CN114012589A - Bearing inner ring polishing device based on gas medium filling and use method thereof - Google Patents

Bearing inner ring polishing device based on gas medium filling and use method thereof Download PDF

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Publication number
CN114012589A
CN114012589A CN202111410858.1A CN202111410858A CN114012589A CN 114012589 A CN114012589 A CN 114012589A CN 202111410858 A CN202111410858 A CN 202111410858A CN 114012589 A CN114012589 A CN 114012589A
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China
Prior art keywords
polishing
air
pipeline
liquid
bearing
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Granted
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CN202111410858.1A
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Chinese (zh)
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CN114012589B (en
Inventor
曾静
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Xuzhou Yunmo Machinery Technology Co ltd
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Xuzhou Zinhao Precision Machinery Technology Co ltd
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Publication of CN114012589A publication Critical patent/CN114012589A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • B24B29/04Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/30Combinations with other devices, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B51/00Arrangements for automatic control of a series of individual steps in grinding a workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B57/00Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B57/00Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
    • B24B57/02Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a bearing inner ring polishing device based on gas medium filling and a using method thereof. The invention belongs to the technical field of polishing devices, and particularly relates to a bearing inner ring polishing device based on gas medium filling and a use method thereof; the invention provides a gas medium filling-based bearing inner ring polishing device which is stable and uniform in polishing of a bearing inner ring, can process bearings of different specifications and models, and can recycle polishing liquid, and a using method thereof.

Description

Bearing inner ring polishing device based on gas medium filling and use method thereof
Technical Field
The invention belongs to the technical field of polishing devices, and particularly relates to a bearing inner ring polishing device based on gas medium filling and a using method thereof.
Background
The bearing is an important part in the modern mechanical equipment. Its main function is to support the mechanical rotator, reduce the friction coefficient in its motion process and ensure its rotation precision.
The prior polishing device for the bearing inner ring has the following problems:
1. in the polishing process of the bearing inner ring, a polishing abrasive disc is needed for grinding, and the abrasive disc grinding can generate an increased acting force, so that the bearing shakes or vibrates to influence polishing; when the abrasive disc is used for polishing, rotating and grinding, rotating force can be generated, so that the bearing has the trend of sideslipping towards the peripheral outer wall, the bearing is further displaced, and the polishing precision is reduced;
2. the existing bearing inner ring polishing device cannot polish the bearing inner ring uniformly and cannot polish the inner rings of bearings with different specifications;
3. the conventional polishing device for the bearing inner ring cannot recycle the used polishing solution, so that resources are wasted to a certain extent.
Disclosure of Invention
Aiming at the situations and overcoming the defects of the prior art, the scheme provides a polishing device for a bearing inner ring based on gas medium filling and a using method thereof, aiming at the problems that the polishing of the bearing inner ring is not uniform, the offset is easy to occur in the bearing processing and the polishing liquid can not be collected and recycled in the bearing polishing process, creatively combines a dynamic characteristic principle (automatically adjusting an object to ensure that the performance of the object in each action and stage is optimal) with a magnetic induction structure, realizes the uniform polishing of the bearing inner rings with different specifications by the arranged magnetic induction dynamic type rotating inflatable bearing inner ring self-adjusting polishing mechanism, overcomes the shaking or the vibration of the prior polishing device to the processing of the bearing inner ring by a certain degree through the perfect combination of a polishing air bag and polishing abrasive paper, solves the problem of increasing acting force generated by grinding of a grinding disc by the adopted self-adaptive polishing structure, the bearing is displaced during processing, so that the polishing precision is reduced; the self-cleaning type circulating filtration type bearing inner ring grinding and polishing solution conveying mechanism is arranged by adopting a circulating idea, so that the circulating filtration and utilization of polishing solution used in the bearing processing are realized, a liquid impact rotating structure is creatively applied to the technical field of polishing devices, and the contradiction technical problems that the prior art is difficult to solve that the impurities in the polishing solution are filtered by using the filter plate (the filter plate is used for filtering quickly, conveniently and efficiently), and the impurities in the polishing solution are not filtered by using the filter plate (the filter plate is easy to block in the using process and the filtering efficiency of the polishing solution is reduced) are solved; the polishing device for the bearing inner ring based on gas medium filling is stable and uniform in polishing of the bearing inner ring, capable of processing bearings of different specifications and models and capable of recycling polishing liquid, and the using method of the polishing device for the bearing inner ring based on gas medium filling.
The technical scheme adopted by the scheme is as follows: the scheme provides a bearing inner ring polishing device based on gas medium filling, which comprises a main body supporting mechanism, a magnetic induction power type rotary inflatable bearing inner ring self-adjusting polishing mechanism, a self-cleaning circulating filtration type bearing inner ring polishing and polishing liquid conveying mechanism, a resource utilization type polishing liquid rapid cooling mechanism, a polishing liquid impurity filtering and stretching cleaning mechanism and a multi-specification bearing pneumatic clamping and positioning mechanism, wherein the main body supporting mechanism comprises a bottom plate, a bearing frame, a base, a liquid storage tank and a fixed plate, the bearing frame is arranged in the middle of the upper wall of the bottom plate, the base is arranged on the upper wall of the bottom plate between the inner walls of two sides of the bearing frame, the liquid storage tank is arranged on the upper wall of the base, the liquid storage tank is a cavity with an opening at the upper end, the fixed plate is arranged on the upper wall of the base on one side of the liquid storage tank, and the magnetic induction power type rotary inflatable bearing inner ring self-adjusting polishing mechanism is arranged on the upper wall of the bearing frame, the self-adaptive polishing mechanism for the magnetic induction power type rotary inflatable bearing inner ring carries out self-adaptive polishing on the bearing inner ring through the air bag with stronger ductility, the self-cleaning type circulating filtration type bearing inner ring polishing and polishing liquid conveying mechanism is arranged on one side, far away from the liquid storage tank, of the fixed plate, and the self-cleaning type circulating filtration type bearing inner ring polishing and polishing liquid conveying mechanism is used for stirring polishing liquid through liquid flow force, so that impurities in the polishing liquid are fully filtered, the resource utilization type polishing liquid rapid cooling mechanism is arranged on the side wall of the liquid storage tank, the polishing liquid impurity filtration telescopic cleaning mechanism is arranged at the bottom of the liquid storage tank, and the multi-specification bearing pneumatic clamping and positioning mechanism is arranged on the inner wall of the bearing frame.
