CN117644463A - Processing device and processing method for nonferrous metal copper material for purification - Google Patents
Processing device and processing method for nonferrous metal copper material for purification Download PDFInfo
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- CN117644463A CN117644463A CN202410118482.4A CN202410118482A CN117644463A CN 117644463 A CN117644463 A CN 117644463A CN 202410118482 A CN202410118482 A CN 202410118482A CN 117644463 A CN117644463 A CN 117644463A
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- fixedly connected
- polishing
- copper pipe
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 149
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 149
- 239000010949 copper Substances 0.000 title claims abstract description 149
- 239000000463 material Substances 0.000 title claims abstract description 22
- 239000002184 metal Substances 0.000 title claims abstract description 20
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 20
- 238000003672 processing method Methods 0.000 title claims abstract description 8
- 238000000746 purification Methods 0.000 title abstract description 6
- 239000007788 liquid Substances 0.000 claims abstract description 159
- 238000005498 polishing Methods 0.000 claims abstract description 157
- 238000007664 blowing Methods 0.000 claims abstract description 41
- 238000004804 winding Methods 0.000 claims abstract description 36
- 230000003993 interaction Effects 0.000 claims abstract description 9
- 238000007789 sealing Methods 0.000 claims description 54
- 238000002347 injection Methods 0.000 claims description 37
- 239000007924 injection Substances 0.000 claims description 37
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 22
- 230000006698 induction Effects 0.000 claims description 19
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 238000005086 pumping Methods 0.000 claims description 7
- 239000004744 fabric Substances 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 210000003437 trachea Anatomy 0.000 claims 2
- 238000000034 method Methods 0.000 claims 1
- 208000025865 Ulcer Diseases 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 231100000397 ulcer Toxicity 0.000 description 2
- 244000137852 Petrea volubilis Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the technical field of copper material polishing, in particular to a processing device and a processing method of nonferrous metal copper material for purification. Compressed air is continuously pumped into the air-blowing sleeve through the air pump and the air pump pipe, and then the polishing assembly is pushed to move continuously leftwards along the inner wall of the copper pipe, a plurality of polishing cloths are driven to move together to polish the inner wall of the long straight copper pipe, magnetic field force is generated after the winding coil is electrified, the polishing assembly is driven to rotate under the interaction of magnetic force with a plurality of permanent magnets, the polishing cloths are driven to rotate to circumferentially polish the inner wall of the copper pipe, the liquid distribution assembly is driven to rotate, and polishing wax liquid is automatically supplied to the inner wall of the long straight copper pipe.
Description
Technical Field
The invention relates to the technical field of copper material polishing, in particular to a processing device and a processing method for nonferrous metal copper materials for purification.
Background
According to the authorized bulletin number: CN107243816B discloses a polishing machine for copper pipe inner wall, which comprises a grab handle, fixedly connected with switch on the grab handle, annular slide rail has been cup jointed to the lateral wall of grab handle fixedly, and the inner wall fixedly connected with motor of grab handle, the pivot of motor runs through the lateral wall of grab handle and the one end of fixedly connected with polishing head, polishing head is the cylinder structure, and the lateral wall fixedly connected with annular air cushion of polishing head, annular air cushion and polishing head run through there is the connecting pipe. The polishing machine has a simple structure, the polishing head is driven to rotate by the rotation of the motor, so that the polishing sand paper polishes the inner wall of the copper pipe, the polishing head can adapt to copper pipes with different inner diameters by inflating the annular air cushion during polishing, the polishing head drives the liquid storage bin to move through the Z-shaped pipe, so that a polishing rust remover in the liquid storage bin flows out, the polishing effect is better, but the polishing machine for the inner wall of the copper pipe in the prior art still has the defects;
the polishing machine for the inner wall of the copper pipe disclosed by the above is limited by the length of the polishing head, and can only be used for polishing the inner wall of the copper pipe with shorter length, and when polishing some long straight copper pipes, the polishing head of the device cannot thoroughly extend into the copper pipe, so that the polishing machine cannot meet the polishing requirements of the inner wall of the long straight copper pipes.
Disclosure of Invention
Therefore, the invention provides a processing device and a processing method for purifying nonferrous metal copper materials, so as to solve the problems.
The invention provides the following technical scheme: the processing device for the nonferrous metal copper material for purification comprises a base and a polishing component, wherein the top of the base is fixedly connected with four racks, the four racks are positioned at corners of the base, one end of the top of the base is provided with an inflation component, the periphery of the polishing component is movably provided with a magnetic driving component, the left end of the polishing component is fixedly connected with a liquid distribution component, wherein a coaming is fixedly connected between the two racks at the left part, and a coaming is fixedly connected between the two racks at the right part;
the inflation assembly comprises an air pump and an air inflation sleeve, the air inflation sleeve is fixedly arranged between two frames positioned at the right part, the air pump is fixedly arranged at the top of the base, and a first sealing air bag is fixedly connected to the inner wall of the left side of the air inflation sleeve;
the polishing assembly comprises a piston rod, a plurality of telescopic grooves are formed in the outer wall of the piston rod, the telescopic grooves are distributed in a circumferential array, telescopic blocks are slidably arranged in the telescopic grooves, polishing cloth is adhered to the outer wall of each telescopic block through a magic tape, a plurality of placement grooves are formed in the outer wall of the piston rod, the placement grooves are distributed in a circumferential array, the placement grooves are located on the right portions of the telescopic grooves, permanent magnets are fixedly connected to the inner portions of the placement grooves, a torsion seat is rotatably connected to the right end of the piston rod, and a second sealing air bag is fixedly connected to the outer wall of the torsion seat;
The magnetic force drive assembly comprises an annular iron core, winding coils are sleeved on the outer wall of the annular iron core, four connecting lugs are fixedly connected to the outer wall of the annular iron core, the four connecting lugs are in a circumferential array, an outer ring fixing block is fixedly connected to the outer wall of each connecting lug, the outer ring fixing block is located on the periphery of the annular iron core, the outer ring fixing block is concentric with the annular iron core, and a Hall position sensor is fixedly connected to the upper portion of the right side face of the outer ring fixing block through a support.
As a preferable scheme of the invention, a plurality of telescopic holes are formed in one side surface of the telescopic grooves, which is close to the center of the piston rod, and a telescopic rod is connected in a sliding manner in the telescopic holes, one end of the telescopic rod, which is close to the telescopic block, is fixedly connected with the telescopic block, one end of the telescopic rod, which is far away from the telescopic block, is fixedly connected with a telescopic spring, and one end of the telescopic spring, which is far away from the telescopic rod, is fixedly connected with the inner end surface of the telescopic hole.
