CN113957603A - 一种抗菌可吸水无纺布及其制备方法 - Google Patents

一种抗菌可吸水无纺布及其制备方法 Download PDF

Info

Publication number
CN113957603A
CN113957603A CN202111269078.XA CN202111269078A CN113957603A CN 113957603 A CN113957603 A CN 113957603A CN 202111269078 A CN202111269078 A CN 202111269078A CN 113957603 A CN113957603 A CN 113957603A
Authority
CN
China
Prior art keywords
fiber
parts
modified
woven fabric
apocynum venetum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202111269078.XA
Other languages
English (en)
Other versions
CN113957603B (zh
Inventor
曹仁广
李晓军
张帅杰
朱波涛
曾静雯
杨寒光
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHTC Jiahua Nonwoven Co Ltd
Original Assignee
CHTC Jiahua Nonwoven Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHTC Jiahua Nonwoven Co Ltd filed Critical CHTC Jiahua Nonwoven Co Ltd
Priority to CN202111269078.XA priority Critical patent/CN113957603B/zh
Publication of CN113957603A publication Critical patent/CN113957603A/zh
Application granted granted Critical
Publication of CN113957603B publication Critical patent/CN113957603B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D04H1/43835Mixed fibres, e.g. at least two chemically different fibres or fibre blends
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425Cellulose series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282Addition polymers
    • D04H1/43Acrylonitrile series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/38Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/44Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic Table; Zincates; Cadmates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/11Compounds containing epoxy groups or precursors thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/18Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/26Polymers or copolymers of unsaturated carboxylic acids or derivatives thereof
    • D06M2101/28Acrylonitrile; Methacrylonitrile
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/02Moisture-responsive characteristics
    • D10B2401/022Moisture-responsive characteristics hydrophylic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/13Physical properties anti-allergenic or anti-bacterial

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Mechanical Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

本发明提供了一种抗菌可吸水无纺布及其制备方法,是以罗布麻纤维和聚丙烯腈纤维为主要原料制得。罗布麻纤维经纳米氧化锌晶须改性处理,聚丙烯腈纤维经亲水改性,结合聚乙二醇400二丙烯酸酯、三羟甲基丙烷三丙烯酸酯聚合形成亲水性物质,并最后利用茶多酚进行浸渍改性,大大提高了无纺布的抗菌性和吸水性。本发明所得无纺布具有一定的抗菌、吸水效果,可用于卫生用品加工,具有很好的市场推广价值和应用前景。