As a further optimization of the scheme, the magnetic induction power type rotary inflatable bearing inner ring self-adjusting polishing mechanism comprises an electric telescopic rod, a connecting plate, a rotary box body, a polishing air pump, a telescopic hose, an air outlet pipe, an exhaust pipe, a pipeline clamp, a polishing air bag, polishing abrasive paper, a rotary pipeline, an air inlet, an air outlet, fan blades, a three-phase coil and a power magnet, wherein the electric telescopic rod is arranged on the upper wall of the bearing frame, the connecting plate is arranged on one side of the electric telescopic rod, which is far away from the upper wall of the bearing frame, the rotary box body is arranged on the bottom wall of the connecting plate, the polishing air pump is arranged on one side, which is far away from the liquid storage tank, of the fixing plate, the telescopic hose is communicated with one side, which is close to the fixing plate, of the rotary box body, the air outlet pipe is arranged at the power output end of the polishing air pump, the exhaust pipe is arranged at the power input end of the polishing air pump, and the pipeline clamp is arranged between the fixing plate and the air outlet pipe, one side of the outlet pipe, which is far away from the polishing air pump, is communicated with one side of the telescopic hose, which is far away from the rotating box body, the rotating pipeline penetrates through the bottom wall of the rotating box body and is rotatably arranged on the upper wall of the rotating box body, a plurality of groups of air inlets are arranged at one end, which is close to the rotating box body, of the rotating pipeline, the air inlets are arranged inside the rotating box body, the air inlets are arranged at the outer side of one end, which is far away from the rotating box body, of the rotating pipeline, the air outlets are symmetrically arranged at one end, which is far away from the rotating box body, of the rotating pipeline, the air outlets are arranged inside the polishing air bag, the fan blades are arranged at the outer side of the rotating pipeline between the polishing air bag and the rotating box body, the power magnets are symmetrically arranged at the inner walls at two sides of the rotating box body, the three-phase coil is arranged at the outer side, which is close to the air inlets, the polishing abrasive paper is arranged at the outer side of the polishing air bag, the electric telescopic handle is extended to drive the rotating box body to descend through the connecting plate, the rotating pipeline, the polishing air bag is close to the inner ring of the bearing, the polishing air pump starts, the polishing air pump passes through the exhaust tube and carries gas in flexible hose through the outlet duct, flexible hose will be gaseous inside carrying rotatory box, the inside gas of rotatory box enters into the rotary pipeline through the air inlet, gas fills in entering into the polishing gasbag through the gas outlet in the rotary pipeline, the polishing gasbag is bloated and is driven polishing abrasive paper and bearing inner race laminating, the circular telegram of triphase coil, the rotary pipeline rotates under the effect in triphase coil and power magnet magnetic field, thereby carry out polishing treatment to the bearing inner race.
Preferably, the self-cleaning type circulating filtration type bearing inner ring polishing and polishing liquid conveying mechanism comprises a power blade, a power rotating shaft, a stirring blade, a gettering electromagnet, a filter pump, a liquid pumping pipeline, a liquid outlet pipeline, a polishing pipeline, a fixing clamp, a filter plate, a filter port and a filter box body, wherein the filter box body is arranged on one side, far away from the liquid storage box, of a fixing plate, the filter plate is arranged on the inner wall of the top of the filter box body, multiple groups of the filter ports are symmetrically arranged at two ends of the filter plate, the power rotating shaft is rotatably arranged on the bottom wall of the filter plate, the power blade is arranged at one end, far away from the filter plate, of the power rotating shaft, the stirring blade is arranged on the outer side of the power rotating shaft between the power blade and the filter plate, the gettering electromagnet is symmetrically arranged on the inner walls of two sides of the filter box body below the filter plate, the filter pump is arranged on one side, far away from the filter box body, and the filter pump is arranged at one end, close to the base, of the fixing plate, the liquid pumping pipeline is communicated between the liquid storage tank and the power input end of the filter pump, the liquid outlet pipeline penetrates through the fixed plate and is communicated between the bottom of the filter tank body and the power output end of the filter pump, the polishing pipeline is communicated with the upper wall of the filtering box body, one end of the polishing pipeline, which is far away from the filtering box body, penetrates through the fixing plate and is arranged above the liquid storage box, the fixed clamp is located between fixed plate and the polishing pipeline, the inside polishing solution of liquid reserve tank is extracted through the drawing liquid pipeline to the filter pump, the polishing solution enters into the filter box through the liquid pipeline, the polishing solution that gets into in the filter box strikes power blade, power blade receives the polishing solution to strike the back and drives power pivot rotation, power pivot drives the stirring leaf and rotates and stir the transmission to the polishing solution, the circular telegram of gettering electro-magnet produces magnetism and adsorbs the metallic impurity in the polishing solution, the polishing solution after the filtration is passed through the filter orifice and is spouted to the bearing of polishing from the polishing pipeline.
Specifically, resource utilization type polishing solution cools off cooling mechanism rapidly includes air compressor, vortex tube, cooling tube, power pipeline, steam exhaust pipe and steam delivery pipeline, air compressor locates the liquid reserve tank lateral wall, the vortex tube is located the liquid reserve tank lateral wall of air compressor one side, power pipeline locates between air compressor's compressed gas output and the compressed gas inlet end of vortex tube, the cooling tube intercommunication is located between the air conditioning export of liquid reserve tank and vortex tube, steam delivery pipeline locates the steam export of vortex tube, and one side intercommunication that the vortex tube was kept away from to steam delivery pipeline is located the one side that polishing air pump was kept away from to the exhaust tube, steam exhaust pipe intercommunication is located on steam delivery pipeline, and air compressor starts to pass through the power pipeline with the compressed gas who produces in the vortex tube, and compressed gas produces air and steam after getting into the vortex tube, the cooling tube carries the liquid reserve tank inside with air conditioning and cools off the polishing solution, and steam enters into steam delivery tube in, partly steam is inhaled the polishing gasbag by the polishing air pump in, and steam is convenient for strengthen the ductility of polishing gasbag, avoids weather to contain and carries out cold start sometimes to the polishing gasbag, causes the polishing gasbag harm, and another part steam passes through steam exhaust pipe and discharges.
Wherein, polishing solution impurity filters flexible clearance mechanism and includes waterproof electric putter and sieve plate, waterproof electric putter locates the liquid reserve tank bottom, the sieve plate slides and locates the liquid reserve tank inner wall, one side that waterproof electric putter kept away from the liquid reserve tank bottom links to each other with the sieve plate diapire, and under the initial condition, waterproof electric putter is for shortening the state, and waterproof electric putter extension drives the sieve plate and slides along the liquid reserve tank inner wall, and the sieve plate brings the impurity in with the polishing solution into the liquid reserve tank opening and goes out to wash the inside impurity of liquid reserve tank.
Preferably, many specifications bearing pneumatic centre gripping positioning mechanism includes cylinder, guide bar, slide, locating plate, location mouth and semicircle grip block, the cylinder symmetry is located and is born a both sides inner wall, the guide bar is located one side inner wall that the cylinder is close to the fixed plate, the guide bar intermediate position is located to the locating plate, and the locating plate level sets up, the one end that the guide bar was kept away from to the locating plate is located to the location mouth, cylinder power end is located to the semicircle grip block, and the locating plate top is located to the semicircle grip block, the slide is located between semicircle grip block and the guide bar, and on the slide slides and locates the guide bar, the bearing was placed at the locating plate and is close to the one of location mouth and serve the wall, and the cylinder extension drove the semicircle grip block and press from both sides tight location to the bearing, and the semicircle grip block slides along the guide bar through the slide and presss from both sides tightly to the bearing.
Further, the side wall of the bearing frame is provided with a central controller.
And furthermore, the central controller is electrically connected with the electric telescopic rod, the polishing air pump, the three-phase coil, the impurity absorbing electromagnet, the air compressor, the waterproof electric push rod and the air cylinder respectively.
Still further, the polishing sandpaper was model M40 sandpaper.