As a preferable scheme of the invention, an annular clamping groove is formed in the outer wall of the piston rod, an induction coil is fixedly connected to the inner part of the annular clamping groove, a Hall position sensor is positioned at the top of the induction coil, a shifting block is fixedly connected to the top of an outer ring fixing block, a driving belt is fixedly connected to the outer wall of the shifting block, relaxation belt wheels are cooperatively connected to the two ends of the driving belt, the two relaxation belt wheels are respectively and fixedly connected with the inner side surfaces of two coamings through two rotating brackets, one inner side surface of the coamings is fixedly connected with a stepping motor, an output shaft of the stepping motor is fixedly connected with the shaft end part of one relaxation belt wheel, and the output end of the Hall position sensor is electrically connected with the input end of a stepping controller of the stepping motor.
As a preferable scheme of the invention, the right side surface of the second sealed air bag is fixedly connected with a third air injection nozzle.
As a preferable scheme of the invention, the top of the first sealing air bag is fixedly connected with a first air injection nozzle, the first air injection nozzle penetrates through the air blowing sleeve, the top of the air blowing sleeve is fixedly connected with a second air injection nozzle, the end parts of the second air injection nozzle and the first air injection nozzle are jointly connected with a distribution valve, the output end of the air pump is connected with an air pump pipe, and the output end of the air pump pipe is connected with the input end of the distribution valve.
As a preferable scheme of the invention, the front surface of the air-blowing sleeve is fixedly connected with a pressure relief pipe, the end part of the pressure relief pipe is fixedly connected with a pressure relief valve, and the right end of the air-blowing sleeve is screwed with a screw cap through threads.
As a preferable scheme of the invention, the left side surfaces of the connecting lugs are respectively provided with a first guide hole in a penetrating way, the inner walls of the first guide holes are respectively connected with guide rods in a sliding way, and the guide rods are fixedly connected between the left frame and the right frame.
As a preferable scheme of the invention, a clamping assembly is arranged on the outer walls of the guide rods in a sliding manner, the clamping assembly comprises two electric cylinders which are distributed front and back, clamping blocks are fixedly connected to the output ends of the two electric cylinders, arc-shaped connecting arms are connected to the tops and bottoms of the two electric cylinders together, a plurality of guide blocks are fixedly connected to the inner walls of the arc-shaped connecting arms, second guide holes are formed in the left side surfaces of the guide blocks in a penetrating manner, the inner walls of the second guide holes are respectively connected with the outer walls of the guide rods in a sliding manner, an inner thread seat is fixedly connected to the bottom of one arc-shaped connecting arm on the bottom side, an adjusting screw is connected to the inner thread seat in an inner thread manner, a rocker arm is fixedly connected to the left end of the adjusting screw, an adapter plate is connected to the outer wall of the adjusting screw in a connecting manner through a bearing, and the adapter plate is fixedly connected between two racks on the left.
As the preferable scheme of the invention, the liquid distribution assembly comprises a liquid distribution valve body, wherein the liquid distribution valve body is positioned at the left end of a piston rod, the liquid distribution valve body is fixedly connected with the piston rod, a liquid supply port is formed in the left side surface of the piston rod, a plurality of liquid distribution holes are formed in the inner wall of the liquid supply port, sliding holes are formed in the ends, far away from the liquid supply port, of the liquid distribution holes, the aperture of the sliding holes is larger than that of the liquid distribution holes, plungers are slidably connected to the inner walls of the sliding holes, return springs are fixedly connected to the ends, far away from the liquid supply port, of the plungers, the ends, far away from the plungers, of the return springs are fixedly connected to the inner end surfaces of the sliding holes, liquid outlet holes are formed in the inner walls of the sliding holes, penetrate through the inside of the liquid distribution valve body, extend to the outer wall of the liquid distribution valve body, liquid storage bottles are connected to the middle of the left side surface of the liquid distribution valve body in a threaded mode, and are positioned at the periphery of the opening of the liquid distribution holes and are communicated with the liquid distribution holes.
The processing method of the processing device for purifying nonferrous metal copper materials comprises the following using steps:
s1, a long straight copper pipe to be polished passes through two clamping blocks from two racks on the left and then is inserted into a first sealing air bag in an air blowing sleeve, two electric cylinders are started, output rods of the two electric cylinders push the two clamping blocks to move towards the middle, the long straight copper pipe is clamped and fixed, a distribution valve is stirred to be communicated with a first air injection nozzle, an air pump is started, the air pump conveys air into the distribution valve through an air pump pipe, the air is distributed into the first air injection nozzle by the distribution valve, the air is filled into the first sealing air bag, the air pressure in the first sealing air bag is increased and expanded, the inner wall of the expanded first sealing air bag is firmly attached to the outer wall of the long straight copper pipe, and then the distribution valve is stirred to be communicated with a second air injection nozzle;
S2, uncovering a spiral cover at the right end of the air-blowing sleeve, putting the polishing component into the air-blowing sleeve from the right end of the air-blowing sleeve, plugging the polishing component into the position of the rightmost end inside the long straight copper pipe, extruding a plurality of polishing cloths by the inner wall of the copper pipe to drive the telescopic blocks to collapse towards the inside of the telescopic grooves, further driving the telescopic rods to collapse towards the inside of the telescopic holes to compress the telescopic springs, enabling the resilience force of the telescopic springs to push the polishing cloths to be abutted against the inner wall of the copper pipe, filling air into the second sealing air bag through the third air injection nozzle, enabling the second sealing air bag to be tightly attached to the inner wall of the copper pipe after being expanded, and then screwing the spiral cover at the right end of the air-blowing sleeve;
s3, electrifying the air pump and the winding coil, continuously pumping compressed air into the air-blowing sleeve through the air-pumping pipe after electrifying the air pump, sealing the air-blowing sleeve and the copper pipe through the first inflatable sealing air bag, discharging the compressed air into the copper pipe, sealing the inner wall of the copper pipe and the polishing assembly through the second inflatable sealing air bag, enabling the air to not flow away from a gap between the polishing assembly and the copper pipe, further pushing the polishing assembly to continuously move leftwards along the inner wall of the copper pipe, driving the polishing cloths to move together to polish the inner wall of the long straight copper pipe, generating magnetic field force after electrifying the winding coil, driving the polishing assembly to rotate under the magnetic interaction of the permanent magnets, enabling the polishing cloths to rotate to circumferentially polish the inner wall of the copper pipe, when the polishing assembly moves along the inner wall of the copper pipe, the induction coil is driven to move together, after the Hall position sensor collects the induction coil to move, signals collected by the Hall position sensor are transmitted into a stepping controller of the stepping motor, the stepping motor is started, an output shaft of the stepping motor drives one relaxation belt wheel connected with the stepping motor to rotate, the other relaxation belt wheel is matched with the other relaxation belt wheel to drive a driving belt to rotate around the two relaxation belt wheels, a shifting block is driven to move leftwards, the shifting block drives an outer ring fixing block to move along a plurality of guide rods and simultaneously drives an annular iron core and a winding coil to move together under the connection of four connecting lugs, the winding coil is guaranteed to be always positioned on the periphery of a plurality of permanent magnets, and then the polishing assembly is continuously driven to rotate all the time to polish the inner wall of the long and straight copper pipe;
S4, the polishing assembly rotates to drive the liquid distribution assembly to rotate when the long straight copper pipe rotates, the liquid distribution valve body in the liquid distribution assembly rotates to drive the plungers to rotate together, the plungers slide along the sliding holes under the action of rotating centrifugal force when rotating, the liquid outlet holes are communicated with the sliding holes and the liquid distribution holes, polishing wax liquid stored in the liquid storage bottle is thrown onto the inner wall of the copper pipe through the liquid distribution holes, the liquid distribution holes and the liquid outlet holes, automatic replenishment of the polishing wax liquid is carried out, after the polishing assembly penetrates out from the left end of the long straight copper pipe, power supply to the air pump and the winding coil is stopped immediately, the polishing assembly loses a rotating driving condition, the plungers are driven to slide and reset along the sliding holes under the compression resilience force after the plungers slide, then a passage between the liquid distribution holes and the liquid outlet holes is closed, and the polishing wax liquid in the liquid storage bottle is prevented from being wasted.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, compressed air is continuously pumped into the air-blowing sleeve through the air pump and the air-pumping pipe, and because the air-blowing sleeve and the copper pipe are sealed through the first inflatable sealing air bag, the compressed air is discharged into the copper pipe, and the inner wall of the copper pipe and the polishing component are sealed through the second inflatable sealing air bag, so that the air cannot flow away from a gap between the polishing component and the copper pipe, and further the polishing component is pushed to continuously move leftwards along the inner wall of the copper pipe, a plurality of polishing cloths are driven to move together to polish the inner wall of the long straight copper pipe, magnetic field force is generated after the winding coil is electrified, and the polishing component is driven to rotate under the magnetic interaction of the winding coil and the plurality of permanent magnets, so that the polishing cloths rotate to circumferentially polish the inner wall of the copper pipe.
