CN217043305U - Shower filter core encapsulating production line - Google Patents
Shower filter core encapsulating production line Download PDFInfo
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- CN217043305U CN217043305U CN202220455471.1U CN202220455471U CN217043305U CN 217043305 U CN217043305 U CN 217043305U CN 202220455471 U CN202220455471 U CN 202220455471U CN 217043305 U CN217043305 U CN 217043305U
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- glue filling
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Abstract
The utility model discloses a shower filter core encapsulating production line, including filter core conveyer, filter core encapsulating device and the control panel who is used for control filter core conveyer and filter core encapsulating device, wherein filter core conveyer and filter core encapsulating device all with control panel electric connection, and be equipped with the encapsulating station on the filter core conveyer, make control panel can control the encapsulating head on the filter core encapsulating device to carry out the encapsulating to the filter core that transports on the encapsulating station from filter core conveyer, replace traditional staff's operation mode with mechanical automation formula production mode, operating personnel's intensity of labour has not only been alleviateed, shower filter core's automated production has been realized, can also set for the operation orbit of encapsulating head in control panel in advance, ensure that the encapsulating head can both repeat the same motion orbit at every turn, make the product quality of shower filter core obtain guaranteeing.
Description
Technical Field
The utility model relates to a filter core field of making, in particular to shower filter core encapsulating production line.
Background
Along with the requirement of people on living quality is higher and higher, the health theory goes deep into the mind, and in the family shower process, more and more people install the filter core in the gondola water faucet because the shower filter core can filter the material that harm health such as impurity, organic matter, heavy metal in aquatic to can obtain cleaner water, therefore the society has higher and higher requirements to the production of shower filter core.
At present, most domestic shower filter element manufacturers still mainly adopt a manual operation mode due to the limitation of production processes, and the automation level of a production line is generally not high, so that the shower filter element products are easy to have uneven quality. In the face of the defects of increasing labor cost, low production efficiency and high defective rate and intense market competition, enterprises need to be automatically upgraded.
It is seen that improvements and enhancements to the prior art are needed.
SUMMERY OF THE UTILITY MODEL
In view of the foregoing prior art, an object of the utility model is to provide a shower filter core encapsulating production line has solved current shower filter core production and can not realize automated production, and the uneven problem of product quality of production.
In order to achieve the purpose, the utility model adopts the following technical proposal:
the utility model provides a shower filter core encapsulating production line, includes filter core conveyer, filter core encapsulating device and is used for controlling filter core conveyer and filter core encapsulating device's control panel, be equipped with the encapsulating station on the filter core conveyer, filter core encapsulating device and control panel establish in encapsulating station one side, just be equipped with the encapsulating head that is used for carrying out the encapsulating to the encapsulating station on the filter core encapsulating device, equal and the control panel electric connection of filter core conveyer and filter core encapsulating device.
Further, filter core conveyer sets up the filter core tray on the guide rail including transportation support, transportation actuating mechanism, guide rail and interval, the guide rail is the annular setting, transportation actuating mechanism and guide rail are all fixed on the transportation support, be equipped with the slide between guide rail and the filter core tray, slide sliding connection is on the guide rail, and slide one side and transportation actuating mechanism fixed connection, filter core tray bottom is equipped with the reference column, the filter core tray passes through reference column fixed connection on the slide.
Furthermore, the slide includes sliding bottom and tray support piece, sliding bottom and transportation actuating mechanism fixed connection, the sliding bottom rotates to be connected with eccentric bearing gyro wheel and concentric bearing gyro wheel, and eccentric bearing gyro wheel and concentric bearing gyro wheel respectively with the both sides roll connection of guide rail, tray support piece fixes at the sliding bottom top surface, just tray support piece is equipped with the constant head tank with reference column matched with.
Furthermore, the filter element glue filling device comprises a glue filling support and a three-axis linkage mechanism, the glue filling support is fixed on one side outside the transportation support, the three-axis linkage mechanism is fixed on the glue filling support, and the glue filling head is fixed on the three-axis linkage mechanism.
