CN116619226A - Rotor polishing equipment for wind driven generator production - Google Patents
Rotor polishing equipment for wind driven generator production Download PDFInfo
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- CN116619226A CN116619226A CN202310905547.5A CN202310905547A CN116619226A CN 116619226 A CN116619226 A CN 116619226A CN 202310905547 A CN202310905547 A CN 202310905547A CN 116619226 A CN116619226 A CN 116619226A
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- fixedly connected
- driving roller
- rotor
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- water tank
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- 238000005498 polishing Methods 0.000 title claims abstract description 60
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 238000004140 cleaning Methods 0.000 claims abstract description 33
- 239000012535 impurity Substances 0.000 claims abstract description 25
- 238000005096 rolling process Methods 0.000 claims description 10
- 230000006978 adaptation Effects 0.000 claims description 2
- 239000010813 municipal solid waste Substances 0.000 claims 4
- 239000000428 dust Substances 0.000 abstract description 17
- 230000000694 effects Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 4
- 238000009792 diffusion process Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 8
- 235000017491 Bambusa tulda Nutrition 0.000 description 8
- 241001330002 Bambuseae Species 0.000 description 8
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 8
- 239000011425 bamboo Substances 0.000 description 8
- 230000008093 supporting effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000010248 power generation Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000008187 granular material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/04—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/02—Bench grinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses rotor polishing equipment for wind driven generator production, which relates to the technical field of polishing equipment and comprises a rotary workbench, wherein a right-angle guide rod is fixedly connected to the top of the outer surface of the rotary workbench, the output end of a servo motor is fixedly connected with the top of a driving roller through a coupler, a cleaning brush is fixedly connected to the outer surface of the driving roller, a polishing module is arranged inside the driving roller and close to the cleaning brush, a blade is fixedly connected to the bottom end of the driving roller, a impurity removing assembly is provided with a water tank which is fixed on the outer surface of the rotary workbench and close to the right-angle guide rod, a collecting cylinder is slidingly connected to the top of the water tank, an impurity removing filter screen is fixedly connected to the inner surface of the collecting cylinder, and a vibration module is arranged inside the collecting cylinder and close to the impurity removing filter screen. The rotor polishing device for the wind driven generator production achieves the effect of rapid polishing, can timely clean residual sundries, reduces the influence of the sundries, timely processes dust and reduces dust diffusion.
Description
Technical Field
The invention relates to the technical field of polishing equipment, in particular to rotor polishing equipment for wind driven generator production.
Background
With the increase of energy shortage and environmental pollution, a new energy source which can be developed continuously and has no pollution is actively sought. Wind power generation has the advantages of cleanness, no pollution, short construction period, low operation cost and the like, and is now the first choice for developing and utilizing new energy and renewable green energy. The wind power generation is realized by converting the kinetic energy of wind into mechanical kinetic energy and then converting the mechanical energy into electric kinetic energy. The principle of wind power generation is that wind power is utilized to drive windmill blades to rotate, and then the rotating speed is increased through a speed increaser so as to promote a generator to generate electricity. In the wind power generation process, wind energy drives blades of the wind power generator to rotate, and then drives a rotor to rotate, so that a coil cuts magnetic force lines to generate current. In the process of processing the wind driven generator rotor, polishing processing is required to be carried out on the processed wind driven generator rotor. Therefore, a polishing apparatus is required.
At present, when polishing the wind driven generator rotor, the outer surface of the wind driven generator rotor is easy to remain sundries, the sundries cannot be removed in advance, the influence of the remaining sundries is easy to receive, polishing is not facilitated, the friction force of the remaining sundries can be increased when serious, the surface of the wind driven generator rotor is damaged, the polishing quality is affected, and meanwhile, a large amount of dust is diffused during polishing, so that the human health is not utilized.