A use method of a bearing inner ring polishing device based on gas medium filling comprises the following steps:
the method comprises the following steps: clamping and positioning the bearing: the bearing to be polished is placed on the upper wall of one end, close to the positioning opening, of the positioning plate, the central controller controls the cylinder to be started, the cylinder extends to drive the semicircular clamping block to clamp and position the bearing, and the semicircular clamping block slides along the guide rod through the sliding plate to clamp and position the bearing;
step two: and (3) carrying out hot start on the polishing mechanism: the central controller controls the air compressor to start, the air compressor is started to convey generated compressed air into the vortex tube through the power pipeline, the compressed air enters the vortex tube to generate cold air and hot air, the cooling pipeline conveys the cold air into the liquid storage tank to cool polishing liquid, the hot air enters the hot air conveying pipeline, the central controller controls the polishing air pump to start, the polishing air pump sucks a part of the hot air into the polishing air bag through the exhaust tube, the hot air is convenient for enhancing the ductility of the polishing air bag, the polishing air bag is prevented from being cooled to start in weather, the polishing air bag is prevented from being damaged, the central controller controls the electric telescopic rod to start, the electric telescopic rod extends to drive the rotary box body to descend through the connecting plate, the rotary box body drives the polishing air bag to be close to the inner ring of the bearing through the rotary pipeline, and the polishing air pump conveys the hot air into the telescopic tube through the exhaust tube, the telescopic hose conveys hot air to the inside of the rotary box body, the hot air in the rotary box body enters the rotary pipeline through the air inlet, the hot air in the rotary pipeline enters the polishing air bag through the air outlet to be filled, the polishing air bag swells to drive polishing abrasive paper to be attached to the inner ring of the bearing, the other part of hot air is discharged through the hot air discharge pipeline, the central controller controls the three-phase coil to be electrified, the rotary pipeline rotates under the action of the three-phase coil and the power magnet magnetic field, the rotary pipeline drives the polishing abrasive paper to rotate through the polishing air bag to polish the inner ring of the bearing, and the rotary pipeline drives the fan blades to rotate to blow dust generated by polishing into the liquid storage box;
step three: and (3) filtering the polishing solution: the central controller controls the filter pump to start, the filter pump pumps polishing liquid in the liquid storage tank through the liquid pumping pipeline, the polishing liquid enters the filter tank body through the liquid outlet pipeline, the polishing liquid entering the filter tank body impacts the power blade, the power blade drives the power rotating shaft to rotate after being impacted by the polishing liquid, the power rotating shaft drives the stirring blade to rotate to stir and transmit the polishing liquid, the central controller controls the impurity-absorbing electromagnet to be electrified, the impurity-absorbing electromagnet is electrified to generate magnetism to adsorb metal impurities in the polishing liquid, the filtered polishing liquid flows out of the polishing pipeline through the filtering port to be sprayed to a bearing being polished, and the polishing liquid falls down and returns to the inside of the liquid storage tank again;
step four: the residual impurities in the liquid storage tank are cleaned: the waterproof electric putter of central controller control starts, and waterproof electric putter extension drives the sieve plate and slides along the liquid reserve tank inner wall and rise, and the sieve plate rises to the opening part of liquid reserve tank, clears up the impurity that falls on the sieve plate, and after the clearance, the waterproof electric putter of central controller control shortens and drives the sieve plate and slide to the initial position along the liquid reserve tank inner wall.
The beneficial effect who adopts above-mentioned structure this scheme to gain is as follows: the scheme provides a bearing inner ring polishing device based on gas medium filling, the polishing of bearing inner rings with different specifications and models is realized through a magnetic induction dynamic type rotary inflatable bearing inner ring self-adjusting polishing mechanism, the method fills the bearing inner ring through the extensibility of a polishing air bag, so that the bearing inner ring is uniformly polished, an electric telescopic rod extends to drive a rotary box body to descend through a connecting plate, the rotary box body drives the polishing air bag to be close to the bearing inner ring through a rotary pipeline, a polishing air pump is started, the polishing air pump conveys gas into a telescopic hose through an exhaust pipe, the telescopic hose conveys the gas into the rotary box body, the gas in the rotary box body enters the rotary pipeline through an air inlet, the gas in the rotary pipeline enters the polishing air bag through an air outlet to be filled, the polishing air bag swells to drive abrasive paper to be attached to the bearing inner ring, the three-phase coil passes through the rotary pipeline, and the rotary pipeline rotates under the action of the three-phase coil and the magnetic field of the power magnet, so that the inner ring of the bearing is polished; the polishing liquid conveying mechanism comprises a self-cleaning type circulating filtering type bearing inner ring grinding and polishing liquid conveying mechanism, polishing liquid is recycled, impact force is utilized to stir and convey the polishing liquid, impurities can be fully adsorbed by a gettering electromagnet, a filter pump extracts the polishing liquid in a liquid storage box through a liquid pumping pipeline, the polishing liquid enters a filter box body through a liquid outlet pipeline, the polishing liquid entering the filter box body impacts a power blade, the power blade is impacted by the polishing liquid and then drives a power rotating shaft to rotate, the power rotating shaft drives a stirring blade to rotate to stir and convey the polishing liquid, the gettering electromagnet is electrified to generate magnetism to adsorb metal impurities in the polishing liquid, and the filtered polishing liquid is sprayed to a polished bearing from the polishing pipeline through a filter opening.
Drawings
FIG. 1 is a schematic structural diagram of a bearing inner ring polishing device based on gas medium filling according to the scheme;
FIG. 2 is a first perspective view of a bearing inner ring polishing device based on gas medium filling according to the scheme;
FIG. 3 is a second perspective view of the polishing device for the bearing inner ring based on gas medium filling according to the present invention;
FIG. 4 is a front view of a polishing device for a bearing inner ring based on gas medium filling, which is provided by the scheme;
FIG. 5 is a rear view of the polishing device for the bearing inner ring based on gas medium filling according to the scheme;
FIG. 6 is a left side view of the polishing device for the bearing inner ring based on gas medium filling according to the scheme;
FIG. 7 is a right side view of the polishing device for the bearing inner ring based on gas medium filling according to the scheme;
FIG. 8 is a top view of a polishing device for a bearing inner ring based on gas medium filling, which is provided by the scheme;
FIG. 9 is a sectional view taken along section A-A of FIG. 4;
FIG. 10 is a sectional view of portion B-B of FIG. 4;
FIG. 11 is a partial cross-sectional view C-C of FIG. 5;
FIG. 12 is a schematic structural diagram of a rotary pipeline of a bearing inner ring polishing device based on gas medium filling according to the scheme;
fig. 13 is a circuit diagram of a central controller of a bearing inner ring polishing device based on gas medium filling according to the present invention;
FIG. 14 is a circuit diagram of a gas medium filling based bearing inner ring polishing device cylinder provided by the scheme;
FIG. 15 is a circuit diagram of a filter pump of a bearing inner ring polishing device based on gas medium filling according to the scheme;
fig. 16 is a circuit diagram of a polishing air pump of the bearing inner ring polishing device based on gas medium filling according to the present embodiment;
fig. 17 is a schematic block diagram of a filter pump of a bearing inner ring polishing device based on gas medium filling according to the scheme.
