CN114012320A - Novel tower standard knot machining equipment and machining method thereof - Google Patents
Novel tower standard knot machining equipment and machining method thereof Download PDFInfo
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- CN114012320A CN114012320A CN202111401557.2A CN202111401557A CN114012320A CN 114012320 A CN114012320 A CN 114012320A CN 202111401557 A CN202111401557 A CN 202111401557A CN 114012320 A CN114012320 A CN 114012320A
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- 238000000034 method Methods 0.000 title claims description 8
- 238000003754 machining Methods 0.000 title description 10
- 230000003139 buffering effect Effects 0.000 claims abstract description 15
- 238000003672 processing method Methods 0.000 claims abstract description 14
- 238000003466 welding Methods 0.000 claims description 23
- 238000013508 migration Methods 0.000 claims description 11
- 230000005012 migration Effects 0.000 claims description 11
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 244000309464 bull Species 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- 238000009434 installation Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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Abstract
The invention discloses a novel tower standard knot processing device and a processing method thereof, belonging to the technical field of standard knot processing devices, a first L-shaped sliding groove is further driven by a first vertical groove frame, then drives the vertical sliding sleeve block to drive the first horizontal limiting groove strip and the horizontal distance adjusting screw rod, thereby driving the side net rack to rotate to a horizontal inclined downward position, then taking out the welded tower standard knot and putting the welded tower standard knot into a new side frame of the tower standard knot, when a new side frame of a tower frame standard knot is installed, the buffering is carried out by matching a vertical sliding sleeve block with a buffer spring, when the side frame of the added tower standard knot is too high, the vertical lifting motor can be started to drive the vertical screw rod to rotate, the first L-shaped sliding groove is adjusted to move downwards through the vertical screw rod, and then the side net rack is driven to move downwards, so that the side frame of the tower standard section which is too high can be added.
Description
Technical Field
The invention relates to standard knot processing equipment, in particular to novel tower standard knot processing equipment, and further relates to a processing method of the standard knot processing equipment, in particular to a processing method of the novel tower standard knot processing equipment, and belongs to the technical field of standard knot processing equipment.
Background
The tower crane standard knot plays an important role in mechanical equipment such as cranes, tower cranes, elevators and the like.
The existing tower standard knot needs to weld and fix the side frame body to form a square body structure when being produced and processed, the mode that is often manually supported is adopted in the welding process to be welded, and the manual work needs to support one person for welding, so that the welding is very inconvenient, time and labor are wasted, in addition, the problem that the welding is not stable enough due to the fact that the person easily shakes is supported in the welding process, and the novel tower standard knot processing equipment and the novel tower standard knot processing method are designed to optimize the problems.
Disclosure of Invention
The invention mainly aims to provide a novel processing device and a processing method of a tower standard knot, wherein side frames of the tower standard knot are placed on a side net rack and limited by a U-shaped limiting groove, a connecting rod rack to be welded is placed on a U-shaped supporting frame and then is adjusted to a position to be welded between the side frames of two groups of tower standard knots, a first horizontal driving motor is started to drive a horizontal interval adjusting screw rod to rotate, the side net rack is driven by the horizontal interval adjusting screw rod to move oppositely to the position to be welded between the connecting rod rack and the side frames of the tower standard knot, the connecting position is welded, a vertical electric lifting rod is started after welding is completed to separate the U-shaped supporting frame, then a new connecting rod rack is placed into the connecting rod rack and then is welded again, a rotating motor is started to drive a driving gear to rotate after welding is completed, the driven gear is driven by the driving gear, the turntable is driven by the driven gear, then the first vertical groove rack is driven to rotate, the first L-shaped sliding groove is further driven by the first vertical groove rack, then the vertical sliding sleeve block is driven to drive the first transverse limiting groove strip and the horizontal spacing adjusting screw rod, so that the side net rack is driven to rotate to a position inclined horizontally downwards, then the welded tower standard joint is taken out and is installed into a side frame of a new tower standard joint again, the buffer is carried out by matching the vertical sliding sleeve block with the buffer spring when the side frame of the new tower standard joint is installed, when the added tower standard joint is too high, the vertical lifting motor can be started to drive the vertical screw rod to rotate, the first L-shaped sliding groove is adjusted to move downwards by the vertical screw rod, and then the side net rack is driven to move downwards to add the side frame of the too high tower standard joint.