Description

一种抗菌可吸水无纺布及其制备方法
技术领域
本发明涉及无纺布加工技术领域,特别是涉及一种抗菌可吸水无纺布及其制备方法。
背景技术
无纺布是一种不需要纺纱织布而形成的织物,直接将纺织短纤维或者长丝进行定向或随机排列成纤网结构,再采用机械、热粘、化学等方法加固即可。无纺布突破了传统的纺织原理,并具有工艺流程短、生产速率快,产量高、成本低、用途广、原料来源多等特点。无纺布属于新一代环保材料,具有防潮、透气、柔韧、质轻、不助燃、容易分解、无毒无刺激性、色彩丰富、价格低廉、可循环再用等特点。
无纺布的重要应用之一是用于卫生用品的生产,比如手术衣、防护服、消毒包布、口罩、尿片、抹布、擦拭布、湿面巾、魔术毛巾、柔巾卷、美容用品、卫生巾、卫生护垫、一次性卫生用布等等。卫生用品都对抗菌性能和吸水性能具有较高的要求,但是现有的大部分无纺布材料并不能满足卫生用品的高标准要求。特别是人类皮肤及衣服都是细菌滋生的场所,另外,在医院、车站、商场、影院、公共交通车辆等场所也有无数细菌滋生,抹布、内衣、婴儿用品、老人用品及病人用品等生活用品更是有大量细菌滋生。潮湿环境更会促进细菌滋生,故无纺布的吸水性和抗菌性对于在卫生用品生产中的应用是非常重要的。
专利申请CN113106633A公开了一种抗菌PP纺粘无纺布,是以聚丙烯、乙烯-甲基丙烯酸甲酯共聚物、聚乙二醇单甲醚、马来酸酐接枝聚丙烯、大孔径中空二氧化硅纳米粒子、纳米载银二氧化钛和填料等为原料,挤出熔融、拉丝、铺网、热轧而得,其具有一定的抗菌性和吸水性,但仍不够理想。
发明内容
本发明的目的就是要提供一种抗菌可吸水无纺布及其制备方法,具有良好的抗菌性和吸水性,可用于卫生用品加工。
为实现上述目的,本发明是通过如下方案实现的:
一种抗菌可吸水无纺布的制备方法,具体步骤如下:
(1)先将罗布麻纤维进行环氧化处理,得到环氧化罗布麻纤维,接着将环氧化罗布麻纤维与氨基改性纳米氧化锌晶须反应,得到改性罗布麻纤维;
(2)然后将改性罗布麻纤维、亲水改性聚丙烯腈纤维开松,混合,得到纤维卷,接着在1-羟基环己基苯基甲酮存在的条件下,纤维卷与聚乙二醇400二丙烯酸酯、三羟甲基丙烷三丙烯酸酯混合反应,得到改性纤维卷;
(3)再将改性纤维卷进行梳理,成网,缠结,得到无纺布坯布,最后将无纺布坯布经茶多酚水溶液浸渍处理,烘干,即得所述的一种抗菌、可吸水无纺布。
优选的,步骤(1)中,以重量份计,环氧化罗布麻纤维的制备方法如下:先将10~15份罗布麻纤维加入60~70份质量浓度30~40%氢氧化钠溶液中,70~80℃搅拌处理3~5小时,过滤,接着加入200~220份水中,继续加入60~70份质量浓度30~40%氢氧化钠溶液、2~3份环氧氯丙烷、0.01~0.02份十四烷基三甲基氯化铵,80~85℃搅拌反应6~8小时,过滤,洗涤至中性,干燥,即得环氧化罗布麻纤维。
优选的,步骤(1)中,以重量份计,氨基改性纳米氧化锌晶须的制备方法如下:先将3~5份N-β-(氨乙基)-γ-氨丙基甲基二甲氧基硅烷加入8~10份甲苯中,搅拌混匀,接着加入0.3~0.5份纳米氧化锌晶须,85~90℃搅拌反应6~8小时,抽滤即得。
优选的,步骤(1)中,以重量份计,改性罗布麻纤维的制备方法如下:先将5~7份环氧化罗布麻纤维加入35~40份N,N-二甲基甲酰胺中,搅拌加热至85~90℃,加入0.3~0.4份氨基改性纳米氧化锌晶须和0.03~0.05份辛酸亚锡,保温搅拌2~3小时,过滤,洗涤,干燥,即得。
优选的,步骤(2)中,以重量份计,亲水改性聚丙烯腈纤维的制备方法如下:先将5~7份聚丙烯腈纤维加入30~35份质量浓度15~25%氢氧化钠溶液中,90~100℃处理8~10分钟,过滤,用质量浓度20~30%醋酸溶液洗涤3~5分钟,干燥,即得亲水改性聚丙烯腈纤维。
优选的,步骤(2)中,改性罗布麻纤维、亲水改性聚丙烯腈纤维的质量比为5~7:3~4。
优选的,步骤(2)中,以重量份计,改性纤维卷的制备方法如下:先将6~8份聚乙二醇400二丙烯酸酯与2~3份三羟甲基丙烷三丙烯酸酯混合均匀,接着加入2~3份1-羟基环己基苯基甲酮,搅拌混匀,再加入2~3份纤维卷,200~300W超声波振荡30~40分钟,取出后刮除纤维卷表面液体,最后置于波长230~240nm、功率4~5kW的紫外灯下固化20s,即得改性纤维卷。