Wherein, 1, a main body supporting mechanism, 2, a bottom plate, 3, a bearing frame, 4, a central controller, 5, a base, 6, a liquid storage tank, 7, a magnetic induction dynamic type rotary inflatable bearing inner ring self-adjusting polishing mechanism, 8, an electric telescopic rod, 9, a connecting plate, 10, a rotary box body, 11, a polishing air pump, 12, a telescopic hose, 13, an air outlet pipe, 14, an air exhaust pipe, 15, a pipeline clamp, 16, a polishing air bag, 17, polishing sand paper, 18, a rotary pipeline, 19, an air inlet, 20, an air outlet, 21, fan blades, 22, a three-phase coil, 23, a dynamic magnet, 24, a self-cleaning type circulating filtering type bearing inner ring grinding and polishing liquid conveying mechanism, 25, a dynamic blade, 26, a dynamic rotating shaft, 27, a stirring blade, 28, a foreign absorption electromagnet, 29, a filtering pump, 30, a liquid pumping pipeline, 31, a liquid outlet pipeline, 32, a polishing pipeline, 33 and a fixing clamp, 34. the filter plate, 35, filter mouth, 36, resource utilization type polishing solution rapid cooling mechanism, 37, air compressor, 38, vortex tube, 39, cooling pipeline, 40, power pipeline, 41, hot gas discharge pipeline, 42, hot gas conveying pipeline, 43, polishing solution impurity filtering telescopic cleaning mechanism, 44, waterproof electric push rod, 45, screen plate, 46, multi-specification bearing pneumatic clamping positioning mechanism, 47, cylinder, 48, guide rod, 49, slide plate, 50, positioning plate, 51, positioning mouth, 52, semicircle clamping block, 53, fixing plate, 54, filter box body.
The accompanying drawings are included to provide a further understanding of the present solution and are incorporated in and constitute a part of this specification, illustrate embodiments of the solution and together with the description serve to explain the principles of the solution and not to limit the solution.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present disclosure without any creative effort belong to the protection scope of the present disclosure.
In the description of the present solution, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present solution.
As shown in fig. 1-3, the present invention provides a bearing inner race polishing device based on gas medium filling, which comprises a main body supporting mechanism 1, a magnetic induction power type rotation inflation type bearing inner race self-adjustment polishing mechanism 7, a self-cleaning type circulation filtration type bearing inner race polishing and polishing liquid conveying mechanism 24, a resource utilization type polishing liquid rapid cooling mechanism 36, a polishing liquid impurity filtration and expansion cleaning mechanism 43 and a multi-specification bearing pneumatic clamping and positioning mechanism 46, wherein the main body supporting mechanism 1 comprises a bottom plate 2, a bearing frame 3, a base 5, a liquid storage tank 6 and a fixing plate 53, the bearing frame 3 is arranged at the middle position of the upper wall of the bottom plate 2, the base 5 is arranged on the upper wall of the bottom plate 2 between the inner walls at two sides of the bearing frame 3, the liquid storage tank 6 is arranged on the upper wall of the base 5, the liquid storage tank 6 is a cavity with an open upper end, the fixing plate 53 is arranged on the upper wall of the base 5 at one side of the liquid storage tank 6, magnetic induction powered rotary air-filled bearing inner ring self-adjusting polishing mechanism 7 is arranged on the upper wall of bearing frame 3, magnetic induction powered rotary air-filled bearing inner ring self-adjusting polishing mechanism 7 self-adaptively polishes the bearing inner ring through an air bag with stronger ductility, self-cleaning circulating filtration type bearing inner ring polishing and polishing solution conveying mechanism 24 is arranged on one side, far away from liquid storage box 6, of fixed plate 53, self-cleaning circulating filtration type bearing inner ring polishing and polishing solution conveying mechanism 24 stirs polishing solution through liquid flow force, thereby enabling the impurities in the polishing solution to be fully filtered, resource utilization type polishing solution rapid cooling mechanism 36 is arranged on the side wall of liquid storage box 6, polishing solution impurity filtering telescopic cleaning mechanism 43 is arranged at the bottom of liquid storage box 6, and multi-specification bearing pneumatic clamping and positioning mechanism 46 is arranged on the inner wall of bearing frame 3.
As shown in fig. 2-6, 9 and 12, the magnetic induction powered rotary air-filled bearing inner ring self-adjusting polishing mechanism 7 comprises an electric telescopic rod 8, a connecting plate 9, a rotary box 10, a polishing air pump 11, a telescopic hose 12, an air outlet pipe 13, an air exhaust pipe 14, a pipe clamp 15, a polishing air bag 16, polishing abrasive paper 17, a rotary pipe 18, an air inlet 19, an air outlet 20, a fan blade 21, a three-phase coil 22 and a power magnet 23, wherein the electric telescopic rod 8 is arranged on the upper wall of the carrier 3, the connecting plate 9 is arranged on one side of the electric telescopic rod 8 far away from the upper wall of the carrier 3, the rotary box 10 is arranged on the bottom wall of the connecting plate 9, the polishing air pump 11 is arranged on one side of the fixing plate 53 far away from the liquid storage tank 6, the telescopic hose 12 is communicated with one side of the rotary box 10 near the fixing plate 53, the air outlet pipe 13 is arranged on the power output end of the polishing air pump 11, and the air exhaust pipe 14 is arranged on the power input end of the polishing air pump 11, the pipeline clamp 15 is arranged between the fixing plate 53 and the air outlet pipe 13, one side of the air outlet pipe 13 far away from the polishing air pump 11 is communicated with one side of the flexible hose 12 far away from the rotating box body 10, the rotating pipeline 18 penetrates through the bottom wall of the rotating box body 10 and is rotatably arranged on the upper wall of the rotating box body 10, a plurality of groups of air inlets 19 are arranged at one end of the rotating pipeline 18 close to the rotating box body 10, the air inlets 19 are arranged in the rotating box body 10, the air inlets 19 are arranged at the outer side of one end of the rotating pipeline 18 far away from the rotating box body 10, the air outlets 20 are symmetrically arranged at one end of the rotating pipeline 18 far away from the rotating box body 10, the air outlets 20 are arranged in the polishing air bag 16, the fan blades 21 are arranged at the outer side of the rotating pipeline 18 between the polishing air bag 16 and the rotating box body 10, the power magnets 23 are symmetrically arranged at the inner walls at two sides of the rotating box body 10, the three-phase coil 22 is arranged at the outer side of one end of the rotating pipeline 18 close to the air inlets 19, and a plurality of polishing air bags 17 are arranged at the outer side of the polishing air bags 16, the extension of electric telescopic handle 8 drives rotatory box 10 through connecting plate 9 and descends, rotatory box 10 drives polishing gasbag 16 through rotatory pipeline 18 and is close to the bearing inner circle, polishing air pump 11 starts, polishing air pump 11 carries gas in expansion hose 12 through exhaust tube 14 through outlet duct 13, expansion hose 12 is inside gaseous rotatory box 10 of carrying, the inside gas of rotatory box 10 enters into rotatory pipeline 18 through air inlet 19, gas enters into polishing gasbag 16 through gas outlet 20 in the rotatory pipeline 18 and fills, polishing gasbag 16 is bloated and is driven polishing abrasive paper 17 and the laminating of bearing inner circle, three-phase coil 22 circular telegram, rotatory pipeline 18 rotates under the effect in three-phase coil 22 and power magnet 23 magnetic field, thereby carry out polishing treatment to the bearing inner circle.