Further, triaxial linkage mechanism includes the first belt drive structure that sets up along the X axle direction, the second belt drive structure that sets up along the Y axle direction and the third belt drive structure that sets up along the Z axle direction, first belt drive structure and second belt drive structure are all fixed at encapsulating support top surface, fixedly connected with and the parallel first linear guide of second belt drive structure on the belt of first belt drive structure, and sliding connection has the mounting bracket on the first linear guide, and fixedly connected with and the parallel second linear guide of first belt drive structure on the belt of second belt drive structure, second linear guide with mounting bracket sliding connection, third belt drive structure is fixed on the mounting bracket along the Z axle direction, it glues first fixed connection on third belt drive structure to irritate.
Furthermore, a Z-axis slide rail is further arranged between the glue filling head and the third belt transmission structure and fixed on the mounting frame, a Z-axis slide block is connected to the Z-axis slide rail in a sliding mode and fixedly connected with the third belt transmission structure, and the glue filling head is fixedly connected to the Z-axis slide block.
Furthermore, the upper end and the lower end of the Z-axis sliding block are respectively fixed with a buffer block, and the upper end and the lower end of the Z-axis sliding rail are provided with limit blocks matched with the buffer blocks.
Has the beneficial effects that: the utility model provides a shower filter core encapsulating production line, including filter core conveyer, filter core encapsulating device and control panel, wherein filter core conveyer and filter core encapsulating device all with control panel electric connection, and be equipped with the encapsulating station on the filter core conveyer, make control panel can control the encapsulating head on the filter core encapsulating device to carry out the encapsulating to the filter core from filter core conveyer transportation to the encapsulating station, replace traditional staff's operation mode with mechanical automation formula production mode, operating personnel's intensity of labour has not only been alleviateed, the automated production of shower filter core has been realized, can also set for the orbit of encapsulating head in control panel in advance, ensure that the encapsulating head can both repeat the same orbit at every turn, make the product quality of shower filter core obtain guaranteeing.
Drawings
Fig. 1 is a schematic structural diagram of a shower filter core glue pouring production line.
FIG. 2 is a schematic structural view of a filter element conveying device
Fig. 3 is a schematic diagram of a cartridge tray and slide.
Fig. 4 is a cross-sectional view of fig. 3.
Fig. 5 is a schematic structural diagram of the filter element glue filling device and the control panel.
FIG. 6 is a schematic structural view of the filter element glue filling device without the mounting frame, the third belt transmission structure and the glue filling head.
Description of the main element symbols: the device comprises a filter element conveying device, a filter element glue filling device, a control panel, a conveying support, a conveying driving mechanism, a guide rail 6, a filter element tray 7, a sliding seat 8, a positioning column 9, a sliding bottom plate 10, a tray supporting piece 11, an eccentric bearing roller 12, a concentric bearing roller 13, a first belt transmission structure 15, a second belt transmission structure 16, a third belt transmission structure 17, an installation frame 18, a glue filling head 19, a first linear guide rail 20, a second linear guide rail 21, a Z-axis sliding rail 22, a Z-axis sliding block 23, a buffer block 24, a limiting block 25 and a glue filling support 26.
Detailed Description
The utility model provides a shower filter core encapsulating production line, for making the utility model discloses a purpose, technical scheme and effect are clearer, clear and definite, and it is right that the embodiment is lifted to follow with reference to the attached drawing the utility model discloses further detailed description. It should be understood that the specific embodiments described herein are only for illustrating the present invention and are not intended to limit the scope of the present invention.
Please refer to fig. 1, a shower filter core glue filling production line comprises a filter core conveyer 1, a filter core glue filling device 2 and a control panel 3 for controlling the filter core conveyer 1 and the filter core glue filling device 2, wherein a glue filling station is arranged on the filter core conveyer 1, the filter core glue filling device 2 and the control panel 3 are arranged on one side outside the filter core conveyer 1, a glue filling head 19 for filling glue to the glue filling station is arranged on the filter core glue filling device 2, and the filter core conveyer 1 and the filter core glue filling device 2 are electrically connected with the control panel 3.
The utility model provides a shower filter core encapsulating production line, including filter core conveyer 1, filter core encapsulating device 2 and control panel 3, wherein filter core conveyer 1 and filter core encapsulating device 2 all with 3 electric connection of control panel, and be equipped with the encapsulating station on the filter core conveyer 1, make control panel 3 can control the encapsulating head 19 on the filter core encapsulating device 2 to transporting the filter core on the encapsulating station and carry out the encapsulating, replace traditional staff's mode with mechanical automation formula production mode, operating personnel's intensity of labour has not only been alleviateed, the automated production of shower filter core has been realized, can also set the orbit of encapsulating head 19 in control panel 3 in advance, ensure that the same orbit of motion can both be repeated at every turn to the encapsulating head 19, guarantee the product quality of shower filter core.