优选的,步骤(3)中,成网的具体方法为:采用一台四帘式交叉铺网机搭配两台直铺梳理机,把梳理机输出的薄网通过交叉式折叠铺网方式铺叠成厚度0.2mm的纤维网。
优选的,步骤(3)中,缠结的具体方法为:利用5个射流喷射器,将体积百分数70%乙醇水溶液喷射到纤维网上,实现缠结;其中,5个射流喷射器的压力依次为30×105Pa、60×105Pa、100×105Pa、130×105Pa、150×105Pa,喷射时间均为2~3分钟。
优选的,步骤(3)中,以重量份计,浸渍处理的具体方法为:将5~7份无纺布坯布加入20~25份质量浓度20~30%茶多酚水溶液中,300~500W超声波振荡50~60分钟,取出即可。
优选的,步骤(3)中,烘干的工艺条件为:105℃干燥5~6小时。
优选的,步骤(3)中,所得无纺布的克重为25~30g/m2
利用上述制备方法得到的一种抗菌、可吸水无纺布。
本发明的有益效果是:
本发明以罗布麻纤维和聚丙烯腈纤维为主要原料,所得无纺布具有一定的抗菌、吸水效果,罗布麻纤维经纳米氧化锌晶须改性处理,聚丙烯腈纤维经亲水改性,结合聚乙二醇400二丙烯酸酯、三羟甲基丙烷三丙烯酸酯聚合形成亲水性物质,并最后利用茶多酚进行浸渍改性,大大提高了无纺布的抗菌性和吸水性。本发明所得无纺布可用于卫生用品加工,具有很好的市场推广价值和应用前景。
其中,罗布麻纤维先进行环氧化处理,得到环氧化罗布麻纤维,接着将环氧化罗布麻纤维与氨基改性纳米氧化锌晶须反应,得到改性罗布麻纤维,使得纳米氧化锌晶须以化学键的形式对罗布麻纤维进行改性处理,使得罗布麻纤维、纳米氧化锌晶须的抗菌性协同增效,提高产品的抗菌性。聚丙烯腈纤维经碱性水解处理,使得疏水性氰基转化为亲水性酰胺基、羧基等,大大改善了其亲水性,有利于无纺布吸水性的改善。
本发明将改性罗布麻纤维、亲水改性聚丙烯腈纤维开松,混合,得到纤维卷,接着在1-羟基环己基苯基甲酮存在的条件下,纤维卷与聚乙二醇400二丙烯酸酯、三羟甲基丙烷三丙烯酸酯混合反应,得到改性纤维卷。聚乙二醇400二丙烯酸酯、三羟甲基丙烷三丙烯酸酯在紫外光照下聚合反应形成亲水性聚合物,具有很强的吸水效果,大大提高了无纺布的吸水性。
最后将改性纤维卷进行梳理,成网,缠结,得到无纺布坯布,并将无纺布坯布经茶多酚水溶液浸渍处理,烘干,得到无纺布。由于茶多酚具有较好的抗菌性和亲水性,故茶多酚处理进一步改善产品的吸水性和抗菌性。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
一种抗菌可吸水无纺布的制备方法,具体步骤如下:
(1)先将0.5kg环氧化罗布麻纤维加入4kg N,N-二甲基甲酰胺中,搅拌加热至85℃,加入0.04kg氨基改性纳米氧化锌晶须和0.003kg辛酸亚锡,保温搅拌3小时,过滤,洗涤,干燥,得到改性罗布麻纤维;
(2)然后将改性罗布麻纤维、亲水改性聚丙烯腈纤维开松,并按照质量比5:4混合,得到纤维卷,接着将0.6kg聚乙二醇400二丙烯酸酯与0.3kg三羟甲基丙烷三丙烯酸酯混合均匀,接着加入0.2kg1-羟基环己基苯基甲酮,搅拌混匀,再加入0.3kg纤维卷,200W超声波振荡40分钟,取出后刮除纤维卷表面液体,最后置于波长230nm、功率5kW的紫外灯下固化20s,即得改性纤维卷;
(3)再将改性纤维卷进行梳理,成网,缠结,得到无纺布坯布,最后将无纺布坯布经茶多酚水溶液浸渍处理,105℃干燥5小时,得到克重30g/m2的抗菌、可吸水无纺布。
步骤(1)中,环氧化罗布麻纤维的制备方法如下:先将1kg罗布麻纤维加入7kg质量浓度30%氢氧化钠溶液中,80℃搅拌处理3小时,过滤,接着加入22kg水中,继续加入6kg质量浓度40%氢氧化钠溶液、0.2kg环氧氯丙烷、0.002kg十四烷基三甲基氯化铵,80℃搅拌反应8小时,过滤,洗涤至中性,干燥,即得环氧化罗布麻纤维。
步骤(1)中,氨基改性纳米氧化锌晶须的制备方法如下:先将0.3kg N-β-(氨乙基)-γ-氨丙基甲基二甲氧基硅烷加入1kg甲苯中,搅拌混匀,接着加入0.03kg纳米氧化锌晶须,90℃搅拌反应6小时,抽滤即得。