As shown in fig. 6-7 and 9-11, the self-cleaning circulating filtration type bearing inner race polishing and polishing liquid conveying mechanism 24 comprises a power blade 25, a power rotating shaft 26, a stirring blade 27, a gettering electromagnet 28, a filter pump 29, a liquid pumping pipeline 30, a liquid outlet pipeline 31, a polishing pipeline 32, a fixing clamp 33, a filter plate 34, a filter port 35 and a filter box 54, wherein the filter box 54 is arranged at one side of a fixing plate 53 far away from the liquid storage tank 6, the filter plate 34 is arranged at the inner wall of the top of the filter box 54, a plurality of groups of filter ports 35 are symmetrically arranged at two ends of the filter plate 34, the power rotating shaft 26 is rotatably arranged at the bottom wall of the filter plate 34, the power blade 25 is arranged at one end of the power rotating shaft 26 far away from the filter plate 34, the stirring blade 27 is arranged at the outer side of the power rotating shaft 26 between the power blade 25 and the filter plate 34, the gettering electromagnet 28 is symmetrically arranged at the inner walls at two sides of the filter box 54 below the filter plate 34, the filter pump 29 is arranged on one side of the fixing plate 53 far away from the filter box 54, the filter pump 29 is arranged on one end of the fixing plate 53 close to the base 5, the liquid pumping pipeline 30 is communicated between the liquid storage box 6 and the power input end of the filter pump 29, the liquid outlet pipeline 31 penetrates through the fixing plate 53 and is communicated between the bottom of the filter box 54 and the power output end of the filter pump 29, the polishing pipeline 32 is communicated with the upper wall of the filter box 54, one end of the polishing pipeline 32 far away from the filter box 54 penetrates through the fixing plate 53 and is arranged above the liquid storage box 6, the fixing clamp 33 is arranged between the fixing plate 53 and the polishing pipeline 32, the filter pump 29 pumps polishing liquid in the liquid storage box 6 through the liquid pumping pipeline 30, the polishing liquid enters the filter box 54 through the liquid outlet pipeline 31, the polishing liquid entering the filter box 54 impacts the power blade 25, and the power blade 25 is impacted by the polishing liquid to drive the power rotating shaft 26 to rotate, the power shaft 26 drives the stirring blade 27 to rotate to stir and transmit the polishing solution, the gettering electromagnet 28 is energized to generate magnetism to adsorb metal impurities in the polishing solution, and the filtered polishing solution is sprayed from the polishing pipeline 32 to the bearing being polished through the filtering port 35.
As shown in fig. 5 and 10, the resource-utilizing polishing solution rapid cooling mechanism 36 includes an air compressor 37, a vortex tube 38, a cooling pipeline 39, a power pipeline 40, a hot gas discharge pipeline 41 and a hot gas delivery pipeline 42, the air compressor 37 is disposed on the sidewall of the liquid storage tank 6, the vortex tube 38 is disposed on the sidewall of the liquid storage tank 6 on one side of the air compressor 37, the power pipeline 40 is disposed between the compressed gas output end of the air compressor 37 and the compressed gas inlet end of the vortex tube 38, the cooling pipeline 39 is disposed between the liquid storage tank 6 and the cold gas outlet of the vortex tube 38 in a communicating manner, the hot gas delivery pipeline 42 is disposed on the hot gas outlet of the vortex tube 38, one side of the hot gas delivery pipeline 42 far from the vortex tube 38 is disposed on one side of the pumping tube 14 far from the polishing air pump 11 in a communicating manner, the hot gas discharge pipeline 41 is disposed on the hot gas delivery pipeline 42, the air compressor 37 is started to deliver the generated compressed gas into the vortex tube 38 through the power pipeline 40, compressed gas produces cold gas and steam after getting into vortex tube 38, and cooling tube 39 carries liquid reserve tank 6 inside to cool off the polishing solution with cold gas, and in steam entered into steam delivery tube 42, partly steam was inhaled polishing gasbag 16 by polishing air pump 11 in, and steam is convenient for strengthen polishing gasbag 16's ductility, avoids weather to contain sometimes to carry out cold start to polishing gasbag 16, causes the harm of polishing gasbag 16, and another part steam is discharged through steam escape pipe 41.
As shown in fig. 9, polishing solution impurity filters flexible clearance mechanism 43 and includes waterproof electric putter 44 and sieve plate 45, waterproof electric putter 44 is located liquid reserve tank 6 bottom, sieve plate 45 slides and locates the 6 inner walls of liquid reserve tank, one side that liquid reserve tank 6 bottom was kept away from to waterproof electric putter 44 links to each other with sieve plate 45 diapire, under the initial condition, waterproof electric putter 44 is for shortening the state, waterproof electric putter 44 extends and drives sieve plate 45 and slides along the 6 inner walls of liquid reserve tank, sieve plate 45 brings the impurity in the polishing solution into the 6 opening of liquid reserve tank and goes out, thereby wash the inside impurity of liquid reserve tank 6.
As shown in fig. 2-3 and 5, the multi-specification bearing pneumatic clamping and positioning mechanism 46 comprises a cylinder 47 and a guide rod 48, slide 49, locating plate 50, location mouth 51 and semicircle grip block 52, 3 both sides inner walls are located to the cylinder 47 symmetry, the guide bar 48 is located the cylinder 47 and is close to one side inner wall of fixed plate 53, 48 intermediate positions of guide bar are located to locating plate 50, 50 level settings of locating plate, location mouth 51 is located the one end that guide bar 48 was kept away from to locating plate 50, 47 power ends of cylinder are located to semicircle grip block 52, locating plate 50 tops are located to semicircle grip block 52, slide 49 is located between semicircle grip block 52 and the guide bar 48, slide 49 slides and locates on the guide bar 48, the one end upper wall that is close to location mouth 51 at locating plate 50 is placed to the bearing, cylinder 47 extension drives semicircle grip block 52 and presss from both sides tight location to the bearing, semicircle grip block 52 slides along guide bar 48 through slide 49 and presss from both sides tight bearing.
As shown in fig. 1, the side walls of the carriage 3 are provided with a central control 4.
As shown in fig. 13 to 17, the central controller 4 is electrically connected to the electric telescopic rod 8, the polishing air pump 11, the three-phase coil 22, the gettering electromagnet 28, the air compressor 37, the waterproof electric push rod 44, and the air cylinder 47, respectively.
The polishing sandpaper 17 is a model M40 sandpaper.