The purpose of the invention can be achieved by adopting the following technical scheme:
a processing device of a novel tower standard knot comprises a base, wherein a first side frame and a second side frame are respectively installed on two sides of the top of the base, a second vertical groove frame and a first vertical groove frame are respectively installed on the top of the inner sides of the second side frame and the first side frame through turntables, a vertical lifting driving assembly is arranged on the inner side of the first vertical groove frame along the axial direction of the first vertical groove frame, a vertical limiting strip is arranged on the inner side of the second vertical groove frame along the axial direction of the second vertical groove frame, a second L-shaped sliding groove is sleeved on the outer side of the vertical limiting strip, a first L-shaped sliding groove is sleeved on the outer side of the vertical lifting driving assembly, buffering connecting frame assemblies are respectively arranged on the inner side of the first L-shaped sliding groove and the inner side of the second L-shaped sliding groove along the respective axial direction, and horizontal distance adjusting driving assemblies are installed on two sides of buffering connecting frame assemblies on the first L-shaped sliding groove in a penetrating manner, run through on the inboard buffering link subassembly of second L type sliding tray and be equipped with horizontal spacing adjustment auxiliary assembly, horizontal spacing adjustment drive assembly is equipped with the inboard gliding side bearer body subassembly of horizontal spacing adjustment drive assembly and horizontal spacing adjustment auxiliary assembly with the inboard both ends of horizontal spacing adjustment drive assembly, the top of base is followed horizontal migration adjusting part is installed to the base axial, the electronic lift supporting component is installed at horizontal migration adjusting part's top, the inboard of second side bearer is equipped with the rotatory gear rotation drive subassembly of drive carousel.
Preferably, the vertical lift drive assembly includes vertical lift motor, vertical screw rod and the vertical slide rail of side, the top middle part department of first vertical cell frame installs vertical lift motor, vertical lift motor's output runs through first vertical cell frame and installs vertical screw rod, the vertical slide rail of side is installed along first vertical cell frame axial in the both sides of first vertical cell frame inner wall, the outside cover of the vertical slide rail of side and vertical screw rod is equipped with first L type sliding tray.
Preferably, the buffering connection frame assembly comprises a limiting strip, a vertical sliding sleeve block, a buffering spring and a bottom fixing block, wherein the limiting strip is arranged on the inner side of the first L-shaped sliding groove in the upward direction along the vertical axis of the first L-shaped sliding groove, the vertical sliding sleeve block is sleeved on the outer side of the limiting strip, the bottom fixing block is installed at the bottom of the outer side of the limiting strip, the buffering spring is installed at the top of the bottom fixing block, and the bottom of the vertical sliding sleeve block is installed at the top of the buffering spring.
Preferably, horizontal spacing adjustment drive assembly includes horizontal spacing adjusting screw, first horizontal spacing groove and a horizontal drive motor, and the outside of a set of vertical slip set piece is run through and is installed first horizontal spacing groove, the inboard edge of first horizontal spacing groove install horizontal spacing adjusting screw in the axial of first horizontal spacing groove, the one end mid-mounting of first horizontal spacing groove has a horizontal drive motor, first horizontal drive motor's output runs through first horizontal spacing groove and fixes with horizontal spacing adjusting screw's one end.
Preferably, horizontal interval adjustment auxiliary assembly includes horizontal spacing channel bar of second and horizontal gag lever post, and the outside of another group of vertical slip set piece is run through and is installed the horizontal spacing channel bar of second, horizontal gag lever post is installed along the horizontal spacing channel bar of second axially to the inboard of the horizontal spacing channel bar of second, the outside cover of horizontal gag lever post and horizontal interval adjusting screw is equipped with side frame body subassembly.
Preferably, side bearer body subassembly includes side rack, U type spacing groove and chassis, and horizontal gag lever post and horizontal interval adjusting screw's outside cover is equipped with the side rack, horizontal interval adjusting screw's both ends body of rod screw thread is opposite and respectively with the side rack meshing at both ends, the opposite face equidistant installation of side rack has U type spacing groove, the chassis is installed to the bottom of side rack.
