CN108750724B - Loading system and method - Google Patents
Loading system and method Download PDFInfo
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- CN108750724B CN108750724B CN201810832730.6A CN201810832730A CN108750724B CN 108750724 B CN108750724 B CN 108750724B CN 201810832730 A CN201810832730 A CN 201810832730A CN 108750724 B CN108750724 B CN 108750724B
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- stacking
- loading
- box
- conveying mechanism
- goods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/08—Loading land vehicles using endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
Abstract
The invention discloses a loading system and a loading method, and relates to the field of logistics mechanical equipment. The loading system includes: a box assembly for receiving the goods, grouping the goods to form a box assembly part, and transferring the box assembly part; a telescopic transmission mechanism for receiving and transmitting the box group part; the loading assembly is used for receiving the box group parts and arranging the box group parts in rows to be stacked to the carriage; and the loading control system is respectively electrically connected with the loading assembly, the telescopic conveying mechanism and the box assembly. The loading system has high automation degree and high and stable loading efficiency.
Description
Technical Field
The invention relates to the field of logistics mechanical equipment, in particular to a loading system and a loading method.
Background
Along with the improvement of modern mechanization degree and the popularization of unmanned factories and intelligent factories, more and more enterprises adopt automatic storage, management and turnover goods, so that the space utilization rate and the management efficiency can be improved, and the labor cost is reduced.
However, in the case of transferring the goods around the time, the conventional transfer method is still used, and for example, when the goods are loaded and shipped, the transfer method is still carried out manually. The mode has low working efficiency, poor safety and high personnel utilization cost for enterprises, and is difficult to complete the butt joint with the automation equipment.
In view of the above, it is very important to develop a loading system and a loading method capable of solving the above problems.
Disclosure of Invention
The invention aims to provide a loading system which is high in automation degree, high in loading efficiency and stable.
Another object of the present invention is to provide a loading method, which is applied to a loading system and has high automation degree, high loading efficiency and stability. The invention provides a technical scheme that:
in a first aspect, an embodiment of the present invention provides a loading system, configured to load goods, where the loading system includes: a bin group assembly for receiving the goods, grouping the goods to form a bin group portion, and transferring the bin group portion; the telescopic conveying mechanism is used for receiving and conveying the box group part and can change the length of a conveying path; one end of the assembly vehicle assembly is connected with the telescopic conveying mechanism and is used for receiving the box group parts and arranging the box group parts in rows to be stacked to a carriage; and the loading control system is electrically connected with the loading assembly, the telescopic conveying mechanism and the box assembling assembly respectively.
With reference to the first aspect, in a first implementation manner of the first aspect, the box grouping assembly includes a box grouping device, the box grouping device includes a box grouping dialing mechanism and a box grouping transmission mechanism, one end of the box grouping transmission mechanism is connected with the telescopic transmission mechanism, the box grouping dialing mechanism is installed on the box grouping transmission mechanism and is used for dialing at least one of the goods to the box grouping transmission mechanism so that the goods form a box grouping portion, and the box grouping transmission mechanism is used for transmitting the box grouping portion to the telescopic transmission mechanism.
With reference to the first aspect and the foregoing implementation manner, in a second implementation manner of the first aspect, the box assembling device further includes a box assembling centering mechanism, the box assembling centering mechanism is installed on the box assembling conveying mechanism, and the box assembling centering mechanism is configured to push the box assembling portion to a middle portion of a conveying direction of the box assembling conveying mechanism.
With reference to the first aspect and the foregoing implementation manner, in a third implementation manner of the first aspect, the box assembling component further includes a box separating and conveying mechanism, and a side of the box separating and conveying mechanism is connected to a side of the box assembling and conveying mechanism.
With reference to the first aspect and the foregoing implementation manner, in a fourth implementation manner of the first aspect, the box assembling component further includes an accumulating conveying mechanism, one end of the accumulating conveying mechanism is connected to a side edge of the box separating conveying mechanism, and the accumulating conveying mechanism is configured to receive the goods and convey the goods to the box separating conveying mechanism.
With reference to the first aspect and the foregoing implementation manner, in a fifth implementation manner of the first aspect, the loading assembly includes a loading rack, a loading conveying mechanism and a stacking device, the stacking device includes a stacking moving mechanism, a stacking platform and two retractable baffles, the loading conveying mechanism and the stacking moving mechanism are respectively connected to the loading rack, the loading conveying mechanism is configured to receive the goods and convey the goods to the stacking platform, the stacking moving mechanism is provided with a stacking free end, the stacking free end is movable relative to the loading rack, the stacking platform is connected to the stacking free end, the two retractable baffles are movably connected to the stacking platform and are disposed at two sides of the stacking platform, the two retractable baffles can move towards each other or back to back, and the two retractable baffles can extend out of the stacking platform along the stacking platform, and the two telescopic baffles are used for clamping the goods when moving oppositely.
With reference to the first aspect and the foregoing implementation manner, in a sixth implementation manner of the first aspect, the stacking device further comprises a stacking shifting mechanism, the stacking shifting mechanism is arranged at the bottom of the stacking platform and penetrates through the stacking platform, and the stacking shifting mechanism can move along the stacking platform and is used for shifting the goods to the telescopic baffle for movement.
