CN113978995A

CN113978995A - Intelligent warehousing complete equipment based on Internet of things

Info

Publication number: CN113978995A
Application number: CN202111424280.5A
Authority: CN
Inventors: 吴文炤; 钟李锋; 蔡海裕; 苏德君; 张文超; 陈益文
Original assignee: Fujian Tonglida Industrial Co ltd
Current assignee: Fujian Tonglida Industrial Co ltd
Priority date: 2021-11-26
Filing date: 2021-11-26
Publication date: 2022-01-28

Abstract

The invention discloses intelligent warehousing complete equipment based on the Internet of things, wherein the outlet end of an inventory channel machine is in butt joint with the inlet end of an intelligent unstacking and stacking machine, and the outlet end of the intelligent unstacking and stacking machine is in butt joint with the inlet end of a connection transfer machine; the goods shelf is arranged on one side of the connection transfer machine and used for storing the turnover box; the storehouse robot moves back and forth between the goods shelf and the connection transfer machine, and is used for conveying the turnover box; the storehouse robot comprises a warehouse which is arranged on the storehouse robot in a telescopic mode; the transfer machine that plugs into runs through and is provided with the confession logical groove that the storehouse passed through, the storehouse is used for through leading to the groove lifting or place and remove to the turnover case on the transfer machine that plugs into. According to the technical scheme, the goods shelf, the storehouse robot, the intelligent unstacker, the inventory channel machine and the connection transfer machine are arranged to improve the warehouse-in and warehouse-out efficiency of the turnover box.

Description

Intelligent warehousing complete equipment based on Internet of things

Technical Field

The invention relates to the technical field of warehousing equipment, in particular to intelligent warehousing complete equipment based on the Internet of things.

Background

The warehouse is a core link of modern logistics and is an important link in an enterprise material circulation supply chain. The development of the warehouse is in three development stages of manual and mechanical storage, automatic storage and intelligent storage. The application of information technology has become an important pillar of warehousing technology, and the combination of automated warehousing and information acquisition decision-making systems and the application of radio frequency technology make warehousing develop towards intellectualization.

However, with the continuous increase of the service volume of the electric meter equipment and the continuous improvement of the customer demand, the warehouse also faces more and more challenges, how to improve the efficiency of the electric meter equipment entering and exiting the warehouse, strengthen the stock control and supervision, reduce the logistics and delivery time, and become the key for reducing the cost of the enterprise and improving the self competitiveness.

Disclosure of Invention

Therefore, an intelligent warehousing complete equipment based on the internet of things is needed to improve the warehousing and ex-warehouse efficiency of the turnover box.

In order to achieve the purpose, the application provides intelligent warehousing complete equipment based on the internet of things, which comprises a goods shelf, a storehouse robot, an intelligent unstacking and stacking machine, an inventory channel machine and a connection transfer machine;

the outlet end of the checking channel machine is in butt joint with the inlet end of the intelligent unstacker, and the outlet end of the intelligent unstacker is in butt joint with the inlet end of the connection transfer machine; the goods shelf is arranged on one side of the connection transfer machine and used for storing the turnover box; the storehouse robot moves back and forth between the goods shelf and the connection transfer machine, is used for conveying the turnover box and is provided with an Internet of things module and communicates through the Internet of things module;

the storehouse robot comprises a warehouse which is arranged on the storehouse robot in a telescopic mode; the transfer machine that plugs into runs through and is provided with the confession logical groove that the storehouse passed through, the storehouse is used for through leading to the groove lifting or place and remove to the turnover case on the transfer machine that plugs into.

Furthermore, a lifting displacement mechanism is further arranged at the outlet end of the intelligent unstacking and stacking machine, penetrates through the output end of the intelligent unstacking and stacking machine, and is used for lifting the turnover box away from the intelligent unstacking and stacking machine and moving the turnover box to the connection transfer machine.

Further, the storehouse robot comprises a moving mechanism, a support, a first lifting mechanism and a horizontal translation mechanism;

the support is fixed on the moving mechanism, the moving mechanism is used for driving the support to move, a slide rail is arranged on the support, the horizontal translation mechanism is slidably arranged on the slide rail, the horizontal translation mechanism is connected with the first lifting mechanism, and the first lifting mechanism is used for driving the horizontal translation mechanism to reciprocate along the slide rail;

the warehouse is arranged on the horizontal translation mechanism, the horizontal translation mechanism drives the warehouse to move towards a first horizontal direction or a second horizontal direction, the first horizontal direction is opposite to the second horizontal direction, and the warehouse is used for taking and placing the turnover box.

Further, the first lifting mechanism comprises a first gear, a second gear, a transmission belt, a lifting platform and a first power source,

the lifting platform is connected with the horizontal translation mechanism,

the first gear is rotatably arranged at the top of the bracket, the second gear is rotatably arranged at the bottom of the bracket, the transmission belt is meshed with the first gear and the second gear, and the lifting platform is fixedly connected with one section of the transmission belt;

the output end of the first power source is connected with the first gear or the second gear, and the first power source is used for driving the transmission belt to rotate.

Further, the intelligent unstacker comprises: the intelligent unstacker comprises a second lifting mechanism, a first conveying mechanism, an intelligent unstacker body and a grabbing mechanism;

the intelligent unstacking and stacking machine comprises an intelligent unstacking and stacking machine body, a first conveying mechanism, two grabbing mechanisms, a second lifting mechanism and a second lifting mechanism, wherein the first conveying mechanism is arranged in the intelligent unstacking and stacking machine body and used for conveying a turnover box to an unstacking and stacking area;

the grabbing mechanism comprises: the grabbing mechanism comprises a fork body, a second power source and a grabbing mechanism body, wherein the grabbing mechanism body is connected with the second lifting mechanism, the fork body is rotatably arranged on the grabbing mechanism body, the fork body is connected with the output end of the second power source, and the second power source is used for driving the fork body to rotate.