Preferably, the horizontal movement adjusting assembly comprises a strip-shaped limiting groove, a horizontal adjusting screw rod and a horizontal movement motor, the strip-shaped limiting groove is axially installed along the top of the base, the horizontal adjusting screw rod is axially arranged on the inner side of the strip-shaped limiting groove along the strip-shaped limiting groove, the horizontal movement motor is installed at one end of the outer side of the strip-shaped limiting groove, the output end of the horizontal movement motor penetrates through the strip-shaped limiting groove to be fixed with the other end of the horizontal adjusting screw rod, and a horizontal movement sliding block is sleeved on the outer side of the horizontal adjusting screw rod.
Preferably, the electric lifting support component comprises a vertical electric lifting rod and a U-shaped support frame, the vertical electric lifting rod is installed at the top of the horizontal moving sliding block, the U-shaped support frame is installed at the output end of the vertical electric lifting rod, and a sponge layer is arranged on the inner side of the U-shaped support frame.
Preferably, the gear rotation drive assembly includes rotating electrical machines, driving gear, bull stick and driven gear, rotating electrical machines is installed to the inner wall bottom of second side bearer, the driving gear is installed to rotating electrical machines's output, the bull stick is installed through the bearing in the top of second side bearer inner wall, the outside cover of bull stick is equipped with driven gear, intermeshing between driven gear and the driving gear, the bull stick runs through the second side bearer and fixes with the carousel.
A processing method of novel tower standard knot processing equipment comprises the following steps:
step 1: placing a side frame of a standard tower section on a side net rack, limiting the side frame through a U-shaped limiting groove, and supporting the side frame through an underframe;
step 2: placing a connecting rod frame needing to be welded on the U-shaped support frame, and then adjusting the connecting rod frame to a position needing to be welded between the side frames of the two groups of tower standard sections;
and step 3: starting a first horizontal driving motor to drive a horizontal spacing adjusting screw rod to rotate, and driving the side net frames to move oppositely through the horizontal spacing adjusting screw rod to the positions, needing to be welded, between the connecting rod frame and the side frames of the tower standard knot to be in close contact;
and 4, step 4: welding the joint, starting the vertical electric lifting rod to separate the U-shaped support frame after welding, then putting the U-shaped support frame into a new connecting rod frame, and then welding again;
and 5: after welding is finished, a rotating motor is started to drive a driving gear to rotate, a driven gear is driven through the driving gear, a turntable is driven through the driven gear, then a first vertical groove frame is driven to rotate, a first L-shaped sliding groove is further driven through the first vertical groove frame, then a vertical sliding sleeve block is driven, and then a first transverse limiting groove strip and a horizontal interval adjusting screw rod are driven, so that a side net frame is driven to rotate to a position which is inclined downwards horizontally;
step 6: then taking out the welded tower standard knot and then loading the tower standard knot into a side frame of a new tower standard knot;
and 7: when a new side frame of a tower frame standard knot is installed, buffering is carried out through the vertical sliding sleeve block matched with the buffer spring;
and 8: when the side frame of the added tower standard knot is too high, the vertical lifting motor can be started to drive the vertical screw rod to rotate, the first L-shaped sliding groove is adjusted to move downwards through the vertical screw rod, and then the side net rack is driven to move downwards, so that the side frame of the added tower standard knot can be added.
The invention has the beneficial technical effects that:
the invention provides a processing device and a processing method of a novel tower standard knot, which are characterized in that side frames of the tower standard knot are placed on a side net rack and limited by a U-shaped limiting groove, a connecting rod rack to be welded is placed on a U-shaped supporting frame and then is adjusted to a position to be welded between the side frames of two groups of tower standard knots, a first horizontal driving motor is started to drive a horizontal distance adjusting screw rod to rotate, the side net rack is driven by the horizontal distance adjusting screw rod to move oppositely to a position to be welded between the connecting rod rack and the side frames of the tower standard knot, the position to be welded is in close contact, the joint is welded, then a vertical electric lifting rod is started to separate the U-shaped supporting frame after the welding is finished, then a new connecting rod rack is put into the U-shaped supporting frame to be welded again, a rotating motor is started to drive a driving gear to rotate after the welding is finished, a driven gear is driven by the driving gear, the turntable is driven by the driven gear, then the first vertical groove frame is driven to rotate, the first L-shaped sliding groove is further driven by the first vertical groove frame, then the vertical sliding sleeve block is driven to drive the first transverse limiting groove strip and the horizontal spacing adjusting screw rod, so that the side net rack is driven to rotate to a position with a horizontal inclination downward, the welded tower standard joint is taken out and is installed into a side frame of a new tower standard joint again, the buffer is realized by matching the vertical sliding sleeve block with the buffer spring when the side frame of the new tower standard joint is installed, when the added side frame of the tower standard joint is too high, the vertical lifting motor can be started to drive the vertical screw rod to rotate, the first L-shaped sliding groove is adjusted to move downwards by the vertical screw rod, and then the side net rack is driven to move downwards to add the side frame of the too high tower standard joint.