Disclosure of Invention
In order to achieve the above purpose, the invention is realized by the following technical scheme: a rotor polishing device for wind power generator production, comprising:
the hydraulic device comprises a rotary workbench, wherein a right-angle guide rod is fixedly connected to the top of the outer surface of the rotary workbench, a U-shaped frame is connected to the outer surface of the right-angle guide rod in a sliding manner, and a hydraulic rod is fixedly connected to the top of the outer surface of the rotary workbench and close to the right-angle guide rod;
further comprises:
the cleaning assembly is provided with an air cylinder fixed at the top of the U-shaped frame, the output end of the air cylinder is fixedly connected with a concave connecting plate, the center position of the bottom of the concave connecting plate is rotationally connected with a driving roller, the top of the concave connecting plate is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with the top of the driving roller through a coupler, the outer surface of the driving roller is fixedly connected with a cleaning brush, a polishing module is arranged in the driving roller and close to the cleaning brush, the bottom of the driving roller is fixedly connected with blades, a wind driven generator rotor needing polishing is mounted on a rotating workbench, at the moment, the U-shaped frame is moved leftwards through the contraction of a hydraulic rod, the driving roller is driven to move leftwards, at the moment, the driving roller is driven to rotate through the servo motor, the air cylinder is stretched, the concave connecting plate is pushed to move downwards, at the moment, the driving roller is further adjusted to be in height, the edge of the cleaning brush is contacted with the outer surface of a rotor of the wind driven generator, at the moment, the driving roller drives the brush to rotate circumferentially, and then the cleaning brush is attached to the outer surface of the rotor of the wind driven generator, and the wind driven generator is driven generator can rotate downwards along with the rotating workbench, and the cleaning blade can rotate slowly, and the wind driven generator can rotate along with the rotating workbench, and the cleaning wind can also rotate and the wind generator can rotate slowly and move down along with the rotating blade;
the impurity removing assembly is provided with a water tank which is fixed on the outer surface of the rotary workbench and is close to the position of the right-angle guide rod, a drain valve is arranged at the bottom of the outer surface of the water tank, the top of the water tank is connected with a collecting cylinder in a sliding mode, the inner surface of the collecting cylinder is fixedly connected with an impurity removing filter screen, a vibration module is arranged in the collecting cylinder and is close to the impurity removing filter screen, a proper amount of water is injected into the water tank, the bottom of the collecting cylinder is submerged in water, a stress ring floats on the water surface, when the rotor of the wind driven generator is cleaned and polished, large particle impurities which are cleaned down at the moment can fall into the collecting cylinder, air is blown downwards along with the rotating blades, so that impurities are carried by air flow flowing downwards into the collecting cylinder, some tiny particles are filtered by the impurity removing filter screen, meanwhile, the air flow carries residual dust into the water body in the water tank under the guiding action of the collecting cylinder, the residual dust can be reserved in the water body, the treatment of the impurities is further realized, and the diffusion of the impurities to the dust is reduced, and the dust is further reduced.
Preferably, one end of the right-angle guide rod far away from the rotary workbench is fixedly connected with the top of the water tank, the output end of the hydraulic rod is fixedly connected with the bottom of the outer surface of the U-shaped frame, and a rotary hole matched with the top of the driving roller is formed in the central position of the bottom of the concave connecting plate.
Preferably, the polishing module comprises a connecting sliding block, the outer surface of the connecting sliding block is in sliding connection with the inside of the driving roller, a counterweight bar is fixedly connected to the end part of the outer surface of the connecting sliding block and close to the cleaning brush, a curved elastic bar is fixedly connected to the outer surface of the connecting sliding block and close to the edge, a polishing plate is fixedly connected to one side of the outer surface of the counterweight bar and far away from the connecting sliding block, after the surface of the wind driven generator rotor is cleaned, the rotating speed of the servo motor is increased, the centrifugal force born by the counterweight bar is larger than the elastic force of the curved elastic bar, under the guiding action of the connecting sliding block, the counterweight bar moves the polishing plate to one side close to the outer surface of the wind driven generator rotor, and after the polishing plate contacts with the outer surface of the wind driven generator rotor, and under the driving of the servo motor, the driving roller can polish the wind driven generator rotor by rotating circumferentially, and the rotation of the driving roller is fully utilized, and the cleaning and polishing can be realized.