Further, snatch the mechanism and still include the connecting rod, just it is two to snatch the fork body of mechanism, two the fork body is parallel to each other, and two fork body middle part all with snatch mechanism body rotatable coupling, two fork body one end all with connecting rod rotatable coupling, the output of second power supply with the connecting rod is connected.

Further, the inventory passage machine includes: the second conveying mechanism, the box body scanning device and the image recognition device;

the track is provided with an image recognition area, the image recognition device is arranged above the image recognition area and is used for recognizing a plurality of electric meter devices in the turnover box on the image recognition area; the second conveying mechanism is used for moving the turnover box into or out of the image recognition area; the box body scanning device is arranged on the second conveying mechanism and used for scanning the identification codes on the turnover boxes.

Further, the second transport mechanism comprises a plurality of drive rollers and a second transport mechanism support;

the drive roll is rotatable to be set up on second transport mechanism support, and is a plurality of the drive roll sets up side by side, just the drive roll is used for driving the turnover case and removes.

Furthermore, the number of the box body scanning devices is two, and the two box body scanning devices are respectively arranged at an inlet position and an outlet position of the image identification area.

The intelligent warehouse robot system further comprises a control unit, the control unit is electrically connected with the intelligent unstacker, the checking channel machine and the connection transfer machine, and the control unit is in communication connection with the warehouse robot through an Internet of things module.

Be different from prior art, above-mentioned technical scheme, through goods shelves, storehouse robot, intelligence unstacker, inventory passageway machine and the setting of transferring the machine of plugging into and carrying improve the transportation efficiency of turnover case.

Drawings

Fig. 1 is a structural diagram of the intelligent warehousing complete equipment based on the internet of things;

FIG. 2 is a structural view of the turnover box;

fig. 3 is a structural view of the transfer machine;

FIG. 4 is a front view of the warehouse robot;

FIG. 5 is a side view of the warehouse robot;

FIG. 6 is an enlarged view taken at A in FIG. 5;

FIG. 7 is a top view of the warehouse robot;

FIG. 8 is an enlarged view of FIG. 7 at B;

FIG. 9 is a first diagram of the intelligent unstacker;

FIG. 10 is a second diagram of the intelligent unstacker;

fig. 11 is a structural view of the second elevating mechanism;

FIG. 12 is a first view of the configuration of the grasping mechanism;

FIG. 13 is a second view of the configuration of the grasping mechanism;

fig. 14 is a structural view of the inventory passage machine;

fig. 15 is a view showing the structure of the image recognition area;

fig. 16 is a structural view of the second conveyance mechanism, the box scanning device, and the image recognition device.

Description of reference numerals:

1. a warehouse robot; 2. an intelligent unstacker; 3. checking a channel machine; 30. an in-out warehouse passage machine; 4. a transfer machine is connected; 5. a control unit; 6. a shelf; 7. a turnover box;

11. a moving mechanism; 12. a support; 13. a first lifting mechanism; 14. a horizontal translation mechanism; 15. a warehouse; 16. a shelf code scanning unit;

131. a first gear; 132. a transmission belt; 133. a lifting platform;

21. a second lifting mechanism; 22. a first conveying mechanism; 23. the intelligent unstacker body; 24. a grabbing mechanism;

211. a drive shaft; 212. a third gear; 213. a third power source; 214. a second lifting mechanism slide rail;

241. a fork body; 242. a second power source; 243. a gripping mechanism body; 244. a connecting rod;

31. a second transport mechanism; 32. a box scanning device; 33. an image recognition device; 34. an image recognition area;

311. a drive roll; 312. a second transport mechanism support.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are merely used to more clearly illustrate the technical solutions of the present application, and therefore are only examples, and the protection scope of the present application is not limited thereby.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "including" and "having," and any variations thereof, in the description and claims of this application and the description of the above figures are intended to cover non-exclusive inclusions.

In the description of the embodiments of the present application, the technical terms "first", "second", and the like are used only for distinguishing different objects, and are not to be construed as indicating or implying relative importance or implicitly indicating the number, specific order, or primary-secondary relationship of the technical features indicated. In the description of the embodiments of the present application, "a plurality" means two or more unless specifically defined otherwise.

Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.

In the description of the embodiments of the present application, the term "and/or" is only one kind of association relationship describing an associated object, and means that three relationships may exist, for example, a and/or B, and may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship.

In the description of the embodiments of the present application, the term "plurality" refers to two or more (including two), and similarly, "plural sets" refers to two or more (including two), and "plural pieces" refers to two or more (including two).

In the description of the embodiments of the present application, the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the directions or positional relationships indicated in the drawings, and are only for convenience of description of the embodiments of the present application and for simplicity of description, but do not indicate or imply that the referred device or element must have a specific direction, be constructed and operated in a specific direction, and thus, should not be construed as limiting the embodiments of the present application.

In the description of the embodiments of the present application, unless otherwise explicitly stated or limited, the terms "mounted," "connected," "fixed," and the like are used in a broad sense, and for example, may be fixedly connected, detachably connected, or integrated; mechanical connection or electrical connection is also possible; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the embodiments of the present application can be understood by those of ordinary skill in the art according to specific situations.

