CN113958386B - Exhaust device with silencing function - Google Patents

Exhaust device with silencing function Download PDF

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Publication number
CN113958386B
CN113958386B CN202111577739.5A CN202111577739A CN113958386B CN 113958386 B CN113958386 B CN 113958386B CN 202111577739 A CN202111577739 A CN 202111577739A CN 113958386 B CN113958386 B CN 113958386B
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CN
China
Prior art keywords
noise reduction
inner sleeve
silencing
fixedly connected
outer cylinder
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Active
Application number
CN202111577739.5A
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Chinese (zh)
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CN113958386A (en
Inventor
路敏
王树东
段雨雨
翟玉兰
崔浩宇
崔兆观
周路遥
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Zhucheng Road Machinery Co ltd
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Zhucheng Road Machinery Co ltd
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Priority to CN202111577739.5A priority Critical patent/CN113958386B/en
Publication of CN113958386A publication Critical patent/CN113958386A/en
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Publication of CN113958386B publication Critical patent/CN113958386B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/08Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/08Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
    • F01N1/082Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling the gases passing through porous members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/08Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
    • F01N1/10Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling in combination with sound-absorbing materials

Abstract

The invention discloses an exhaust device with a noise reduction function, which relates to the technical field of noise reduction devices and comprises an outer cylinder body, wherein gas enters the outer cylinder body through an air inlet pipe, is subjected to noise reduction and then is exhausted from an air outlet pipe; an inner sleeve is arranged inside the outer cylinder body and fixedly connected with the air outlet end plate, a plurality of point type noise reduction modules are fixedly arranged on the inner wall of the inner sleeve, a channel type noise reduction mechanism is fixedly arranged outside the inner sleeve, and a multi-stage reflection mechanism is arranged inside the inner sleeve; the invention can carry out multistage absorption noise reduction on noise by arranging the point type noise reduction module and the channel type noise reduction module, can increase the access brightness of the point type noise reduction mechanism and the channel type noise reduction mechanism on the noise by arranging the multistage reflection mechanism, thereby effectively improving the noise reduction efficiency, can realize integral sound insulation by arranging the soundproof cotton, has efficient noise reduction effect on the noise emitted by the exhaust device in the use process, and has high noise reduction efficiency and simple and convenient assembly.