In combination with the first aspect and the implementation manners described above, in a seventh implementation manner of the first aspect, the stacking device further comprises two telescopic push plates, wherein the two telescopic push plates are movably connected to one side, close to the loading and conveying mechanism, of the stacking platform and are arranged at intervals, a cargo inlet is formed between the two telescopic push plates and used for allowing the cargo to pass through, so that the cargo is conveyed to the stacking platform, and the telescopic push plates can stretch out along with the telescopic baffles from the stacking platform.
In a second aspect, an embodiment of the present invention provides a loading method, which is applied to a loading system, and the loading method includes: transferring the container group part or the cargo to the assembly vehicle assembly through the telescopic transfer mechanism; the box group part or the cargos are received through the loading assembly, and the box group part or the cargos are arranged in a row and stacked to the carriage.
With reference to the second aspect, in a first implementation manner of the second aspect, before the step of transferring the magazine section to the assembly truck assembly by the telescopic transfer mechanism, the loading method further includes: receiving the goods through the box assembly, grouping the goods to form the box assembly part, and transmitting the box assembly part to the telescopic transmission mechanism.
Compared with the prior art, the loading system and the loading method provided by the invention have the beneficial effects that:
the box assembling component is used for receiving goods, then grouping the goods to form a box assembling part, transmitting the box assembling part to the telescopic transmission mechanism, grouping the goods and then transmitting the goods, and the conveying efficiency and the stability of the loading system can be improved by the loading component for stacking and loading the grouped goods; the loading assembly is used for receiving the goods conveyed by the telescopic conveying mechanism and arranging the goods in rows to be stacked to the carriage, the stacking in rows improves the loading efficiency of the loading system and the stacking quality, and the loading control system controls the components to coordinate and complete the loading task.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments will be briefly described below. It is appreciated that the following drawings depict only certain embodiments of the invention and are therefore not to be considered limiting of its scope. For a person skilled in the art, it is possible to derive other relevant figures from these figures without inventive effort.
Fig. 1 is a schematic structural diagram of a loading system according to a first embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a truck assembly of the truck-loading system according to the first embodiment of the present invention;
fig. 3 is a partially enlarged schematic view of a loading assembly III of the loading system according to the embodiment of the invention;
FIG. 4 is a schematic structural diagram of a box assembly of a loading system according to a first embodiment of the present invention
Fig. 5 is a schematic flow chart of a loading method according to a second embodiment of the present invention;
fig. 6 is another schematic flow chart of a loading method according to a second embodiment of the present invention.
Icon: 200-a carriage; 310-goods; 312-a box section; 100-loading system; 130-group box components; 131-an accumulation transport mechanism; 132-a bin sorting transport mechanism; 133-group box device; 1331-a group box dialing mechanism; 1332-group box centering mechanism; 1333-a group box transfer mechanism; 140-a telescopic transport mechanism; 141-a telescopic elevator frame; 142-a telescopic joint structure; 143-a telescopic conveyor; 160-assembly of the vehicle; 161-loading running gear; 162-a loading frame; 163-load transfer mechanism; 165-stacking means; 1651-stacking moving mechanism; 16511-stacking the free ends; 1652-stacking platform; 1653-telescoping baffles; 1654-telescoping push plate; 16541-a cargo access opening; 1655-telescoping side panel; 1656-stacking and shifting mechanism; 168-stacking rotation mechanism; 1681-stacking the rotating holders; 1682-stacking the rotary driving members; 169-stacking guide mechanism; 1691-stacking the guide telescopic parts; 1692-stacking guide holding member; 166-loading and stacking identification module; 167-boarding means; 1671-parking platform; 1672-boarding lifting mechanism.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. The terms "upper", "lower", "inner", "outer", "left", "right", and the like, refer to an orientation or positional relationship as shown in the drawings, or as would be conventionally found in use of the inventive product, or as would be conventionally understood by one skilled in the art, and are used merely to facilitate the description and simplify the description, but do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be construed as limiting the present invention. The terms "first," "second," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance. The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
It is also to be understood that, unless expressly stated or limited otherwise, the terms "disposed," "connected," and the like are intended to be open-ended, and mean "connected," i.e., fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the connection may be direct or indirect via an intermediate medium, and may be a communication between the two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The following detailed description of embodiments of the invention refers to the accompanying drawings.
Along with the improvement of modern mechanization degree and the popularization of unmanned factories and intelligent factories, more and more enterprises adopt automatic storage, management and turnover goods, so that the space utilization rate and the management efficiency can be improved, and the labor cost is reduced. However, in the case of transferring the goods around the time, the conventional transfer method is still used, and for example, when the goods are loaded and shipped, the transfer method is still carried out manually. The mode has low working efficiency, poor safety and high personnel utilization cost for enterprises, and is difficult to complete the butt joint with the automation equipment.
The embodiment of the invention provides a loading system and a loading method, wherein the loading method is applied to a loading system, the loading system can convey cargos into a target compartment and stack the cargos flatly, the loading system obviously improves the automation degree of a factory, groups the cargos in the conveying process and the like, and arranges the cargos in rows before loading so as to stack the cargos in rows and improve the loading quality and efficiency. The loading system can be used independently, and can be applied to production lines, automatic warehouses, logistics systems or automatic factories and the like.
The first embodiment:
referring to fig. 1, fig. 1 is a schematic structural diagram of a loading system 100 according to a first embodiment of the present invention.
The loading system 100 is used for conveying the goods 310, grouping the goods 310 in the conveying process and the like, and arranging the goods 310 in a row before loading so as to stack the goods 310 in the row, and the loading system 100 is high in automation degree and has high loading quality and loading efficiency.