2. According to the invention, the induction coil is driven to move together when the polishing assembly moves along the inner wall of the copper pipe, after the induction coil is collected by the Hall position sensor to move, the collected signal is transmitted to the inside of a stepping controller of the stepping motor by the induction coil, the stepping motor is started, an output shaft of the stepping motor drives one relaxation belt wheel connected with the stepping motor to rotate, the driving belt is driven to rotate around two relaxation belt wheels under the cooperation of the other relaxation belt wheel, the shifting block is driven to move leftwards, the outer ring fixing block is driven to move along a plurality of guide rods by the shifting block, and the annular iron core and the winding coil are driven to move together under the connection of four connecting lugs, so that the winding coil is always positioned on the periphery of a plurality of permanent magnets, and then the polishing assembly is continuously driven to rotate for polishing the inner wall of the long straight copper pipe.
3. According to the invention, the polishing assembly rotates to drive the liquid distribution assembly to rotate when the long straight copper pipe rotates, the liquid distribution valve body in the liquid distribution assembly rotates to drive the plungers to rotate together, the plungers extend to slide outwards under the action of rotation centrifugal force when rotating, the conductance among the liquid outlet, the liquid sliding hole and the liquid distribution hole is relieved, then polishing wax liquid stored in the liquid storage bottle is thrown onto the inner wall of the copper pipe through the liquid distribution holes, the liquid distribution holes and the liquid outlet holes, so that automatic replenishment of polishing wax liquid is performed, when the polishing assembly penetrates out from the left end of the long straight copper pipe, power supply to the air pump and the winding coil is stopped immediately, the polishing assembly loses a rotation driving condition, the plungers are driven to slide and reset along the liquid sliding holes under the compression resilience force after the plungers slide, then a passage between the liquid distribution holes and the liquid outlet holes is closed, and the polishing wax liquid in the liquid storage bottle is prevented from being wasted.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a polishing assembly and a magnetic drive assembly according to the present invention;
FIG. 3 is a schematic view of the enlarged partial structure of FIG. 2 according to the present invention;
FIG. 4 is a schematic view of an inflatable module according to the present invention;
FIG. 5 is a schematic view of a part of a magnetic driving assembly according to the present invention;
FIG. 6 is a schematic view of a polishing assembly and a liquid distribution assembly according to the present invention;
FIG. 7 is a schematic view of an expanded configuration of the polishing assembly of the present invention;
FIG. 8 is a schematic plan sectional view of a liquid distribution assembly of the present invention;
FIG. 9 is a schematic view of a clamping assembly according to the present invention;
fig. 10 is a schematic view of the structure of the air-blowing sleeve and the screw cap according to the present invention.
In the figure: 1. a base; 2. a frame; 201. coaming plate; 301. an air pump; 302. a gas-blowing sleeve; 303. a first sealed bladder; 304. a first nozzle; 305. a second nozzle; 306. a pump air pipe; 307. a dispensing valve; 308. a pressure relief tube; 309. screwing the cover; 4. a piston rod; 401. a telescopic slot; 402. a telescopic block; 403. polishing cloth; 404. a telescopic hole; 405. a telescopic rod; 406. a telescopic spring; 407. a placement groove; 408. a permanent magnet; 409. twisting the base; 4010. a second sealed bladder; 40101. a third nozzle; 4011. an annular clamping groove; 4012. an induction coil; 5. a liquid distribution valve body; 501. a liquid supply port; 502. a dispensing orifice; 503. a slide hole; 504. a plunger; 505. a return spring; 506. a liquid outlet hole; 507. a liquid storage bottle; 6. an annular iron core; 601. a winding coil; 602. a connecting lug; 603. an outer ring fixing block; 604. a hall position sensor; 605. a shifting block; 606. a drive belt; 607. a relaxation belt wheel; 609. a stepping motor; 6010. a first guide hole; 7. a guide rod; 8. an electric cylinder; 801. a clamping block; 802. an arc-shaped connecting arm; 803. a guide block; 804. a second guide hole; 805. an internal thread seat; 806. adjusting a screw rod; 807. a rocker arm; 808. and the adapter plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 10, the technical scheme provided by the present invention specifically includes the following embodiments:
embodiment one: the processing device for the nonferrous metal copper material for purification comprises a base 1 and a polishing component, wherein the top of the base 1 is fixedly connected with four racks 2, the four racks 2 are positioned at corners of the base 1, one end of the top of the base 1 is provided with an inflation component, the periphery of the polishing component is movably provided with a magnetic driving component, the left end of the polishing component is fixedly connected with a liquid distribution component, a coaming 201 is fixedly connected between two racks 2 at the left part, and a coaming 201 is fixedly connected between two racks 2 at the right part;
the inflating assembly comprises an air pump 301 and an air inflation sleeve 302, wherein the air inflation sleeve 302 is fixedly arranged between two frames 2 positioned at the right part, the air pump 301 is fixedly arranged at the top of the base 1, a first sealing air bag 303 is fixedly connected to the left inner wall of the air inflation sleeve 302, a first air injection nozzle 304 is fixedly connected to the top of the first sealing air bag 303, the first air injection nozzle 304 penetrates through the air inflation sleeve 302, a second air injection nozzle 305 is fixedly connected to the top of the air inflation sleeve 302, the second air injection nozzle 305 and the end part of the first air injection nozzle 304 are jointly connected with a distribution valve 307, the output end of the air pump 301 is connected with an air pump 306, the output end of the air pump 306 is connected with the input end of the distribution valve 307, the front surface of the air inflation sleeve 302 is fixedly connected with a pressure release pipe 308, the end part of the pressure release pipe 308 is fixedly connected with a pressure release valve, and the right end of the air inflation sleeve 302 is screwed with a rotary cover 309 through threads;
The polishing assembly comprises a piston rod 4, a plurality of telescopic grooves 401 are formed in the outer wall of the piston rod 4, the telescopic grooves 401 are distributed in a circumferential array, telescopic blocks 402 are slidably arranged in the telescopic grooves 401, polishing cloth 403 is adhered to the outer wall of each telescopic block 402 through magic tapes, a plurality of settling grooves 407 are formed in the outer wall of the piston rod 4, the settling grooves 407 are distributed in a circumferential array, the settling grooves 407 are located at the right parts of the telescopic grooves 401, permanent magnets 408 are fixedly connected to the inner parts of the settling grooves 407, a torsion seat 409 is rotatably connected to the right end of the piston rod 4, a second sealing air bag 4010 is fixedly connected to the outer wall of the torsion seat 409, and a third air injection nozzle 40101 is fixedly connected to the right side surface of the second sealing air bag 4010;