Description

Exhaust device with silencing function
Technical Field
The invention relates to the technical field of silencing devices, in particular to an exhaust device with a silencing function.
Background
Nowadays, with the stricter and stricter requirements of emission regulations, higher requirements are put on the arrangement and use of the automobile silencer, the requirements of customers on the controllability and the comfort of the whole automobile are higher and higher, and further, the requirements on the performances of the automobile silencer in all aspects are stricter and stricter, such as noise control and the like. The silencer is used as a main part of an automobile and plays a key role in the aspects of noise control and the like of the automobile, so that higher requirements are provided for the silencing function of an automobile exhaust structure, but the silencing capability of the existing exhaust structure is weaker, and the noise reduction effect is to be further improved so as to meet the use requirements.
Disclosure of Invention
The present invention provides an exhaust device with a silencing function, which solves the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
an exhaust device with a noise reduction function comprises an outer cylinder body, wherein one end of the outer cylinder body is connected with an air inlet end plate, the other end of the outer cylinder body is connected with an air outlet end plate, the air inlet end plate is fixedly connected with an air inlet pipe, the air outlet end plate is fixedly connected with an air outlet pipe, and gas enters the outer cylinder body through the air inlet pipe and is discharged from the air outlet pipe after noise reduction;
an inner sleeve is arranged inside the outer cylinder body and fixedly connected with the air outlet end plate, a plurality of point type noise reduction modules are fixedly arranged on the inner wall of the inner sleeve, a channel type noise reduction mechanism is fixedly arranged outside the inner sleeve, and a multi-stage reflection mechanism is arranged inside the inner sleeve;
the point type noise reduction module comprises a conical block fixedly arranged on the inner wall of the inner sleeve, a plurality of outer noise reduction holes are formed in the conical block, a plurality of inner noise reduction covers are fixedly connected inside the conical block, and each inner noise reduction cover is provided with an inner noise reduction hole;
the channel type noise reduction mechanism comprises a plurality of straight type covers fixedly arranged on the outer side of the inner sleeve, a curved type cover is fixedly connected between every two adjacent straight type covers, a plurality of second separation nets are fixedly connected in the straight type covers and the curved type covers, a silencing ball is arranged between every two adjacent second separation nets, a sound transmission channel communicated with the straight type covers is formed in the inner sleeve, and a first separation net is fixedly connected in the sound transmission channel;
the multistage reflecting mechanism comprises a mounting column coaxially arranged in the inner sleeve, the outer side of the mounting column is fixedly connected with a plurality of reflecting covers, and a mounting support is fixedly connected between one end of the mounting column and the inner sleeve.
In a preferred embodiment of the present invention, a plurality of the straight shrouds are equally spaced in the axial direction of the inner jacket, and a plurality of the sound transmission passages and a plurality of the point noise reduction modules are alternately arranged on the inner jacket.
As a preferable technical scheme of the invention, a silencing chamber is arranged between the inner sleeve and the outer cylinder body, and soundproof cotton is filled in the silencing chamber.
As a preferable technical scheme of the invention, one side of the conical block close to the inner sleeve is fixedly connected with a communicating pipe, and the communicating pipe penetrates through the inner sleeve and is communicated with the silencing chamber.
As a preferable technical scheme of the invention, the reflection covers are fixedly sleeved outside the mounting columns, the plurality of reflection covers are arranged at equal intervals, each reflection cover comprises a mounting part and a reflection part, the mounting parts are fixedly connected with the mounting columns, and the inner sides of the reflection parts are fixedly connected with the sound absorption blocks.
As a preferred technical scheme of the invention, the inner wall of the outer cylinder body is fixedly provided with an outer sleeve, and the outer sleeve is provided with a reflecting hole.
As a preferred technical scheme of the invention, the silencing ball is made of ceramic materials, and a silencing channel is formed in the silencing ball.
The invention has the following advantages: the invention can carry out multistage absorption noise reduction on noise by arranging the point type noise reduction module and the channel type noise reduction module, can increase the access brightness of the point type noise reduction mechanism and the channel type noise reduction mechanism on the noise by arranging the multistage reflection mechanism, thereby effectively improving the noise reduction efficiency, can realize integral sound insulation by arranging the soundproof cotton, has efficient noise reduction effect on the noise emitted by the exhaust device in the use process, and has high noise reduction efficiency and simple and convenient assembly.
Drawings
Fig. 1 is a schematic structural view of an exhaust device having a sound deadening function.
Fig. 2 is a sectional view of an exhaust device having a sound deadening function.
Fig. 3 is a schematic structural diagram of a channel noise reduction mechanism in an exhaust device with a sound attenuation function.
Fig. 4 is a schematic perspective view of a point noise reduction module in an exhaust apparatus with a noise reduction function.
Fig. 5 is a cross-sectional view of a mid-point noise reduction module in an exhaust with sound attenuation.
Fig. 6 is a schematic structural view of a multistage reflecting mechanism in an exhaust device having a sound deadening function.
Fig. 7 is a schematic structural view of a reflection cover in an exhaust device having a sound deadening function.
In the figure: 1. an outer cylinder; 2. an air inlet end plate; 3. an air inlet pipe; 4. an air outlet end plate; 5. an air outlet pipe; 6. an outer sleeve; 7. an inner sleeve; 8. a point type noise reduction module; 9. a channel type noise reduction mechanism; 10. sound insulation cotton; 11. a conical block; 12. an outer noise reduction hole; 13. a sound transmission channel; 14. a first screen; 15. a straight cover; 16. a curved cover; 17. a second screen; 18. a sound-deadening ball; 19. a silencing inner cover; 20. a silencing inner hole; 21. a communicating pipe; 22. mounting a column; 23. a reflector; 24. mounting a bracket; 25. an installation part; 26. a reflection section; 27. and a sound absorption block.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-7, an exhaust apparatus with a noise reduction function includes an outer cylinder 1, one end of the outer cylinder 1 is connected with an air inlet end plate 2, and the other end of the outer cylinder 1 is connected with an air outlet end plate 4, wherein the air inlet end plate 2 is fixedly connected with the outer cylinder 1, the air outlet end plate 4 is in threaded connection with the outer cylinder 1, the air inlet end plate 2 is fixedly connected with an air inlet pipe 3, the air outlet end plate 4 is fixedly connected with an air outlet pipe 5, and gas enters the outer cylinder 1 through the air inlet pipe 3 and is discharged from the air outlet pipe 5 after noise reduction;
an inner sleeve 7 is arranged inside the outer cylinder body 1, the inner sleeve 7 is fixedly connected with the air outlet end plate 4, a plurality of point type noise reduction modules 8 are fixedly arranged on the inner wall of the inner sleeve 7, a channel type noise reduction mechanism 9 is fixedly arranged outside the inner sleeve 7, and a multi-stage reflection mechanism is arranged inside the inner sleeve 7;