Referring to fig. 1 to 16, the application discloses an intelligent warehousing complete equipment based on the internet of things, which comprises a goods shelf 6, a warehouse robot 1, an intelligent unstacker 2, an inventory passage machine 3, an in-out passage machine 30 and a connection transfer machine 4; the outlet end of the checking channel machine 3 is in butt joint with the inlet end of the intelligent unstacker 2, and the outlet end of the intelligent unstacker 2 is in butt joint with the inlet end of the connection transfer machine 4; the outlet end of the warehouse-in and warehouse-out channel machine 30 is butted with the inlet end of the inventory channel machine; or the inlet end of the warehouse entry and exit channel machine 30 is in butt joint with the outlet end of the inventory channel machine, and the outlet end of the warehouse entry and exit channel machine 30 is in butt joint with the inlet end of the intelligent unstacking and stacking machine;

the goods shelf 6 is arranged on one side of the connection transfer machine 4, and the goods shelf 6 is used for storing the turnover box 7; the storehouse robot 1 moves back and forth between the goods shelf 6 and the transfer machine 4, the storehouse robot 1 is used for conveying the turnover box 7, and the storehouse robot 1 is provided with an internet of things module and communicates through the internet of things module; the storehouse robot 1 comprises a warehouse 15, and the warehouse 15 is arranged on the storehouse robot 1 in a telescopic manner; the transfer machine 4 is provided with a through groove for the warehouse 15 to pass through, and the warehouse 15 is used for lifting through the through groove or placing and moving the turnover box 7 on the transfer machine 4. The in-out lane machine 30 is identical in structure to the inventory lane machine, and in some embodiments, only one of the devices may be used. The number of the intelligent unstackers 2 can be two in this embodiment, and the two intelligent unstackers 2 are respectively arranged behind the inventory passage and the warehouse-in and warehouse-out passage.

It should be noted that the embodiment shown in fig. 1 includes two sets of the intelligent unstacker 2 and the counting and passing machine 3, which may have higher efficiency, and may be set according to actual situations in practical use, for example, only one set of the intelligent unstacker 2 and the counting and passing machine 3 is set, or more than two sets are set.

Referring to fig. 2, the turnover box 7 is a frame structure with an open top, the turnover box 7 is made of plastic, a plurality of areas for containing electric meter equipment are arranged at the bottom in the turnover box 7, and a protrusion is arranged between two adjacent areas for containing electric meter equipment. When the ammeter equipment is arranged in the area for accommodating the ammeter, the protrusions play a limiting role, and the ammeter equipment and the turnover box 7 are prevented from sliding. Of course, the height of the turnover box 7 is matched with the height of the electric meter equipment; that is, when the other container 7 is stacked on the container 7, the other container 7 does not press the electric meter devices in the container 7.

Referring to fig. 3, it should be noted that the top of the connecting transfer machine 4 is provided with a support portion, and the through groove is disposed between the two support portions; the width of the through groove is larger than that of the cargo bin 15, and the width of the through groove is smaller than that of the turnover box 7. When the transfer container 7 is transferred to the transfer conveyor 4, the transfer container 7 is placed astride the two support portions. Balls or pulleys are arranged on the upper surface of the supporting part, and the balls or the pulleys improve the passing property of the turnover box 7; of course, in some embodiments, the support is a conveyor belt for moving the pick-up container moved thereto toward the warehouse robot.

In practical use, an operator places a turnover box 7 with electric meter equipment at the inlet end of the checking channel machine 3, then the turnover box 7 sequentially passes through the checking channel machine 3 and the intelligent unstacking machine 2 to move to the outlet end of the intelligent unstacking machine 2, then the intelligent unstacking machine 2 transfers the turnover box to the transfer machine 4, the warehouse robot 1 moves to one side of the transfer machine 4, then the warehouse robot 1 extends out of the warehouse 15, and the warehouse 15 penetrates through the through groove from bottom to top to lift the turnover box 7 on the transfer machine 4 away from the transfer machine 4; then the storehouse robot 1 withdraws the warehouse 15 with the turnover box 7 and moves to one side of the empty goods shelf 6 to place the turnover box 7.

It should be further explained that there are a plurality of shelves 6, and a plurality of shelves 6 are arranged in an array, and each shelf 6 is provided with a space for accommodating the turnover box 7 in multiple layers. Two support plates are oppositely arranged at the bottom of each layer of space, the goods warehouse 15 passes through a gap in the two support plates, and the gap between the two support plates is smaller than the width of the turnover box 7, namely, the two support plates are used for placing and supporting the turnover box 7.

According to the technical scheme, the goods shelf 6, the storehouse robot 1, the intelligent unstacker 2, the inventory channel machine 3 and the connection transfer machine 4 are arranged to improve the warehouse-in and warehouse-out efficiency of the turnover box.

Referring to fig. 3, in this embodiment, a lifting displacement mechanism is further disposed on the outlet end of the intelligent unstacker 2, the lifting displacement mechanism is disposed on the output end of the intelligent unstacker 2 in a penetrating manner, and the lifting displacement mechanism is configured to lift the turnover box 7 off the intelligent unstacker 2 and move the turnover box to the transfer conveyor 4.

It should be noted that the lifting displacement mechanism is disposed at the output end of the intelligent unstacking and stacking machine 2, and when the turnover box 7 moves to the output end of the intelligent unstacking and stacking machine 2, the lifting displacement mechanism moves upward to lift the turnover box from the intelligent unstacking and stacking machine 2, and the height of the turnover box 7 is made to be consistent with the height of the transfer and transfer machine 4; and then the turnover box 7 is driven by the lifting displacement mechanism to move towards the connection transfer machine 4, so that the lifting and displacement operations are completed.

Specifically, the lifting displacement mechanism comprises a lifting platform and a lifting motor, the lifting motor is fixed below the intelligent unstacker 2, the output end of the lifting motor is connected with the lifting platform, and the lifting motor is used for driving the lifting platform to reciprocate up and down. When the turnover box 7 is arranged at the output end of the intelligent unstacking and stacking machine 2, the lifting motor drives the lifting platform to move upwards, and the turnover box 7 is lifted away from the intelligent unstacking and stacking machine 2.