the magnetic driving assembly comprises an annular iron core 6, a winding coil 601 is sleeved on the outer wall of the annular iron core 6, four connecting lugs 602 are fixedly connected to the outer wall of the annular iron core 6, the four connecting lugs 602 are in a circumferential array, an outer ring fixing block 603 is fixedly connected to the outer wall of the four connecting lugs 602 together, the outer ring fixing block 603 is located on the periphery of the annular iron core 6, the outer ring fixing block 603 and the annular iron core 6 are concentric, and a Hall position sensor 604 is fixedly connected to the upper portion of the right side face of the outer ring fixing block 603 through a bracket;
More specifically, a long straight copper pipe to be polished is inserted into a first sealing air bag 303 in an air blowing sleeve 302 after passing through the space between two racks 2 on the left, two electric cylinders 8 are started, output rods of the two electric cylinders 8 push two clamping blocks 801 to move to the middle to clamp and fix the long straight copper pipe, a distribution valve 307 is stirred to be communicated with a first air injection nozzle 304, an air pump 301 is started, the air pump 301 conveys air to the inside of the distribution valve 307 through the air pump pipe 306, the air is distributed to the inside of the first air injection nozzle 304 by the distribution valve 307, the air is filled into the inside of the first sealing air bag 303, the air pressure in the first sealing air bag 303 is increased and expanded, the inner wall of the expanded first sealing air bag 303 is firmly attached to the outer wall of the long straight copper pipe, so that sealing treatment is carried out between the air blowing sleeve 302 and the long straight copper pipe while the long straight copper pipe is clamped and fixed, the distribution valve 307 is then shifted to be communicated with the second air injection nozzle 305, the air pump 301 and the winding coil 601 are electrified, compressed air is continuously pumped into the air-blowing sleeve 302 through the air pump pipe 306 after the air pump 301 is electrified, the air-blowing sleeve 302 and the copper pipe are sealed through the first inflatable sealing air bag 303, the compressed air is then discharged into the copper pipe, the inner wall of the copper pipe and the polishing component are sealed through the second inflatable sealing air bag 4010, so that gas cannot flow away from a gap between the polishing component and the copper pipe, the polishing component is further pushed to move leftwards continuously along the inner wall of the copper pipe, a plurality of polishing cloths 403 are driven to move together to polish the inner wall of the long and straight copper pipe, magnetic field force is generated after the winding coil 601 is electrified, the polishing component is driven to rotate under the interaction of magnetic force of the permanent magnets 408, the plurality of polishing cloths 403 are rotated to perform circumferential polishing on the inner wall of the copper tube.
Embodiment two: a plurality of telescopic holes 404 are formed in one side surface of the plurality of telescopic grooves 401, which is close to the center of the circle of the piston rod 4, a telescopic rod 405 is connected to the inner wall of the plurality of telescopic holes 404 in a sliding manner, one end of the telescopic rod 405, which is close to the telescopic block 402, is fixedly connected with the telescopic block 402, one end of the telescopic rod 405, which is far away from the telescopic block 402, is fixedly connected with a telescopic spring 406, and one end of the telescopic spring 406, which is far away from the telescopic rod 405, is fixedly connected with the inner end surface of the telescopic hole 404;
more specifically, the inside of long straight copper pipe is plugged into to polishing subassembly, a plurality of polishing cloths 403 receive the extrusion of copper pipe inner wall and drive flexible piece 402 to the inside ulcer of expansion tank 401, further drive telescopic link 405 to the inside ulcer compression extension spring 406 of expansion hole 404 for the resilience force of extension spring 406 promotes polishing cloth 403 butt on the inner wall of copper pipe, thereby guaranteed to guarantee good laminating state all the time with a plurality of polishing cloths 403 and long straight copper pipe inner wall, then guarantee the polishing effect to long straight copper pipe inner wall.
An annular clamping groove 4011 is formed in the outer wall of the piston rod 4, an induction coil 4012 is fixedly connected to the inside of the annular clamping groove 4011, a Hall position sensor 604 is located at the top of the induction coil 4012, a shifting block 605 is fixedly connected to the top of an outer ring fixing block 603, a driving belt 606 is fixedly connected to the outer wall of the shifting block 605, two relaxation belt pulleys 607 are connected to the two ends of the driving belt 606 in a matched mode, the two relaxation belt pulleys 607 are fixedly connected with the inner side faces of the two coamings 201 through two rotating supports respectively, a stepping motor 609 is fixedly connected to the inner side face of one coamings 201, an output shaft of the stepping motor 609 is fixedly connected with the shaft end of one relaxation belt pulley 607, an output end of the Hall position sensor 604 is electrically connected with the input end of a stepping controller of the stepping motor 609, first guide holes 6010 are formed in a penetrating mode on the left side face of the connecting lug 602, guide rods 7 are connected to the inner walls of the first guide holes 6010 in a sliding mode, and the guide rods 7 are fixedly connected between the left frame 2 and the right frame 2;
More specifically, when the polishing component moves along the inner wall of the copper pipe, the induction coil 4012 is driven to move together, after the hall position sensor 604 collects the signals collected by the hall position sensor 604 to move along the induction coil 4012, the hall position sensor 604 transmits the collected signals to the inside of the stepping controller of the stepping motor 609, the stepping motor 609 is started, the output shaft of the stepping motor 609 drives one relaxation belt wheel 607 connected with the output shaft to rotate, the driving belt 606 is driven to rotate around the two relaxation belt wheels 607 under the cooperation of the other relaxation belt wheel 607, the shifting block 605 is driven to move leftwards, the shifting block 605 drives the outer ring fixing block 603 to move along the guide rods 7 and simultaneously drives the annular iron core 6 and the winding coil 601 to move together under the connection of the four connecting lugs 602, the winding coil 601 is guaranteed to be always located on the periphery of the permanent magnets 408, and then the polishing component is continuously driven to rotate all the time to polish the inner wall of the long and straight copper pipe.