the point type noise reduction module 8 comprises a conical block 11 fixedly arranged on the inner wall of the inner sleeve 7, a plurality of outer noise reduction holes 12 are formed in the conical block 11, a plurality of silencing inner covers 19 are fixedly connected inside the conical block 11, and a silencing inner hole 20 is formed in each silencing inner cover 19;
the channel type noise reduction mechanism 9 comprises a plurality of straight type covers 15 fixedly arranged on the outer side of the inner sleeve 7, a curved type cover 16 is fixedly connected between every two adjacent straight type covers 15, a plurality of second separation nets 17 are fixedly connected in the straight type covers 15 and the curved type covers 16, a silencing ball 18 is arranged between every two adjacent second separation nets 17, a sound transmission channel 13 communicated with the straight type covers 15 is formed in the inner sleeve 7, and a first separation net 14 is fixedly connected in the sound transmission channel 13;
the multistage reflecting mechanism comprises a mounting column 22 coaxially arranged in the inner sleeve 7, a plurality of reflecting covers 23 are fixedly connected to the outer side of the mounting column 22, and a mounting support 24 is fixedly connected between one end of the mounting column 22 and the inner sleeve 7.
A plurality of the straight shrouds 15 are distributed at equal intervals in the axial direction of the inner jacket 7, and a plurality of the sound transmission passages 13 and a plurality of the point noise reduction modules 8 are arranged alternately on the inner jacket 7.
A silencing chamber is arranged between the inner sleeve 7 and the outer barrel 1, and sound insulation cotton 10 is filled in the silencing chamber.
One side of the conical block 11 close to the inner sleeve 7 is fixedly connected with a communicating pipe 21, and the communicating pipe 21 penetrates through the inner sleeve 7 and is communicated with the anechoic chamber.
The fixed cover of bowl 23 is located the outside of erection column 22, and a plurality of bowls 23 equidistance sets up, and bowl 23 includes installation department 25 and reflection part 26, installation department 25 and erection column 22 fixed connection, and the inboard fixed connection sound absorption piece 27 of reflection part 26.
The inner wall of the outer cylinder body 1 is fixedly provided with an outer sleeve 6, and the outer sleeve 6 is provided with a reflection hole.
The silencing balls 18 are made of ceramic materials, and silencing channels are formed in the silencing balls 18.
In the implementation process of the invention, automobile exhaust enters from the air inlet pipe 3, passes through the outer cylinder 1 and then is discharged from the air outlet pipe 5, and noise generated in the exhaust process is subjected to noise reduction treatment in the following aspects:
1. noise enters the conical block 11 through the outer noise reduction hole 12, then sequentially enters each silencing inner hole 20, and is reduced through multiple reflections of the silencing inner cover 19;
2. noise sound waves enter the straight cover 15 and the curved cover 16 through the sound transmission channel 13, and are silenced and denoised through the silencing ball 18;
3. after entering from the air inlet pipe 3, the noise sound waves enter the point type noise reduction module 8 and the channel type noise reduction mechanism 9 through the multistage reflection of the plurality of reflection covers 23 to reduce noise.
4. Noise reduction and sound insulation are performed using the soundproof cotton 10.
The multiple noise reduction mode can effectively eliminate the noise generated by the exhaust device.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. An exhaust device with a noise reduction function comprises an outer cylinder body (1), and is characterized in that one end of the outer cylinder body (1) is connected with an air inlet end plate (2), the other end of the outer cylinder body (1) is connected with an air outlet end plate (4), the air inlet end plate (2) is fixedly connected with an air inlet pipe (3), the air outlet end plate (4) is fixedly connected with an air outlet pipe (5), and gas enters the outer cylinder body (1) through the air inlet pipe (3) and is discharged from the air outlet pipe (5) after noise reduction;
an inner sleeve (7) is arranged inside the outer barrel (1), the inner sleeve (7) is fixedly connected with the air outlet end plate (4), a plurality of point type noise reduction modules (8) are fixedly arranged on the inner wall of the inner sleeve (7), a channel type noise reduction mechanism (9) is fixedly arranged outside the inner sleeve (7), and a multi-stage reflection mechanism is arranged inside the inner sleeve (7);
the point type noise reduction module (8) comprises a conical block (11) fixedly arranged on the inner wall of the inner sleeve (7), a plurality of outer noise reduction holes (12) are formed in the conical block (11), a plurality of silencing inner covers (19) are fixedly connected to the inner part of the conical block (11), and a silencing inner hole (20) is formed in each silencing inner cover (19);
the channel type noise reduction mechanism (9) comprises a plurality of straight type covers (15) fixedly arranged on the outer side of the inner sleeve (7), a curved type cover (16) is fixedly connected between every two adjacent straight type covers (15), a plurality of second separation nets (17) are fixedly connected in the straight type covers (15) and the curved type covers (16), a silencing ball (18) is arranged between every two adjacent second separation nets (17), a sound transmission channel (13) communicated with the straight type covers (15) is formed in the inner sleeve (7), and a first separation net (14) is fixedly connected in the sound transmission channel (13);
the multistage reflecting mechanism comprises a mounting column (22) coaxially arranged in the inner sleeve (7), a plurality of reflecting covers (23) are fixedly connected to the outer side of the mounting column (22), and a mounting support (24) is fixedly connected between one end of the mounting column (22) and the inner sleeve (7).
2. Exhaust device with sound-damping function according to claim 1, characterized in that a plurality of said straight shrouds (15) are distributed equidistantly in the axial direction of the inner jacket (7), and a plurality of sound transmission channels (13) are staggered with a plurality of point noise reduction modules (8) on the inner jacket (7).
3. The exhaust apparatus with a silencing function according to claim 1, wherein a silencing chamber is provided between the inner sleeve (7) and the outer cylinder (1), and sound insulation cotton (10) is filled in the silencing chamber.
4. An exhaust device with a silencing function according to claim 3, wherein one side of the conical block (11) close to the inner sleeve (7) is fixedly connected with a communicating pipe (21), and the communicating pipe (21) penetrates through the inner sleeve (7) and is communicated with the silencing chamber.
5. The exhaust device with the sound attenuation function according to claim 1, wherein the reflection cover (23) is fixedly sleeved outside the mounting column (22), the reflection covers (23) are arranged at equal intervals, the reflection cover (23) comprises a mounting portion (25) and a reflection portion (26), the mounting portion (25) is fixedly connected with the mounting column (22), and the inner side of the reflection portion (26) is fixedly connected with the sound absorption block (27).
6. The exhaust device with the noise reduction function according to claim 1, wherein an outer sleeve (6) is fixedly arranged on the inner wall of the outer cylinder (1), and the outer sleeve (6) is provided with a reflection hole.
7. The exhaust device with the silencing function according to claim 1, wherein the silencing ball (18) is made of a ceramic material, and the silencing passage is formed on the silencing ball (18).
CN202111577739.5A 2021-12-22 2021-12-22 Exhaust device with silencing function Active CN113958386B (en)

