CN114054588B - Processing equipment and processing method for bending-resistant floor support plate - Google Patents

Processing equipment and processing method for bending-resistant floor support plate Download PDF

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Publication number
CN114054588B
CN114054588B CN202111351754.8A CN202111351754A CN114054588B CN 114054588 B CN114054588 B CN 114054588B CN 202111351754 A CN202111351754 A CN 202111351754A CN 114054588 B CN114054588 B CN 114054588B
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China
Prior art keywords
support plate
floor support
spraying
bending
processing
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CN202111351754.8A
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Chinese (zh)
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CN114054588A (en
Inventor
杨培顺
肖明土
王建生
郑惠珊
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Xiamen China Steel New Material Technology Co ltd
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Xiamen China Steel New Material Technology Co ltd
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Priority to CN202111351754.8A priority Critical patent/CN114054588B/en
Publication of CN114054588A publication Critical patent/CN114054588A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278Arrangement or mounting of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/04Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2202/00Metallic substrate
    • B05D2202/10Metallic substrate based on Fe
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Floor Finish (AREA)

Abstract

The invention discloses processing equipment and a processing method of an anti-bending floor support plate, and belongs to the technical field of floor support plates; comprises a base, a first supporting plate and a second supporting plate; a fixing rod for fixing the first support plate and the second support plate; at least one first stepped shaft installed between the first support plate and the second support plate; at least one second stepped shaft or the like installed between the first support plate and the second support plate; the invention makes the shape of the cold roller curved, and further makes the prepared bending-resistant floor support plate in a curved state; the traditional trapezoid cross section with the linear cross section of the floor support plate is changed into a nonlinear semicircle by using a curved design, so that the strength of the floor support plate can be improved; before the plate is processed, the coating is sprayed with anti-rust paint, and when the bending-resistant floor support plate with curved design is out of the plate, the upper surface and the lower surface are sprayed with fireproof coating, so that the processing integration of three steps of floor support plate processing, anti-rust treatment and room post-treatment is designed, and the processing efficiency of the floor support plate is improved.

Description

Processing equipment and processing method for bending-resistant floor support plate
Technical Field
The invention belongs to the technical field of floor support plates, and particularly relates to processing equipment and a processing method of an anti-bending floor support plate.
Background
The floor support plate is a press-formed steel plate for supporting floor concrete, which is called a profiled steel plate, and is widely used for steel structure buildings such as power plants, electric power equipment companies, automobile exhibition halls, steel structure plants, cement warehouses, steel structure offices, airport terminal buildings, railway stations, stadiums, concert halls, theatres, supermarkets, logistics centers, stadiums, and the like. The rapid construction method is suitable for the rapid construction requirement of the main steel structure, can provide a firm working platform in a short time, and can adopt a plurality of floors to lay profiled steel sheets for the running water construction of the layered pouring concrete slab.
The floor support plate has a plurality of advantages, such as convenient construction; providing vibration resistance effect; saving financial resources and material resources, fire resistance, saving concrete consumption, and the like.
However, the existing floor support plate is a profiled steel plate which is manufactured by adopting galvanized steel plates through cold rolling, and the section of the galvanized steel plate is in a V shape, a U shape, a trapezoid shape or waveforms similar to the V shape, the U shape and the trapezoid shape; the existing waveform design still has the defect of insufficient compressive strength, and the stability of the floor support plate is affected; therefore, the applicant provides a new bending-resistant floor support plate processing device, and the floor support plate produced by the device changes the traditional floor support plate section into a linear trapezoid section into a nonlinear semicircle section by utilizing a curved design, so that the strength of the floor support plate can be improved; the sandwich layer with the double-layer structure design can be used for filling sound insulation cotton and fireproof fibers to improve the sound insulation and fire insulation performance of the floor support plate; meanwhile, the hollow layers can be filled with rigid metal wires, so that the compressive strength of the floor support plate is further improved; solves the problem of insufficient pressure resistance of the existing floor support plate; meanwhile, the fireproof performance of the floor support plate can be improved.