A use method of a bearing inner ring polishing device based on gas medium filling comprises the following steps:
the method comprises the following steps: clamping and positioning the bearing: a bearing to be polished is placed on the upper wall of one end, close to a positioning opening 51, of a positioning plate 50, a central controller 4 controls a cylinder 47 to be started, the cylinder 47 extends to drive a semicircular clamping block 52 to clamp and position the bearing, and the semicircular clamping block 52 slides along a guide rod 48 through a sliding plate 49 to clamp and position the bearing;
step two: and (3) carrying out hot start on the polishing mechanism: the central controller 4 controls the air compressor 37 to start, the air compressor 37 is started to deliver generated compressed air into the vortex tube 38 through the power pipeline 40, the compressed air enters the vortex tube 38 to generate cold air and hot air, the cooling pipeline 39 delivers the cold air into the liquid storage tank 6 to cool polishing liquid, the hot air enters the hot air delivery pipeline 42, the central controller 4 controls the polishing air pump 11 to start, the polishing air pump 11 sucks a part of the hot air into the polishing air bag 16 through the exhaust pipe 14, the hot air is convenient for enhancing the ductility of the polishing air bag 16, the phenomenon that the polishing air bag 16 is sometimes cold started in weather to damage the polishing air bag 16 is avoided, the central controller 4 controls the electric telescopic rod 8 to start, the electric telescopic rod 8 extends to drive the rotary box body 10 to descend through the connecting plate 9, the rotary box body 10 drives the polishing air bag 16 to be close to the inner ring of the bearing through the rotary pipeline 18, the polishing air pump 11 conveys hot air into the telescopic hose 12 through the air outlet pipe 13 by the air exhaust pipe 14, the telescopic hose 12 conveys the hot air into the rotary box body 10, the hot air in the rotary box body 10 enters the rotary pipeline 18 through the air inlet 19, the hot air in the rotary pipeline 18 enters the polishing air bag 16 through the air outlet 20 for filling, the polishing air bag 16 is bulged to drive the polishing abrasive paper 17 to be attached to the inner ring of the bearing, the other part of the hot air is discharged through the hot air discharge pipeline 41, the central controller 4 controls the three-phase coil 22 to be electrified, the rotary pipeline 18 rotates under the action of the magnetic field of the three-phase coil 22 and the power magnet 23, the rotary pipeline 18 drives the polishing abrasive paper 17 to rotate by the polishing air bag 16 to polish the inner ring of the bearing, and the rotary pipeline 18 drives the fan blades 21 to rotate to blow dust generated by polishing into the liquid storage box 6;
step three: and (3) filtering the polishing solution: the central controller 4 controls the filter pump 29 to start, the filter pump 29 pumps the polishing liquid in the liquid storage tank 6 through the liquid pumping pipeline 30, the polishing liquid enters the filter tank 54 through the liquid outlet pipeline 31, the polishing liquid entering the filter tank 54 impacts the power blade 25, the power blade 25 drives the power rotating shaft 26 to rotate after being impacted by the polishing liquid, the power rotating shaft 26 drives the stirring blade 27 to rotate to stir and transmit the polishing liquid, the central controller 4 controls the impurity-absorbing electromagnet 28 to be electrified, the impurity-absorbing electromagnet 28 is electrified to generate magnetism to adsorb metal impurities in the polishing liquid, the filtered polishing liquid flows out of the polishing pipeline 32 through the filter port 35 and is sprayed to a bearing being polished, and the polishing liquid falls down and returns to the inside of the liquid storage tank 6 again;
step four: the impurities remained in the liquid storage tank 6 are cleaned: the waterproof electric putter 44 of central controller 4 control starts, and waterproof electric putter 44 extension drives screen board 45 and slides along 6 inner walls of liquid reserve tank and rises, and screen board 45 rises to the opening part of liquid reserve tank 6, clears up the impurity that falls on screen board 45, and after the clearance, the waterproof electric putter 44 of central controller 4 control shortens and drives screen board 45 and slides to the initial position along 6 inner walls of liquid reserve tank.
When the polishing device is used specifically, a bearing to be polished is clamped and positioned, the bearing to be polished is placed on the upper wall of one end, close to a positioning opening 51, of a positioning plate 50, the central controller 4 controls the cylinder 47 to be started, the cylinder 47 extends to drive the semicircular clamping block 52 to clamp and position the bearing, and the semicircular clamping block 52 slides along the guide rod 48 through the sliding plate 49 to clamp and position the bearing; the central controller 4 controls the air compressor 37 to start, the air compressor 37 is started to deliver generated compressed air into the vortex tube 38 through the power pipeline 40, the compressed air enters the vortex tube 38 to generate cold air and hot air, the cooling pipeline 39 delivers the cold air into the liquid storage tank 6 to cool polishing liquid, the hot air enters the hot air delivery pipeline 42, the central controller 4 controls the polishing air pump 11 to start, the polishing air pump 11 sucks a part of the hot air into the polishing air bag 16 through the exhaust pipe 14, the hot air is convenient for enhancing the ductility of the polishing air bag 16, the phenomenon that the polishing air bag 16 is sometimes cold started in weather to damage the polishing air bag 16 is avoided, the central controller 4 controls the electric telescopic rod 8 to start, the electric telescopic rod 8 extends to drive the rotary box body 10 to descend through the connecting plate 9, the rotary box body 10 drives the polishing air bag 16 to be close to the inner ring of the bearing through the rotary pipeline 18, the polishing air pump 11 conveys hot air into the telescopic hose 12 through the air outlet pipe 13 by the air exhaust pipe 14, the telescopic hose 12 conveys the hot air into the rotary box body 10, the hot air in the rotary box body 10 enters the rotary pipeline 18 through the air inlet 19, the hot air in the rotary pipeline 18 enters the polishing air bag 16 through the air outlet 20 for filling, the polishing air bag 16 is bulged to drive the polishing abrasive paper 17 to be attached to the inner ring of the bearing, the other part of the hot air is discharged through the hot air discharge pipeline 41, the central controller 4 controls the three-phase coil 22 to be electrified, the rotary pipeline 18 rotates under the action of the magnetic field of the three-phase coil 22 and the power magnet 23, the rotary pipeline 18 drives the polishing abrasive paper 17 to rotate by the polishing air bag 16 to polish the inner ring of the bearing, and the rotary pipeline 18 drives the fan blades 21 to rotate to blow dust generated by polishing into the liquid storage box 6; the polishing solution is filtered, the central controller 4 controls the filter pump 29 to be started, the filter pump 29 pumps the polishing solution in the liquid storage tank 6 through the liquid pumping pipeline 30, the polishing solution enters the filter tank body 54 through the liquid outlet pipeline 31, the polishing solution entering the filter tank body 54 impacts the power blade 25, the power blade 25 is impacted by the polishing solution and then drives the power rotating shaft 26 to rotate, the power rotating shaft 26 drives the stirring blade 27 to rotate to stir and transmit the polishing solution, the central controller 4 controls the impurity-absorbing electromagnet 28 to be electrified, the impurity-absorbing electromagnet 28 is electrified to generate magnetism to adsorb metal impurities in the polishing solution, the filtered polishing solution flows out of the polishing pipeline 32 through the filter port 35 and is sprayed to a bearing being polished, and the polishing solution falls down and returns to the liquid storage tank 6 again; cleaning the residual impurities in the liquid storage tank 6, starting the waterproof electric push rod 44 under the control of the central controller 4, extending the waterproof electric push rod 44 to drive the screen plate 45 to slide and rise along the inner wall of the liquid storage tank 6, lifting the screen plate 45 to the opening of the liquid storage tank 6, cleaning the impurities falling on the screen plate 45, and after cleaning, shortening the waterproof electric push rod 44 under the control of the central controller 4 to drive the screen plate 45 to slide to an initial position along the inner wall of the liquid storage tank 6; repeating the above operations for the next use.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Claims (10)

1. The utility model provides a bearing inner race burnishing device based on gaseous medium is filled which characterized in that: comprises a main body supporting mechanism (1), a magnetic induction power type rotary air-inflation type bearing inner ring self-adjusting polishing mechanism (7), a self-cleaning type circulating filtration type bearing inner ring polishing and polishing solution conveying mechanism (24), a resource utilization type polishing solution rapid cooling mechanism (36), a polishing solution impurity filtering and stretching cleaning mechanism (43) and a multi-specification bearing pneumatic clamping and positioning mechanism (46), wherein the main body supporting mechanism (1) comprises a bottom plate (2), a bearing frame (3), a base (5), a liquid storage tank (6) and a fixing plate (53), the bearing frame (3) is arranged at the middle position of the upper wall of the bottom plate (2), the base (5) is arranged on the upper wall of the bottom plate (2) between the inner walls at two sides of the bearing frame (3), the liquid storage tank (6) is arranged on the upper wall of the base (5), the liquid storage tank (6) is a cavity with an upper end opening, the fixing plate (53) is arranged on the upper wall of the base (5) at one side of the liquid storage tank (6), magnetic induction power type rotation of inflating type bearing inner race self-interacting polishing mechanism (7) is located and is born the frame (3) upper wall, one side that liquid reserve tank (6) were kept away from in fixed plate (53) is located from clearance formula circulation filtration type bearing inner race polishing slurry conveying mechanism (24), liquid reserve tank (6) lateral wall is located in rapid cooling mechanism (36) of resource utilization type polishing slurry, liquid reserve tank (6) bottom is located in flexible clearance mechanism (43) of polishing slurry impurity filtration, bear the pneumatic clamping positioning mechanism (46) of frame (3) inner wall in many specifications bearing.