Drawings
FIG. 1 is a schematic view of an overall first-perspective three-dimensional structure of a device according to a preferred embodiment of the novel tower standard knot processing equipment and the processing method thereof;
FIG. 2 is a schematic view of an overall second perspective structure of a device according to a preferred embodiment of the novel tower standard knot processing equipment and the processing method thereof;
FIG. 3 is a schematic diagram of an overall third-perspective three-dimensional structure of a device according to a preferred embodiment of the novel tower standard knot processing equipment and the processing method thereof;
FIG. 4 is an enlarged view of the structure at the position b of a preferred embodiment of the novel tower standard knot machining device and the novel tower standard knot machining method according to the invention;
FIG. 5 is an enlarged view of a structure at a position a in a preferred embodiment of the novel tower standard knot machining equipment and the novel tower standard knot machining method according to the invention;
FIG. 6 is a side cross-sectional view of a preferred embodiment of a rotating frame assembly of the novel tower standard knot machining apparatus and method of machining thereof in accordance with the present invention;
fig. 7 is a schematic structural view of a buffer frame assembly of a preferred embodiment of the novel tower standard knot processing device and the processing method thereof according to the invention.
In the figure: 1-base, 2-first side frame, 3-strip-shaped limiting groove, 4-side net frame, 5-U-shaped limiting groove, 6-U-shaped supporting frame, 7-vertical electric lifting rod, 8-horizontal moving slide block, 9-horizontal adjusting screw rod, 10-second side frame, 11-first transverse limiting groove strip, 12-first horizontal driving motor, 13-horizontal spacing adjusting screw rod, 14-vertical lifting motor, 15-first vertical groove frame, 16-first L-shaped sliding groove, 17-vertical sliding sleeve block, 18-bottom frame, 19-second vertical groove frame, 20-second L-shaped sliding groove, 21-second transverse limiting groove strip, 22-vertical screw rod, 23-side vertical sliding rail, 24-bottom fixing block and 25-limiting strip, 26-buffer spring, 27-rotary disc, 28-driven gear, 29-rotary rod, 30-rotary motor and 31-driving gear.
Detailed Description
In order to make the technical solutions of the present invention more clear and definite for those skilled in the art, the present invention is further described in detail below with reference to the examples and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
As shown in fig. 1-7, the processing apparatus for a novel tower standard knot provided in this embodiment includes a base 1, a first side frame 2 and a second side frame 10 are respectively installed on two sides of the top of the base 1, a second vertical slot frame 19 and a first vertical slot frame 15 are respectively installed on the top of the inner sides of the second side frame 10 and the first side frame 2 through a turntable 27, a vertical lifting driving component is installed inside the first vertical slot frame 15 along the axial direction of the first vertical slot frame 15, a vertical limiting bar is installed on the inner side of the second vertical slot frame 19 along the axial direction of the second vertical slot frame 19, a second L-shaped sliding slot 20 is sleeved on the outer side of the vertical limiting bar, a first L-shaped sliding slot 16 is sleeved on the outer side of the vertical lifting driving component, buffer connection frame components are both installed on the inner side of the first L-shaped sliding slot 16 and the inner side of the second L-shaped sliding slot 20 along the respective axial directions, horizontal distance adjusting driving components are installed on two sides of the buffer connection frame components on the first L-shaped sliding slot 16, the buffer connecting frame assembly on the inner side of the second L-shaped sliding groove 20 is provided with a horizontal spacing adjusting auxiliary assembly in a penetrating mode, the two ends of the inner side of the horizontal spacing adjusting driving assembly and the two ends of the inner side of the horizontal spacing adjusting auxiliary assembly are provided with side frame body assemblies capable of sliding on the inner sides of the horizontal spacing adjusting driving assembly and the horizontal spacing adjusting auxiliary assembly, the top of the base 1 is provided with a horizontal movement adjusting assembly in the axial direction of the base 1, the top of the horizontal movement adjusting assembly is provided with an electric lifting supporting assembly, and the inner side of the second side frame 10 is provided with a gear rotation driving assembly for driving the rotary disc 27 to rotate.