Preferably, one end of the curved elastic strip, which is far away from the outer surface of the connecting slide block, is fixedly connected with the inside of the driving roller, a containing cavity which is matched with the connecting slide block and the curved elastic strip is formed in the inside of the driving roller, and a groove which is matched with the counterweight strip is formed in the outer surface of the driving roller.
Preferably, a rectangular opening matched with the collecting cylinder is formed in the center of the top of the water tank, and the impurity removing filter screen is arranged in a conical shape.
Preferably, the vibration module includes the frame, the bottom of frame and the internal surface of cylinder just are close to bottom position fixed connection, the top central point of frame puts sliding connection has the push rod, the bottom fixedly connected with U-shaped connecting piece of push rod, the top fixedly connected with atress ring of U-shaped connecting piece, the top of frame just is close to the position fixedly connected with elasticity restoring piece of push rod, the top fixedly connected with striking tooth of push rod, after the air current that flows down enters into the water in the water tank through the cylinder, can produce a large amount of air bubbles that upwards float in the water this moment, upwards surge along with a large amount of air bubbles for the atress ring can receive ascending impact force, and then upwards promote the push rod through the U-shaped connecting piece, and the elasticity restoring piece is stretched, and striking tooth also is driven upwards to remove this moment, and striking tooth can be contacted with the internal surface of edulcoration filter screen for the edulcoration filter screen receives the impact this moment, and the edulcoration filter screen produces the vibration this moment, will deposit the debris that is to roll all around at the edulcoration filter screen surface, and then is difficult for the condition that appears blocking, and simultaneously when the elasticity restoring piece's elasticity is big in the cylinder, can utilize the elastic restoring piece to make use the elastic restoring force to make the reciprocal pulling force to make the mutual and make the reciprocating structure to make the mutual, and make the reciprocating structure move down the mutual and move.
Preferably, the top of frame is offered and is had the slide hole with push rod looks adaptation, the push rod passes from the center department of elasticity restoring element, the top of elasticity restoring element and the surface top fixed connection of push rod.
Preferably, the outer surface of the stress ring is provided with a wavy curved surface, and the collecting cylinder penetrates through the center of the stress ring.
Preferably, the top of U-shaped frame and be close to the position of clean subassembly are provided with and prevent shaking the subassembly, prevent shaking the subassembly and include the guide post, the surface of guide post and the top sliding connection of U-shaped frame, the surface sliding connection of guide post has the sliding sleeve, the surface threaded connection of sliding sleeve has the screw, the surface of sliding sleeve just keeps away from one side fixedly connected with bracing piece of screw, the pinch roller is installed to the bottom of bracing piece, when the hydraulic stem pushes down the drive roller to the assigned position, highly adjusted back, alright screw, the sliding sleeve is fixed on the surface of guide post this moment, and the guide post receives the spacing of sliding sleeve and can not remove this moment, and the bottom of pinch roller is laminated with wind-driven generator rotor top edge at the support pressure of bracing piece this moment, and then has realized the effect of support for the structure is whole more stable when the operation, and utilizes wind-driven generator rotor when rotating, and the pinch roller can roll this moment, and then adopts rolling friction, reduces frictional force, makes the structure operation smooth and easy.
Preferably, a sliding hole matched with the guide post is formed in the top of the U-shaped frame, and a sliding hole matched with the outer surface of the guide post is formed in the center of the outer surface of the sliding sleeve.
The invention provides rotor polishing equipment for wind driven generator production. The beneficial effects are as follows:
1. this rotor polishing equipment is used in aerogenerator production utilizes the cylinder extension for the spill connecting plate is promoted the downwardly moving, and then the drive roller is driven the downwardly moving, and then adjusts the height of drive roller, and utilize the edge of cleaning brush and the rotor surface contact for the aerogenerator, the drive roller in the rotation drives the cleaning brush and carries out circumference rotation this moment, and then in time clean the debris that adheres to on the rotor surface for the aerogenerator through the cleaning brush, and utilize the swivel work head to drive the aerogenerator rotor and carry out slow rotation, alright clean comprehensively, the blade also rotates along with the drive roller simultaneously, can blow down the air this moment, and then form the air current of downwardly flowing.