Embodiment III: the outer walls of the guide rods 7 are provided with clamping assemblies in a sliding mode, each clamping assembly comprises two electric cylinders 8 which are distributed front and back, the output ends of the two electric cylinders 8 are fixedly connected with clamping blocks 801, the tops and the bottoms of the two electric cylinders 8 are connected with arc-shaped connecting arms 802 together, the inner walls of the arc-shaped connecting arms 802 are fixedly connected with a plurality of guide blocks 803, the left side faces of the guide blocks 803 are provided with second guide holes 804 in a penetrating mode, the inner walls of the second guide holes 804 are respectively connected with the outer walls of the guide rods 7 in a sliding mode, the bottoms of the arc-shaped connecting arms 802 on the bottom side are fixedly connected with inner thread seats 805, inner thread of each inner thread seat 805 is connected with an adjusting screw 806, the left ends of the adjusting screw 806 are fixedly connected with rocker arms 807, adapter plates 808 are connected to the outer walls of the adjusting screw rods 806 through bearings, and the adapter plates 808 are fixedly connected between the two racks 2 on the left;
More specifically, a long straight copper pipe to be polished passes through two clamping blocks 801 from between two frames 2 on the left side and is inserted into a first sealing air bag 303 in an air blowing sleeve 302, two electric cylinders 8 are started, output rods of the two electric cylinders 8 push the two clamping blocks 801 to move towards the middle, the long straight copper pipe is clamped and fixed, stability of the long straight copper pipe in polishing is guaranteed, an adjusting screw rod 806 is driven to rotate through a rotating rocker arm 807, an internal thread seat 805 is further driven to move leftwards or rightwards, an arc-shaped connecting arm 802 connected with the internal thread seat 805 is driven to move along a guide rod 7, and the two electric cylinders 8 are further driven to move synchronously, so that long straight copper pipes with different lengths can be clamped.
The liquid distribution assembly comprises a liquid distribution valve body 5, the liquid distribution valve body 5 is positioned at the left end of a piston rod 4, the liquid distribution valve body 5 is fixedly connected with the piston rod 4, a liquid supply hole 501 is formed in the left side surface of the piston rod 4, a plurality of liquid distribution holes 502 are formed in the inner wall of the liquid supply hole 501, sliding holes 503 are formed in one ends of the plurality of liquid distribution holes 502, which are far away from the liquid supply hole 501, the apertures of the sliding holes 503 are larger than the apertures of the liquid distribution holes 502, plungers 504 are slidably connected to the inner walls of the plurality of sliding holes 503, return springs 505 are fixedly connected to one ends of the plungers 504, which are far away from the plungers 504, of the return springs 505 are fixedly connected with the inner end surfaces of the sliding holes 503, liquid outlet holes 506 are formed in the inner wall of the sliding holes 503, penetrate through the inside of the liquid distribution valve body 5 and extend to the outer wall of the liquid distribution valve body 5, liquid storage bottles 507 are connected to the middle part of the left side surface of the liquid distribution valve body 5 in a threaded mode, and the liquid storage bottles 507 are positioned at the periphery of the opening of the liquid distribution holes 502 and are communicated with the liquid distribution holes 502;
More specifically, the polishing assembly rotates to drive the liquid distribution assembly to rotate when the long straight copper pipe rotates, the liquid distribution valve body 5 in the liquid distribution assembly rotates to drive the plungers 504 to rotate together, the plungers 504 slide along the sliding holes 503 under the action of rotating centrifugal force when rotating, so that the liquid outlet holes 506 are communicated with the sliding holes 503 and the liquid distribution holes 502, polishing wax liquid stored in the liquid storage bottle 507 is thrown onto the inner wall of the copper pipe through the liquid distribution holes 502, the liquid distribution holes 502 and the liquid outlet holes 506, automatic replenishment of the polishing wax liquid is performed, after the polishing assembly penetrates out from the left end of the long straight copper pipe, power supply to the air pump 301 and the winding coil 601 is stopped immediately, the polishing assembly loses the rotation driving condition, the plungers 504 slide and reset along the sliding holes 503 under the compression resilience force after the plungers 504 slide, then the passages between the liquid distribution holes 502 and the liquid outlet holes 506 are closed, the polishing wax liquid inside the liquid storage bottle 507 is prevented from being wasted.