The lifting platform comprises a lifting platform body, a belt and a motor for driving the belt to rotate, the motor for driving the belt to rotate is arranged in the lifting platform body, the belt can be rotatably sleeved on the surface of the lifting platform body, and the motor for driving the belt to rotate drives the belt to rotate. After the turnover box 7 is placed on the lifting platform, the motor driving the belt to rotate drives the belt to rotate and drives the turnover box 7 to move. It should be further noted that the direction in which the transfer container 7 is conveyed by the docking transfer machine 4 and the direction in which the transfer container 7 is conveyed by the intelligent unstacker 2 are perpendicular to each other.

Of course, in other embodiments, the direction in which the transfer container 7 is transported by the docking transfer machine 4 is parallel to and coincides with the direction in which the transfer container 7 is transported by the intelligent unstacker 2, that is, the transfer container 7 is directly moved onto the docking transfer machine 4 through the outlet end of the intelligent unstacker 2.

Referring to fig. 8 in fig. 4, the storehouse robot 1 includes a moving mechanism 11, a bracket 12, a warehouse 15, a first lifting mechanism 13 and a horizontal translation mechanism 14; the support 12 is fixed on the moving mechanism 11, the moving mechanism 11 is used for driving the support 12 to move, a slide rail is arranged on the support 12, the first lifting mechanism 13 is slidably arranged on the slide rail, the horizontal translation mechanism 14 is connected with the first lifting mechanism 13, and the first lifting mechanism 13 is used for driving the horizontal translation mechanism 14 to reciprocate along the slide rail; the goods warehouse 15 is arranged on the horizontal translation mechanism 14, the horizontal translation mechanism 14 drives the goods warehouse 15 to move towards a first horizontal direction or a second horizontal direction, the first horizontal direction is opposite to the second horizontal direction, and the goods warehouse 15 is used for taking and placing the turnover box 7.

Referring to fig. 5, the shelf code scanning unit 16 is fixed on the horizontal translation mechanism 14, the horizontal translation mechanism 14 is configured to drive the shelf code scanning unit 16 to reciprocate along the slide rail, and the shelf code scanning unit 16 is configured to scan the identification code on the shelf 6.

The moving mechanism 11 is an AGV (Automated Guided Vehicle, AGV for short) cart. The present invention relates to a transport vehicle equipped with an electromagnetic or optical automatic navigation device, capable of traveling along a predetermined navigation route, and having safety protection and various transfer functions. The industrial application does not need the carrying equipment of a driver, and a rechargeable storage battery is used as a power source of the industrial application. The traveling path and behavior can be controlled by a computer, or the traveling path can be established by an electromagnetic track (electromagnetic path-following system), the electromagnetic track is adhered to the floor, and the moving mechanism 11 moves and acts according to the information brought by the electromagnetic track. In the present application, the moving mechanism 11 is used to move the device on the moving mechanism 11.

The support 12 is made of a metal material which is not easy to deform, and the support 12 is fixedly connected to the upper surface of the moving mechanism 11. The support 12 is vertically arranged on the moving mechanism 11, the length and the width of the support 12 are not more than the length and the width of the moving mechanism 11, and the height of the support 12 is matched with the height of the shelf 6 for storing electric meter equipment. Further, the support 12 is a rectangular frame structure vertically placed on the moving mechanism 11, and a plurality of reinforcing rods are arranged on two opposite side surfaces of the support 12 and used for preventing the support 12 from inclining; the other two opposite side surfaces of the support 12 are used for allowing the turnover box 7 to pass through, namely, the first horizontal direction and the second horizontal direction.

The slide rail is the difficult metal material that takes place to warp, the slide rail vertical set up in moving mechanism 11 is last, the slide rail with vertical edge is parallel to each other in support 12, and with support 12 fixed connection. The height of the slide rail is matched with the height of the bracket 12.

The warehouse 15 is made of hard materials such as metal and plastic, the warehouse 15 is made of rectangular plates, and the warehouse 15 is matched with the bottom of the turnover box 7.

Referring to fig. 5, the horizontal translation mechanism 14 is disposed in the bracket 12 and slidably disposed on the slide rail, and a sliding slot or a protruding block is disposed on the horizontal translation mechanism 14, the sliding slot or the protruding block is adapted to the slide rail, and the sliding slot or the protruding block can slide along the slide rail. The horizontal translation mechanism 14 is fixedly provided with a cargo bin 15, the cargo bin 15 can be driven by the horizontal translation mechanism 14 to move in a first horizontal direction or a second horizontal direction, that is, the cargo bin 15 can extend out of two opposite side faces of the bracket 12 without a fixing rod, so that the cargo bin 15 can be used for receiving or placing the turnover box 7 outside the fork-arm type storehouse robot 1. The horizontal translation mechanism 14 drives the cargo compartment 15 to reciprocate in the horizontal direction, and the movement direction of the cargo compartment 15 is perpendicular to the movement direction of the horizontal translation mechanism 14.

The first lifting mechanism 13 is a device for driving the horizontal translation mechanism 14 to move up and down, and the first lifting mechanism 13 can be integrated with the horizontal translation mechanism 14; the first lifting mechanism 13 may also be disposed at one side of the horizontal translation mechanism 14.

In actual operation, the intelligent numerical control fork arm moves to a specified position under the driving of the moving mechanism 11; the first lifting mechanism 13 drives the horizontal translation mechanism 14 to move upwards, and after the horizontal translation mechanism 14 reaches a preset height, the cargo compartment 15 is driven by the horizontal translation mechanism 14 to extend out of the fork arm type warehouse robot 1, so that the cargo compartment 15 is arranged below the turnover box 7; then the elevator drives the horizontal translation mechanism 14 to move upwards for a certain distance again, so that the goods warehouse 15 lifts the turnover box 7, and the horizontal translation mechanism 14 drives the goods warehouse 15 to take the turnover box 7 back to the fork arm type storehouse robot 1.