2. This rotor polishing equipment is used in aerogenerator production, increase servo motor's rotational speed, and then the centrifugal force that makes the counter weight strip receive increases, utilize the centrifugal force that the counter weight strip received to be greater than the elasticity of curved surface elastic strip, and under the direction effect of connecting the slider, make counter weight strip move the polishing board and remove to the one side that is close to aerogenerator rotor surface, and utilize polishing board and aerogenerator rotor surface to contact the back, and under servo motor's drive, when the drive roller carries out the circumference with the polishing board, alright polish aerogenerator rotor, make full use of self rotation, through the control to the rotational speed, can realize cleanness and polishing integration.
3. This rotor polishing equipment is used in aerogenerator production when carrying out cleanness and polishing to the aerogenerator rotor, the big granule debris that cleans down can fall in the surge drum this moment, and blow down with the blade in rotating for in the downflow air current carries debris enter the surge drum, some tiny particulate matter is filtered by the edulcoration filter screen, and the air current carries remaining dust under the direction effect of surge drum simultaneously in entering the water tank, makes remaining dust can stay in the water, and then has realized handling the stage by stage of debris, reduces the diffusion of dust debris, and then reduces personnel's suction to the dust.
4. This rotor polishing equipment is used in aerogenerator production, after the air current passes the collecting vessel and enters into the water tank in the water, can produce a large amount of upwards floating bubbles in the water this moment, upward surge along with a large amount of bubbles for the atress ring can receive ascending impact force, and then upwards promote striking tooth through the push rod, striking tooth can be with the internal surface contact of edulcoration filter screen this moment, make the edulcoration filter screen receive the impact, the edulcoration filter screen produces vibrations this moment, will adhere to the debris of depositing at edulcoration filter screen surface and roll all around, and then be difficult for appearing the condition of jam, simultaneously when the elastic tension of elastic restoring member is greater than the top power of bubble, the elastic tension of usable elastic restoring member pulls the push rod downwards, and then make the push rod reciprocate from top to bottom, alright through striking tooth to the reciprocal striking of edulcoration filter screen.
5. This rotor polishing equipment is used in aerogenerator production, when the hydraulic stem pushes down the drive roller to the assigned position, after high adjustment, alright screw up, the sliding sleeve is fixed on the surface of guide post this moment, the guide post receives the spacing of sliding sleeve can not remove this moment, under the support pressing of bracing piece this moment, the bottom and the laminating of aerogenerator rotor top edge of rolling wheel, and then realized the effect of support, make the structure whole more stable when the operation, and utilize the aerogenerator rotor when rotating, the rolling wheel can roll this moment, and then adopt rolling friction, reduce frictional force, make the structure operation smooth and easy.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a rotor polishing device for wind turbine production;
FIG. 2 is a schematic view showing the structure of a rotor polishing device for wind power generator production according to the present invention;
FIG. 3 is a schematic view of the overall structure of the cleaning assembly of the present invention;
FIG. 4 is a schematic diagram of a cross-sectional structure of an optical module of the present invention;
FIG. 5 is a schematic cross-sectional view of the impurity removal assembly of the present invention;
FIG. 6 is a schematic diagram of the connection structure between the vibration module and the collection canister according to the present invention;
FIG. 7 is a schematic diagram of the overall structure of a vibration module according to the present invention;
fig. 8 is a schematic view of the entire structure of the anti-sway module of the present invention.
In the figure: 1. rotating the workbench; 2. a right-angle guide rod; 3. a U-shaped frame; 4. a hydraulic rod; 5. a cleaning assembly; 6. a decontamination assembly; 7. an anti-sloshing assembly; 51. a cylinder; 52. a concave connecting plate; 53. a driving roller; 54. a servo motor; 55. cleaning brushes; 56. a polishing module; 57. a blade; 561. the connecting slide block; 562. a counterweight bar; 563. a curved elastic strip; 564. a polishing plate; 61. a water tank; 62. a blow-down valve; 63. a collection cylinder; 64. removing impurities and filtering a filter screen; 65. a vibration module; 651. a frame; 652. a push rod; 653. a U-shaped connector; 654. a stress ring; 655. an elastic reset piece; 656. striking the teeth; 71. a guide post; 72. a sliding sleeve; 73. a screw; 74. a support rod; 75. and rolling the wheel.