Referring to fig. 2, in this embodiment, filter core conveyer 1 includes transportation support 4, transportation actuating mechanism 5, guide rail 6 and the filter core tray 7 of interval setting on guide rail 6, guide rail 6 is the annular setting, and transportation actuating mechanism 5 includes driving motor, action wheel, follows driving wheel and cover and establish the hold-in range at the action wheel and follow driving wheel from driving wheel, transportation actuating mechanism 5 and guide rail 6 are all fixed on transportation support 4, be equipped with slide 8 between guide rail 6 and the filter core tray 7, slide 8 sliding connection is on guide rail 6, and 8 one side of slide and transportation actuating mechanism fixed connection, filter core tray 7 bottom is equipped with reference column 9, filter core tray 7 passes through reference column 9 fixed connection on slide 8.
It is specific, transportation actuating mechanism's hold-in range and 8 fixed connection of slide, filter core tray 7 passes through 8 sliding connection of slide on guide rail 6, when needs are transported the shower filter core, start the driving motor among the transportation actuating mechanism 5 through control panel 3, make driving motor drive the action wheel and rotate, it establishes the hold-in range rotation on the action wheel to drive the cover, thereby make the slide 8 of fixed connection in hold-in range one side can follow the motion of guide rail 6, and then make and fix the filter core tray 7 on slide 8 and can transport shower filter core encapsulating station department, the automated transportation of shower filter core has been realized, the degree of automation of shower filter core encapsulating production line has been improved, make the production efficiency of shower filter core encapsulating production line higher.
Referring to fig. 3-4, in a preferred embodiment, the sliding base 8 includes a sliding base plate 10 and a tray support 11, the sliding base plate 10 is fixedly connected to the transportation driving mechanism, the bottom surface of the sliding base plate 10 is rotatably connected to an eccentric bearing roller 12 and a concentric bearing roller 13, the eccentric bearing roller 12 and the concentric bearing roller 13 are respectively in rolling connection with two sides of the guide rail 6, the tray support 11 is fixed on the top surface of the sliding base plate 10, and a positioning groove matched with the positioning column 9 is formed in the middle of the tray support 11.
The sliding bottom plate 10 is connected to the guide rail 6 through the eccentric bearing roller 12 and the concentric bearing roller 13 in a sliding manner, and because in the sliding bottom plate 10, the concentric bearing roller 13 is connected to the outer side of the sliding bottom plate 10 in a rolling manner, and the eccentric bearing roller 12 is connected to the inner side of the sliding bottom plate 10, prepressing between the sliding seat 8 and the guide rail 6 can be adjusted by rotating the eccentric bearing roller 12, the rigidity of the sliding seat 8 is improved, a gap between the guide rail 6 and the sliding seat 8 is eliminated, and the sliding seat 8 can move on the guide rail 6 more smoothly. Simultaneously, tray support piece 11 middle part is equipped with the constant head tank with reference column 9 matched with, can make filter core tray 7 fix on slide 8 through the cooperation between reference column 9 and the constant head tank, makes filter core tray 7 more stable in the transportation, realizes that the transportation of shower filter core is more steady.
Referring to fig. 5-6, the filter element glue filling device 2 includes a glue filling support 26 and a three-axis linkage mechanism, the glue filling support 26 is fixed outside the transportation support 4, the three-axis linkage mechanism is fixed on the glue filling support 26, and the glue filling head 19 is fixed on the three-axis linkage mechanism.
The filter element glue filling device 2 is provided with a three-axis linkage mechanism, so that the device can realize three-axis movement, the device can drive the glue filling head 19 to adjust the position according to various different filter elements with different glue filling points, the glue filling operation is smoother, and the applicability of the device is greatly improved.