Disclosure of Invention
Technical scheme (one)
The invention is realized by the following technical scheme: a processing apparatus for a bending-resistant floor support plate, comprising: the device comprises a base, a first supporting plate and a second supporting plate; a fixing rod for fixing the first support plate and the second support plate; at least one first stepped shaft installed between the first support plate and the second support plate; at least one second stepped shaft installed between the first support plate and the second support plate; the bracket is arranged on the upper side of the base; the hydraulic device is arranged on the upper side of the bracket; a hydraulic rod mounted to the bracket; the hydraulic device is connected with the hydraulic rod through a first pipeline; the hydraulic rod is connected with a fixing device; the fixing device is connected with a cutting upper die; a cutting lower die is also arranged on the upper side of the base; the first stepped shaft is also connected with a transmission device;
further comprises:
a first cold roll mounted to the first stepped shaft; the second cold roll is arranged on the second stepped shaft; the cold rolling method is used for cold rolling the sheet into an anti-bending floor support plate;
the section of the bending-resistant floor support plate processed by the processing equipment is formed by sequentially arranging a plurality of wave crests and wave troughs;
the wave crests are semicircular in shape, and a wave trough is formed between two semicircular wave crests;
an upward triangular protruding part is arranged in the middle of the trough;
the top of the wave crest is provided with a downward concave secondary wave crest;
the first upper spraying mechanism is arranged on the front side of the bracket; at least one first upper spraying opening is arranged on the lower side of the first upper spraying mechanism; a first spray pipe fixing device is arranged on the upper side of the first upper spray mechanism; the first spraying pipe fixing device is connected with a first spraying pipe; a first shunt tube is arranged in the first upper spraying mechanism; one end of the first shunt tube is connected with the first upper spraying port; the other end is connected with the first spraying pipe; the coating is used for spraying the coating on the upper surface of the floor support plate;
a first lower spray opening mounted to the base; the second spraying pipe fixing device is arranged on one side of the base; the second spraying pipe fixing device is connected with a second spraying pipe; a second shunt tube is arranged in the base; one end of the second shunt tube is connected with the first lower spraying opening, and the other end of the second shunt tube is connected with the second spraying tube; the paint is used for spraying the paint on the lower surface of the floor support plate.
As a further explanation of the above scheme, the plate is a hot dip galvanized steel plate with a thickness of 0.75mm-2.5mm.
As a further explanation of the above scheme, the dimensions of the bending-resistant floor support plate processed by the processing device are as follows:
1) The unfolding length is 1000-1250mm;
2) Peak height 75mm;
3) The distance between the two wave peaks is 150mm;
4) The peak diameter was 100mm.
As a further explanation of the above scheme, the transmission device is a chain type mechanical transmission mechanism; the gear fixedly arranged on the first stepped shaft drives the first stepped shaft to rotate; the first cold roll is connected with the first stepped shaft through a key, and then the first cold roll is driven to rotate together; the second cold roller is connected with the second stepped shaft through a key.
As a further explanation of the above scheme, a second upper spraying mechanism is also installed on the rear side of the bracket; at least one second upper spraying opening is arranged on the lower side of the second upper spraying mechanism; a third spray pipe fixing device is arranged on the upper side of the second upper spray mechanism; the third spray pipe fixing device is connected with a third spray pipe; a third shunt tube is arranged in the second upper spraying mechanism; one end of the third shunt tube is connected with the second upper spraying port; the other end is connected with a third spraying pipe; the coating is used for spraying the coating on the upper surface of the floor support plate;
the second lower spraying opening is arranged on the base; the fourth spray pipe fixing device is arranged on one side of the base; the fourth spray pipe fixing device is connected with a fourth spray pipe; a fourth shunt tube is arranged in the base; one end of the fourth shunt tube is connected with the second lower spraying port, and the other end of the fourth shunt tube is connected with the fourth spraying tube; the paint is used for spraying the paint on the lower surface of the floor support plate.
As a further explanation of the above scheme, the upper part of the processing equipment is also provided with a drying device for drying the panel.
As a further illustration of the above, the method comprises the steps of:
step 100: placing the plate into a device for processing;
step 200: coating materials are sprayed on the floor support plate up and down;
step 300: placing filler on a floor support plate after the plate is discharged;
step 400: and stacking another floor support plate after the filling is placed, and fixing.
As a further explanation of the above scheme, the paint is a rust-proof paint or a fire-proof paint.
As a further illustration of the above, the filler is one or more of fire cotton, silent cotton, and a fixed support.
As a further explanation of the above, the fixing means is spot welding.