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description. The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
In a first embodiment, as shown in fig. 1 to 4, the present invention provides a technical solution: a rotor polishing device for wind power generator production, comprising:
the wind driven generator comprises a rotary workbench 1, wherein a wind driven generator rotor to be processed can be placed and installed on the rotary workbench 1, four fixed round holes are formed in the rotary workbench, after a wind driven generator rotary blank is placed on the rotary workbench, a fixed clamp is fixed, the clamp is connected with the round holes in the rotary workbench, the clamp is of the prior art, the top of the outer surface of the rotary workbench 1 is fixedly connected with a right-angle guide rod 2, the outer surface of the right-angle guide rod 2 is slidably connected with a U-shaped frame 3, and the top of the outer surface of the rotary workbench 1 is fixedly connected with a hydraulic rod 4 close to the right-angle guide rod 2;
further comprises:
the cleaning component 5 is provided with an air cylinder 51 fixed at the top of the U-shaped frame 3, the output end of the air cylinder 51 is fixedly connected with a concave connecting plate 52, the bottom central position of the concave connecting plate 52 is rotationally connected with a driving roller 53, the top of the concave connecting plate 52 is fixedly connected with a servo motor 54, the output end of the servo motor 54 is fixedly connected with the top of the driving roller 53 through a coupler, the outer surface of the driving roller 53 is fixedly connected with a cleaning brush 55, a polishing module 56 is arranged in the driving roller 53 and near the cleaning brush 55, the bottom end of the driving roller 53 is fixedly connected with a blade 57, a wind driven generator rotor to be polished is mounted on the rotary workbench 1, at the moment, the U-shaped frame 3 is moved to the left side through shrinkage of the hydraulic rod 4, the driving roller 53 is driven to rotate through the servo motor 54, the air cylinder 51 is stretched, the concave connecting plate 52 is pushed to move downwards, at the moment, the driving roller 53 is driven to move downwards, the height of the driving roller 53 is adjusted, the outer surface of the rotor is contacted with the wind driven generator, the outer surface of the rotor is driven by the wind driven generator, the rotating brush 55 is driven to rotate downwards, and the wind driven generator rotor is driven to rotate along with the rotating wind driven generator, and the outer surface of the rotor is cleaned by the wind driven generator, and the wind driven generator is rotated to rotate completely, and the wind driven generator is rotated along with the rotating the rotor 55;
the cleaning brush 55 is driven to rotate circumferentially by the driving roller 53, so that impurities on the outer surface of the wind driven generator rotor can be timely treated, dust impurities generated by polishing can be timely removed when the polishing module 56 polishes the wind driven generator rotor, and the dust impurities are further reduced to be stuck to the outer surface of the wind driven generator rotor, so that multiple functions are realized.
One end of the right-angle guide rod 2, which is far away from the rotary workbench 1, is fixedly connected with the top of the water tank 61, the supporting stability of the right-angle guide rod 2 is increased, the output end of the hydraulic rod 4 is fixedly connected with the bottom of the outer surface of the U-shaped frame 3, the U-shaped frame 3 is conveniently pulled, and a rotary hole matched with the top of the driving roller 53 is formed in the bottom central position of the concave connecting plate 52.
The polishing module 56 comprises a connecting sliding block 561, the outer surface of the connecting sliding block 561 is in sliding connection with the inside of the driving roller 53, a counterweight strip 562 is fixedly connected to the end part of the outer surface of the connecting sliding block 561 and is close to the cleaning brush 55, a curved elastic strip 563 is fixedly connected to the outer surface of the connecting sliding block 561 and is close to the edge, a polishing plate 564 is fixedly connected to one side of the outer surface of the counterweight strip 562 and is far away from the connecting sliding block 561, after the surface of the wind driven generator rotor is cleaned, the rotating speed of the servo motor 54 is increased, the centrifugal force born by the counterweight strip 562 is larger than the elastic force of the curved elastic strip 563, under the guiding action of the connecting sliding block 561, the counterweight strip 562 drives the polishing plate 564 to move to one side close to the outer surface of the wind driven generator rotor, and after the polishing plate 564 is contacted with the outer surface of the wind driven generator rotor, and when the driving roller 53 rotates the polishing plate 564 circumferentially, the wind driven generator rotor can be polished by the driving motor 54, and the wind driven generator rotor can be fully rotated by the self rotation, and the cleaning and polishing can be realized through control of the rotating speed.