The loading system 100 includes a box assembling component 130, a telescopic conveying mechanism 140 and a loading component 160, which are connected in sequence, and further includes a loading control system (not shown) electrically connected to the box assembling component 130, the telescopic conveying mechanism 140 and the loading component 160, respectively;
a container assembly 130, the container assembly 130 being configured to receive the goods 310, group the goods 310 to form a container assembly portion 312, and transfer the container assembly portion 312 to the telescopic transfer mechanism 140; the manner of grouping and transferring the goods 310 and the manner of stacking and loading the grouped goods 310 by the loading assembly 160 can improve the transfer efficiency and stability of the loading system 100.
The telescopic conveying mechanism 140, the telescopic conveying mechanism 140 is connected between the box assembly 130 and the loading assembly 160, the telescopic conveying mechanism 140 can be telescopic, and is used for receiving and conveying the box assembly part 312; the telescopic conveying mechanism 140 can be extended or shortened to adapt the assembly component 160 to load carriages 200 with different lengths and to adapt the position movement of the assembly component 160 in the loading process, so that the adaptability of the loading system 100 is improved.
One end of the loading assembly 160 is connected to the telescopic conveying mechanism 140, and the loading assembly 160 is used for receiving the container group part 312 or the goods 310, arranging the container group part 312 or the goods 310 in a row and stacking the same to the carriage 200, wherein the arrangement in the row improves the loading efficiency of the loading system 100 and the stacking quality thereof.
The loading control system is used for receiving the working state information of the loading assembly 160, the telescopic conveying mechanism 140 and the box assembling assembly 130, the goods 310 information and the like, guiding the loading assembly 160, the telescopic conveying mechanism 140 and the box assembling assembly 130 to coordinate and complete a loading task, and matching with a production line, a logistics system or an automatic factory to complete the loading task, so that the adaptability and the automation degree of the loading system 100 are improved.
The composition, structure, and operation principle and advantageous effects of each part of the loading system 100 will be described in detail below.
Referring to fig. 1 and 2, fig. 2 is a schematic structural diagram of a truck assembly 160 of the truck assembly system 100 according to a first embodiment of the present invention.
The loading system 100 at least comprises a loading assembly 160 and a telescopic conveying mechanism 140, one end of the loading assembly 160 is detachably connected or adjacent to the telescopic conveying mechanism 140, the loading assembly 160 is used for receiving goods 310 conveyed by the telescopic conveying mechanism 140 and arranging the goods 310 in rows to be stacked to the carriage 200, and the stacking in rows can improve the loading efficiency of the loading system 100 and improve the stacking quality.
Wherein, the loading assembly 160 includes a loading traveling mechanism 161, a loading frame 162, a loading conveying mechanism 163 and a stacking device 165, the loading frame 162 is mounted on the loading traveling mechanism 161, the loading traveling mechanism 161 is used for moving the loading assembly 160, so that the loading assembly 160 can complete the task of stacking the goods 310 to a specified position, the loading conveying mechanism 163 is mounted on the loading frame 162, one end of the loading conveying mechanism 163 is detachably connected or adjacent to the telescopic conveying mechanism 140 for receiving the goods 310 conveyed by the telescopic conveying mechanism 140, the other end of the loading conveying mechanism 163, i.e. the end far away from the telescopic conveying mechanism 140, is detachably connected or adjacent to the stacking device 165 for conveying the goods 310 to the stacking device 165, the stacking device 165 can arrange the received goods 310 in a row, in addition, the stacking device 165 is movably connected with the loading frame 162, the stacking device 165 can move relative to the loading frame 162, so that the stacking device 165 can arrange and stack the goods 310 in rows into the car 200.
Referring to fig. 3, fig. 3 is a partially enlarged schematic view of a loading assembly 160 of the loading system 100 according to an embodiment of the present invention at a position III.
The stacking device 165 comprises a stacking moving mechanism 1651, a stacking platform 1652 and two telescopic baffles 1653, the stacking moving mechanism 1651 is connected with the loading rack 162, the stacking moving mechanism 1651 is provided with a stacking free end 16511, the stacking free end 16511 can move relative to the loading rack 162, the stacking platform 1652 is connected with the stacking free end 16511, the two telescopic baffles 1653 are movably connected with the stacking platform 1652 and are arranged on two sides of the stacking platform 1652, the two telescopic baffles 1653 can move in opposite directions or move in opposite directions, and the two telescopic baffles 1653 can extend out of the stacking platform 1652 along the stacking platform 1652.
During the stacking task, the stacking platform 1652 is driven by the stacking moving mechanism 1651 to move to a designated position, at this time, the stacking platform 1652 is adjacent to one end of the loading conveying mechanism 163 far away from the telescopic conveying mechanism 140, the goods 310 can be conveyed to the stacking platform 1652 by the telescopic conveying mechanism 140, when the goods 310 on the stacking platform 1652 are arranged in a row, particularly when the goods 310 on the stacking platform 1652 are filled in a space between two telescopic baffles 1653, the two telescopic baffles 1653 move oppositely to clamp the goods 310, and can extend out of the stacking platform 1652 while clamping the goods 310, and move to a corresponding stacking position under the drive of the stacking moving mechanism 1651, the two telescopic baffles 1653 move back and back to stack the goods 310 to the corresponding stacking position, the goods 310 clamped and stacked in a row can be more compact, have higher stacking quality, and the two telescopic baffles 1653 retract to two sides of the stacking platform 1652 to be stacked in a row after the goods 310 on the stacking platform 1652 are arranged in a row again The above-mentioned operation of stacking the row of the goods 310 is circulated to complete the task of stacking and loading the goods 310. The stacking of the goods 310 in rows will improve the loading efficiency of the loading system 100 and improve the stacking quality thereof.