The processing method of the processing device for purifying nonferrous metal copper materials comprises the following using steps:
S1, a long straight copper pipe to be polished passes through two clamping blocks 801 from between two racks 2 on the left and then is inserted into a first sealing air bag 303 in an air blowing sleeve 302, two electric cylinders 8 are started, output rods of the two electric cylinders 8 push the two clamping blocks 801 to move towards the middle, the long straight copper pipe is clamped and fixed, a distribution valve 307 is stirred to be communicated with a first air injection nozzle 304, an air pump 301 is started, the air pump 301 conveys air to the inside of the distribution valve 307 through an air pump pipe 306, the air is distributed to the inside of the first air injection nozzle 304 by the distribution valve 307, the inside of the first sealing air bag 303 is inflated, the air pressure in the inside of the first sealing air bag 303 is increased and expanded, the inner wall of the expanded first sealing air bag 303 is firmly attached to the outer wall of the long straight copper pipe, and then the distribution valve 307 is stirred to be communicated with a second air injection nozzle 305;
s2, uncovering a spiral cover 309 at the right end of the air-blowing sleeve 302, putting the polishing component into the air-blowing sleeve 302 from the right end, plugging the polishing component into the position of the rightmost end inside a long straight copper pipe, extruding a plurality of polishing cloths 403 by the inner wall of the copper pipe to drive a telescopic block 402 to collapse towards the inside of a telescopic groove 401, further driving a telescopic rod 405 to collapse towards the inside of a telescopic hole 404 to compress a telescopic spring 406, enabling the resilience force of the telescopic spring 406 to push the polishing cloths 403 to be abutted against the inner wall of the copper pipe, filling air into the second sealing air bag 4010 through a third air injection nozzle 40101, enabling the second sealing air bag 4010 to be tightly attached to the inner wall of the copper pipe after being expanded, and then screwing the spiral cover 309 at the right end of the air-blowing sleeve 302;
S3, electrifying the air pump 301 and the winding coil 601, continuously pumping compressed air into the air-blowing sleeve 302 through the air-pumping pipe 306 after electrifying the air pump 301, and driving the polishing assembly to rotate under the interaction of magnetic force of the winding coil 601 and the permanent magnets 408 because the air-blowing sleeve 302 and the copper pipe are sealed through the first inflatable sealing air bag 303, the compressed air is then discharged into the copper pipe, and the inner wall of the copper pipe and the polishing assembly are sealed through the second inflatable sealing air bag 4010, so that gas cannot flow away from a gap between the polishing assembly and the copper pipe, and further the polishing assembly is pushed to move leftwards continuously along the inner wall of the copper pipe, a plurality of polishing cloths 403 are driven to move together to polish the inner wall of the long straight copper pipe, the winding coil 601 generates magnetic force after electrifying, the polishing assembly is driven to rotate under the interaction of magnetic force of the permanent magnets 408, the polishing cloths 403 rotate to circumferentially polish the inner wall of the copper pipe, when the polishing component moves along the inner wall of the copper pipe, the induction coil 4012 is driven to move together, after the Hall position sensor 604 collects the induction coil 4012 to move, the Hall position sensor 604 transmits the collected signals to the inside of a stepping controller of the stepping motor 609, the stepping motor 609 is started, an output shaft of the stepping motor 609 drives one relaxation belt wheel 607 connected with the stepping motor 609 to rotate, the driving belt 606 is driven to rotate around two relaxation belt wheels 607 under the cooperation of the other relaxation belt wheel 607, the shifting block 605 is driven to move leftwards, the shifting block 605 drives the outer ring fixing block 603 to move along a plurality of guide rods 7, the annular iron core 6 and the winding coil 601 are driven to move together under the connection of four connecting lugs 602, the winding coil 601 is ensured to be always positioned at the periphery of a plurality of permanent magnets 408, continuously driving the polishing assembly to rotate all the time to polish the inner wall of the long straight copper pipe;
S4, the polishing component is rotated to drive the liquid distribution component to rotate when the long straight copper pipe rotates, the liquid distribution valve body 5 in the liquid distribution component is rotated to drive the plungers 504 to rotate together, the plungers 504 are driven to slide along the sliding holes 503 under the action of rotating centrifugal force when rotating, the liquid outlet holes 506 are communicated with the sliding holes 503 and the liquid distribution holes 502, polishing wax liquid stored in the liquid storage bottle 507 is thrown onto the inner wall of the copper pipe through the liquid distribution holes 502, the liquid distribution holes 502 and the liquid outlet holes 506, automatic supplying of the polishing wax liquid is carried out, after the polishing component penetrates out from the left end of the long straight copper pipe, power supply to the air pump 301 and the winding coil 601 is stopped immediately, the polishing component loses the rotation driving condition, the plungers 504 are driven to slide and reset along the sliding holes 503 under the compression resilience force after the plungers 504 slide, then the passages between the liquid distribution holes 502 and the liquid outlet holes 506 are closed, the polishing wax liquid in the liquid storage bottle 507 is prevented from being wasted.
When the processing device for purifying nonferrous metal copper materials works, a long straight copper pipe to be polished passes through two clamping blocks 801 from between two racks 2 on the left and then is inserted into a first sealing air bag 303 in an air blowing sleeve 302, two electric cylinders 8 are started, output rods of the two electric cylinders 8 push the two clamping blocks 801 to move towards the middle, the long straight copper pipe is clamped and fixed, a distribution valve 307 is stirred to be communicated with a first air injection nozzle 304, an air pump 301 is started, the air pump 301 conveys air into the distribution valve 307 through an air pump pipe 306, the air is distributed into the first air injection nozzle 304 by the distribution valve 307, the air pressure in the first sealing air bag 303 is inflated, the inner wall of the inflated first sealing air bag 303 is firmly attached to the outer wall of the long straight copper pipe, and the distribution valve 307 is stirred to be communicated with a second air injection nozzle 305;
The spiral cover 309 at the right end of the air-blowing sleeve 302 is uncovered, a polishing component is put in from the right end of the air-blowing sleeve 302 and is plugged into the position of the rightmost end in the long straight copper pipe, a plurality of polishing cloths 403 are extruded by the inner wall of the copper pipe to drive the telescopic blocks 402 to collapse towards the inside of the telescopic grooves 401, the telescopic rods 405 are further driven to collapse towards the inside of the telescopic holes 404 to compress the telescopic springs 406, the resilience force of the telescopic springs 406 pushes the polishing cloths 403 to be abutted against the inner wall of the copper pipe, air is filled into the second sealing air bag 4010 through the third air injection nozzle 40101, the second sealing air bag 4010 is tightly attached to the inner wall of the copper pipe after being expanded, and then the spiral cover 309 at the right end of the air-blowing sleeve 302 is screwed;
the air pump 301 and the winding coil 601 are electrified, the compressed air is continuously pumped into the air-blowing sleeve 302 through the air pump pipe 306 after the air pump 301 is electrified, since the space between the air-blowing sleeve 302 and the copper pipe is sealed by the first sealing bladder 303 inflated by air, the compressed air is then discharged into the interior of the copper pipe, and the inner wall of the copper pipe and the polishing assembly are sealed by a second sealing airbag 4010 which is inflated, so that gas cannot flow away from the gap between the polishing assembly and the copper pipe, further pushing the polishing component to move leftwards along the inner wall of the copper pipe, driving a plurality of polishing cloths 403 to move together to polish the inner wall of the long straight copper pipe, and the winding coil 601 generates magnetic force after being electrified and drives the polishing assembly to rotate under the interaction of the magnetic force of the plurality of permanent magnets 408, so that the plurality of polishing cloths 403 rotate to polish the inner wall of the copper tube circumferentially, when the polishing component moves along the inner wall of the copper pipe, the polishing component drives the induction coil 4012 to move together, after the Hall position sensor 604 collects the induction coil 4012 to move, the hall position sensor 604 transmits the acquired signal to the inside of the stepper controller of the stepper motor 609, further, the stepping motor 609 is started, the output shaft of the stepping motor 609 drives one relaxation belt wheel 607 connected with the stepping motor 609 to rotate, the driving belt 606 is driven to rotate around the two relaxation belt pulleys 607 under the cooperation of the other relaxation belt pulley 607, the shifting block 605 is driven to move leftwards, the shifting block 605 drives the outer ring fixing block 603 to move along the plurality of guide rods 7, and simultaneously the annular iron core 6 and the winding coil 601 are driven to move together under the connection of the four connecting lugs 602, so that the winding coil 601 is ensured to be positioned at the periphery of the plurality of permanent magnets 408 all the time, and then the polishing assembly is continuously driven to rotate all the time to polish the inner wall of the long straight copper pipe;