One end of the curved elastic strip 563, which is far away from the outer surface of the connecting slide 561, is fixedly connected with the inside of the driving roller 53, so that the curved elastic strip 563 is compressed when the connecting slide 561 slides, a cavity which is matched with the connecting slide 561 and the curved elastic strip 563 is formed in the driving roller 53, and a groove which is matched with the counterweight strip 562 is formed in the outer surface of the driving roller 53, so that the counterweight strip 562 is convenient to hide.
A second embodiment, as shown in fig. 1-7, on the basis of the first embodiment,
the impurity removing component 6, this impurity removing component 6 has the water tank 61 of fixing in the surface of rotating table 1 and being close to right angle guide arm 2 position, and install blowoff valve 62 in the surface bottom of water tank 61, and the top sliding connection of water tank 61 has a collection section of thick bamboo 63, and the internal surface fixedly connected with impurity removing filter screen 64 of collection section of thick bamboo 63, and the inside of collection section of thick bamboo 63 and the position that is close to impurity removing filter screen 64 are provided with vibration module 65, pour into right amount of water into in the water tank 61, make the bottom of water flooding collection section of thick bamboo 63, and atress ring 654 floats on the surface of water, when clean and polish the aerogenerator rotor, the big granule debris that cleans down can fall in collection section of thick bamboo 63 this moment, and blow down with the air current that makes the downwardly flowing air current carry debris and get into collection section of thick bamboo 63, some tiny particles are filtered by impurity removing filter screen 64, the air current carries remaining dust under the direction effect of collection section of thick bamboo 63, get into the water in the water of thick bamboo 61, make remaining dust can leave in the water, and then realized the diffuse dust treatment to reduce the dust that the personnel that breathes the debris is further reduced.
The rectangular opening matched with the collecting cylinder 63 is formed in the center of the top of the water tank 61, so that the collecting cylinder 63 can move conveniently, particulate impurities can fall into the water tank 61, and the impurity removing filter screen 64 is conical.
The vibration module 65 includes the frame 651, the bottom of frame 651 and the internal surface of cylinder 63 just are close to bottom position fixed connection, the top central point put sliding connection of frame 651 has push rod 652, the bottom fixedly connected with U-shaped connecting piece 653 of push rod 652, the top fixedly connected with atress ring 654 of U-shaped connecting piece 653, the top of frame 651 and the position fixedly connected with elastic reset piece 655 that is close to push rod 652, the top fixedly connected with striking tooth 656 of push rod 652, after the air current that flows down passes cylinder 63 and enters into the water in the water tank 61, a large amount of air bubbles that upwards float can be produced in this moment in the water, upward surge along with a large amount of air bubbles for atress ring 654 can receive ascending impact force, and then upwards promote push rod 652 through U-shaped connecting piece 653, and elastic reset piece 655 is stretched, striking tooth 656 is also driven upwards to move, striking tooth 656 can be contacted with the internal surface of edulcoration filter screen 64 this moment, make edulcoration filter screen 64 receive the impact, edulcoration 64 produces vibration, will be attached to deposit and roll around the debris that is difficult to appear in the surface, and then the elastic reset piece 655 is contacted with each other under the elastic reset piece, can make full use of the elastic force to the filter screen 652, and the elastic force can be moved to the filter screen 652 is moved to the elastic reset structure and the filter screen 652 is fully under the effect when the elastic reset piece is reciprocally moved, the elastic pull piece is used.