The side frames of the standard tower sections are placed on a side net rack 4 and limited through a U-shaped limiting groove 5, the connecting rod racks needing to be welded are placed on a U-shaped supporting frame 6 through a bottom frame 18 for supporting, then the position where the side frames of the two groups of standard tower sections need to be welded is adjusted, a first horizontal driving motor 12 is started to drive a horizontal distance adjusting screw rod 13 to rotate, the side net rack 4 is driven to move oppositely through the horizontal distance adjusting screw rod 13 to the position where the connecting rod racks and the side frames of the standard tower sections need to be welded to be in close contact, the joint is welded, then a vertical electric lifting rod 7 is started to separate the U-shaped supporting frame 6 after the welding is completed, then a new connecting rod rack is put in and is welded again, a rotating motor 30 is started to drive a driving gear 31 to rotate after the welding is completed, a driven gear 28 is driven through the driving gear 28, a rotary table 27 is driven through the driven gear 28, then drive first vertical cell frame 15 to rotate, further drive first L type sliding tray 16 through first vertical cell frame 15, then drive vertical slip sleeve block 17 and drive first horizontal spacing groove 11 and horizontal interval adjusting screw 13 again, thus drive side rack 4 to rotate to the downward position of horizontal slope, then take out the tower standard festival welded and pack into the new side bearer of the tower standard festival again, buffer through vertical slip sleeve block 17 cooperation buffer spring 26 when packing into the side bearer of the new tower standard festival, can start vertical lift motor 14 and drive vertical screw 22 to rotate when the side bearer of the tower standard festival that adds is too high, adjust first L type sliding tray 16 to move downwards through vertical screw 22, then drive side rack 4 to move downwards and can add the side bearer of the tower standard festival that is too high.
In this embodiment, vertical lift drive assembly includes vertical lift motor 14, vertical screw rod 22 and the vertical slide rail 23 of side, vertical lift motor 14 is installed to the top middle part department of first vertical tank bracket 15, vertical lift motor 14's output runs through first vertical tank bracket 15 and installs vertical screw rod 22, the vertical slide rail 23 of side is installed along first vertical tank bracket 15 axial to the both sides of first vertical tank bracket 15 inner wall, the outside cover of the vertical slide rail 23 of side and vertical screw rod 22 is equipped with first L type sliding tray 16.
In this embodiment, buffering link subassembly includes spacing strip 25, vertical sliding sleeve piece 17, buffer spring 26 and end fixed block 24, and the inboard of first L type sliding tray 16 upwards is equipped with spacing strip 25 along the vertical axis of first L type sliding tray 16, and the outside cover of spacing strip 25 is equipped with vertical sliding sleeve piece 17, and end fixed block 24 is installed to the outside bottom of spacing strip 25, and buffer spring 26 is installed at the top of end fixed block 24, and the bottom at vertical sliding sleeve piece 17 is installed at buffer spring 26's top.
In this embodiment, horizontal interval adjustment drive assembly includes horizontal interval adjusting screw 13, first horizontal spacing channel 11 and first horizontal drive motor 12, the outside of a set of vertical slip cover block 17 is run through and is installed first horizontal spacing channel 11, horizontal interval adjusting screw 13 is installed along the axial of first horizontal spacing channel 11 in the inboard of first horizontal spacing channel 11, first horizontal drive motor 12 is installed at the one end mid-mounting of first horizontal spacing channel 11, the output of first horizontal drive motor 12 runs through first horizontal spacing channel 11 and fixes with the one end of horizontal interval adjusting screw 13.
In this embodiment, the horizontal distance adjusting auxiliary assembly includes a second horizontal limiting groove 21 and a horizontal limiting rod, the second horizontal limiting groove 21 is installed on the outer side of the other set of vertical sliding sleeve block 17 in a penetrating manner, the horizontal limiting rod is installed on the inner side of the second horizontal limiting groove 21 in the axial direction of the second horizontal limiting groove 21, and the side frame body assembly is sleeved on the outer side of the horizontal limiting rod and the horizontal distance adjusting screw 13.
