CN211135083U

CN211135083U - T type floor support plate die mould device

Info

Publication number: CN211135083U
Application number: CN201921627163.7U
Authority: CN
Inventors: 蒯正武; 李玉成
Original assignee: Hefei Jinsu Intelligent Technology Co ltd
Current assignee: Hefei Jinsu Intelligent Technology Co ltd
Priority date: 2019-09-27
Filing date: 2019-09-27
Publication date: 2020-07-31
Anticipated expiration: 2029-09-27

Abstract

The utility model discloses a T type building carrier plate die mould device relates to folded plate device technical field. The utility model comprises a base plate, wherein supporting legs are fixed on the rectangular array on the lower surface of the base plate, and a first plate conveying guide roller, a second plate conveying guide roller, a first baffle conveying guide roller and a second baffle conveying guide roller which are designed as paired rollers are sequentially fixed on the upper surface of the base plate from one end to the other end; threaded holes are linearly arranged on the upper surface of the base flat plate and positioned between the first flat plate conveying guide roller and the second flat plate conveying guide roller; two limiting plates are symmetrically fixed to the threaded holes in the base flat plate through bolts. The utility model discloses a deflector roll is carried to first flat board of design, deflector roll is carried to the second flat board, deflector roll is carried to first baffle, the deflector roll is carried to the second baffle carries the deflector roll to carry out continuous clearance and carries panel progressively, successively accomplishes the shaping through first shaping subassembly and second shaping subassembly twice, and the whole device shortens, has solved the bulky problem of current die mould device.

Description

T type floor support plate die mould device

Technical Field

The utility model belongs to the technical field of the folded plate device, especially, relate to a T type building carrier plate die mould device.

Background

The cold roll forming is a new process and a new technology for forming metal plates with material saving, energy saving and high efficiency. By utilizing the process, not only can high-quality section steel products be produced, but also the product development period can be shortened, and the production efficiency can be improved, thereby improving the market competitiveness of enterprises. The floor carrier plate adopts the fashioned mode shaping of compression roller when the shaping, and the roll table length that needs is longer, and occupation space is great, and the transportation is comparatively difficult.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a T type building carrier plate die mould device carries deflector roll, second flat board through the first flat board of design and carries deflector roll, first baffle to carry deflector roll, second baffle to carry the deflector roll and carry out continuous clearance and carry panel progressively, successively accomplishes the shaping through first forming subassembly and second forming subassembly twice, and the whole device shortens, has solved the bulky problem of current die mould device.

In order to solve the technical problem, the utility model discloses a realize through following technical scheme:

the utility model relates to a T type building carrier plate die mould device, including the base flat plate, the rectangular array of base flat plate lower surface is fixed with the supporting leg, the base flat plate upper surface is fixed with first flat plate transport deflector roll, second flat plate transport deflector roll, first baffle transport deflector roll, second baffle transport deflector roll that the roller design is in pairs from one end to the other end in proper order; threaded holes are linearly arranged on the upper surface of the base flat plate and positioned between the first flat plate conveying guide roller and the second flat plate conveying guide roller; two limiting plates are symmetrically fixed to the threaded holes in the base flat plate through bolts; a first forming assembly is fixed on the upper surface of the base flat plate and positioned between the second flat plate conveying guide roller and the first folding plate conveying guide roller; a second forming assembly is fixed on the upper surface of the base flat plate and positioned between the first folding plate conveying guide roller and the second folding plate conveying guide roller; the first forming assembly comprises a door-shaped first support frame, a first hydraulic cylinder fixed above the first support frame, four cylindrical guide rods which are arranged in a rectangular shape and fixed on the upper surface of the base flat plate, and a lower die extrusion plate fixed on the upper surface of the base flat plate; the lower end of the first hydraulic cylinder is hinged with an upper die holder through a hinged support; an upper die extrusion plate matched with the lower die extrusion plate is fixed on the lower surface of the upper die base through screws; the periphery of the upper die holder is respectively in sliding fit with the four cylindrical guide rods through four cylindrical sliding sleeves; the second forming assembly comprises a groove body fixed on the upper surface of the base flat plate, two second supporting frames fixed on the upper surface of the base flat plate and positioned on the upper side door of the groove body, and two groups of clamping assemblies; two cross beams which are perpendicular to the second support frame are fixed on the lower surfaces of the two second support frames; the lower surface of the cross beam is connected with the clamping assembly through two groups of guide cylinders; the clamping assembly is meshed with a bearing rotatably connected with the lower surface of the cross beam and synchronously opened and closed; the two groups of clamping assemblies are synchronously linked through a second hydraulic cylinder; two rectangular fixing blocks are fixedly arranged on the surface of the groove body in parallel; two supporting plates are fixed on the upper end faces of the two rectangular fixing blocks.