步骤(2)中,亲水改性聚丙烯腈纤维的制备方法如下:先将0.7kg聚丙烯腈纤维加入3kg质量浓度25%氢氧化钠溶液中,90℃处理10分钟,过滤,用质量浓度20%醋酸溶液洗涤5分钟,干燥,即得亲水改性聚丙烯腈纤维。
步骤(3)中,成网的具体方法为:采用一台四帘式交叉铺网机搭配两台直铺梳理机,把梳理机输出的薄网通过交叉式折叠铺网方式铺叠成厚度0.2mm的纤维网。
步骤(3)中,缠结的具体方法为:利用5个射流喷射器,将体积百分数70%乙醇水溶液喷射到纤维网上,实现缠结;其中,5个射流喷射器的压力依次为30×105Pa、60×105Pa、100×105Pa、130×105Pa、150×105Pa,喷射时间均为2~3分钟。
步骤(3)中,浸渍处理的具体方法为:将0.5kg无纺布坯布加入2.5kg质量浓度20%茶多酚水溶液中,500W超声波振荡50分钟,取出即可。
实施例2
一种抗菌可吸水无纺布的制备方法,具体步骤如下:
(1)先将0.7kg环氧化罗布麻纤维加入3.5kg N,N-二甲基甲酰胺中,搅拌加热至90℃,加入0.03kg氨基改性纳米氧化锌晶须和0.005kg辛酸亚锡,保温搅拌2小时,过滤,洗涤,干燥,得到改性罗布麻纤维;
(2)然后将改性罗布麻纤维、亲水改性聚丙烯腈纤维开松,并按照质量比7:3混合,得到纤维卷,接着将0.8kg聚乙二醇400二丙烯酸酯与0.2kg三羟甲基丙烷三丙烯酸酯混合均匀,接着加入0.3kg1-羟基环己基苯基甲酮,搅拌混匀,再加入0.2kg纤维卷,300W超声波振荡30分钟,取出后刮除纤维卷表面液体,最后置于波长240nm、功率4kW的紫外灯下固化20s,即得改性纤维卷;
(3)再将改性纤维卷进行梳理,成网,缠结,得到无纺布坯布,最后将无纺布坯布经茶多酚水溶液浸渍处理,105℃干燥6小时,得到克重25g/m2的抗菌、可吸水无纺布。
步骤(1)中,环氧化罗布麻纤维的制备方法如下:先将1.5kg罗布麻纤维加入6kg质量浓度40%氢氧化钠溶液中,70℃搅拌处理5小时,过滤,接着加入20kg水中,继续加入7kg质量浓度30%氢氧化钠溶液、0.3kg环氧氯丙烷、0.001kg十四烷基三甲基氯化铵,85℃搅拌反应6小时,过滤,洗涤至中性,干燥,即得环氧化罗布麻纤维。
步骤(1)中,氨基改性纳米氧化锌晶须的制备方法如下:先将0.5kg N-β-(氨乙基)-γ-氨丙基甲基二甲氧基硅烷加入0.8~1kg甲苯中,搅拌混匀,接着加入0.03kg纳米氧化锌晶须,90℃搅拌反应6小时,抽滤即得。
步骤(2)中,亲水改性聚丙烯腈纤维的制备方法如下:先将0.7kg聚丙烯腈纤维加入3kg质量浓度25%氢氧化钠溶液中,90℃处理10分钟,过滤,用质量浓度20%醋酸溶液洗涤5分钟,干燥,即得亲水改性聚丙烯腈纤维。
步骤(3)中,成网的具体方法为:采用一台四帘式交叉铺网机搭配两台直铺梳理机,把梳理机输出的薄网通过交叉式折叠铺网方式铺叠成厚度0.2mm的纤维网。
步骤(3)中,缠结的具体方法为:利用5个射流喷射器,将体积百分数70%乙醇水溶液喷射到纤维网上,实现缠结;其中,5个射流喷射器的压力依次为30×105Pa、60×105Pa、100×105Pa、130×105Pa、150×105Pa,喷射时间均为2分钟。
步骤(3)中,浸渍处理的具体方法为:将0.7kg无纺布坯布加入2kg质量浓度30%茶多酚水溶液中,300W超声波振荡60分钟,取出即可。
实施例3
一种抗菌可吸水无纺布的制备方法,具体步骤如下:
(1)先将0.6kg环氧化罗布麻纤维加入3.8kg N,N-二甲基甲酰胺中,搅拌加热至88℃,加入0.035kg氨基改性纳米氧化锌晶须和0.004kg辛酸亚锡,保温搅拌2.5小时,过滤,洗涤,干燥,得到改性罗布麻纤维;
(2)然后将改性罗布麻纤维、亲水改性聚丙烯腈纤维开松,并按照质量比6:3.5混合,得到纤维卷,接着将0.7kg聚乙二醇400二丙烯酸酯与0.25kg三羟甲基丙烷三丙烯酸酯混合均匀,接着加入0.25kg1-羟基环己基苯基甲酮,搅拌混匀,再加入0.25kg纤维卷,300W超声波振荡35分钟,取出后刮除纤维卷表面液体,最后置于波长240nm、功率5kW的紫外灯下固化20s,即得改性纤维卷;
(3)再将改性纤维卷进行梳理,成网,缠结,得到无纺布坯布,最后将无纺布坯布经茶多酚水溶液浸渍处理,105℃干燥5.5小时,得到克重28g/m2的抗菌、可吸水无纺布。