In this embodiment, the side frame body assembly comprises a side frame 4, a U-shaped limiting groove 5 and an underframe 18, the outer side sleeves of the horizontal limiting rod and the horizontal spacing adjusting screw 13 are provided with the side frame 4, the threads of the two end rod bodies of the horizontal spacing adjusting screw 13 are opposite and are respectively meshed with the side frames 4 at the two ends, the U-shaped limiting groove 5 is arranged on the opposite surface of the side frame 4 at equal intervals, and the underframe 18 is arranged at the bottom of the side frame 4.
In this embodiment, the horizontal migration adjusting part includes strip-shaped spacing groove 3, horizontal adjusting screw 9 and horizontal migration motor, strip-shaped spacing groove 3 is installed along 1 top axial direction of base, the inboard of strip-shaped spacing groove 3 is equipped with horizontal adjusting screw 9 along strip-shaped spacing groove 3 axial, horizontal migration motor is installed to the outside one end of strip-shaped spacing groove 3, the output of horizontal migration motor runs through strip-shaped spacing groove 3 and is fixed with the other end of horizontal adjusting screw 9, the outside cover of horizontal adjusting screw 9 is equipped with horizontal migration slider 8.
In this embodiment, electric lift supporting component includes vertical electric lift pole 7 and U type support frame 6, and vertical electric lift pole 7 is installed at the top of horizontal migration slider 8, and U type support frame 6 is installed to the output of vertical electric lift pole 7, and the inboard of U type support frame 6 is equipped with the sponge layer.
In this embodiment, the gear rotation driving assembly includes a rotation motor 30, a driving gear 31, a rotating rod 29 and a driven gear 28, the rotation motor 30 is installed at the bottom of the inner wall of the second side frame 10, the driving gear 31 is installed at the output end of the rotation motor 30, the rotating rod 29 is installed at the top of the inner wall of the second side frame 10 through a bearing, the driven gear 28 is sleeved outside the rotating rod 29, the driven gear 28 and the driving gear 31 are engaged with each other, and the rotating rod 29 penetrates through the second side frame 10 and is fixed to the turntable 27.
A processing method of novel tower standard knot processing equipment comprises the following steps:
step 1: placing the side frame of the standard tower section on a side net frame 4, limiting through a U-shaped limiting groove 5, and supporting through an underframe 18;
step 2: placing a connecting rod frame needing to be welded on the U-shaped support frame 6, and then adjusting to a position needing to be welded between side frames of two groups of tower standard sections;
and step 3: starting a first horizontal driving motor 12 to drive a horizontal spacing adjusting screw 13 to rotate, and driving the side net racks 4 to move oppositely through the horizontal spacing adjusting screw 13 to the positions, needing to be welded, between the connecting rod frame and the side frames of the tower standard knot to be in close contact;
and 4, step 4: welding the joint, starting the vertical electric lifting rod 7 to separate the U-shaped support frame 6 after welding, then putting the U-shaped support frame into a new connecting rod frame, and then welding again;
and 5: after welding, a rotating motor 30 is started to drive a driving gear 31 to rotate, the driving gear 31 drives a driven gear 28, the driven gear 28 drives a rotary table 27, then a first vertical groove frame 15 is driven to rotate, a first L-shaped sliding groove 16 is further driven through the first vertical groove frame 15, then a vertical sliding sleeve block 17 is driven to drive a first transverse limiting groove strip 11 and a horizontal interval adjusting screw rod 13, and therefore a side net rack 4 is driven to rotate to a position where the horizontal inclination is downward;
step 6: then taking out the welded tower standard knot and then loading the tower standard knot into a side frame of a new tower standard knot;
and 7: when a new tower standard section side frame is installed, the buffer is performed through the vertical sliding sleeve block 17 matched with the buffer spring 26;
and 8: when the side frame of the added tower standard knot is too high, the vertical lifting motor 14 can be started to drive the vertical screw rod 22 to rotate, the first L-shaped sliding groove 16 is adjusted to move downwards through the vertical screw rod 22, and then the side net rack 4 is driven to move downwards, so that the side frame of the added tower standard knot can be added.
The above are only further embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution of the present invention and its concept within the scope of the present invention.