The polishing assembly rotates to drive the liquid distribution assembly to rotate when the long straight copper pipe rotates, the liquid distribution valve body 5 in the liquid distribution assembly rotates to drive the plungers 504 to rotate together, the plungers 504 are driven to slide along the sliding holes 503 under the action of rotating centrifugal force when rotating, the liquid outlet holes 506 are communicated with the sliding holes 503 and the liquid distribution holes 502, polishing wax liquid stored in the liquid storage bottle 507 is thrown onto the inner wall of the copper pipe through the liquid distribution holes 502, the liquid distribution holes 502 and the liquid outlet holes 506, automatic replenishment of the polishing wax liquid is carried out, after the polishing assembly penetrates out from the left end of the long straight copper pipe, the power supply to the air pump 301 and the winding coil 601 is immediately stopped, the polishing assembly loses the rotation driving condition, the plungers 504 are driven to slide and reset along the sliding holes 503 under the compression resilience force after the plungers 504 slide, then the passages between the liquid distribution holes 502 and the liquid outlet holes 506 are closed, and the polishing wax liquid in the liquid storage bottle 507 is prevented from being wasted.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A processing device for purifying nonferrous metal copper materials is characterized in that: the polishing device comprises a base (1) and a polishing assembly, wherein four racks (2) are fixedly connected to the top of the base (1), the four racks (2) are located at corners of the base (1), one end of the top of the base (1) is provided with an inflation assembly, the periphery of the polishing assembly is movably provided with a magnetic driving assembly, the left end of the polishing assembly is fixedly connected with a liquid distribution assembly, a coaming (201) is fixedly connected between the two racks (2) at the left part, and a coaming (201) is fixedly connected between the two racks (2) at the right part;
the air inflation assembly comprises an air pump (301) and an air inflation sleeve (302), wherein the air inflation sleeve (302) is fixedly arranged between two frames (2) positioned at the right part, the air pump (301) is fixedly arranged at the top of the base (1), and a first sealing air bag (303) is fixedly connected to the inner wall of the left side of the air inflation sleeve (302);
the polishing assembly comprises a piston rod (4), wherein a plurality of telescopic grooves (401) are formed in the outer wall of the piston rod (4), the telescopic grooves (401) are distributed in a circumferential array, a plurality of telescopic blocks (402) are slidably arranged in the telescopic grooves (401), polishing cloth (403) is adhered to the outer wall of each telescopic block (402) through magic tapes, a plurality of placement grooves (407) are formed in the outer wall of the piston rod (4), the placement grooves (407) are distributed in a circumferential array, the placement grooves (407) are located on the right portions of the telescopic grooves (401), permanent magnets (408) are fixedly connected to the inner portions of the placement grooves (407), a torsion seat (409) is rotationally connected to the right end of the piston rod (4), and a second sealing air bag (4010) is fixedly connected to the outer wall of the torsion seat (409);
The magnetic force drive assembly comprises an annular iron core (6), winding coils (601) are sleeved on the outer wall of the annular iron core (6), four connecting lugs (602) are fixedly connected to the outer wall of the annular iron core (6), the four connecting lugs (602) are distributed in a circumferential array, an outer ring fixing block (603) is fixedly connected to the outer wall of the connecting lugs (602) together, the outer ring fixing block (603) is located on the periphery of the annular iron core (6), the outer ring fixing block (603) is concentric with the annular iron core (6), and a Hall position sensor (604) is fixedly connected to the upper portion of the right side face of the outer ring fixing block (603) through a support.
2. The processing apparatus for purifying nonferrous metal copper material according to claim 1, wherein: a plurality of telescopic slots (401) are all offered a plurality of telescopic holes (404) on being close to the side of piston rod (4) centre of a circle, a plurality of sliding connection has telescopic link (405) on the inner wall of telescopic hole (404), telescopic link (405) are close to the one end and telescopic block (402) fixed connection of telescopic block (402), telescopic link (405) are kept away from one end fixedly connected with extension spring (406) of telescopic block (402), one end and the interior terminal surface fixed connection of telescopic hole (404) of telescopic spring (406) are kept away from to extension spring (406).
3. The processing apparatus for purifying nonferrous metal copper material according to claim 2, wherein: annular clamping groove (4011) has been seted up on the outer wall of piston rod (4), the inside fixedly connected with induction coil (4012) of annular clamping groove (4011), hall position sensor (604) are located the top of induction coil (4012), the top fixedly connected with shifting block (605) of outer loop fixed block (603), the outer wall fixedly connected with drive belt (606) of shifting block (605), the both ends cooperation of drive belt (606) are connected with relaxation band pulley (607), two relaxation band pulley (607) are through two rotation support respectively with the medial surface fixed connection of two bounding wall (201), one of them fixedly connected with step motor (609) on the medial surface of bounding wall (201), the output shaft of step motor (609) is with the axle tip fixed connection of one of them relaxation band pulley (607), the output of hall position sensor (604) is with step motor (609) step controller input electric connection.
4. A processing apparatus for purifying nonferrous metal copper material according to claim 3, wherein: a third air injection nozzle (40101) is fixedly connected to the right side surface of the second sealing air bag (4010).
5. The processing apparatus for purifying nonferrous metal copper material according to claim 4, wherein: the top fixedly connected with first air injection mouth (304) of first sealed gasbag (303), first air injection mouth (304) run through air-blast sleeve (302), the top fixedly connected with second air injection mouth (305) of air-blast sleeve (302), second air injection mouth (305) are connected with a distribution valve (307) jointly with the tip of first air injection mouth (304), the output of air pump (301) is connected with pump trachea (306), the output of pump trachea (306) is connected with the input of distribution valve (307).
6. The processing apparatus for purifying nonferrous metal copper material according to claim 5, wherein: the front of the air-blowing sleeve (302) is fixedly connected with a pressure relief pipe (308), the end part of the pressure relief pipe (308) is fixedly connected with a pressure relief valve, and the right end of the air-blowing sleeve (302) is screwed with a spiral cover (309) through threads.
7. The processing apparatus for purifying nonferrous metal copper material according to claim 6, wherein: the left side face of the connecting lug (602) is provided with a first guide hole (6010) in a penetrating mode, guide rods (7) are connected to the inner wall of the first guide hole (6010) in a sliding mode, and the guide rods (7) are fixedly connected between the left frame and the right frame (2).
8. The processing apparatus for purifying nonferrous metal copper material according to claim 7, wherein: the novel automatic clamping device comprises a plurality of guide rods (7), wherein clamping assemblies are arranged on the outer walls of the guide rods (7) in a sliding mode, each clamping assembly comprises two electric cylinders (8) which are distributed front and back, each electric cylinder (8) is fixedly connected with a clamping block (801), each electric cylinder (8) is fixedly connected with an arc-shaped connecting arm (802) at the top and the bottom, a plurality of guide blocks (803) are fixedly connected to the inner walls of the arc-shaped connecting arms (802), a second guide hole (804) is formed in the left side surface of each guide block (803) in a penetrating mode, the inner walls of the second guide holes (804) are respectively connected with the outer walls of the guide rods (7) in a sliding mode, one arc-shaped connecting arm (802) is located at the bottom, each inner threaded seat (805) is connected with an adjusting screw rod (806), rocker arms (807) are fixedly connected to the left ends of the adjusting screw rods (806), adapter plates (808) are arranged on the outer walls of the adjusting screw rods (806) in a penetrating mode, and the two racks (2) are fixedly connected.