2. A bearing inner race polishing device based on gaseous medium filling according to claim 1, characterized in that: the magnetic induction power type rotary air inflation type bearing inner ring self-adjustment polishing mechanism (7) comprises an electric telescopic rod (8), a connecting plate (9), a rotary box body (10), a polishing air pump (11), a telescopic hose (12), an air outlet pipe (13), an air exhaust pipe (14), a pipeline clamp (15), a polishing air bag (16), polishing abrasive paper (17), a rotary pipeline (18), an air inlet (19), an air outlet (20), fan blades (21), a three-phase coil (22) and a power magnet (23), wherein the electric telescopic rod (8) is arranged on the upper wall of a bearing frame (3), the connecting plate (9) is arranged on one side, away from the upper wall of the bearing frame (3), of the electric telescopic rod (8), the rotary box body (10) is arranged on the bottom wall of the connecting plate (9), the polishing air pump (11) is arranged on one side, away from a liquid storage tank (6), of the fixed plate (53), of the telescopic hose (12) is communicated with one side, which is arranged on the rotary box body (10) and is close to the fixed plate (53), the polishing air pump (11) power output end is located in outlet duct (13), polishing air pump (11) power input end is located in exhaust tube (14), fixed plate (53) and outlet duct (13) are located in pipe clamp (15), one side intercommunication that polishing air pump (11) was kept away from in outlet duct (13) is located flexible hose (12) and is kept away from one side of rotatory box (10).
3. A bearing inner race polishing device based on gas medium filling according to claim 2, characterized in that: the rotary pipeline (18) runs through the bottom wall of the rotary box body (10) and is arranged on the upper wall of the rotary box body (10) in a rotating way, a plurality of groups of air inlets (19) are arranged at one end of the rotary pipeline (18) close to the rotary box body (10), the air inlets (19) are arranged inside the rotary box body (10), the air inlets (19) are arranged at the outer side of one end of the rotary pipeline (18) far away from the rotary box body (10), the air outlets (20) are symmetrically arranged at one end of the rotary pipeline (18) far away from the rotary box body (10), the air outlets (20) are arranged inside the polishing air bag (16), the fan blades (21) are arranged at the outer side of the rotary pipeline (18) between the polishing air bag (16) and the rotary box body (10), the power magnets (23) are symmetrically arranged at the inner walls at two sides of the rotary box body (10), the three-phase coil (22) is arranged at the outer side of one end of the rotary pipeline (18) close to the air inlets (19), and multiple groups of polishing sand paper (17) are arranged outside the polishing air bag (16).
4. A bearing inner race polishing device based on gaseous medium filling according to claim 3, characterized in that: the self-cleaning type circulating filtration type bearing inner ring polishing and polishing solution conveying mechanism (24) comprises power blades (25), a power rotating shaft (26), a stirring blade (27), a gettering electromagnet (28), a filtration pump (29), a liquid pumping pipeline (30), a liquid outlet pipeline (31), a polishing pipeline (32), a fixing clamp (33), a filtration plate (34), a filtration port (35) and a filtration box body (54), wherein the filtration box body (54) is arranged on one side, away from the liquid storage box (6), of a fixing plate (53), the filtration plate (34) is arranged on the inner wall of the top of the filtration box body (54), a plurality of groups of the filtration ports (35) are symmetrically arranged at two ends of the filtration plate (34), the power rotating shaft (26) is rotatably arranged at the bottom wall of the filtration plate (34), the power blades (25) are arranged at one end, away from the filtration plate (34), of the power rotating shaft (26), the stirring blade (27) is arranged at the outer side of the power rotating shaft (26) between the power blades (25) and the filtration plate (34), the impurity-absorbing electromagnets (28) are symmetrically arranged on the inner walls of the two sides of the filtering box body (54) below the filtering plate (34), the filter pump (29) is arranged on one side of the fixing plate (53) far away from the filter box body (54), the filter pump (29) is arranged on one end of the fixing plate (53) close to the base (5), the liquid pumping pipeline (30) is communicated between the liquid storage tank (6) and the power input end of the filter pump (29), the liquid outlet pipeline (31) penetrates through the fixing plate (53) and is communicated between the bottom of the filtering box body (54) and the power output end of the filtering pump (29), the polishing pipeline (32) is communicated with the upper wall of the filtering box body (54), one end of the polishing pipeline (32) far away from the filtering box body (54) is arranged above the liquid storage box (6) through the fixing plate (53), the fixing clamp (33) is arranged between the fixing plate (53) and the polishing pipeline (32).
5. A bearing inner ring polishing device based on gas medium filling according to claim 4, characterized in that: the resource utilization type polishing solution rapid cooling mechanism (36) comprises an air compressor (37), a vortex tube (38), a cooling pipeline (39), a power pipeline (40), a hot gas discharge pipeline (41) and a hot gas conveying pipeline (42), wherein the air compressor (37) is arranged on the side wall of the liquid storage tank (6), the vortex tube (38) is arranged on the side wall of the liquid storage tank (6) on one side of the air compressor (37), the power pipeline (40) is arranged between the compressed gas output end of the air compressor (37) and the compressed gas inlet end of the vortex tube (38), the cooling pipeline (39) is communicated with the cold gas outlet of the liquid storage tank (6) and the vortex tube (38), the hot gas conveying pipeline (42) is arranged at the hot gas outlet of the vortex tube (38), one side of the hot gas conveying pipeline (42) far away from the vortex tube (38) is communicated with the side of the air suction pipe (14) far away from the polishing air pump (11), the hot gas discharge pipeline (41) is communicated with the hot gas conveying pipeline (42).
6. A bearing inner ring polishing device based on gas medium filling according to claim 5, characterized in that: polishing solution impurity filters flexible clearance mechanism (43) and includes waterproof electric putter (44) and sieve otter board (45), liquid reserve tank (6) bottom is located in waterproof electric putter (44), the inner wall of liquid reserve tank (6) is located in sliding of sieve otter board (45), one side that liquid reserve tank (6) bottom was kept away from in waterproof electric putter (44) links to each other with sieve otter board (45) diapire.
7. A bearing inner ring polishing device based on gas medium filling according to claim 6, characterized in that: the multi-specification bearing pneumatic clamping and positioning mechanism (46) comprises an air cylinder (47), a guide rod (48), a sliding plate (49), a positioning plate (50), a positioning opening (51) and a semicircular clamping block (52), the air cylinders (47) are symmetrically arranged on the inner walls of the two sides of the bearing frame (3), the guide rods (48) are arranged on the inner wall of one side of the air cylinder (47) close to the fixing plate (53), the positioning plate (50) is arranged in the middle of the guide rod (48), the positioning plate (50) is horizontally arranged, the positioning opening (51) is arranged at one end of the positioning plate (50) far away from the guide rod (48), the semicircular clamping block (52) is arranged at the power end of the cylinder (47), the semicircular clamping block (52) is arranged above the positioning plate (50), the sliding plate (49) is arranged between the semicircular clamping block (52) and the guide rod (48), and the sliding plate (49) is arranged on the guide rod (48) in a sliding mode.