The moving mechanism 11 moves the turnover box 7 to one side of the corresponding shelf 6, and in the moving process, the moving mechanism 11 performs translation operation without rotation. After the horizontal moving mechanism is moved to one side of the goods shelf 6, the first lifting mechanism 13 drives the horizontal moving mechanism 14 to ascend or descend, so that the horizontal moving mechanism 14 moves to the height of the empty goods shelf 6; the horizontal translation mechanism 14 drives the goods bin 15 to extend towards the direction of the goods shelf 6, so that the turnover box 7 positioned on the goods bin 15 enters the goods shelf 6, and then the first lifting mechanism 13 drives the horizontal translation mechanism 14 to move downwards, so that the turnover box 7 is placed on the goods shelf 6, and warehousing operation is completed.

Above-mentioned technical scheme passes through moving mechanism 11, first elevating system 13, storehouse 15, support 12 and horizontal translation mechanism 14 set up for turnover case 7 can stretch out from the relative both sides face of support 12, improves the convenience that fork arm formula storehouse robot 1 transported turnover case 7 with this, further improves fork arm formula storehouse robot 1's transportation efficiency.

Referring to fig. 6 and 8, in an embodiment, the first lifting mechanism 13 includes a first gear 131, a second gear, a transmission belt 132, a lifting platform 133, and a first power source, the lifting platform 133 is connected to the horizontal translation mechanism 14, the first gear 131 is rotatably disposed on the top of the bracket 12, the second gear is rotatably disposed on the bottom of the bracket 12, the transmission belt 132 is engaged with the first gear 131 and the second gear, and the lifting platform 133 is fixedly connected to one section of the transmission belt 132; the output end of the first power source is connected with the first gear 131 or the second gear, and the first power source is used for driving the transmission belt 132 to rotate.

The gear ratio of the first gear 131 and the second gear is the same, and the transmission belt 132 is engaged with the first gear 131 and the second gear, the transmission belt 132 is a chain; the lifting platform 133 is fixed on the horizontal translation mechanism 14, and one section of the transmission belt 132 is connected with the lifting platform 133.

In practical operation, when the horizontal translation mechanism 14 needs to be lifted, the first power source drives the first gear 131 or the second gear to rotate, and drives the transmission belt 132 to rotate; when the belt 132 is transported upward, the belt 132 drives the lifting platform 133 to move upward, and similarly, when the belt 132 is transported downward, the belt 132 drives the lifting platform 133 to move downward. Thereby changing the height of the horizontal translation mechanism 14.

Referring to fig. 9 to 13, the present embodiment discloses an intelligent unstacker 2, which includes: the intelligent unstacker comprises a second lifting mechanism 21, a first conveying mechanism 22, an intelligent unstacker body 23 and a grabbing mechanism 24; the first conveying mechanism 22 is arranged in the intelligent unstacker body 23, the first conveying mechanism 22 is used for conveying the turnover boxes 7 to an unstacking area, the number of the grabbing mechanisms 24 is two, the two grabbing mechanisms 24 are respectively arranged on two opposite sides of the unstacking area, the two grabbing mechanisms 24 are used for grabbing the turnover boxes 7, the second lifting mechanism 21 is in transmission connection with the grabbing mechanisms 24, the second lifting mechanism 21 is used for driving the two grabbing mechanisms 24 to reciprocate in the vertical direction, and the transmission direction of the first conveying mechanism 22 is perpendicular to the moving direction of the grabbing mechanisms 24; the grasping mechanism 24 includes: the grabbing mechanism comprises a fork body 241, a second power source 242 and a grabbing mechanism body 243, wherein the grabbing mechanism body 243 is connected with the second lifting mechanism 21, the fork body 241 is rotatably arranged on the grabbing mechanism body 243, the fork body 241 is connected with the output end of the second power source 242, and the second power source 242 is used for driving the fork body 241 to rotate.

Referring to fig. 9, the first conveying mechanism 22 is a device for transferring the turnover boxes 7, wherein the upper surface of the first conveying mechanism 22 is divided into a unstacking area and a conveying area (i.e., a non-unstacking area), and the conveying area is disposed at two ends of the unstacking area; of course, in some embodiments, the upper surface of the first transfer mechanism 22 may be only the unstacking area. It should be further noted that the unstacking area is an area for unstacking the turnover boxes 7, that is, on the unstacking area, the turnover boxes 7 are stacked or disassembled; the conveying area is an area for transferring the turnover box 7, and the turnover box 7 can be conveyed to the unstacking area or moved out of the intelligent unstacking and stacking machine 2 on the conveying area.

Snatch mechanism 24 for snatching the equipment of turnover case 7, just it can arrange in to snatch mechanism 24 the regional both sides of breaking a yard or arrange in the regional top of breaking a yard, it is used for snatching to be located to snatch mechanism 24 the turnover case 7 on the region of breaking a yard. When the grabbing mechanisms 24 are positioned at two sides of the unstacking area, two grabbing mechanisms 24 are arranged, and the two grabbing mechanisms 24 are arranged oppositely; the two grabbing areas grab one side of the turnover box 7 respectively. When the grabbing mechanism 24 is positioned at the top of the unstacking area, the grabbing mechanism 24 is a mechanical gripper, and the turnover box 7 can be grabbed by opening and closing the gripper.