Further, the cross section of the limiting plate is L-shaped.

Furthermore, the first flat plate conveying guide roller, the second flat plate conveying guide roller, the first folding plate conveying guide roller and the second folding plate conveying guide roller are sequentially in transmission connection through a chain; the first flat plate conveying guide roller is connected with a power device through a chain in a transmission way; the power device comprises a hydraulic motor or a speed reducing motor.

Further, the inner groove of the groove body is of an inverted isosceles trapezoid structure.

Further, the clamping assembly comprises two side plates; the lower ends of the adjacent side surfaces of the two side plates are symmetrically fixed with a head pressing plate; the head pressing plate is of a rectangular structure, and the upper end surface of the head pressing plate can be provided with an inclined surface which inclines downwards and towards the inner side; a connecting plate is fixed on the upper end faces of the pressure head plates adjacent to the two clamping assemblies; the opposite surfaces of the two connecting plates are respectively hinged with one end of a second hydraulic cylinder through a hinged support.

A profiling method of a T-shaped floor support plate comprises the following steps:

feeding, namely inserting the end part of a coiled plate from a first plate conveying guide roller, conveying the coiled plate to a second plate conveying guide roller under the conveying action of the first plate conveying guide roller, loosening screws to adjust the positions of two limiting plates to limit the plate, and then screwing the screws to position, wherein the whole conveying process adopts gap fixed-frequency fixed-distance conveying;

the plate is subjected to primary compression, the front end of the plate is lapped on the upper surface of a lower die squeeze board at the position where the plate enters a first forming assembly, an upper die base drives the upper die squeeze board to move downwards under the impact of a first hydraulic cylinder, the plate is subjected to first compression forming when the upper die squeeze board is in press fit with the lower die squeeze board, the part after the first compression is in an isosceles trapezoid structure, and then the first hydraulic cylinder retracts and drives the upper die squeeze board to leave the lower die squeeze board to wait for the next cycle of stamping;

the plate after being pressed by the first forming assembly is intermittently conveyed to the next step by a first folded plate conveying guide roller;

the synchronous secondary forming is carried out, when the plate after the primary pressing is conveyed to the position of a second forming assembly, in the interval time of stopping conveying, a second hydraulic cylinder between two clamping assemblies extends out, the plate is pressed towards the middle under the synchronous clamping action of the two clamping assemblies, the two sides of an isosceles trapezoid structure after the primary pressing are extruded towards the middle in the process of extruding towards the middle, the length of the bottom edge of the isosceles trapezoid is unchanged, the side edge extrusion is compensated to the bottom edge position, an upward vertical part is formed in the middle after the pressing plates on the two sides are extruded, the upper plane of the isosceles trapezoid structure after the primary pressing is attached to the upper surface of a supporting plate, the width of the isosceles trapezoid structure is unchanged, the part after the secondary forming is in a T-shaped structure, then the second hydraulic cylinder retracts, the clamping is released, the pause time is finished, and the next cycle is waited;

and outputting, namely outputting the processed plate from the position of the second folding plate conveying guide roller under the common intermittent conveying of the first flat plate conveying guide roller, the second flat plate conveying guide roller and the first folding plate conveying guide roller to finish the processing of the T-shaped floor bearing plate.