8. A bearing inner race polishing device based on gaseous medium filling according to claim 7, characterized in that: bear frame (3) lateral wall and be equipped with central controller (4), central controller (4) respectively with electric telescopic handle (8), polishing air pump (11), three-phase coil (22), gettering electro-magnet (28), air compressor (37), waterproof electric putter (44) and cylinder (47) electric connection.
9. A bearing inner race polishing device based on gaseous medium filling according to claim 8, characterized in that: the polishing sand paper (17) is a sand paper of M40 type.
10. Use of a polishing device for bearing inner rings based on the filling of gaseous media according to any of claims 1 to 9, characterized in that it comprises the following steps:
the method comprises the following steps: clamping and positioning the bearing: a bearing to be polished is placed on the upper wall of one end, close to a positioning opening (51), of a positioning plate (50), a central controller (4) controls a cylinder (47) to be started, the cylinder (47) extends to drive a semicircular clamping block (52) to clamp and position the bearing, and the semicircular clamping block (52) slides along a guide rod (48) through a sliding plate (49) to clamp and position the bearing;
step two: and (3) carrying out hot start on the polishing mechanism: the central controller (4) controls the air compressor (37) to start, the air compressor (37) starts to deliver generated compressed gas into the vortex tube (38) through the power pipeline (40), the compressed gas enters the vortex tube (38) to generate cold air and hot air, the cooling pipeline (39) delivers the cold air into the liquid storage tank (6) to cool polishing liquid, the hot air enters the hot air delivery pipeline (42), the central controller (4) controls the polishing air pump (11) to start, the polishing air pump (11) sucks a part of the hot air into the polishing air bag (16) through the exhaust tube (14), the hot air is convenient for enhancing the ductility of the polishing air bag (16), the polishing air bag (16) is prevented from being damaged due to cold start of the polishing air bag (16) in weather, the central controller (4) controls the electric telescopic rod (8) to start, the electric telescopic rod (8) extends to drive the rotary box body (10) to descend through the connecting plate (9), the rotary box body (10) drives the polishing air bag (16) to be close to the inner ring of the bearing through the rotary pipeline (18), the polishing air pump (11) conveys hot air into the telescopic hose (12) through the air outlet pipe (13) through the air exhaust pipe (14), the telescopic hose (12) conveys the hot air into the rotary box body (10), the hot air in the rotary box body (10) enters the rotary pipeline (18) through the air inlet (19), the hot air in the rotary pipeline (18) enters the polishing air bag (16) through the air outlet (20) to be filled, the polishing air bag (16) is expanded to drive the polishing abrasive paper (17) to be attached to the inner ring of the bearing, the other part of the hot air is discharged through the hot air discharge pipeline (41), the central controller (4) controls the three-phase coil (22) to be electrified, the rotary pipeline (18) rotates under the action of the magnetic fields of the three-phase coil (22) and the power magnet (23), the rotary pipeline (18) drives polishing sand paper (17) to rotate through the polishing air bag (16) to polish the inner ring of the bearing, and the rotary pipeline (18) drives fan blades (21) to rotate to blow dust generated by polishing into the liquid storage tank (6);
step three: and (3) filtering the polishing solution: the central controller (4) controls the filter pump (29) to be started, the filter pump (29) pumps polishing liquid in the liquid storage tank (6) through the liquid pumping pipeline (30), the polishing liquid enters the filter tank body (54) through the liquid outlet pipeline (31), the polishing liquid entering the filter tank body (54) impacts the power blade (25), the power blade (25) is impacted by the polishing liquid and then drives the power rotating shaft (26) to rotate, the power rotating shaft (26) drives the stirring blade (27) to rotate so as to stir and transmit the polishing liquid, the central controller (4) controls the impurity-absorbing electromagnet (28) to be electrified, the impurity-absorbing electromagnet (28) is electrified to generate magnetism to adsorb metal impurities in the polishing liquid, the filtered polishing liquid flows out of the polishing pipeline (32) through the filter opening (35) and is sprayed to a bearing which is polishing, and the polishing liquid falls down and returns to the inside of the liquid storage tank (6);
step four: the method comprises the following steps of (1) cleaning the residual impurities in the liquid storage tank (6): central controller (4) control waterproof electric putter (44) start, waterproof electric putter (44) extension drives screen board (45) and slides along liquid reserve tank (6) inner wall and rises, screen board (45) rise to the opening part of liquid reserve tank (6), clear up the impurity that falls on screen board (45), after the clearance, central controller (4) control waterproof electric putter (44) shorten and drive screen board (45) and slide to the initial position along liquid reserve tank (6) inner wall.
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CN114986362A (en) * 2022-07-01 2022-09-02 精效悬浮(苏州)科技有限公司 Part polishing device for centrifugal fan production
CN115401988A (en) * 2022-09-30 2022-11-29 浙江中特机械科技股份有限公司 Laminated flexible printing press
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CN115709429A (en) * 2022-11-19 2023-02-24 赣州海盛硬质合金有限公司 Hard alloy coating polishing process and coating furnace with polishing structure
CN115816275A (en) * 2023-02-27 2023-03-21 长沙皓欣工业设备有限公司 Impeller polishing equipment
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CN116619226A (en) * 2023-07-24 2023-08-22 湖南电气职业技术学院 Rotor polishing equipment for wind driven generator production
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Publication number Priority date Publication date Assignee Title
CN114700870B (en) * 2022-03-01 2023-01-31 西南交通大学 Contact type ultra-precise chemical mechanical polishing device and method for bearing ring
CN114700870A (en) * 2022-03-01 2022-07-05 西南交通大学 Contact type ultra-precise chemical mechanical polishing device and method for bearing ring
CN114986362B (en) * 2022-07-01 2023-06-06 精效悬浮(苏州)科技有限公司 Spare part burnishing device is used in centrifugal fan production
CN114986362A (en) * 2022-07-01 2022-09-02 精效悬浮(苏州)科技有限公司 Part polishing device for centrifugal fan production
CN115401988A (en) * 2022-09-30 2022-11-29 浙江中特机械科技股份有限公司 Laminated flexible printing press
CN115709429A (en) * 2022-11-19 2023-02-24 赣州海盛硬质合金有限公司 Hard alloy coating polishing process and coating furnace with polishing structure
CN115847271B (en) * 2022-11-28 2023-09-22 嘉兴春祐精密模具有限公司 Polishing device and process for refining tungsten steel mold
CN115847271A (en) * 2022-11-28 2023-03-28 嘉兴春祐精密模具有限公司 Polishing device for fine machining of tungsten steel mold and technology thereof
CN115609362A (en) * 2022-12-05 2023-01-17 徐州统一电机有限公司 Water pump impeller surface polishing equipment
CN116038454A (en) * 2023-01-17 2023-05-02 苏州铁近机电科技股份有限公司 Bearing inner race processingequipment
CN116038454B (en) * 2023-01-17 2024-06-11 苏州铁近机电科技股份有限公司 Bearing inner race processingequipment
CN115816275A (en) * 2023-02-27 2023-03-21 长沙皓欣工业设备有限公司 Impeller polishing equipment
CN116619226A (en) * 2023-07-24 2023-08-22 湖南电气职业技术学院 Rotor polishing equipment for wind driven generator production
CN116619226B (en) * 2023-07-24 2023-12-29 湖南电气职业技术学院 Rotor polishing equipment for wind driven generator production
CN117644463A (en) * 2024-01-29 2024-03-05 佳木斯大学 Processing device and processing method for nonferrous metal copper material for purification
CN117644463B (en) * 2024-01-29 2024-04-05 佳木斯大学 Processing device and processing method for nonferrous metal copper material for purification

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