In the embodiment where the gripping means 24 are located on both sides of the unstacking area:

referring to fig. 12 to 13, the cross section of the grabbing mechanism body 243 is an inverted L-shape, the grabbing mechanism body 243 is preferably made of metal, and the grabbing mechanism body 243 is used for providing the mounting positions of the fork 241, the second power source 242 and the second lifting mechanism 21; that is, the fork 241 and the second power source 242 may be integrated with the grasping mechanism body 243. The fork body 241 is of a waist-shaped sheet structure, and the fork body 241 can be made of metal, plastic and the like; and the middle part of the fork 241 is rotatably disposed on the grabbing mechanism body 243 through bolts or bearings. The second power source 242 may be an air cylinder, an oil cylinder or a motor, the second power source 242 is configured to drive the fork 241 to rotate around the joint of the fork 241 and the grabbing mechanism 24, and an output end of the second power source 242 is connected to an end of the fork 241 far away from the unstacking area.

It should be further noted that grooves adapted to the fork bodies 241 are formed on two sides of the turnover box 7, and the fork bodies 241 are rotatably disposed in the grooves.

Referring to fig. 10, the second lifting mechanism 21 is integrated on the grabbing mechanism 24 or the second lifting mechanism 21 is disposed at one side of the grabbing mechanism 24, and the second lifting mechanism 21 is configured to drive the grabbing mechanism 24 to move in a vertical direction.

The intelligent unstacker body 23 is a shell for protecting the second lifting mechanism 21, the first conveying mechanism 22 and the grabbing mechanism 24, and the second lifting mechanism 21, the first conveying mechanism 22 and the grabbing mechanism 24 are integrated in the intelligent unstacker body 23; of course, in some embodiments, the intelligent unstacker body 23 is only placed on the unstacking area.

In practical use, the turnover box 7 is moved to the first conveying mechanism 22 by a mechanical arm, a conveyor belt, or manual handling; the first transfer mechanism 22 is then activated, which transfers the containers 7 from the transport area to the unstacking area; the second power source 242 is started to drive the fork bodies 241 positioned at two sides of the turnover box 7 to rotate, so that the fork bodies 241 are inserted into the turnover box 7; the second lifting mechanism 21 is started to enable the grabbing mechanism 24 to move upwards, and when the distance between the turnover box 7 and the upper surface of the first conveying mechanism 22 is larger than or equal to the height of one turnover box 7, the second lifting mechanism 21 stops.

At this time, the other turnover box 7 is moved to the first conveying mechanism 22 by means of a manipulator, a conveyor belt, or manual transportation; then the first transfer mechanism 22 is activated, which transfers the containers 7 from the transport area to the unstacking area, with the two containers 7 vertically overlapping; then, the second lifting mechanism 21 is activated again, and the gripping mechanism 24 moves downward until the container 7 is stacked on the container 7.

It should be noted that the electric meter equipment is the smallest unit, that is, the first-stage unit, the turnover box 7 is the second-stage unit formed by a plurality of electric meter equipment, and a plurality of turnover boxes 7 are stacked on the third-stage unit; when the user enters or exits the warehouse, the turnover box 7 is scanned, and therefore the fact that a certain electric meter device is located in the turnover box 7 can be quickly confirmed.

Above-mentioned technical scheme, through set up the cavity of a plurality of holding ammeter equipment in the turnover case 7, simultaneously through second elevating system 21, first transport mechanism 22 and the setting of snatching mechanism 24 for the user can fix a position fast and take out appointed ammeter equipment.

Referring to fig. 9 to 10, in the present embodiment, two of the grabbing mechanisms 24 move synchronously. Synchronous motion means simultaneous upward or downward motion; specifically, after the fork 241 is inserted into two sides of the turnover box 7, the grabbing mechanisms 24 on two sides are driven by the second lifting mechanism 21 to simultaneously move upwards, or when the turnover box 7 needs to be placed, the grabbing mechanisms 24 on two sides of the unstacking area synchronously move downwards.

Referring to fig. 12, in the present embodiment, the grabbing mechanism 24 further includes a connecting rod 244, and there are two fork bodies 241 of the grabbing mechanism 24, the two fork bodies 241 are parallel to each other, the middle portions of the two fork bodies 241 are both rotatably connected to the grabbing mechanism body 243, one end of each fork body 241 is both rotatably connected to the connecting rod 244, and the output end of the second power source 242 is connected to the connecting rod 244.

The two fork bodies 241 are driven by the connecting rod 244 to move synchronously, that is, the two fork bodies 241 are driven by the connecting rod 244 to rotate simultaneously in a clockwise or counterclockwise direction, and the two fork bodies 241 are always kept parallel to each other. The connecting rod 244 is disposed at one end of each of the two fork bodies 241 far away from the unstacking area, the two fork bodies 241 are rotatably disposed on the connecting rod 244, and the second power source 242 drives the connecting rod 244 to drive the fork bodies 241 to rotate. It should be further noted that the second power source 242 is disposed at an angle to the transmission direction of the first transmission mechanism 22.

Referring to fig. 11 and 12, in the present embodiment, the second lifting mechanism 21 includes a plurality of second lifting mechanism slide rails 214; the plurality of second lifting mechanism slide rails 214 are arranged on two opposite sides of the unstacking area, the grabbing mechanism body 243 is arranged on the second lifting mechanism slide rails 214 in a sliding manner, and the plurality of second lifting mechanism slide rails 214 are fixed on the intelligent unstacker body 23.

Referring to fig. 11, in the present embodiment, the second lifting mechanism 21 includes two transmission shafts 211, a plurality of third gears 212, a third power source 213 and a plurality of chains;

the two transmission shafts 211 are respectively arranged above and below the pile removing area, the two transmission shafts 211 are parallel to each other, two ends of each transmission shaft 211 are respectively provided with a third gear 212, and the third gears 212 are meshed with the chains;

the chain is an annular chain, one section of the chain is fixedly connected with the grabbing mechanism body 243, and the chain is used for driving the grabbing mechanism body 243 to move in the vertical direction; an output shaft of the third power source 213 is connected to one of the transmission shafts 211, and the third power source 213 is used for driving the rotation shaft to rotate. One of the rotating shafts is also provided with a power gear, the output end of the third power source 213 is also provided with a power gear, and the power gear can be directly meshed or connected through a chain; the third power source 213 drives the transmission shaft 211 to rotate by driving the power gear to rotate.