The utility model discloses following beneficial effect has:

the utility model discloses a deflector roll is carried to first flat board of design, the deflector roll is carried to the second flat board, deflector roll is carried to first folded plate, the second folded plate is carried the deflector roll and is carried out continuous clearance and carry panel progressively, successively carry out the primary forming through first shaping subassembly, part behind the first shaping is isosceles trapezoid structure, then pass through the centre gripping subassembly through the both sides face of panel behind the second shaping subassembly behind the first shaping to middle extrusion, part behind the post-forming is T shape structure, whole T type building carrier plate adopts twice extruded mode shaping, the length of whole device shortens very much than gyro wheel extrusion formula forming device, reduce the volume of equipment, and equipment cost is reduced.

Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural view of a profiling device for a T-shaped floor deck of the present invention;

FIG. 2 is an enlarged view of a portion of FIG. 1 at A;

FIG. 3 is a schematic structural view of a second molding assembly;

FIG. 4 is a top view of a second molding assembly;

FIG. 5 is a cross-sectional view taken at A-A of FIG. 4;

in the drawings, the components represented by the respective reference numerals are listed below:

1-a base flat plate, 2-a first flat plate conveying guide roller, 3-a second flat plate conveying guide roller, 4-a first folded plate conveying guide roller, 5-a second folded plate conveying guide roller, 6-a threaded hole, 7-a limiting plate, 8-a first forming assembly, 9-a second forming assembly, 10-a first supporting frame, 11-a first hydraulic cylinder, 12-a cylindrical guide rod, 13-a lower die extrusion plate, 14-an upper die base, 15-an upper die extrusion plate, 16-a groove body, 17-a second supporting frame, 18-a clamping assembly, 19-a cross beam, 20-a second hydraulic cylinder, 21-a rectangular fixed block, 22-a supporting plate, 23-a side plate, 24-a pressure head plate and 25-a connecting plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1-5, the utility model relates to a T-shaped floor bearing plate profiling device, which comprises a base plate 1, wherein support legs are fixed on a rectangular array on the lower surface of the base plate 1, a first plate conveying guide roller 2, a second plate conveying guide roller 3, a first baffle conveying guide roller 4 and a second baffle conveying guide roller 5 which are designed as paired rollers are sequentially fixed on the upper surface of the base plate 1 from one end to the other end, the first plate conveying guide roller 2, the second plate conveying guide roller 3, the first baffle conveying guide roller 4 and the second baffle conveying guide roller 5 are sequentially connected through chain transmission, the first plate conveying guide roller 2 is connected with a power device through chain transmission, the power device comprises a hydraulic motor or a speed reducing motor, threaded holes 6 are linearly arranged on the upper surface of the base plate 1 and positioned between the first plate conveying guide roller 2 and the second plate conveying guide roller 3, two limit plates 7 are symmetrically fixed on the threaded holes 6 on the base plate 1 through bolts, and the cross section of the limit plates 7;

a first forming assembly 8 is fixed on the upper surface of the base flat plate 1 and positioned between the second flat plate conveying guide roller 3 and the first folding plate conveying guide roller 4; a second forming assembly 9 is fixed on the upper surface of the base flat plate 1 and positioned between the first folding plate conveying guide roller 4 and the second folding plate conveying guide roller 5;

the first forming assembly 8 comprises a door-shaped first support frame 10, a first hydraulic cylinder 11 fixed above the first support frame 10, four cylindrical guide rods 12 which are arranged in a rectangular shape and fixed on the upper surface of the base flat plate 1, and a lower die extrusion plate 13 fixed on the upper surface of the base flat plate 1; the lower end of the first hydraulic cylinder 11 is hinged with an upper die holder 14 through a hinged support; an upper die extrusion plate 15 matched with the lower die extrusion plate 13 is fixed on the lower surface of the upper die base 14 through screws; the peripheral side of the upper die holder 14 is respectively matched with the four cylindrical guide rods 12 in a sliding way through four cylindrical sliding sleeves;