Claims (10)
1. The utility model provides a processing equipment of novel tower standard festival which characterized in that: including base (1), first side bearer (2) and second side bearer (10) are installed respectively to the both sides at base (1) top, the inboard top department of second side bearer (10) and first side bearer (2) installs vertical truss of second (19) and first vertical truss (15) respectively through carousel (27), the inside of first vertical truss (15) is followed be equipped with vertical lift drive assembly on first vertical truss (15) axial, the inboard of second vertical truss (19) is followed be equipped with vertical spacing strip on second vertical truss (19) axial, the outside cover of vertical spacing strip is equipped with second L type sliding tray (20), and vertical lift drive assembly's outside cover is equipped with first L type sliding tray (16), the inboard of first L type sliding tray (16) and the inboard of second L type sliding tray (20) are along all being equipped with separately the buffering connection axially, horizontal spacing adjustment drive assembly runs through to be installed in buffering link subassembly both sides on first L type sliding tray (16), run through on the buffering link subassembly of second L type sliding tray (20) inboard and be equipped with horizontal spacing adjustment auxiliary assembly, horizontal spacing adjustment drive assembly is equipped with horizontal spacing adjustment auxiliary assembly's inboard both ends and can adjust drive assembly and horizontal spacing adjustment auxiliary assembly inboard gliding side bearer body subassembly, the top of base (1) is followed base (1) is installed the horizontal migration adjusting part in the axial, the electric lift supporting component is installed at the top of horizontal migration adjusting part, the inboard of second side bearer (10) is equipped with the rotatory gear rotation drive subassembly of drive carousel (27).
2. The novel tower standard knot processing equipment as claimed in claim 1, wherein: the vertical lift drive assembly comprises a vertical lift motor (14), a vertical screw rod (22) and a side vertical sliding rail (23), the top middle part of the first vertical groove frame (15) is provided with the vertical lift motor (14), the output end of the vertical lift motor (14) runs through the first vertical groove frame (15) to install the vertical screw rod (22), the two sides of the inner wall of the first vertical groove frame (15) are provided with the side vertical sliding rail (23) along the axial direction of the first vertical groove frame (15), and the outer side sleeves of the side vertical sliding rail (23) and the vertical screw rod (22) are provided with a first L-shaped sliding groove (16).
3. The novel tower standard knot processing equipment as claimed in claim 2, wherein: buffering link subassembly includes spacing strip (25), vertical slip set piece (17), buffer spring (26) and end fixed block (24), the inboard vertical axis along first L type sliding tray (16) of first L type sliding tray (16) upwards is equipped with spacing strip (25), the outside cover of spacing strip (25) is equipped with vertical slip set piece (17), end fixed block (24) are installed to the outside bottom of spacing strip (25), buffer spring (26) are installed at the top of end fixed block (24), the bottom at vertical slip set piece (17) is installed at the top of buffer spring (26).
4. The novel tower standard knot processing equipment as claimed in claim 3, wherein: horizontal interval adjustment drive assembly includes horizontal interval adjusting screw (13), first horizontal spacing groove (11) and first horizontal drive motor (12), and the outside of a set of vertical slip cover piece (17) is run through and is installed first horizontal spacing groove (11), the inboard edge of first horizontal spacing groove (11) horizontal interval adjusting screw (13) are installed to the axial of first horizontal spacing groove (11), the one end mid-mounting of first horizontal spacing groove (11) has first horizontal drive motor (12), the output of first horizontal drive motor (12) runs through first horizontal spacing groove (11) and is fixed with the one end of horizontal interval adjusting screw (13).
5. The novel tower standard knot processing equipment as claimed in claim 4, wherein: horizontal interval adjusts auxiliary assembly and includes horizontal spacing channel bar (21) of second and horizontal gag lever post, and the outside of another group vertical slip nested piece (17) is run through and is installed horizontal spacing channel bar (21) of second, the inboard of horizontal spacing channel bar (21) of second is installed horizontal gag lever post along horizontal spacing channel bar (21) axial of second, the outside cover of horizontal gag lever post and horizontal interval adjusting screw (13) is equipped with side frame body subassembly.
6. The novel tower standard knot processing equipment as claimed in claim 5, wherein: side bearer body subassembly includes side rack (4), U type spacing groove (5) and chassis (18), and the outside cover of horizontal gag lever post and horizontal interval adjusting screw (13) is equipped with side rack (4), the both ends body of rod screw thread of horizontal interval adjusting screw (13) is opposite and respectively with the side rack (4) meshing at both ends, U type spacing groove (5) are installed to the opposite face equidistant of side rack (4), chassis (18) are installed to the bottom of side rack (4).