9. The processing apparatus for purifying nonferrous metal copper material according to claim 8, wherein: the liquid distribution assembly comprises a liquid distribution valve body (5), the liquid distribution valve body (5) is located at the left end of a piston rod (4), the liquid distribution valve body (5) is fixedly connected with the piston rod (4), a liquid supply port (501) is formed in the left side face of the piston rod (4), a plurality of liquid distribution holes (502) are formed in the inner wall of the liquid supply port (501), a plurality of liquid distribution holes (506) are formed in the inner wall of the liquid supply port (503), one end of each liquid distribution hole (502) far away from the liquid supply port (501) is provided with a sliding hole (503), the aperture of each sliding hole (503) is larger than the aperture of each liquid distribution hole (502), a plurality of plungers (504) are connected onto the inner wall of each sliding hole (503) in a sliding mode, one end of each plunger (504) far away from the liquid supply port (501) is fixedly connected with a reset spring (505), one end of each reset spring (505) far away from the inner end of each plunger (503) is provided with a liquid outlet hole (506), each liquid outlet hole (506) penetrates through the inside the liquid distribution valve body (5) and extends to the liquid distribution hole (502), and is connected with the outer wall of the valve body (507) in a bottle, and the liquid distribution hole (507) is communicated with the outer wall of the valve body (5).
10. The processing method of the processing device for purifying nonferrous metal copper material according to claim 9, wherein: the method comprises the following using steps:
s1, a long straight copper pipe to be polished passes through two clamping blocks (801) from between two racks (2) on the left and then is inserted into a first sealing air bag (303) in an air blowing sleeve (302), two electric air cylinders (8) are started, output rods of the two electric air cylinders (8) push the two clamping blocks (801) to move towards the middle, the long straight copper pipe is clamped and fixed, a distributing valve (307) is stirred to be communicated with a first air injection nozzle (304), an air pump (301) is started, the air pump (301) conveys air into the distributing valve (307) through an air pump pipe (306), the air is distributed into the first air injection nozzle (304) through the distributing valve (307), the inside of the first sealing air bag (303) is inflated, the air pressure in the first sealing air bag (303) is increased and expanded, the inner wall of the expanded first sealing air bag (303) is firmly attached to the outer wall of the long straight copper pipe, and then the distributing valve (307) is communicated with a second air injection nozzle (305);
s2, uncovering a spiral cover (309) at the right end of the air-blowing sleeve (302), putting the polishing component into the air-blowing sleeve (302) from the right end, plugging the polishing component into the position of the rightmost end inside the long straight copper pipe, extruding a plurality of polishing cloths (403) by the inner wall of the copper pipe to drive a telescopic block (402) to collapse towards the inside of a telescopic groove (401), further driving a telescopic rod (405) to collapse towards the inside of a telescopic hole (404) to compress a telescopic spring (406), enabling the resilience force of the telescopic spring (406) to push the polishing cloths (403) to be abutted against the inner wall of the copper pipe, filling air into the inside of a second sealing air bag (4010) through a third air injection nozzle (40101), enabling the second sealing air bag (4010) to be tightly attached to the inner wall of the copper pipe after being expanded, and then screwing the spiral cover (309) at the right end of the air-blowing sleeve (302);
S3, electrifying an air pump (301) and a winding coil (601), continuously pumping compressed air into the air-blowing sleeve (302) through an air-pumping pipe (306) after electrifying the air pump (301), driving the polishing assembly to rotate under the interaction of magnetic force of a plurality of permanent magnets (408) due to the fact that the air-blowing sleeve (302) and the copper pipe are sealed through a first inflatable sealing air bag (303), then discharging the compressed air into the copper pipe, sealing the inner wall of the copper pipe and a polishing assembly through a second inflatable sealing air bag (4010), enabling air to flow away from a gap between the polishing assembly and the copper pipe, further pushing the polishing assembly to continuously move leftwards along the inner wall of the copper pipe, driving the plurality of polishing cloths (403) to move together to polish the inner wall of the long straight copper pipe, generating magnetic field force after electrifying the winding coil (601), driving the polishing assembly to rotate under the interaction of magnetic force of the plurality of permanent magnets (408), enabling the plurality of polishing cloths (403) to rotate to circumferentially polish the inner wall of the copper pipe, driving an induction coil (4012) to move together when the polishing assembly moves along the inner wall of the copper pipe, driving a Hall position sensor (604) to move together, a Hall position sensor (607) to a position sensor (609) to be connected with a stepping motor (609), and a stepping motor (609) to rotate, a stepping motor (609) to drive a stepping motor (609), the driving belt (606) is driven to rotate around the two relaxation belt wheels (607) under the cooperation of the other relaxation belt wheel (607), the shifting block (605) is driven to move leftwards, the shifting block (605) drives the outer ring fixing block (603) to move along the plurality of guide rods (7), and meanwhile, the annular iron core (6) and the winding coil (601) are driven to move together under the connection of the four connecting lugs (602), so that the winding coil (601) is always positioned at the periphery of the plurality of permanent magnets (408), and then the polishing assembly is continuously driven to rotate all the time to polish the inner wall of the long and straight copper pipe;
S4, the polishing assembly rotates to drive the liquid distribution assembly to rotate when the long straight copper pipe rotates, the liquid distribution valve body (5) in the liquid distribution assembly rotates to drive the plungers (504) to rotate together, the plungers (504) slide along the sliding holes (503) towards the periphery under the action of rotating centrifugal force when rotating, so that the liquid outlet holes (506) are communicated with the sliding holes (503) and the liquid distribution holes (502), polishing wax liquid stored in the liquid storage bottle (507) is enabled to be thrown onto the inner wall of the copper pipe through the liquid distribution holes (502), the liquid distribution holes (502) and the liquid outlet holes (506), automatic replenishment of polishing wax liquid is carried out, after the polishing assembly penetrates out from the left end of the long straight copper pipe, power supply to the air pump (301) and the winding coil (601) is stopped immediately, the polishing assembly loses the rotating driving condition, the plungers (504) are driven to slide and reset along the sliding holes (503) under the compression resilience force after the sliding of the plungers (504), then the liquid distribution holes (502) and the liquid outlet holes (506) are enabled to be closed, and the liquid storage bottle (507) is prevented from being wasted, and the wax liquid is prevented from flowing into the bottle.
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| CN116652714A (en) * | 2023-07-26 | 2023-08-29 | 江苏富厚电气有限公司 | Polishing equipment and method for machining air conditioner compressor parts |
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