the second forming assembly 9 comprises a groove body 16 fixed on the upper surface of the base flat plate 1, two second support frames 17 fixed on the upper surface of the base flat plate 1 and positioned on the upper side door of the groove body 16, and two groups of clamping assemblies 18, wherein a channel in the groove body 16 is of an inverted isosceles trapezoid structure; two cross beams 19 which are vertical to the second supporting frame 17 are fixed on the lower surfaces of the two second supporting frames 17; the lower surface of the beam 19 is connected with the clamping assembly 18 through two groups of guide cylinders; the clamping component 18 is meshed with a bearing rotatably connected with the lower surface of the cross beam 19 and synchronously opened and closed; the two groups of clamping components 18 are synchronously linked through a second hydraulic cylinder 20; two rectangular fixing blocks 21 are arranged and fixed in the groove body 16 in parallel on the surface of the groove body; two supporting plates 22 are fixed on the upper end faces of the two rectangular fixing blocks 21;

the clamping assembly 18 comprises two side plates 23; the lower ends of the adjacent side surfaces of the two side plates 23 are symmetrically fixed with a head pressing plate 24; the head pressing plate 24 is a rectangular structure, and the upper end surface of the head pressing plate can be inclined downwards to form an inclined surface towards the inner side; a connecting plate 25 is fixed on the upper end faces of the adjacent pressure head plates 24 of the two clamping assemblies 18; the opposite surfaces of the two connecting plates 25 are hinged to one end of the second hydraulic cylinder 20 through a hinge base, and the cross section of each connecting plate 25 is in an integral multiple structure.

feeding, namely inserting the end part of a coiled plate from a first plate conveying guide roller 2, conveying the coiled plate to a second plate conveying guide roller 3 under the conveying action of the first plate conveying guide roller 2, loosening screws to adjust the positions of two limiting plates 7, limiting the plate, and then screwing the screws for positioning, wherein the whole conveying process adopts gap fixed frequency fixed distance conveying;

preliminary profiling, namely, when a plate enters a first forming assembly 8, the front end of the plate is lapped on the upper surface of a lower die squeeze board 13, an upper die base 14 drives an upper die squeeze board 15 to move downwards under the impact of a first hydraulic cylinder 11, the plate is subjected to first profiling forming when the upper die squeeze board 15 is in press fit with the lower die squeeze board 13, the part after the first profiling is in an isosceles trapezoid structure, and then the first hydraulic cylinder 11 retracts and drives the upper die squeeze board 15 to leave the lower die squeeze board 13 to wait for the next cycle of stamping;

the plate is conveyed in a progressive mode, after primary profiling, intermittent continuous first profiling is carried out, and the plate after being profiled by the first forming assembly 8 is conveyed intermittently to the next step through the first folded plate conveying guide roller 4;

synchronous secondary forming is carried out, when the plate after the primary profiling is conveyed to the position of the second forming assembly 9, during the gap time when the transport is stopped, the second hydraulic cylinder 20 between the two gripper assemblies 18 is extended, and is pressed towards the middle under the synchronous clamping action of the two clamping assemblies 18, the head pressing plates 24 on the two sides of the clamping assemblies 18 are pressed towards the middle, the two side surfaces of the isosceles trapezoid structure after the first pressing are extruded towards the middle, the length of the bottom edge of the isosceles trapezoid is unchanged, the side edge is extruded to compensate to the position of the bottom edge, the pressing head plates 24 at the two sides are extruded to form an upward vertical part in the middle, the upper plane of the isosceles trapezoid structure after the first pressing is attached to the upper surface of the supporting plate 22, the width is unchanged, the part after the secondary forming is a T-shaped structure, then the second hydraulic cylinder 20 retracts and releases the clamping, the pause time is finished, and the next cycle is waited;

and (4) outputting, namely outputting the processed plate from the position of the second folding plate conveying guide roller 5 under the common intermittent conveying of the first folding plate conveying guide roller 2, the second folding plate conveying guide roller 3 and the first folding plate conveying guide roller 4, and finishing the processing of the T-shaped floor support plate.

The deflector roll 2 is carried to the first flat board of design, deflector roll 3 is carried to the second flat board, deflector roll 4 is carried to first folding board, deflector roll 5 is carried to the second folding board carries and carries out continuous clearance and carry panel progressively, successively carry out primary forming through first shaping subassembly 8, part behind the first shaping is isosceles trapezoid structure, then pass through second shaping subassembly with the both sides face of panel behind the first shaping through 18 extrusion to the centre of centre gripping subassemblies, part behind the post-forming is T shape structure, whole T type building carrier plate adopts twice extruded mode shaping, the length of whole device shortens very much than gyro wheel extrusion formula forming device, reduce the volume of equipment, equipment cost is reduced.