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Application Number Priority Date Filing Date Title
CN202111577739.5A CN113958386B (en) 2021-12-22 2021-12-22 Exhaust device with silencing function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111577739.5A CN113958386B (en) 2021-12-22 2021-12-22 Exhaust device with silencing function

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CN113958386A CN113958386A (en) 2022-01-21
CN113958386B true CN113958386B (en) 2022-02-25

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CN210462807U (en) * 2019-08-06 2020-05-05 江苏鹰视电力能源有限公司 Urban road lighting street lamp
CN210602112U (en) * 2019-08-07 2020-05-22 山东博闻信通电力工程设计有限公司 Ventilation and noise reduction system for main transformer room of urban indoor transformer substation
CN210686088U (en) * 2019-09-23 2020-06-05 泰州锋陵特种电站装备有限公司 Generating set tail gas purification muffler
CN212570380U (en) * 2020-03-12 2021-02-19 北京梅斐科技有限责任公司 General multipurpose mute silencer
CN213235560U (en) * 2020-06-16 2021-05-18 山东萨尔帕环保科技有限公司 Silencer for inlet and outlet of fan
CN214273839U (en) * 2020-12-11 2021-09-24 扬州兴福果机电科技有限公司 Multi-cylinder diesel engine intake pipe with noise reduction function
CN214997470U (en) * 2021-06-08 2021-12-03 河南星旗岩土工程有限公司 Noise reduction warning device for drilling machine