(III) beneficial effects
Compared with the prior art, the utility model has the following beneficial effect: the invention makes the shape of the cold roller curved, and further makes the prepared bending-resistant floor support plate in a curved state; the traditional trapezoid cross section with the linear cross section of the floor support plate is changed into a nonlinear semicircle by using a curved design, so that the strength of the floor support plate can be improved; before the plate is processed, the coating is sprayed with anti-rust paint, and when the bending-resistant floor support plate with curved design is out of the plate, the upper surface and the lower surface are sprayed with fireproof coating, so that the processing integration of three steps of floor support plate processing, anti-rust treatment and room post-treatment is designed, and the processing efficiency of the floor support plate is improved.
Drawings
Other features, objects and advantages of the present invention will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
FIG. 1 is a schematic diagram of an embodiment 1 of the present invention;
FIG. 2 is a schematic diagram of embodiment 1 of the present invention;
FIG. 3 is a schematic diagram of embodiment 1 of the present invention;
FIG. 4 is a schematic diagram of an embodiment 1 of the present invention;
FIG. 5 is a schematic diagram of embodiment 1 of the present invention;
FIG. 6 is a schematic diagram of embodiment 2 of the present invention;
FIG. 7 is a schematic diagram of embodiment 2 of the present invention;
FIG. 8 is a schematic diagram of embodiment 3 of the present invention;
FIG. 9 is a drawing of an anti-bending floor support plate made by the method of the present invention;
FIG. 10 is a schematic diagram of the processing method of the present invention;
in the figure: the first support plate 1, the second support plate 3, the fixing rod 2, the hydraulic device 4, the first pipeline 5, the hydraulic rod 6, the fixing device 7, the cutting upper die 8, the cutting lower die 9, the fixing lug 10, the bracket 11, the base 12, the first stepped shaft 13, the second stepped shaft 14, the first cold roll 15, the second cold roll 16, the transmission device 17, the first upper spraying port 18, the first lower spraying port 19, the second spraying pipe 20, the second spraying pipe fixing device 21, the first upper spraying mechanism 22, the first spraying pipe 23, the first spraying pipe fixing device 24, the secondary wave peak 25, the wave trough 26, the triangular protruding part 27, the wave peak 28, the first bending-resistant building support plate 29, the second bending-resistant building support plate 30, the filler 31, the fourth spraying pipe 32, the second upper spraying mechanism 33, the third spraying pipe 34, the third spraying pipe fixing device 35, the second lower spraying port 36, the second upper spraying port 37, the fourth spraying pipe fixing device 38 and the drying device 39.
Detailed Description
Example 1
Please refer to fig. 1, 2, 3, 4, 5, 9; a processing apparatus for a bending-resistant floor support plate, comprising: a base 12, a first support plate 1, a second support plate 3; a fixing rod 2 for fixing the first support plate 1 and the second support plate 3; at least one first stepped shaft 13 installed between the first support plate 1 and the second support plate 3; at least one second stepped shaft 14 installed between the first support plate and the second support plate; a bracket 11 mounted on the upper side of the base 12, the bracket 11 being fixed to the base 12 by a fixing lug 10; a hydraulic device 4 mounted on the upper side of the bracket 11; a hydraulic lever 6 mounted to the bracket; the hydraulic device 4 is connected with a hydraulic rod 6 through a first pipeline 5; the hydraulic rod 6 is connected with a fixing device 7; the fixing device 7 is connected with a cutting upper die 8; the upper side of the base is also provided with a cutting lower die 9; the first stepped shaft 13 is also connected with a transmission device 17;
further comprises:
a first cold roll 15 mounted on the first stepped shaft 13; a second cold roll 16 mounted to the second stepped shaft 14; the cold rolling method is used for cold rolling the sheet into an anti-bending floor support plate;
the section of the bending-resistant floor support plate processed by the processing equipment is formed by sequentially arranging a plurality of wave crests 29 and wave troughs 27;
the wave crest 29 is semicircular in shape, and a wave trough 27 is formed between two semicircular wave crests;
an upward triangular protruding part 28 is arranged in the middle of the trough 27;
the top of the wave crest 29 is provided with a downward concave secondary wave crest 26;
the plate is a hot dip galvanized steel plate with the thickness of 0.75mm-2.5mm. The size of the bending-resistant floor support plate processed by the processing equipment is as follows:
1) The unfolding length is 1000-1250mm;
2) Peak height 75mm;
3) The distance between the two wave peaks is 150mm;
4) The peak diameter was 100mm.