In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. The utility model provides a T type building carrier plate die mould device, includes base flat board (1), base flat board (1) lower surface rectangle array is fixed with the supporting leg, its characterized in that:

a first flat plate conveying guide roller (2), a second flat plate conveying guide roller (3), a first folding plate conveying guide roller (4) and a second folding plate conveying guide roller (5) are sequentially fixed on the upper surface of the base flat plate (1) from one end to the other end; threaded holes (6) are linearly arranged on the upper surface of the base flat plate (1) and between the first flat plate conveying guide roller (2) and the second flat plate conveying guide roller (3); two limiting plates (7) are symmetrically fixed on the threaded hole (6) on the base flat plate (1) through bolts;

a first forming assembly (8) is fixed on the upper surface of the base flat plate (1) and positioned between the second flat plate conveying guide roller (3) and the first folding plate conveying guide roller (4); a second forming assembly (9) is fixed on the upper surface of the base flat plate (1) and positioned between the first folding plate conveying guide roller (4) and the second folding plate conveying guide roller (5);

the first forming assembly (8) comprises a door-shaped first support frame (10), a first hydraulic cylinder (11) fixed above the first support frame (10), four cylindrical guide rods (12) which are arranged in a rectangular shape and fixed on the upper surface of the base flat plate (1), and a lower die extrusion plate (13) fixed on the upper surface of the base flat plate (1); the lower end of the first hydraulic cylinder (11) is hinged with an upper die holder (14) through a hinged support; an upper die extrusion plate (15) matched with the lower die extrusion plate (13) is fixed on the lower surface of the upper die base (14) through screws; the peripheral side of the upper die holder (14) is respectively in sliding fit with the four cylindrical guide rods (12) through four cylindrical sliding sleeves;

the second forming assembly (9) comprises a groove body (16) fixed on the upper surface of the base flat plate (1), two second supporting frames (17) fixed on the upper surface of the base flat plate (1) and positioned in a side door shape on the groove body (16), and two groups of clamping assemblies (18); two cross beams (19) which are perpendicular to the second support frame (17) are fixed on the lower surfaces of the two second support frames (17); the lower surface of the cross beam (19) is connected with the clamping assembly (18) through two groups of guide cylinders; the clamping assembly (18) is meshed with a bearing rotatably connected with the lower surface of the cross beam (19) and synchronously opened and closed; the two groups of clamping assemblies (18) are synchronously linked through a second hydraulic cylinder (20); two rectangular fixing blocks (21) are arranged and fixed on the surface of the inner groove body of the groove body (16) in parallel; two supporting plates (22) are fixed on the upper end faces of the two rectangular fixing blocks (21).

2. The profiling device for T-shaped floor decks according to claim 1, wherein the cross section of the limiting plate (7) is L-shaped.

3. The profiling device for the T-shaped floor bearing plates as claimed in claim 1, wherein the first plate conveying guide roller (2), the second plate conveying guide roller (3), the first folding plate conveying guide roller (4) and the second folding plate conveying guide roller (5) are connected in sequence through chain transmission; the first flat plate conveying guide roller (2) is connected with a power device through a chain in a transmission way; the power device comprises a hydraulic motor or a speed reducing motor.

4. The profiling device for T-shaped floor decks as claimed in claim 1, wherein the channel in the groove body (16) is in an inverted isosceles trapezoid structure.

5. A T-shaped floor deck profiling device according to claim 1, characterized in that said clamping assembly (18) comprises two side plates (23); the lower ends of the adjacent side surfaces of the two side plates (23) are symmetrically fixed with a head pressing plate (24); the head pressing plate (24) is of a rectangular structure, and the upper end surface of the head pressing plate can be provided with an inclined surface which inclines downwards and inwards; the upper end surfaces of the adjacent pressure head plates (24) of the two clamping assemblies (18) are respectively fixed with a connecting plate (25); the opposite surfaces of the two connecting plates (25) are respectively hinged with one end of a second hydraulic cylinder (20) through a hinged support.