In practical use, the transmission shaft 211 above the unstacking area rotates under the driving of the third power source 213, and at this time, the transmission shaft 211 above the unstacking area drives the third gears 212 at two ends to rotate, and the transmission shaft 211 below the unstacking area is driven to rotate through a chain; the two chains respectively drive one grabbing mechanism 24 to reciprocate in the vertical direction; since both chains are driven by the same drive shaft 211, the two gripping mechanisms 24 located thereon can move synchronously. The first transmission mechanism 22 and the second transmission mechanism are communicated with each other.

Referring to fig. 14 to 16, the present application discloses a plate point channel machine 3, including: a second conveyance mechanism 31, a box scanning device 32, and an image recognition device 33; an image recognition area 34 is arranged on the track, the image recognition device 33 is arranged above the image recognition area 34, and the image recognition device 33 is used for recognizing a plurality of electric meter equipment in the turnover box 7 positioned on the image recognition area 34; the second conveying mechanism 31 is used for moving the turnover box 7 into or out of the image recognition area 34; the box scanning device 32 is disposed on the second conveying mechanism 31, and the box scanning device 32 is configured to scan the identifier on the turnover box 7.

The turnover box 7 is a container for accommodating electric meter equipment, the turnover box 7 can accommodate a plurality of pieces of electric meter equipment, and a plurality of identification codes are arranged on the side wall of the turnover box 7 and can be bar codes or two-dimensional codes; preferably, the identification code is placed on the side of said turnaround case 7. Of course, in some embodiments, the circulation box 7 may also have RFID built in. The bar codes are arranged on a plurality of pieces of electric meter equipment in the turnover box 7, and the direction of one surface of each piece of electric meter equipment, which is provided with the bar codes, is the same; preferably, the side of each electric meter device with the bar code faces upwards.

The box scanning device 32 is a bar code or two-dimensional code scanning device, and the box scanning device 32 is used for scanning an identification code on the side wall of the turnover box 7. The turnover box 7 can be quickly positioned and taken out when the user enters or exits the warehouse.

The image recognition device 33 may be a CCD (charge coupled device) camera, the image recognition device 33 is configured to simultaneously recognize a plurality of electric meter devices located in the container 7, and when recognizing the electric meter devices, it is preferable that the image recognition device 33 is located right above the container 7, so that the image recognition device 33 can accurately and quickly recognize each electric meter device in the container 7.

The second conveying mechanism 31 is a linear bar-shaped second conveying mechanism 31, and the second conveying mechanism 31 is used for moving the turnover boxes 7 on the second conveying mechanism 31; of course, in some embodiments, the second transport mechanism 31 may also be U-shaped, L-shaped, and custom shaped. The upper surface of the second transfer mechanism 31 is divided into the image recognition area 34 and the transport area, and the turnover box 7 is movable in both the image recognition area 34 and the transport area, except for the area in which the function of identifying the electric meter device is added to the image recognition area 34.

It should be further noted that the image recognition device 33 is disposed above the image recognition area 34, and preferably, the image recognition device 33 projects on the image recognition area 34 and is located at the center of the image recognition area 34. When the container 7 is moved onto the image recognition area 34, the image recognition device 33 recognizes a plurality of electric meter devices on the container 7, and records information such as position signals of the electric meter devices into the control unit 5.

It should be further noted that the box scanning device 32 may be disposed at an entrance position of the image recognition area 34, an exit position of the image recognition area 34, or on the image recognition area 34, and the box scanning device 32 may record the scanned information of the tote 7 into the control unit 5 and associate the scanned information with a plurality of electric meter devices in the tote 7.

Taking one of the turnover boxes 7 as an example, in practical use, an operator or a manipulator places the turnover box 7 containing electricity meter equipment on the inlet end of the second conveying mechanism 31, and the second conveying mechanism 31 drives the turnover box 7 to move towards the image recognition area 34; when the circulation box 7 is placed on the image recognition area 34, the image recognition device 33 recognizes a plurality of electric meter devices in the circulation box 7; then the second conveying mechanism 31 moves the turnover box 7 out of the image recognition area 34; in the process of entering, moving out and identifying the turnover box 7, the box scanning device 32 can identify the identification code on the side wall of the turnover box 7, so that the turnover box 7 is associated with a plurality of electric meter devices in the turnover box. When a user needs to take out a certain electric meter device, the user only needs to locate a certain turnover box 7, and then the required electric meter device can be rapidly called out.

According to the technical scheme, the image recognition device 33 is combined with the box body scanning device 32, the image recognition device 33 is used for recognizing the electric meter equipment in the turnover box 7, and the box body scanning device 32 is used for recognizing the turnover box 7, so that the warehousing and ex-warehouse efficiency of the electric meter equipment is improved.

Referring to fig. 16, in the present embodiment, the second conveying mechanism 31 includes a plurality of driving rollers 311 and a second conveying mechanism support 312; the driving roller 311 is rotatably disposed on the second conveying mechanism support 312, the driving rollers 311 are disposed side by side, and the driving roller 311 is used for driving the turnover box 7 to move.

The driving roller 311 is a cylinder, the driving roller 311 can rotate around a rotating shaft of the driving roller 311, and the driving roller 311 is used for driving the turnover box 7 to move; specifically, the driving roller 311 may further include a driving roller 311 body and a power device, the driving roller 311 body is of a cylindrical structure, and an output end of the power device is in transmission connection with a rotating shaft of the driving roller 311 body and is used for driving the driving roller 311 body to rotate; when the turnover box 7 is placed on the main body of the driving roller 311, the main body of the driving roller 311 rotates around its own rotating shaft under the driving of the power device, so as to drive the turnover box 7 on the main body of the driving roller 311 to move.