In this embodiment, the three-axis linkage mechanism includes a first belt transmission structure 15 disposed along the X-axis direction, a second belt transmission structure 16 disposed along the Y-axis direction, and a third belt transmission structure 17 disposed along the Z-axis direction, the first belt transmission structure 15 and the second belt transmission structure 16 are both fixed on the top surface of the glue pouring support 26, a first linear guide rail 20 parallel to the second belt transmission structure 16 is fixedly connected to a belt of the first belt transmission structure 15, an installation frame 18 is slidably connected to the first linear guide rail 20, a second linear guide rail 21 parallel to the first belt transmission structure 15 is fixedly connected to a belt of the second belt transmission structure 16, the second linear guide rail 21 is slidably connected with the installation frame 18, the third belt transmission structure 17 is fixed on the mounting frame 18 along the Z-axis direction, and the glue filling head 19 is fixedly connected on the third belt transmission structure 17.
The utility model uses the belt transmission structure, and fixedly connects the first belt transmission structure 15 and the second belt transmission structure 16 on the top surface of the bracket, the top surface of the bracket provides the supporting force for the first belt transmission structure 15 and the second belt transmission structure 16 at the same time, therefore, the first belt transmission structure 15 does not need to drive the second belt transmission structure 16 to move when driving the rubber filling head 19 to move, namely, the load of the second belt transmission structure 16 is reduced on the first belt transmission structure 15, and in the traditional three-axis motion mechanism, because of adopting the linear screw rod type transmission structure, in order to enable the X-axis transportation driving mechanism and the Y-axis transportation driving mechanism to move at the same time, the interference between the two can not be generated, the device can smoothly move along the X axis and the Y axis, the Y-axis driving is required to be fixed on the X-axis driving, the X-axis driving provides the supporting force for the Y-axis driving, namely, the load of the Y-axis drive is also born when the X-axis drive is transmitted, and the load of the X-axis drive is increased by phase change, so that the energy consumption of the X-axis motor is large, and the use cost of the device is increased.
Still be equipped with Z axle slide rail 22 between encapsulating head 19 and the third belt transmission structure 17, Z axle slide rail 22 is fixed on mounting bracket 18, sliding connection has Z axle slider 23 on Z axle slide rail 22, Z axle slider 23 and third belt transmission structure 17 fixed connection, encapsulating head 19 fixed connection is on Z axle slider 23.
In the above, driving motor, first belt drive structure 15, second belt drive structure 16 and third belt drive structure 17 all with control panel 3 electric connection, control panel 3 is the controller of control filter core conveyer 1, the operation of filter core encapsulating device 2.
The utility model discloses be fixed with the Z axle slide rail 22 that can play the supporting role for encapsulating head 19 on mounting bracket 18, make encapsulating head 19 can not directly take place the friction with mounting bracket 18 when to the filter core encapsulating on the encapsulating station, make the stationarity of encapsulating head 19 when the motion can not receive the influence, and Z axle slide rail 22 can provide the guide effect when moving along the Z axle for encapsulating head 19, make them can be along the guide rail direction and do steady linear motion, make the encapsulating effect of encapsulating head 19 better.
In a preferred embodiment, both ends are fixed with buffer block 24 respectively about Z axle slider 23, both ends are equipped with buffer block 24 complex stopper 25 about Z axle slide rail 22, stopper 25 and buffer block 24 both cooperate and can provide limiting displacement for the transmission of encapsulating head 19 on Z axle slide rail 22, make encapsulating head 19 can not take place to derail at the in-process of work, cause the damage of production line.
In the shower filter core encapsulating production line among the aforesaid, when needs carry out the encapsulating to the filter core on the filter core encapsulating device 2, control transportation actuating mechanism 5 through control panel 3 and drive the slide 8 that bears the weight of the filter core and move on guide rail 6, make the filter core transported to and corresponds on the encapsulating station, utilize triaxial linkage mechanism drive encapsulating head 19 to remove the filter core top after that, then carry out the encapsulating to the filter core. In the glue filling process, the three-axis linkage mechanism drives the glue filling head 19 to move, so that the glue filling head 1 can perform glue filling corresponding to different positions of the filter element, and the glue filling of the filter element by the glue filling head 19 is more uniform. Because the triaxial link gear makes the encapsulating head 19 realize the triaxial motion, consequently the encapsulating head 19 can carry out the encapsulating to the filter core that the encapsulating point was in different positions, makes the encapsulating head 19 can satisfy the production of various different filter cores, improves the suitability of shower filter core encapsulating production line greatly.
It should be understood that equivalent substitutions or changes can be made by those skilled in the art according to the technical solution of the present invention and the inventive concept thereof, and all such changes or substitutions should be considered as the protection scope of the present invention.