The sliding hole matched with the push rod 652 is formed in the top of the frame 651, the push rod 652 is convenient to slide, the push rod 652 penetrates through the center of the elastic restoring member 655, and the top end of the elastic restoring member 655 is fixedly connected with the top of the outer surface of the push rod 652.
The outer surface of the stress ring 654 is provided with a wavy curved surface, so that the stress ring 654 is convenient to deform after being compressed, and the collecting cylinder 63 passes through the center of the stress ring 654.
In the third embodiment, as shown in fig. 8, the anti-shaking component 7 is disposed at the top of the U-shaped frame 3 and near the cleaning component 5, the anti-shaking component 7 includes a guide post 71, the outer surface of the guide post 71 is slidably connected with the top of the U-shaped frame 3, the outer surface of the guide post 71 is slidably connected with a sliding sleeve 72, the outer surface of the sliding sleeve 72 is screwed with a screw 73, one side of the outer surface of the sliding sleeve 72 far away from the screw 73 is fixedly connected with a supporting rod 74, a rolling wheel 75 is mounted at the bottom end of the supporting rod 74, when the driving roller 53 is pushed down to a designated position by the hydraulic rod 4, the screw 73 can be screwed after the height is adjusted, at this time, the sliding sleeve 72 is fixed on the surface of the guide post 71, at this time, the guide post 71 is limited by the sliding sleeve 72, at this time, under the supporting pressure of the supporting rod 74, the bottom of the rolling wheel 75 is attached to the top edge of the wind power generator rotor, further supporting effect is achieved, the whole structure is more stable during running, and when the wind power generator rotor is rotating, the rolling wheel 75 can roll, further rolling friction is adopted, friction is reduced, and the structure is smooth to run.
The top of the U-shaped frame 3 is provided with a sliding hole matched with the guide post 71, so that the guide post 71 can slide conveniently, and the center of the outer surface of the sliding sleeve 72 is provided with a sliding hole matched with the outer surface of the guide post 71, so that the sliding sleeve 72 can slide conveniently.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present invention without the inventive step, are intended to be within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (10)
1. A rotor polishing device for wind power generator production, comprising:
the rotary workbench (1), the top of the outer surface of the rotary workbench (1) is fixedly connected with a right-angle guide rod (2), the outer surface of the right-angle guide rod (2) is connected with a U-shaped frame (3) in a sliding manner, and the top of the outer surface of the rotary workbench (1) is fixedly connected with a hydraulic rod (4) at a position close to the right-angle guide rod (2);
characterized by further comprising:
the cleaning assembly (5), the cleaning assembly (5) is provided with an air cylinder (51) fixed at the top of the U-shaped frame (3), the output end of the air cylinder (51) is fixedly connected with a concave connecting plate (52), the bottom central position of the concave connecting plate (52) is rotationally connected with a driving roller (53), the top of the concave connecting plate (52) is fixedly connected with a servo motor (54), the output end of the servo motor (54) is fixedly connected with the top of the driving roller (53) through a coupler, the outer surface of the driving roller (53) is fixedly connected with a cleaning brush (55), a polishing module (56) is arranged in the driving roller (53) and at a position close to the cleaning brush (55), and the bottom of the driving roller (53) is fixedly connected with a blade (57);
the trash removal assembly (6), this trash removal assembly (6) have fix at the surface of swivel work head (1) and be close to water tank (61) of right angle guide arm (2) position, just blowoff valve (62) are installed to the surface bottom of water tank (61), just the top sliding connection of water tank (61) has collecting vessel (63), just the interior fixed surface of collecting vessel (63) is connected with trash removal filter screen (64), just the inside of collecting vessel (63) just is provided with vibration module (65) near the position of trash removal filter screen (64).
2. The rotor polishing device for wind power generator production according to claim 1, wherein: one end of the right-angle guide rod (2) far away from the rotary workbench (1) is fixedly connected with the top of the water tank (61), the output end of the hydraulic rod (4) is fixedly connected with the bottom of the outer surface of the U-shaped frame (3), and a rotary hole matched with the top of the driving roller (53) is formed in the central position of the bottom of the concave connecting plate (52).