The driving mechanism support 12 is a support body for supporting the driving rollers 311, the driving rollers 311 are arranged on the driving mechanism support 12 in a crossing mode, the driving mechanism support 12 is erected according to factors such as a site, and the driving rollers 311 are arranged on the driving mechanism support 12 in a rotatable array mode. The following embodiment is described by taking one driving roller 311 as an example, specifically, a groove is formed on the upper surface of the transmission mechanism bracket 12, one end of the driving roller 311 is rotatably connected with one side wall in the groove of the transmission mechanism bracket 12, and the other end is connected with a power device; the power device is fixedly connected with the other side wall in the groove of the transmission mechanism bracket 12.

In actual use, when the user places the turnover box 7 on the driving roller 311, the driving roller 311 drives the turnover box 7 to move,

referring to fig. 14 and 15, in the present embodiment, there are two box scanners 32, and the two box scanners 32 are respectively disposed at an entrance position and an exit position of the image recognition area 34.

In actual use, when the circulation box 7 enters the image recognition area 34, the box scanning device 32 located at the inlet position scans the circulation box 7 first, and when the circulation box 7 is moved out of the image recognition area 34, the box scanning device 32 located at the outlet position scans the circulation box 7 again, so that correlation errors between the electric meter equipment and the circulation box 7 are prevented.

Of course, in other embodiments, two of the box scanners 32 are disposed on both sides of the slot, and the two box scanners 32 are respectively used for scanning the identification codes of different positions of the turnover box 7, so as to further improve the accuracy of the association.

The first conveying mechanism 22 and the second conveying mechanism 31 are mutually communicated, and the turnover box 7 can be moved from the first conveying mechanism 22 to the second conveying mechanism 31.

Referring to fig. 1, in this embodiment, the system further includes a control unit 5, the control unit 5 is electrically connected to the intelligent unstacking and stacking machine 2, the checking and passage machine 3, and the transfer machine 4, and the control unit 5 is in communication connection with the warehouse robot through an internet of things module.

It should be noted that, although the above embodiments have been described herein, the invention is not limited thereto. Therefore, based on the innovative concepts of the present invention, the technical solutions of the present invention can be directly or indirectly applied to other related technical fields by making changes and modifications to the embodiments described herein, or by using equivalent structures or equivalent processes performed in the content of the present specification and the attached drawings, which are included in the scope of the present invention.

Claims

1. An intelligent warehousing complete equipment based on the Internet of things is characterized by comprising a goods shelf, a warehouse robot, an intelligent unstacking and stacking machine, an inventory passage machine, an in-out passage machine and a connection transfer machine;

the outlet end of the checking channel machine is in butt joint with the inlet end of the intelligent unstacker, and the outlet end of the intelligent unstacker is in butt joint with the inlet end of the connection transfer machine;

the outlet end of the warehouse-in and warehouse-out channel machine is in butt joint with the inlet end of the inventory channel machine; or the inlet end of the warehouse entry and exit channel machine is in butt joint with the outlet end of the inventory channel machine, and the outlet end of the warehouse entry and exit channel machine is in butt joint with the inlet end of the intelligent unstacking and stacking machine;

the goods shelf is arranged on one side of the connection transfer machine and used for storing the turnover box; the storehouse robot moves back and forth between the goods shelf and the connection transfer machine, is used for conveying the turnover box and is provided with an Internet of things module and communicates through the Internet of things module;

2. The intelligent warehousing complete equipment based on the internet of things as claimed in claim 1, wherein a lifting displacement mechanism is further arranged on an outlet end of the intelligent unstacker, the lifting displacement mechanism is arranged on an output end of the intelligent unstacker in a penetrating manner, and the lifting displacement mechanism is used for lifting a turnover box away from the intelligent unstacker and moving the turnover box to the transfer machine.

3. The intelligent warehousing complete equipment based on the internet of things as claimed in claim 1, wherein the warehouse robot comprises a moving mechanism, a support, a first lifting mechanism and a horizontal translation mechanism;

4. The Internet of things-based intelligent warehousing complete equipment as claimed in claim 3, wherein the first lifting mechanism comprises a first gear, a second gear, a transmission belt, a lifting platform and a first power source,

the lifting platform is connected with the horizontal translation mechanism,

5. The internet of things-based smart warehousing kit of claim 1, wherein the smart unstacker comprises: the intelligent unstacker comprises a second lifting mechanism, a first conveying mechanism, an intelligent unstacker body and a grabbing mechanism;

6. The intelligent warehousing complete equipment based on the Internet of things as claimed in claim 5, wherein the grabbing mechanism further comprises a connecting rod, the number of the grabbing mechanism is two, the two fork bodies are parallel to each other, the middle parts of the two fork bodies are rotatably connected with the grabbing mechanism body, one ends of the two fork bodies are rotatably connected with the connecting rod, and the output end of the second power source is connected with the connecting rod.

7. The internet of things-based smart warehousing complete equipment as claimed in claim 1, wherein the checking channel machine comprises: the second conveying mechanism, the box body scanning device and the image recognition device;

8. The internet of things-based smart warehousing kit of claim 7, wherein the second transport mechanism comprises a plurality of drive rollers and a second transport mechanism support;

9. The intelligent warehousing complete equipment based on the internet of things as claimed in claim 7, wherein the number of the box body scanning devices is two, and the two box body scanning devices are respectively arranged at an inlet position and an outlet position of an image recognition area.

10. The intelligent warehousing complete equipment based on the internet of things as claimed in claim 1, further comprising a control unit, wherein the control unit is electrically connected with the intelligent unstacker, the checking channel machine and the transfer machine, and the control unit is in communication connection with the warehouse robot through an internet of things module.