It should be noted that, since the two retractable barriers 1653 can move towards or away from each other, the width between the two retractable barriers 1653 can be controlled to adapt to carriages 200 with different widths, for example, when the truck assembly 160 is used to stack different carriages 200, the width between the two retractable barriers 1653 can be increased or decreased to be the same as the width in the carriage 200, when the cargo 310 on the stacking platform 1652 fills the space between the two retractable barriers 1653 in a row, the two retractable barriers 1653 move towards each other and clamp the cargo 310, the two retractable barriers 1653 and the cargo 310 move to the corresponding stacking position under the driving of the stacking moving mechanism 1651, the two retractable barriers 1653 move away from each other to stack the cargo 310 to the stacking position to complete the stacking and loading tasks of the cargo 310, the application of the two retractable barriers 1653 which can move towards or away from each other increases the adaptability of the truck loading system 100, the loading system can complete loading tasks on carriages 200 with different sizes, and the two telescopic baffles 1653 of the loading system 100 can be the same as the space width in the carriage 200, so that the width of the rows of goods 310 during loading is the same as the width of the carriage 200, the stacking rate is higher and more compact, and the stacking quality and the stacking rate are improved.
It will be appreciated that in this embodiment the stacking free end 16511 is movable on the vertical and horizontal rails described above by a vertical slide rail (not shown) attached to the truck mount 162 and a horizontal rail (not shown) attached to the vertical slide rail, while in other embodiments the stacking free end 16511 may be movable relative to the truck mount 162 by a multi-joint robotic arm in addition to being movable by a multi-slide linkage.
Further, the stacking apparatus 165 further includes two telescopic push plates 1654, the two telescopic push plates 1654 are movably connected to one side of the stacking platform 1652 close to the loading conveyor 163, the two telescopic push plates 1654 are spaced apart, and a cargo inlet 16541 is formed between the two telescopic push plates 1654, when the stacking platform 1652 is adjacent to the loading conveyor 163, the cargo 310 can be conveyed from the cargo inlet 16541 to the stacking platform 1652, the telescopic push plates 1654 can extend out of the stacking platform 1652 along with the telescopic baffles 1653, when the cargo 310 is extended out of the stacking platform 1652 by being clamped by the two telescopic baffles 1653, the telescopic push plates 1654 support the cargo 310 on the back side of the extension direction of the cargo 310, so as to prevent the cargo 310 arranged in a row from being deformed, bent or even loosened due to the influence of friction between the cargo 310 and the stacking platform 1652 when the cargo arranged in a row is extended out of the stacking platform 1652, and the telescopic push plates 1654 enable the cargo 310 arranged in a row to extend out of the stacking platform 1652 more smoothly, the stability of the stacking of the loading system 100 and the stacking quality are increased.
Further, the stacking apparatus 165 further includes a retractable side plate 1655, the retractable side plate 1655 is movably connected to the stacking platform 1652 and is disposed parallel to the retractable push plate 1654, the retractable side plate 1655 is capable of moving along a side of the cargo inlet opening 16541 of the stacking platform 1652 and expanding or shielding the cargo inlet opening 16541, and is further capable of extending out of the stacking platform 1652 together with the retractable push plate 1654 and the retractable baffle 1653, the retractable side plate 1655 and the retractable push plate 1654 are used together for supporting the cargo 310 at a back side of the extension direction of the cargo 310 when the two retractable baffles 1653 clamp the cargo 310 to extend out of the stacking platform 1652, so as to prevent the arrangement mode of the rows of cargo 310 from being deformed, bent or even loosened due to friction between the cargo 310 and the stacking platform 1652 when the rows of cargo 310 extend out of the stacking platform 1652, and the retractable push plate 1654 enables the rows of cargo 310 to extend out of the stacking platform 1652 smoothly, further increasing the stability and quality of the stacking of the loading system 100.
In addition, the stacking device 165 further comprises a stacking toggle mechanism 1656, the stacking toggle mechanism 1656 is arranged at the bottom of the stacking platform 1652 and penetrates through the stacking platform 1652, and the stacking toggle mechanism 1656 can move along the stacking platform 1652 to toggle the goods 310 to the direction of the two telescopic baffles 1653, so that the goods 310 conveyed to the stacking platform 1652 can be arranged in a space between the two telescopic baffles 1653 more closely, and the stacking stability and the stacking quality of the loading system 100 are further improved.
Further, the projection length of the moving stroke of the stacking toggle mechanism 1656 in the conveying direction of the loading conveying mechanism 163 is greater than the conveying width of the loading conveying mechanism 163 in the conveying direction, so that the goods 310 conveyed to the stacking platform 1652 by the loading conveying mechanism 163 can be toggled to both sides of the stacking platform 1652 by the stacking toggle mechanism 1656 at a time, so as to improve the loading efficiency of the loading system 100.