步骤(1)中,环氧化罗布麻纤维的制备方法如下:先将1.2kg罗布麻纤维加入6.5kg质量浓度35%氢氧化钠溶液中,75℃搅拌处理4小时,过滤,接着加入21kg水中,继续加入6.5kg质量浓度35%氢氧化钠溶液、0.25kg环氧氯丙烷、0.0015kg十四烷基三甲基氯化铵,82℃搅拌反应7小时,过滤,洗涤至中性,干燥,即得环氧化罗布麻纤维。
步骤(1)中,氨基改性纳米氧化锌晶须的制备方法如下:先将0.4kg N-β-(氨乙基)-γ-氨丙基甲基二甲氧基硅烷加入0.9kg甲苯中,搅拌混匀,接着加入0.04kg纳米氧化锌晶须,88℃搅拌反应7小时,抽滤即得。
步骤(2)中,亲水改性聚丙烯腈纤维的制备方法如下:先将0.6kg聚丙烯腈纤维加入3.3kg质量浓度20%氢氧化钠溶液中,95℃处理9分钟,过滤,用质量浓度25%醋酸溶液洗涤4分钟,干燥,即得亲水改性聚丙烯腈纤维。
步骤(3)中,成网的具体方法为:采用一台四帘式交叉铺网机搭配两台直铺梳理机,把梳理机输出的薄网通过交叉式折叠铺网方式铺叠成厚度0.2mm的纤维网。
步骤(3)中,缠结的具体方法为:利用5个射流喷射器,将体积百分数70%乙醇水溶液喷射到纤维网上,实现缠结;其中,5个射流喷射器的压力依次为30×105Pa、60×105Pa、100×105Pa、130×105Pa、150×105Pa,喷射时间均为3分钟。
步骤(3)中,浸渍处理的具体方法为:将0.6kg无纺布坯布加入2.2kg质量浓度25%茶多酚水溶液中,400W超声波振荡55分钟,取出即可。
对比例
一种无纺布的制备方法,具体步骤如下:
(1)先将0.5kg环氧化罗布麻纤维加入4kg N,N-二甲基甲酰胺中,搅拌加热至85℃,加入0.04kg氨基改性纳米氧化锌晶须和0.003kg辛酸亚锡,保温搅拌3小时,过滤,洗涤,干燥,得到改性罗布麻纤维;
(2)然后将改性罗布麻纤维、亲水改性聚丙烯腈纤维开松,并按照质量比5:4混合,得到纤维卷;
(3)再将纤维卷进行梳理,成网,缠结,得到克重30g/m2的无纺布。
步骤(1)中,环氧化罗布麻纤维的制备方法如下:先将1kg罗布麻纤维加入7kg质量浓度30%氢氧化钠溶液中,80℃搅拌处理3小时,过滤,接着加入22kg水中,继续加入6kg质量浓度40%氢氧化钠溶液、0.2kg环氧氯丙烷、0.002kg十四烷基三甲基氯化铵,80℃搅拌反应8小时,过滤,洗涤至中性,干燥,即得环氧化罗布麻纤维。
步骤(1)中,氨基改性纳米氧化锌晶须的制备方法如下:先将0.3kg N-β-(氨乙基)-γ-氨丙基甲基二甲氧基硅烷加入1kg甲苯中,搅拌混匀,接着加入0.03kg纳米氧化锌晶须,90℃搅拌反应6小时,抽滤即得。
步骤(2)中,亲水改性聚丙烯腈纤维的制备方法如下:先将0.7kg聚丙烯腈纤维加入3kg质量浓度25%氢氧化钠溶液中,90℃处理10分钟,过滤,用质量浓度20%醋酸溶液洗涤5分钟,干燥,即得亲水改性聚丙烯腈纤维。
步骤(3)中,成网的具体方法为:采用一台四帘式交叉铺网机搭配两台直铺梳理机,把梳理机输出的薄网通过交叉式折叠铺网方式铺叠成厚度0.2mm的纤维网。
步骤(3)中,缠结的具体方法为:利用5个射流喷射器,将体积百分数70%乙醇水溶液喷射到纤维网上,实现缠结;其中,5个射流喷射器的压力依次为30×105Pa、60×105Pa、100×105Pa、130×105Pa、150×105Pa,喷射时间均为2~3分钟。
参考GB/T 20944.3-2008对无纺布的抗菌性进行考察,参考JIS L 1907-2010对无纺布的吸水性进行考察,结果见表1。
表1.无纺布性能考察
抑菌率(%,大肠杆菌) 吸水率(%)
实施例1 99.95 280.5
实施例2 99.96 281.1
实施例3 99.98 282.2
对比例 90.83 200.6
由表1可知,实施例1~3所得无纺布的抑菌率高,吸水率高,具有优异的抗菌性和吸水性,可应用于卫生用品生产。
对比例略去纤维卷改性处理和茶多酚水溶液浸渍处理,所得无纺布的抗菌性和吸水性均明显变差,说明纤维卷的吸水聚合物改性处理与茶多酚改性处理协同作用,促进无纺布抗菌性和吸水性的改善。
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。