Claims (7)
1. The utility model provides a shower filter core encapsulating production line, its characterized in that, include filter core conveyer, filter core encapsulating device and be used for controlling filter core conveyer and filter core encapsulating device's control panel, be equipped with the encapsulating station on the filter core conveyer, filter core encapsulating device and control panel establish in the filter core conveyer outside, just be equipped with the encapsulating head that is used for carrying out the encapsulating to the encapsulating station on the filter core encapsulating device, equal and the control panel electric connection of filter core conveyer and filter core encapsulating device.
2. The shower filter core glue filling production line of claim 1, wherein the filter core conveying device comprises a conveying support, a conveying driving mechanism, a guide rail and a filter core tray arranged on the guide rail at intervals, the guide rail is arranged in a ring shape, the conveying driving mechanism and the guide rail are both fixed on the conveying support, a sliding seat is arranged between the guide rail and the filter core tray, the sliding seat is connected on the guide rail in a sliding manner, one side of the sliding seat is fixedly connected with the conveying driving mechanism, a positioning column is arranged at the bottom of the filter core tray, and the filter core tray is fixedly connected on the sliding seat through the positioning column.
3. The shower filter core glue filling production line of claim 2, wherein the sliding base comprises a sliding base plate and a tray support, the sliding base plate is fixedly connected with the transportation driving mechanism, the bottom surface of the sliding base plate is rotatably connected with an eccentric bearing roller and a concentric bearing roller, the eccentric bearing roller and the concentric bearing roller are respectively in rolling connection with two sides of the guide rail, the tray support is fixed on the top surface of the sliding base plate, and the tray support is provided with a positioning groove matched with the positioning column.
4. The shower filter element glue filling production line of claim 2, wherein the filter element glue filling device comprises a glue filling support and a three-axis linkage mechanism, the glue filling support is fixed on one side outside the transportation support, the three-axis linkage mechanism is fixed on the glue filling support, and the glue filling head is fixed on the three-axis linkage mechanism.
5. The shower filter core glue filling production line of claim 4, wherein the three-axis linkage mechanism comprises a first belt transmission structure arranged along an X-axis direction, a second belt transmission structure arranged along a Y-axis direction and a third belt transmission structure arranged along a Z-axis direction, the first belt transmission structure and the second belt transmission structure are both fixed on the top surface of the glue pouring support, a first linear guide rail parallel to the second belt transmission structure is fixedly connected to a belt of the first belt transmission structure, an installation frame is slidably connected to the first linear guide rail, a second linear guide rail parallel to the first belt transmission structure is fixedly connected to a belt of the second belt transmission structure, and the second linear guide rail is slidably connected with the installation frame, the third belt transmission structure is fixed on the mounting frame along the Z-axis direction, and the glue filling head is fixedly connected to the third belt transmission structure.
6. The shower filter core glue filling production line of claim 5, wherein a Z-axis slide rail is further arranged between the glue filling head and the third belt transmission structure, the Z-axis slide rail is fixed on the mounting frame, a Z-axis slide block is connected to the Z-axis slide rail in a sliding manner, the Z-axis slide block is fixedly connected to the third belt transmission structure, and the glue filling head is fixedly connected to the Z-axis slide block.
7. The shower filter core glue-pouring production line of claim 6, wherein the upper end and the lower end of the Z-axis sliding block are respectively fixed with a buffer block, and the upper end and the lower end of the Z-axis sliding rail are provided with limit blocks matched with the buffer blocks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220455471.1U CN217043305U (en) | 2022-03-02 | 2022-03-02 | Shower filter core encapsulating production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220455471.1U CN217043305U (en) | 2022-03-02 | 2022-03-02 | Shower filter core encapsulating production line |
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| Publication Number | Publication Date |
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| CN217043305U true CN217043305U (en) | 2022-07-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220455471.1U Active CN217043305U (en) | 2022-03-02 | 2022-03-02 | Shower filter core encapsulating production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115338089A (en) * | 2022-09-20 | 2022-11-15 | 滨州海雁自动化设备有限公司 | Automatic assembly line for filter element |
-
2022
- 2022-03-02 CN CN202220455471.1U patent/CN217043305U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115338089A (en) * | 2022-09-20 | 2022-11-15 | 滨州海雁自动化设备有限公司 | Automatic assembly line for filter element |
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