same line of symmetry of vacuum cup 7.During use, the second movable suspender 22 moves down, and two guide rollers are close to concrete tubular pile top cylindrical self-centering, so that concrete tubular pile top can be close in the lower surface of vacuum cup 7.
The specific works principle is: the row run trace of hanging cover die sinking chain transfer 9 ends with and chain type concrete pipe pile mold conveyor 10, the chain conveyer after demoulding 11 of both sides.
Hang so that the first movable suspender 21 and the second movable suspender 22 lay respectively at directly over die sinking chain transfer 9 ends and the chain conveyer after demoulding 11 by row, by cover mold gripper 4 crawl cover molds, the first movable suspender 21 rose after the first movable suspender 21 descended; Row hangs integral body and moves to chain type concrete pipe pile mold conveyor 10, so that the first movable suspender 21 and the second movable suspender 22 lay respectively at directly over chain type concrete pipe pile mold conveyor 10 and the die sinking chain transfer 9, when 21 times general who has surrendered's cover molds of the first movable suspender were placed on the chain type concrete pipe pile conveyer 10, the second movable suspender 22 descended and draws concrete tubular pile; The first movable suspender 21 and the second movable suspender 22 rise, hanging integral body by row again moves to chain conveyer after demoulding 11 directions, so that the first movable suspender 21 and the second movable suspender 22 lay respectively at directly over die sinking chain transfer 9 ends and the chain conveyer after demoulding 11 again, when 22 times general who has surrendered's concrete tubular piles of the second movable suspender were placed on the chain conveyer after demoulding 11, the first movable suspender 21 descended and grasps bed die; The first movable suspender 21 and the second movable suspender 22 rise, and row hangs again and moves to chain type concrete pipe pile mold conveyor 10, puts down bed die by the first movable suspender 21.In the whole knockout course, several actions can be carried out simultaneously, have greatly improved operating efficiency; In addition, cover mold, bed die are grasped by manipulator, and be safe and reliable, and concrete tubular pile is drawn the grazing that is difficult for causing concrete tubular pile by vacuum cup, has guaranteed the pile tube quality.
Claims (7)
1. demoulding of concrete pipe pile device, it is characterized in that: comprise the first movable suspender and the second movable suspender that twice be arranged in parallel, described two movable suspenders are arranged on row and hang the crossbeam below, and described two movable suspenders hang independently trolley group driving realization lifting on the crossbeam by row respectively; Cover mold gripper and bed die gripper are installed on the described first movable suspender simultaneously, are distributed with some vacuum cups on the second movable suspender.
2. demoulding of concrete pipe pile device according to claim 1, it is characterized in that: described two movable suspenders and row hang and are equipped with anti-shake mechanism between the crossbeam, this anti-shake mechanism comprises a folding arm, and the upper and lower end of this folding arm is hinged with crossbeam, movable suspender respectively.
3. demoulding of concrete pipe pile device according to claim 1; it is characterized in that: described bed die gripper comprises the first support that is fixed on the movable suspender; described the first support is provided with a pair of corresponding active hook and the passive hook that arranges; described active hook and passive hook are installed on the first support by the first bearing pin and the second bearing pin respectively; be set with the driving gear fixing with active hook on the first bearing pin; be set with the driven gear fixing with passive hook on the second bearing pin; described driven gear and driving gear engagement consist of gear pair, and the upper end of described active hook is connected with the first driving cylinder that drives the active hook rotation.
4. demoulding of concrete pipe pile device according to claim 1; it is characterized in that: described cover mold gripper comprises the second support that is fixed on the movable suspender; the a pair of X-shaped hook arranged in a crossed manner that is; the lower end of described hook is hook portion; waist-shaped hole is opened in the hook upper end; be installed with the alignment pin that is fixedly connected with the second support in the described waist-shaped hole, described this infall to hook connects by the 3rd bearing pin, is connected with the second driving cylinder on described the 3rd bearing pin.
5. demoulding of concrete pipe pile device according to claim 1 is characterized in that: be provided with damping spring between the described second movable suspender and the vacuum cup.
6. demoulding of concrete pipe pile device according to claim 1 is characterized in that: the device for vacuum cup self-centering is installed on the described second movable suspender.
7. demoulding of concrete pipe pile device according to claim 6 is characterized in that: described vacuum cup automatic centering device comprises the guide post that can move along vertical direction, and described guide post lower end is provided with a pair of guide roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220241204 CN202826046U (en) | 2012-05-28 | 2012-05-28 | Demoulding device of concrete tubular pile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220241204 CN202826046U (en) | 2012-05-28 | 2012-05-28 | Demoulding device of concrete tubular pile |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202826046U true CN202826046U (en) | 2013-03-27 |
Family
ID=47937832
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220241204 Expired - Fee Related CN202826046U (en) | 2012-05-28 | 2012-05-28 | Demoulding device of concrete tubular pile |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202826046U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104749014A (en) * | 2015-04-21 | 2015-07-01 | 攀枝花学院 | Demolding device for compacted sample in soil engineering |
| CN105666682A (en) * | 2016-02-29 | 2016-06-15 | 周兆弟 | Upper die overturning arm dismounting mechanism for automatic pipe pile production line |
| CN105666683A (en) * | 2016-02-29 | 2016-06-15 | 周兆弟 | Overturning arm mechanism for pipe die and pile separation |
-
2012
- 2012-05-28 CN CN 201220241204 patent/CN202826046U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104749014A (en) * | 2015-04-21 | 2015-07-01 | 攀枝花学院 | Demolding device for compacted sample in soil engineering |
| CN104749014B (en) * | 2015-04-21 | 2017-09-15 | 攀枝花学院 | Stripper apparatus for Compaction sample |
| CN105666682A (en) * | 2016-02-29 | 2016-06-15 | 周兆弟 | Upper die overturning arm dismounting mechanism for automatic pipe pile production line |
| CN105666683A (en) * | 2016-02-29 | 2016-06-15 | 周兆弟 | Overturning arm mechanism for pipe die and pile separation |
| CN105666682B (en) * | 2016-02-29 | 2019-07-09 | 周兆弟 | Upper mold for automating tubular pole production line dismantles overturning arm mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130327 Termination date: 20190528 |