In order to make the loading assembly 160 capable of accommodating diversified goods 310 to be stacked and accomplish diversified stacking manners, the stacking device 165 may further include a stacking rotation mechanism 168, the stacking rotation mechanism 168 includes a stacking rotation clamping member 1681 and a stacking rotation driving member 1682, the stacking rotation clamping member 1681 is rotatably connected to the stacking rotation driving member 1682, the stacking rotation driving member 1682 is mounted on the loading frame 162, the stacking rotation clamping member 1681 is capable of clamping the goods 310 and rotates under the driving of the stacking rotation driving member 1682 to rotate the goods 310, so as to change the direction of the goods 310 entering the stacking platform 1652, so that the direction of the goods 310 arranged on the stacking platform 1652 can be different, so as to make the stacking of the goods 310 stacked on the carriage pattern 200 different, for example, overlapping stacking, criss-cross stacking, and the like.
It can be understood that, in this embodiment, the stacking and holding member is a structure including a slide rail (not shown) and two holding portions (not shown) connected to the slide rail, when the goods 310 is rotated, the goods 310 is held first, and then the stacking and holding member 1682 rotates to achieve the turning of the goods 310, while in other embodiments, the stacking and holding member 1681 may also be a simple abutting member, and can abut against one side surface or two side surfaces of the goods 310 under the driving of the stacking and holding member 1682 to turn the goods 310, so that the loading and unloading assembly 160 can adapt to the stacking of diversified goods 310 and the diversified stacking manner.
With continued reference to fig. 2, since the sizes of the goods 310 transferred to the stacking platform 1652 may be different, so that the widths of the goods 310 on both sides of the stacking platform 1652 may be different, and a situation of the blocked portion of the goods inlet opening 16541 may occur, in order to enable the goods 310 to enter the stacking platform 1652 more smoothly and the goods 310 on the stacking platform 1652 to be stacked more closely, so as to improve the stacking speed and the stacking quality of the loader assembly 160, the device stacking apparatus 165 may further include a stacking guide mechanism 169, the stacking guide mechanism 169 may include a stacking guide expansion piece 1691 and a stacking guide support piece 1692, the stacking guide expansion piece 1691 is connected to the loader frame 162, the free end of the stacking guide expansion piece 1691 is connected to the stacking guide support piece 1692, and the stacking guide expansion piece 1691 can push the stacking guide support piece 1692, so that the stacking guide support piece 1692 can move the stacking guide support piece 1692 in the vertical loading direction of the loader conveyor 163, to change the position of the cargo 310 entering the stacking platform 1652 to facilitate entry of the cargo 310 into the stacking platform 1652 and to increase the tightness of the arrangement of the cargo 310 on the stacking platform 1652 to increase the stacking speed and quality.
Further, it is understood that the stacking guide 169 may not include the stacking guide receiver 1692, but only the free end of the stacking guide expansion piece 1691 may be used to receive the goods 310 to change the position of the goods 310 on the vertical load conveyor 163.
Please continue to refer to fig. 1, in order to facilitate the loading traveling mechanism 161 to step on the carriage 200 and return, and provide a platform, the stacking device 165 is configured to stack and load the tail of the carriage 200, the loading assembly 160 further includes a boarding device 167, the boarding device 167 includes a parking platform 1671 and a boarding lifting mechanism 1672, which are connected to each other, the parking platform 1671 is configured to park the loading traveling mechanism 161, the boarding lifting mechanism 1672 is capable of lifting and raising or lowering the parking platform 1671 to lift the parking platform 1671, so that the parking platform 1671 is as high as the bottom surface of the carriage 200, the loading traveling mechanism 161 is convenient to enter and return to the carriage 200, and when the stacking device 165 stacks and loads the tail of the carriage 200, the platform is provided for parking the loading traveling mechanism 161.
The loading assembly 160 may further include a loading stacking recognition system, which is electrically connected to the loading traveling mechanism 161, the loading conveying mechanism 163, the stacking moving mechanism 1651, the telescopic baffle 1653, the telescopic push plate 1654, the telescopic side plate 1655, the stacking shifting mechanism 1656, the stacking rotating mechanism 168, the stacking clamping member, the stacking guiding telescopic member 1691 and the boarding device 167, and is electrically connected to the loading control system, and the loading stacking recognition system is mounted on the loading frame 162, and is used for recognizing the position of the carriage 200, the stacking space and the information of the goods 310, and guiding the loading assembly 160 to complete the task of stacking and loading operation, and improving the automation degree of the loading system 100.
Referring to fig. 1, the telescopic conveying mechanism 140 includes a telescopic lifting frame 141, a telescopic joint structure 142 and a telescopic conveying mechanism 140, the telescopic joint structure 142 is mounted on the telescopic conveying frame, the telescopic conveying mechanism 140 is mounted on the telescopic joint structure 142, the telescopic conveying mechanism 140 is detachably connected or adjacent to the loading conveying mechanism 163, and the telescopic joint structure 142 can be extended or shortened, so that the conveying length of the telescopic conveying mechanism 140 can be increased or shortened to adapt to the loading of the loading assembly 160 on carriages 200 with different lengths and to adapt to the position movement of the loading assembly 160 in the loading process, and the telescopic lifting frame 141 can also be lifted to adjust the height of the connecting end of the telescopic lifting conveying mechanism and the loading conveying member to adapt to carriages 200 with different heights, thereby improving the adaptability of the loading system 100.
Further, the loading stacking identification module 166 is also electrically connected to the telescopic lifting frame 141, the telescopic joint structure 142 and the telescopic conveying mechanism 140, respectively, so as to guide the telescopic conveying mechanism 140 to complete the loading stacking task in cooperation with the loading vehicle assembly 160, thereby improving the automation degree of the loading system 100.