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GB190420551A (en) * 1904-09-23 1905-07-27 British Thomson Houston Co Ltd Improvements in the Method of and Apparatus for Muffling the Exhaust of Gas Engines.
GB190511778A (en) * 1905-06-05 1906-02-22 David Reid Improvements in Exhaust Mufflers.
GB216065A (en) * 1923-02-14 1924-05-14 Hiram Percy Maxim Improvements in exhaust silencers
GB349939A (en) * 1929-03-18 1931-06-04 Ernst Gobeli Improvements in or relating to exhaust silencers for internal combustion engines
GB312937A (en) * 1929-06-01 1930-12-01 Burgess Lab Inc C F Silencer for exhaust and other pulsating gases and vapours
GB358970A (en) * 1929-11-23 1931-10-12 Zygmunt Wilman Improvements relating to exhaust silencers
GB342364A (en) * 1930-04-30 1931-02-05 Robert Walker Improvements in or relating to exhaust silencers
GB408446A (en) * 1932-04-01 1934-04-12 Auguste Henri De Bels Improvements in exhaust silencers
GB460148A (en) * 1934-07-19 1937-01-18 Zygmunt Wilman Improvements relating to exhaust gas mufflers
GB448878A (en) * 1934-12-18 1936-06-17 Joseph Blanchard Improvements in means for silencing gaseous currents
GB481172A (en) * 1935-11-18 1938-03-07 Erich W Becker Improvements in and relating to silencers for internal combustion engines
GB508140A (en) * 1937-06-30 1939-06-27 Robert Pierre Pomies Improvements in means for silencing gaseous currents, particularly the exhaust of internal-combustion engines
GB501315A (en) * 1938-04-12 1939-02-24 Ray Barron Improvements in and relating to exhaust mufflers
GB579168A (en) * 1943-05-08 1946-07-25 William Godfray De Lisle Improvements in or relating to means for silencing firearms
GB706428A (en) * 1951-05-25 1954-03-31 George Bromhead Walker Improvements relating to silencers or mufflers for internal-combustion engine and like exhausts
JPH11117761A (en) * 1997-10-13 1999-04-27 Komatsu Ltd Sound absorbing duct
US6286623B1 (en) * 2000-07-27 2001-09-11 Silent Exhaust Systems Ltd. Sound-attenuating muffler for internal combustion engine
JP2003206738A (en) * 2002-01-16 2003-07-25 Kawasaki Heavy Ind Ltd Muffler for engine
JP2003262113A (en) * 2002-03-08 2003-09-19 Kawasaki Heavy Ind Ltd Muffler for engine and motorcycle
JP2006250524A (en) * 2005-02-14 2006-09-21 Sango Co Ltd Multi-pipe type heat recovery apparatus
JP2007205183A (en) * 2006-01-31 2007-08-16 Honda Motor Co Ltd Exhaust flow control valve
JP2013060920A (en) * 2011-09-14 2013-04-04 Kawasaki Heavy Ind Ltd Muffling device
CN202789046U (en) * 2012-09-28 2013-03-13 惠州东江威立雅环境服务有限公司 Airflow silencer with inner and outer silencer covers
CN207741323U (en) * 2017-11-14 2018-08-17 深圳市伟力低碳股份有限公司 Central air-conditioning intelligence noise reduction system
CN210317545U (en) * 2019-07-24 2020-04-14 天津圣达辰洋汽车部件有限公司 Silencer of air filter
CN210462807U (en) * 2019-08-06 2020-05-05 江苏鹰视电力能源有限公司 Urban road lighting street lamp
CN210602112U (en) * 2019-08-07 2020-05-22 山东博闻信通电力工程设计有限公司 Ventilation and noise reduction system for main transformer room of urban indoor transformer substation
CN210686088U (en) * 2019-09-23 2020-06-05 泰州锋陵特种电站装备有限公司 Generating set tail gas purification muffler
CN212570380U (en) * 2020-03-12 2021-02-19 北京梅斐科技有限责任公司 General multipurpose mute silencer
CN213235560U (en) * 2020-06-16 2021-05-18 山东萨尔帕环保科技有限公司 Silencer for inlet and outlet of fan
CN214273839U (en) * 2020-12-11 2021-09-24 扬州兴福果机电科技有限公司 Multi-cylinder diesel engine intake pipe with noise reduction function
CN214997470U (en) * 2021-06-08 2021-12-03 河南星旗岩土工程有限公司 Noise reduction warning device for drilling machine

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