3. The rotor polishing device for wind power generator production according to claim 1, wherein: the polishing module (56) comprises a connecting sliding block (561), wherein the outer surface of the connecting sliding block (561) is in sliding connection with the inside of the driving roller (53), a counterweight strip (562) is fixedly connected to the end part of the outer surface of the connecting sliding block (561) and close to the cleaning brush (55), a curved surface elastic strip (563) is fixedly connected to the outer surface of the connecting sliding block (561) and close to the edge, and a polishing plate (564) is fixedly connected to the outer surface of the counterweight strip (562) and far away from one side of the connecting sliding block (561).
4. A rotor burnishing apparatus for wind turbine production according to claim 3, wherein: one end of the curved elastic strip (563) far away from the outer surface of the connecting sliding block (561) is fixedly connected with the inside of the driving roller (53), a cavity which is matched with the connecting sliding block (561) and the curved elastic strip (563) is formed in the driving roller (53), and a groove which is matched with the counterweight strip (562) is formed in the outer surface of the driving roller (53).
5. The rotor polishing device for wind power generator production according to claim 1, wherein: a rectangular opening matched with the collecting cylinder (63) is formed in the center of the top of the water tank (61), and the impurity removing filter screen (64) is arranged in a conical shape.
6. The rotor polishing device for wind power generator production according to claim 1, wherein: the vibration module (65) comprises a frame (651), the bottom of frame (651) is fixedly connected with the inner surface of a collecting cylinder (63) and is close to the bottom, push rods (652) are slidably connected to the top center of the frame (651), U-shaped connecting pieces (653) are fixedly connected to the bottoms of the push rods (652), stress rings (654) are fixedly connected to the tops of the U-shaped connecting pieces (653), elastic reset pieces (655) are fixedly connected to the tops of the frame (651) and are close to the positions of the push rods (652), and impact teeth (656) are fixedly connected to the tops of the push rods (652).
7. The rotor polishing device for wind turbine production as set forth in claim 6, wherein: the top of frame (651) is offered and is offered the slide hole with push rod (652) looks adaptation, push rod (652) are passed from the center department of elastic return piece (655), the top of elastic return piece (655) is fixedly connected with the surface top of push rod (652).
8. The rotor polishing device for wind turbine production as set forth in claim 6, wherein: the outer surface of the stress ring (654) is provided with a wavy curved surface, and the collecting cylinder (63) passes through the center of the stress ring (654).
9. The rotor polishing device for wind power generator production according to claim 1, wherein: the utility model discloses a cleaning device, including U-shaped frame (3), including cleaning component (5) and cleaning component (72), the top of U-shaped frame (3) and be close to the position of cleaning component (5) are provided with and prevent shaking subassembly (7), prevent shaking subassembly (7) including guide post (71), the surface of guide post (71) and the top sliding connection of U-shaped frame (3), the surface sliding connection of guide post (71) has sliding sleeve (72), the surface threaded connection of sliding sleeve (72) has screw (73), the surface of sliding sleeve (72) just keeps away from one side fixedly connected with bracing piece (74) of screw (73), rolling wheel (75) are installed to the bottom of bracing piece (74).
10. The rotor polishing device for wind turbine production as claimed in claim 9, wherein: the top of the U-shaped frame (3) is provided with a sliding hole matched with the guide post (71), and the center of the outer surface of the sliding sleeve (72) is provided with a sliding hole matched with the outer surface of the guide post (71).
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| CN202310905547.5A CN116619226B (en) | 2023-07-24 | 2023-07-24 | Rotor polishing equipment for wind driven generator production |
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| CN202310905547.5A CN116619226B (en) | 2023-07-24 | 2023-07-24 | Rotor polishing equipment for wind driven generator production |
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| CN116619226B CN116619226B (en) | 2023-12-29 |
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Cited By (1)
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| CN117532438A (en) * | 2023-12-26 | 2024-02-09 | 无锡市振华汽车部件股份有限公司 | Turnover trimming device for integrated front floor processing |
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| Publication number | Publication date |
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| CN116619226B (en) | 2023-12-29 |
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