Referring to fig. 1 and 4, fig. 4 is a schematic structural diagram of a box assembly 130 of the loading system 100 according to a first embodiment of the present invention.
The loading system 100 can further include a group box assembly 130, the group box assembly 130 is configured to receive the goods 310, and then group the goods 310 to form a group box portion 312, and convey the group box portion 312, one end of the group box assembly 130 is connected to the telescopic conveying mechanism 140 to convey the group box portion 312 to the telescopic conveying mechanism 140, and group the goods 310 into groups and then convey the goods, and the loading assembly 160 performs stacking loading operation on the group of goods 310, so that the conveying efficiency and stability of the loading system 100 can be improved, particularly when the projection of the vertical direction of the goods 310 is small or narrow, the goods 310 are prone to overturn during conveying, even fall off from the conveying mechanism, and conveying the goods 310 into groups can increase the conveying stability and efficiency.
The box assembling assembly 130 includes a box assembling device 133, the box assembling device 133 includes a box assembling dialing mechanism 1331 and a box assembling conveying mechanism 1333 and is electrically connected to the loading control system, one end of the box assembling conveying mechanism 1333 is connected to one end of the telescopic conveying mechanism 140, which is far away from the loading assembly 160, and is used for conveying the box assembling portion 312 to the telescopic conveying mechanism 140, a platform for placing the goods 310 or an external conveying mechanism is connected to a side of the box assembling conveying mechanism 1333, the box assembling dialing mechanism 1331 is mounted to the box assembling conveying mechanism 1333 and is used for dialing at least one goods 310 to the box assembling conveying mechanism 1333, so that the single goods 310 form the box assembling portion 312, and the box assembling conveying mechanism 1333 conveys the box assembling portion 312 to the telescopic conveying mechanism 140, so as to improve the conveying efficiency and stability of the loading system 100.
It is understood that, in the present embodiment, the group box dialing mechanism 1331 is a belt transmission structure (not shown) and a dialing board (not shown) installed on the belt transmission structure, the dialing board rotates along its outer circumference under the driving of the belt transmission structure, and when the dialing board rotates to one side of the group box transmission mechanism 1333, the dialing board dials the goods 310 to the group box transmission mechanism 1333, so that at least one goods 310 forms the group box portion 312, while in other embodiments, the group box dialing mechanism 1331 may take other forms, for example, the group box dialing mechanism 1331 may be a structure with a blade, and the blade can rotate around the blade root, and when the dialing board rotates to one side of the group box transmission mechanism 1333, the goods 310 are dialed to the group box transmission mechanism 1333, so that at least one goods 310 forms the group box portion 312.
Further, the box assembling device 133 further includes a box assembling centering mechanism 1332, the box assembling centering mechanism 1332 is mounted on the box assembling conveying mechanism 1333, and a free end of the box assembling centering mechanism 1332 is capable of moving relative to the box assembling conveying mechanism 1333, so as to push the box assembling portion 312 to the middle of the conveying direction of the box assembling conveying mechanism 1333, and improve the conveying stability of the box assembling portion 312, wherein the box assembling centering mechanism 1332 may be a telescopic structure, such as an electric or pneumatic telescopic member, or an electric rail member, and may also be a structural form of the box assembling dialing mechanism 1331.
With continued reference to fig. 4, the group box assembly 130 further includes a group box transfer mechanism 132, a side of one end of the group box transfer mechanism 132 is connected to or adjacent to a side of the group box transfer mechanism 1333, so that the group box dialing mechanism 1331 can dial the goods 310 from the group box transfer mechanism 132 to the group box transfer mechanism 1333, and a side of the other end of the group box transfer mechanism 132 is connected to a platform or an external transfer mechanism for placing the goods 310, and since the side of the group box transfer mechanism 132 is connected to the outside, the goods 310 transferred to the group box transfer mechanism 132 are divided into individual goods 310 and transferred to the group box transfer mechanism 1333, so that the group box dialing mechanism 1331 can dial the individual goods 310 from the group box transfer mechanism 132 to the group box transfer mechanism 1333, thereby improving the precision of the group box device 133 in grouping the goods 310 and improving the stability of the loading system 100.
Further, the box-assembling component 130 further includes an accumulating conveying mechanism 131 and is electrically connected to the loading control system, one end of the accumulating conveying mechanism 131 is connected to a side of the box-separating conveying mechanism 132 away from the box-assembling conveying mechanism 1333, and the other end is connected to a platform or an external conveying mechanism on which the goods 310 are placed, the accumulating conveying mechanism 131 is used for accumulating and arranging the goods 310 in a row, for example, when the goods 310 are placed on the accumulating conveying mechanism 131 by manual handling, the accumulating conveying mechanism 131 can arrange scattered and skewed goods 310 in a neatly manner, so as to improve the efficiency of subsequent conveying and loading; the accumulation conveying mechanism 131 can also buffer the condition that the conveying speed of the external conveying mechanism or the unstacking mechanism 120 or the manual conveying speed is different from the stacking speed of the loading assembly 160 when the external conveying mechanism is connected, so that the change of the conveying speed of the external conveying mechanism or the unstacking mechanism 120 or the change of the manual conveying speed does not influence the speed of stacking and loading the loading, and the coordination of the loading system 100 is improved.