Claims (10)

1.一种抗菌可吸水无纺布的制备方法,其特征在于,具体步骤如下:
(1)先将罗布麻纤维进行环氧化处理,得到环氧化罗布麻纤维,接着将环氧化罗布麻纤维与氨基改性纳米氧化锌晶须反应,得到改性罗布麻纤维;
(2)然后将改性罗布麻纤维、亲水改性聚丙烯腈纤维开松,混合,得到纤维卷,接着在1-羟基环己基苯基甲酮存在的条件下,纤维卷与聚乙二醇400二丙烯酸酯、三羟甲基丙烷三丙烯酸酯混合反应,得到改性纤维卷;
(3)再将改性纤维卷进行梳理,成网,缠结,得到无纺布坯布,最后将无纺布坯布经茶多酚水溶液浸渍处理,烘干,即得所述的一种抗菌、可吸水无纺布。
2.根据权利要求1所述的制备方法,其特征在于,步骤(1)中,以重量份计,环氧化罗布麻纤维的制备方法如下:先将10~15份罗布麻纤维加入60~70份质量浓度30~40%氢氧化钠溶液中,70~80℃搅拌处理3~5小时,过滤,接着加入200~220份水中,继续加入60~70份质量浓度30~40%氢氧化钠溶液、2~3份环氧氯丙烷、0.01~0.02份十四烷基三甲基氯化铵,80~85℃搅拌反应6~8小时,过滤,洗涤至中性,干燥,即得环氧化罗布麻纤维。
3.根据权利要求1所述的制备方法,其特征在于,步骤(1)中,以重量份计,氨基改性纳米氧化锌晶须的制备方法如下:先将3~5份N-β-(氨乙基)-γ-氨丙基甲基二甲氧基硅烷加入8~10份甲苯中,搅拌混匀,接着加入0.3~0.5份纳米氧化锌晶须,85~90℃搅拌反应6~8小时,抽滤即得。
4.根据权利要求1所述的制备方法,其特征在于,步骤(1)中,以重量份计,改性罗布麻纤维的制备方法如下:先将5~7份环氧化罗布麻纤维加入35~40份N,N-二甲基甲酰胺中,搅拌加热至85~90℃,加入0.3~0.4份氨基改性纳米氧化锌晶须和0.03~0.05份辛酸亚锡,保温搅拌2~3小时,过滤,洗涤,干燥,即得。
5.根据权利要求1所述的制备方法,其特征在于,步骤(2)中,以重量份计,亲水改性聚丙烯腈纤维的制备方法如下:先将5~7份聚丙烯腈纤维加入30~35份质量浓度15~25%氢氧化钠溶液中,90~100℃处理8~10分钟,过滤,用质量浓度20~30%醋酸溶液洗涤3~5分钟,干燥,即得亲水改性聚丙烯腈纤维。
6.根据权利要求1所述的制备方法,其特征在于,步骤(2)中,改性罗布麻纤维、亲水改性聚丙烯腈纤维的质量比为5~7:3~4。
7.根据权利要求1所述的制备方法,其特征在于,步骤(2)中,以重量份计,改性纤维卷的制备方法如下:先将6~8份聚乙二醇400二丙烯酸酯与2~3份三羟甲基丙烷三丙烯酸酯混合均匀,接着加入2~3份1-羟基环己基苯基甲酮,搅拌混匀,再加入2~3份纤维卷,200~300W超声波振荡30~40分钟,取出后刮除纤维卷表面液体,最后置于波长230~240nm、功率4~5kW的紫外灯下固化20s,即得改性纤维卷。
8.根据权利要求1所述的制备方法,其特征在于,步骤(3)中,成网的具体方法为:采用一台四帘式交叉铺网机搭配两台直铺梳理机,把梳理机输出的薄网通过交叉式折叠铺网方式铺叠成厚度0.2mm的纤维网。
9.根据权利要求1所述的制备方法,其特征在于,步骤(3)中,缠结的具体方法为:利用5个射流喷射器,将体积百分数70%乙醇水溶液喷射到纤维网上,实现缠结;其中,5个射流喷射器的压力依次为30×105Pa、60×105Pa、100×105Pa、130×105Pa、150×105Pa,喷射时间均为2~3分钟。
10.一种利用权利要求1~9中任一项所述制备方法得到的抗菌可吸水无纺布。
CN202111269078.XA 2021-10-29 2021-10-29 一种抗菌可吸水无纺布及其制备方法 Active CN113957603B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111269078.XA CN113957603B (zh) 2021-10-29 2021-10-29 一种抗菌可吸水无纺布及其制备方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111269078.XA CN113957603B (zh) 2021-10-29 2021-10-29 一种抗菌可吸水无纺布及其制备方法