The transmission device 17 is a chain type mechanical transmission mechanism; the first stepped shaft 13 is driven to rotate by a gear fixedly arranged on the first stepped shaft 13; the first cold roll 15 is connected with the first stepped shaft 13 through a key, so as to drive the first cold roll 15 to rotate together; the second cold roll 16 is keyed to the second stepped shaft 14.
Compared with the prior art, the embodiment has the advantages that the shape of the cold roller is curved, so that the prepared bending-resistant floor support plate is in a curved state; the traditional trapezoid cross section with the linear cross section of the floor support plate is changed into a nonlinear semicircle by using a curved design, so that the strength of the floor support plate can be improved;
example 2
Referring to fig. 6, the difference between the present embodiment and embodiment 1 is the first upper spraying mechanism 22 installed on the front side of the bracket; at least one first upper spray opening 18 is arranged on the lower side of the first upper spray mechanism 22; a first spray pipe fixing device 24 is arranged on the upper side of the first upper spray mechanism 22; the first spray pipe fixing device 24 is connected with a first spray pipe 23; a first shunt tube is arranged in the first upper spraying mechanism 22; one end of the first shunt tube is connected with a first upper spraying opening 18; the other end is connected with a first spraying pipe 23; the coating is used for spraying the coating on the upper surface of the floor support plate;
a first lower spray opening 19 mounted to the base 12; a second spray pipe fixing device 21 installed at one side of the base 12; the second spray pipe fixing device 21 is connected with a second spray pipe 20; a second shunt pipe is arranged in the base 12; one end of the second shunt tube is connected with the first lower spraying opening 19, and the other end of the second shunt tube is connected with the second spraying tube 20; the paint is used for spraying the paint on the lower surface of the floor support plate.
Referring to fig. 7, a second upper spraying mechanism 33 is further installed on the rear side of the bracket 12; at least one second upper spraying opening 37 is arranged on the lower side of the second upper spraying mechanism 33; a third spray pipe fixing device 35 is arranged on the upper side of the second upper spray mechanism 33; the third spray pipe fixing device 35 is connected with a third spray pipe 34; a third shunt pipe is arranged in the second upper spraying mechanism 33; one end of the third shunt tube is connected with the second upper spraying port 37; the other end is connected with a third spraying pipe 34; the coating is used for spraying the coating on the upper surface of the floor support plate;
a second lower spray orifice 36 mounted to the base 12; a fourth spray tube fixture 38 mounted to one side of the base 12; the fourth spray tube fixture 38 is connected to the fourth spray tube 32; a fourth shunt tube is arranged in the base 12; one end of the fourth shunt tube is connected with the second lower spraying port 36, and the other end of the fourth shunt tube is connected with the fourth spraying tube 32; the paint is used for spraying the paint on the lower surface of the floor support plate.
The method has the advantages that the paint is sprayed with the antirust paint before the plate is processed, when the bending-resistant floor support plate with the curved design is out of the plate, the fireproof paint is sprayed on the upper surface and the lower surface of the bending-resistant floor support plate, and the processing integrated design of three steps of floor support plate processing, antirust treatment and room post-processing is adopted, so that the processing efficiency of the floor support plate is improved; the reason for adopting spraying is that:
1) The spraying device is easy to integrate in floor support plate processing equipment;
2) Compared with other coating construction devices, the coating has the advantages of uniform construction and easy control of thickness;
3) The spray material has wide selection range; the size, size and shape of the object to be sprayed are not limited.
4) Low cost and obvious economic benefit.
The rust-proof paint is adopted before, and the fire-proof paint is sprayed before construction of the fire-proof paint to prevent fire; after the anti-rust paint is sprayed, the anti-rust paint is cured in the plate processing process, and then a fireproof material is sprayed on the surface of the cured anti-rust paint layer when the plate is discharged, so that the processing efficiency is improved.