The loading system 100 provided in the first embodiment operates on the following principle:
the box assembling component 130 receives the goods 310, then groups the goods 310 to form a box assembling part 312, transmits the box assembling part 312 to the telescopic transmission mechanism 140, groups the goods 310, and transmits the grouped goods 310, so that the transmission efficiency and stability of the loading system 100 can be improved; the loading assembly 160 is used for receiving the goods 310 conveyed by the telescopic conveying mechanism 140 and arranging the goods 310 in rows to be stacked in the carriage 200, the arrangement in rows improves the loading efficiency of the loading system 100 and improves the stacking quality, and the loading control system controls the above components to coordinate to complete the loading task.
After the goods 310 are transferred to the box assembling component 130, the accumulating transfer mechanism 131 receives the goods 310 and accumulates and arranges the goods 310 in rows, the box separating transfer mechanism 132 transfers the goods 310 to the box assembling device 133 individually, the box assembling dialing mechanism 1331 dials at least one goods 310 onto the box assembling transfer mechanism 1333 so that the at least one goods 310 form the box assembling portion 312, the free end of the centering mechanism pushes the box assembling portion 312 to the middle of the transfer direction of the box assembling transfer mechanism 1333, and the box assembling transfer mechanism 1333 transfers the box assembling portion 312 to the telescopic transfer mechanism 140.
After the loading conveyor 163 receives the box portion 312 or the goods 310 conveyed by the retractable conveyor 140, the stacking rotary clamping member 1681 can clamp the goods 310 and rotate under the driving of the stacking rotary driving member 1682 to rotate the goods 310, the stacking guide retractable member 1691 can push the stacking guide abutting member 1692 to make the stacking guide abutting member 1692 move in the direction perpendicular to the conveying direction of the loading conveyor 163, the box portion 312 or the goods 310 are conveyed to the stacking platform 1652 from the goods inlet opening 16541, the stacking toggle mechanism 1656 on the stacking platform 1652 can toggle the box portion 312 or the goods 310 to both sides of the two retractable baffles 1653, so that the goods 310 conveyed to the stacking platform 1652 can be more closely arranged in the space of the two retractable baffles 1653, the retractable side plates 1655 can block the goods inlet opening 16541, and when the two retractable baffles 1653 clamp the row of the goods 310, the stacking platform 1652 extends together with the telescopic push plate 1654 and the telescopic baffle 1653, the stacking device 165 moves to the corresponding stacking position under the driving of the stacking moving mechanism 1651, the two telescopic baffles 1653 move back and forth to stack the cargos 310 to the stacking position, the telescopic baffle 1653, the telescopic side plates 1655 and the telescopic push plate 1654 retract to the original position relative to the stacking platform 1652, and the operation of stacking the cargos 310 is repeated, so that the task of stacking and loading the cargos 310 is completed.
In summary, the following steps:
the loading system 100 provided by the embodiment of the invention has the advantages of high automation degree, high loading efficiency and stability.
Second embodiment:
referring to fig. 5, fig. 5 is a schematic flow chart of a loading method according to a second embodiment of the present invention.
The loading method comprises the following steps:
step S101: transferring the container group part 312 or the goods 310 to the assembly vehicle assembly 160 through the telescopic transfer mechanism 140;
step S102: the bank portion 312 or the cargo 310 is received by the assembly unit 160, and the bank portion 312 or the cargo 310 is arranged in a row and stacked to the car 200.
Referring to fig. 6, fig. 6 is another schematic flow chart of a loading method according to a second embodiment of the present invention.
Before step S101, the loading method further includes:
step S103: cargo 310 is received by the bin group assembly 130, the cargo 310 is grouped to form bin group sections 312, and the bin group sections 312 are transferred to the assembly 160 of the telescopic transfer mechanism 140.
The operating principle of the loading method provided by the second embodiment is as follows:
the box assembling component 130 receives the goods 310, then groups the goods 310 to form a box assembling part 312, and transmits the box assembling part 312 to the telescopic transmission mechanism 140, so that the goods 310 are grouped and transmitted again, which can improve the transmission efficiency and stability of the loading system 100; the assembly unit 160 receives the goods 310 or the box assembly part 312 transferred by the telescopic transfer mechanism 140 and arranges them in a row to be stacked in the carriage 200, and the arrangement in the row improves the loading efficiency of the loading system 100 and the stacking quality thereof.
In summary, the following steps:
the loading method provided by the second embodiment of the invention is applied to the loading system 100, and has the advantages of high automation degree, high loading efficiency and stability.