Publications (2)

Publication Number Publication Date
CN113957603A true CN113957603A (zh) 2022-01-21
CN113957603B CN113957603B (zh) 2022-07-26

Family

ID=79468244

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111269078.XA Active CN113957603B (zh) 2021-10-29 2021-10-29 一种抗菌可吸水无纺布及其制备方法

Country Status (1)

Country Link
CN (1) CN113957603B (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116180443A (zh) * 2023-02-13 2023-05-30 罗莱生活科技股份有限公司 一种改性聚丙烯腈纤维及其制备方法与应用

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105316769A (zh) * 2014-06-16 2016-02-10 李林 一种乌拉草保暖抗菌纤维及含有该纤维的非织造布的生产方法
CN105331304A (zh) * 2014-07-24 2016-02-17 3M创新有限公司 具有抗菌性的胶粘剂组合物、抗菌无纺布、清洁用品和制造抗菌无纺布的方法
CN205800402U (zh) * 2016-07-18 2016-12-14 江苏振阳毯业有限公司 一种防潮抗菌的涤纶经编毛毯
WO2020024517A1 (zh) * 2018-07-29 2020-02-06 周连惠 吸湿、透气、抗菌的聚氨酯合成革用水刺无纺布的制备方法
CN112941721A (zh) * 2021-01-28 2021-06-11 黎扬程 一种高强度抗菌无纺布及其制备方法
CN113152082A (zh) * 2021-04-07 2021-07-23 罗莱生活科技股份有限公司 一种含田菁纤维的抗菌家纺面料及其制备方法
US20210262132A1 (en) * 2018-04-27 2021-08-26 Thomas Jefferson University Nonwoven hemp fiber-based materials