Example 3
Referring to fig. 8, the difference between the present embodiment and the embodiment 3 is that a drying device 39 is further disposed at the upper portion of the processing apparatus for drying the panel. The aim is that when the plate is sprayed with the anti-rust paint and then enters processing equipment for processing, the anti-rust paint can be completely dried in the processing process, and the anti-rust paint is not easy to adhere when the plate is discharged; therefore, the drying device is additionally arranged to accelerate the actual drying of the anti-rust paint, and ensure that the anti-rust paint is in an actual drying state when the plate is discharged.
Example 4
Please refer to fig. 9 to 10; the present embodiment is a process flow proposed for the apparatus of embodiment 1, embodiment 2, embodiment 3, the method comprising the steps of:
step 100: placing the plate into a device for processing; the plate surface cleaning machine is further characterized in that cleaning is required before machining, and dust, particulate matters and the like on the plate surface are taken out;
step 200: coating materials are sprayed on the floor support plate up and down; the paint is antirust paint and fireproof paint. The antirust paint is antirust paint; the fireproof coating adopts a thin steel structure fireproof coating, so that the thickness of the processed plate is prevented from being too thick;
step 300: placing filler on a floor support plate after the plate is discharged; the filler is one or more of fireproof cotton, mute cotton and fixed support. It should be further explained that the thickness of the soundproof cotton and the fireproof cotton should be controlled to be too thick for placing the floor support plate; the specific thickness is required to be determined according to the situation, and the maximum thickness cannot exceed 2mm;
step 400: and stacking another floor support plate after the filling is placed, and fixing. The fixing mode is spot welding. It should be further noted that, after steps 100 to 300 are completed, the spot welding may be performed manually, or the mechanical processing may be performed by a spot welding device.
The control mode of the invention is controlled by manually starting and closing the switch, the wiring diagram of the power element and the supply of the power supply are common knowledge in the field, and the invention is mainly used for protecting the mechanical device, so the invention does not explain the control mode and the wiring arrangement in detail.
The control mode of the invention is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of power also belongs to common knowledge in the art, and the invention is mainly used for protecting a mechanical device, so the invention does not explain the control mode and circuit connection in detail.
While the fundamental and principal features of the invention and advantages of the invention have been shown and described, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (10)

1. A processing apparatus for a bending-resistant floor support plate, comprising: the device comprises a base, a first supporting plate and a second supporting plate; a fixing rod for fixing the first support plate and the second support plate; at least one first stepped shaft installed between the first support plate and the second support plate; at least one second stepped shaft installed between the first support plate and the second support plate; the bracket is arranged on the upper side of the base; the hydraulic device is arranged on the upper side of the bracket; a hydraulic rod mounted to the bracket; the hydraulic device is connected with the hydraulic rod through a first pipeline; the hydraulic rod is connected with a fixing device; the fixing device is connected with a cutting upper die; a cutting lower die is also arranged on the upper side of the base; the first stepped shaft is also connected with a transmission device;
characterized by further comprising:
a first cold roll mounted to the first stepped shaft; the second cold roll is arranged on the second stepped shaft; the cold rolling method is used for cold rolling the sheet into an anti-bending floor support plate;
the section of the bending-resistant floor support plate processed by the processing equipment is formed by sequentially arranging a plurality of wave crests and wave troughs;
the wave crests are semicircular in shape, and a wave trough is formed between two semicircular wave crests;
an upward triangular protruding part is arranged in the middle of the trough;
the top of the wave crest is provided with a downward concave secondary wave crest;
the first upper spraying mechanism is arranged on the front side of the bracket; at least one first upper spraying opening is arranged on the lower side of the first upper spraying mechanism; a first spray pipe fixing device is arranged on the upper side of the first upper spray mechanism; the first spraying pipe fixing device is connected with a first spraying pipe; a first shunt tube is arranged in the first upper spraying mechanism; one end of the first shunt tube is connected with the first upper spraying port; the other end is connected with the first spraying pipe; the coating is used for spraying the coating on the upper surface of the floor support plate;
a first lower spray opening mounted to the base; the second spraying pipe fixing device is arranged on one side of the base; the second spraying pipe fixing device is connected with a second spraying pipe; a second shunt tube is arranged in the base; one end of the second shunt tube is connected with the first lower spraying opening, and the other end of the second shunt tube is connected with the second spraying tube; the paint is used for spraying the paint on the lower surface of the floor support plate.
2. The processing apparatus for bending-resistant floor support plate according to claim 1, wherein: the plate is a hot dip galvanized steel plate with the thickness of 0.75mm-2.5mm.
3. The processing apparatus for bending-resistant floor support plate according to claim 1, wherein: the size of the bending-resistant floor support plate processed by the processing equipment is as follows:
1) The unfolding length is 1000-1250mm;
2) Peak height 75mm;
3) The distance between the two wave peaks is 150mm;
4) The peak diameter was 100mm.
4. The processing apparatus for bending-resistant floor support plate according to claim 1, wherein: the transmission device is a chain type mechanical transmission mechanism; the gear fixedly arranged on the first stepped shaft drives the first stepped shaft to rotate; the first cold roll is connected with the first stepped shaft through a key, and then the first cold roll is driven to rotate together; the second cold roller is connected with the second stepped shaft through a key.
5. The processing apparatus for bending-resistant floor support plate according to claim 1, wherein: a second upper spraying mechanism is also arranged on the rear side of the bracket; at least one second upper spraying opening is arranged on the lower side of the second upper spraying mechanism; a third spray pipe fixing device is arranged on the upper side of the second upper spray mechanism; the third spray pipe fixing device is connected with a third spray pipe; a third shunt tube is arranged in the second upper spraying mechanism; one end of the third shunt tube is connected with the second upper spraying port; the other end is connected with a third spraying pipe; the coating is used for spraying the coating on the upper surface of the floor support plate;
the second lower spraying opening is arranged on the base; the fourth spray pipe fixing device is arranged on one side of the base; the fourth spray pipe fixing device is connected with a fourth spray pipe; a fourth shunt tube is arranged in the base; one end of the fourth shunt tube is connected with the second lower spraying port, and the other end of the fourth shunt tube is connected with the fourth spraying tube; the paint is used for spraying the paint on the lower surface of the floor support plate.
6. The processing apparatus for bending-resistant floor support plate according to claim 1, wherein: the upper part of the processing equipment is also provided with a drying device for drying the panel.
7. A processing method of an anti-bending floor support plate is characterized by comprising the following steps: the method comprises the following steps:
step 100: placing the plate into the processing equipment of the bending-resistant floor support plate according to any one of claims 1-6 for processing;
step 200: coating materials are sprayed on the floor support plate up and down;
step 300: placing filler on a floor support plate after the plate is discharged;
step 400: and stacking another floor support plate after the filling is placed, and fixing.
8. The method for processing the bending-resistant floor support plate according to claim 7, wherein the method comprises the following steps of: the paint is antirust paint and fireproof paint.
9. The method for processing the bending-resistant floor support plate according to claim 7, wherein the method comprises the following steps of: the filler is one or more of fireproof cotton, mute cotton and fixed support.
10. The method for processing the bending-resistant floor support plate according to claim 7, wherein the method comprises the following steps of: the fixing mode is spot welding.
CN202111351754.8A 2021-11-16 2021-11-16 Processing equipment and processing method for bending-resistant floor support plate Active CN114054588B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030045705A (en) * 2003-04-09 2003-06-11 유청 철강공업(주) Deck plate and method for manufacturing the same
KR20160053305A (en) * 2014-11-03 2016-05-13 주식회사 새한산업 Guard rail and the method thereof
CN208866201U (en) * 2018-10-16 2019-05-17 天津亿迅源金属制品有限公司 A kind of floor support plate apparatus for bending
CN109853809A (en) * 2018-12-28 2019-06-07 厦门中构新材料科技股份有限公司 A kind of structure-reinforced floor support plate and preparation method thereof
CN211135083U (en) * 2019-09-27 2020-07-31 合肥金苏智能科技有限公司 T type floor support plate die mould device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030045705A (en) * 2003-04-09 2003-06-11 유청 철강공업(주) Deck plate and method for manufacturing the same
KR20160053305A (en) * 2014-11-03 2016-05-13 주식회사 새한산업 Guard rail and the method thereof
CN208866201U (en) * 2018-10-16 2019-05-17 天津亿迅源金属制品有限公司 A kind of floor support plate apparatus for bending
CN109853809A (en) * 2018-12-28 2019-06-07 厦门中构新材料科技股份有限公司 A kind of structure-reinforced floor support plate and preparation method thereof
CN211135083U (en) * 2019-09-27 2020-07-31 合肥金苏智能科技有限公司 T type floor support plate die mould device

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