7. The novel tower standard knot processing equipment as claimed in claim 6, wherein: the horizontal movement adjusting component comprises a strip-shaped limiting groove (3), a horizontal adjusting screw rod (9) and a horizontal movement motor, the strip-shaped limiting groove (3) is installed upwards along the axial direction of the top of the base (1), the horizontal adjusting screw rod (9) is arranged on the inner side of the strip-shaped limiting groove (3) along the axial direction of the strip-shaped limiting groove (3), the horizontal movement motor is installed at one end of the outer side of the strip-shaped limiting groove (3), the output end of the horizontal movement motor penetrates through the strip-shaped limiting groove (3) to be fixed with the other end of the horizontal adjusting screw rod (9), and a horizontal movement sliding block (8) is sleeved on the outer side of the horizontal adjusting screw rod (9).
8. The novel tower standard knot processing equipment as claimed in claim 7, wherein: electric lift supporting component includes vertical electric lift pole (7) and U type support frame (6), vertical electric lift pole (7) are installed at the top of horizontal migration slider (8), U type support frame (6) are installed to the output of vertical electric lift pole (7), the inboard of U type support frame (6) is equipped with the sponge layer.
9. The novel tower standard knot processing equipment as claimed in claim 8, wherein: the gear rotation driving assembly comprises a rotating motor (30), a driving gear (31), a rotating rod (29) and a driven gear (28), the rotating motor (30) is installed at the bottom of the inner wall of the second side frame (10), the driving gear (31) is installed at the output end of the rotating motor (30), the rotating rod (29) is installed at the top of the inner wall of the second side frame (10) through a bearing, the driven gear (28) is sleeved on the outer side of the rotating rod (29), the driven gear (28) is meshed with the driving gear (31), and the rotating rod (29) penetrates through the second side frame (10) and is fixed with the turntable (27).
10. The processing method of the processing equipment of the novel tower standard knot as claimed in claim 9, wherein the processing method comprises the following steps: the method comprises the following steps:
step 1: placing a side frame of a standard tower section on a side net rack (4), limiting through a U-shaped limiting groove (5), and supporting through an underframe (18);
step 2: placing a connecting rod frame needing to be welded on a U-shaped support frame (6), and then adjusting to a position needing to be welded between side frames of two groups of tower standard sections;
and step 3: starting a first horizontal driving motor (12) to drive a horizontal spacing adjusting screw rod (13) to rotate, and driving a side net rack (4) to move oppositely through the horizontal spacing adjusting screw rod (13) to a position needing to be welded between a connecting rod rack and a side frame of a tower standard knot to be in close contact;
and 4, step 4: welding the joint, starting the vertical electric lifting rod (7) to separate the U-shaped support frame (6) after the welding is finished, then putting the U-shaped support frame into a new connecting rod frame, and then welding again;
and 5: after welding is finished, a rotating motor (30) is started to drive a driving gear (31) to rotate, a driven gear (28) is driven through the driving gear (31), a rotating disc (27) is driven through the driven gear (28), then a first vertical groove frame (15) is driven to rotate, a first L-shaped sliding groove (16) is further driven through the first vertical groove frame (15), then a vertical sliding sleeve block (17) is driven, a first transverse limiting groove strip (11) and a horizontal interval adjusting screw rod (13) are driven, and therefore a side net rack (4) is driven to rotate to a position with a horizontal inclination downward;
step 6: then taking out the welded tower standard knot and then loading the tower standard knot into a side frame of a new tower standard knot;
and 7: when a new side frame of a tower standard knot is installed, a vertical sliding sleeve block (17) is matched with a buffer spring (26) for buffering;
and 8: when the side frame of the added tower standard section is too high, the vertical lifting motor (14) can be started to drive the vertical screw rod (22) to rotate, the first L-shaped sliding groove (16) is adjusted to move downwards through the vertical screw rod (22), and then the side net rack (4) is driven to move downwards to enable the side frame of the added tower standard section to be added.
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| CN202111401557.2A CN114012320B (en) | 2021-11-19 | 2021-11-19 | Novel tower standard joint machining equipment and machining method thereof |
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| CN202111401557.2A CN114012320B (en) | 2021-11-19 | 2021-11-19 | Novel tower standard joint machining equipment and machining method thereof |
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| CN114012320B CN114012320B (en) | 2024-04-02 |
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| CN114012320B (en) | 2024-04-02 |
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