The third embodiment:
in the embodiment, a logistics management system (not shown) is provided, and the logistics management system adopts the loading system 100 provided in the first embodiment, the central server (not shown) is electrically connected with the loading control system, and the logistics management system can realize continuous delivery of goods 310 and automatic loading, and has the advantages of high automation degree, stable loading quality and high efficiency.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and it is obvious to those skilled in the art that the features in the above embodiments may be combined with each other and the present invention may be variously modified and changed without conflict. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention. The present embodiments are to be considered as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (5)
1. The utility model provides a loading system for to goods loading, its characterized in that, loading system includes:
a bin group assembly for receiving the goods, grouping the goods to form a bin group portion, and transferring the bin group portion;
the telescopic conveying mechanism is used for receiving and conveying the box group part and can change the length of a conveying path;
one end of the assembly vehicle assembly is connected with the telescopic conveying mechanism and is used for receiving the box group parts and arranging the box group parts in rows to be stacked to a carriage;
the loading control system is electrically connected with the loading assembly, the telescopic conveying mechanism and the box assembling assembly respectively;
the box assembling component comprises a box assembling device, and the box assembling device comprises an accumulation conveying mechanism, a box separating conveying mechanism, a box assembling dialing mechanism, a box assembling centering mechanism and a box assembling conveying mechanism;
one end of the accumulating and conveying mechanism is used for receiving goods, the other end of the accumulating and conveying mechanism is connected to the side edge of one end of the box separating and conveying mechanism, the side edge of one end, far away from the accumulating and conveying mechanism, of the box separating and conveying mechanism is connected with the side edge of the box assembling and conveying mechanism, one end of the box assembling and conveying mechanism is connected with the telescopic conveying mechanism, and the box assembling and dialing mechanism is installed on the box assembling and conveying mechanism and is used for dialing one piece of goods to the box assembling and conveying mechanism from one end, far away from the accumulating and conveying mechanism, of the box separating and conveying mechanism every time so as to repeatedly dial the goods to the box assembling and conveying mechanism and form a box assembling part on the box assembling and conveying mechanism; the box assembling centering mechanism is arranged on the box assembling conveying mechanism and is used for pushing the box assembling part to the middle part of the conveying direction of the box assembling conveying mechanism; the box assembling conveying mechanism is used for conveying the box assembling part to the telescopic conveying mechanism;
the loading assembly comprises a loading rack, a loading conveying mechanism and a stacking device, the stacking device comprises a stacking moving mechanism, a stacking platform and two telescopic baffles, the loading conveying mechanism and the stacking moving mechanism are respectively connected with the loading rack, the loading conveying mechanism is used for receiving the box assembly part and conveying the box assembly part to the stacking platform, the stacking moving mechanism is provided with a stacking free end, and the stacking free end can move relative to the loading rack;
the stacking platform is connected with the stacking free end, the stacking platform is movably connected with the stacking platform, the stacking platform is arranged on two sides of the stacking platform and can move in opposite directions or move in opposite directions, the stacking platform can stretch out from the stacking platform and stretch out from the stacking platform, the stacking platform is used for clamping the box group parts, the box group parts can stretch out from the box group parts in opposite directions, the stacking platform can move to the corresponding stacking position under the driving of the stacking moving mechanism, and the telescopic baffle moves in opposite directions to place the box group parts in opposite directions.
2. The loading system of claim 1, wherein the stacking device further comprises a stacking toggle mechanism, the stacking toggle mechanism is disposed at the bottom of the stacking platform and penetrates through the stacking platform, and the stacking toggle mechanism can move along the stacking platform and is used for toggling the goods to move towards the retractable baffle.
3. The loading system of claim 2, wherein the stacking device further comprises two retractable push plates, the two retractable push plates are movably connected to one side of the stacking platform, which is close to the loading conveying mechanism, the two retractable push plates are arranged at intervals, and a cargo inlet is formed between the two retractable push plates, the cargo inlet is used for allowing the cargo to pass through, so that the cargo is conveyed to the stacking platform, and the retractable push plates can extend out of the stacking platform along with the retractable baffle plates.
4. A loading method applied to the loading system according to any one of claims 1 to 3, the loading method comprising:
transferring the container group part or the cargo to the assembly vehicle assembly through the telescopic transfer mechanism;
the box group part or the cargos are received through the loading assembly, and the box group part or the cargos are arranged in a row and stacked to the carriage.
5. The method of loading according to claim 4, wherein prior to the step of transferring the container group section or the cargo to the loading assembly by a telescopic transfer mechanism, the method further comprises:
receiving the goods through the box assembly, grouping the goods to form the box assembly part, and transmitting the box assembly part to the telescopic transmission mechanism.
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| CN201810832730.6A CN108750724B (en) | 2018-07-23 | 2018-07-23 | Loading system and method |
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| CN201810832730.6A CN108750724B (en) | 2018-07-23 | 2018-07-23 | Loading system and method |
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| CN109399253B (en) * | 2018-12-14 | 2024-03-22 | 合肥泰禾智能科技集团股份有限公司 | Toggle loading machine and loading method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| DE3839616A1 (en) * | 1988-11-24 | 1990-06-07 | Heinrich Langhammer | Process for palletising |
| DE59300696D1 (en) * | 1992-02-24 | 1995-11-09 | Holzma Maschinenbau Gmbh | Method for erecting plate stacks and device for carrying out the method. |
| CN100360384C (en) * | 2003-10-14 | 2008-01-09 | 云南紫金科贸有限公司 | Fall apart tray treatment system in smoke box solid tray stack disassembling process |
| CN203865614U (en) * | 2014-05-26 | 2014-10-08 | 山东长江粮油仓储机械有限公司 | Automatic cargo truck loading and stacking all-in-one machine |
| CN106629011A (en) * | 2016-10-28 | 2017-05-10 | 江苏新美星液体包装工程技术研究中心有限公司 | Forming device for stack model |
| CN206985178U (en) * | 2017-06-28 | 2018-02-09 | 上海利兰机械设备有限公司 | The palletizing apparatus of stacking machine |
| CN107352290A (en) * | 2017-08-31 | 2017-11-17 | 烟台海德汽车零部件有限责任公司 | Packing case automatic loading robot |
| CN207275774U (en) * | 2017-09-08 | 2018-04-27 | 广州圣益龙自动控制技术有限公司 | A kind of intelligence loading system |
| CN208516527U (en) * | 2018-07-23 | 2019-02-19 | 合肥泰禾光电科技股份有限公司 | Loading system and logistic management system |
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