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105316769A (zh) * 2014-06-16 2016-02-10 李林 一种乌拉草保暖抗菌纤维及含有该纤维的非织造布的生产方法
CN105331304A (zh) * 2014-07-24 2016-02-17 3M创新有限公司 具有抗菌性的胶粘剂组合物、抗菌无纺布、清洁用品和制造抗菌无纺布的方法
CN205800402U (zh) * 2016-07-18 2016-12-14 江苏振阳毯业有限公司 一种防潮抗菌的涤纶经编毛毯
US20210262132A1 (en) * 2018-04-27 2021-08-26 Thomas Jefferson University Nonwoven hemp fiber-based materials
WO2020024517A1 (zh) * 2018-07-29 2020-02-06 周连惠 吸湿、透气、抗菌的聚氨酯合成革用水刺无纺布的制备方法
CN112941721A (zh) * 2021-01-28 2021-06-11 黎扬程 一种高强度抗菌无纺布及其制备方法
CN113152082A (zh) * 2021-04-07 2021-07-23 罗莱生活科技股份有限公司 一种含田菁纤维的抗菌家纺面料及其制备方法

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116180443A (zh) * 2023-02-13 2023-05-30 罗莱生活科技股份有限公司 一种改性聚丙烯腈纤维及其制备方法与应用
CN116180443B (zh) * 2023-02-13 2024-05-07 罗莱生活科技股份有限公司 一种改性聚丙烯腈纤维及其制备方法与应用

Also Published As

Publication number Publication date
CN113957603B (zh) 2022-07-26

Similar Documents

Publication Publication Date Title
KR101149061B1 (ko) 마스크팩재용 키토산 부직포 및 이의 제조방법
CN108286125B (zh) 一种抑菌吸水的功能湿巾
CN113957603B (zh) 一种抗菌可吸水无纺布及其制备方法
CN107385597B (zh) 一种用于网布生产的铜离子抗菌尼龙纱线
CN103417304A (zh) 一种医用手术巾及其制备方法
CN110079999A (zh) 一种高强度抗菌型无纺布的制备方法
CN106671519A (zh) 含本色竹浆的可降解抗菌多层复合无纺材料
CN106592104B (zh) 一种茶多酚纤维素纤维水刺无纺布及其生产方法
CN110409012A (zh) 一种抗菌涤纶纤维及其制备方法
CN113089316A (zh) 一种金钱草纤维抗菌纺织面料及其制备方法
CN102493014B (zh) 一种ε-聚赖氨酸聚乙烯醇复合生物抗菌纤维及其制备方法
CN113089321A (zh) 乙烯基单体接枝改性的抗菌纤维及其制备方法和在抗菌袜中的用途
CN104947223A (zh) 一种低损伤绿色生态抑菌羽绒纤维及其制作方法
CN108914388A (zh) 一种具有抑菌作用的高强度复合无纺布
CN105624920B (zh) 一种高抗菌、吸附重金属微小颗粒的新型微溶无纺布
CN102934963B (zh) 一种环保可降解湿纸巾材料的制备方法
CN113089151B (zh) 一种含棉纤维的三维抗菌纱线及其制备方法和毛巾制品
CN105420920A (zh) 基于湿法纺丝技术制备纯海藻纤维长丝无纺布的工艺及设备
CN112359594A (zh) 一种医疗用纤维材料、制备方法及其应用
CN113152082A (zh) 一种含田菁纤维的抗菌家纺面料及其制备方法
CN109837733B (zh) 一种纤维素纤维生态节能脱脂漂白工艺
CN112239919A (zh) 一种高分子纳米生物滤芯材料及其制备方法与应用
CN114775166B (zh) 一种可降解双重复合抗菌水刺无纺布及其制备方法
CN103590237B (zh) 托玛琳抗菌保健热熔絮片
CN114775168A (zh) 一种抗撕裂抗菌无纺布及其制备方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant