CN113926644B - Manufacturing equipment and method for integrally and automatically assembling lamp tube of soft LED lamp strip - Google Patents
Manufacturing equipment and method for integrally and automatically assembling lamp tube of soft LED lamp strip Download PDFInfo
- Publication number
- CN113926644B CN113926644B CN202111121573.6A CN202111121573A CN113926644B CN 113926644 B CN113926644 B CN 113926644B CN 202111121573 A CN202111121573 A CN 202111121573A CN 113926644 B CN113926644 B CN 113926644B
- Authority
- CN
- China
- Prior art keywords
- rod
- groove
- lamp
- moving
- block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000003825 pressing Methods 0.000 claims abstract description 83
- 239000003292 glue Substances 0.000 claims abstract description 23
- 239000013589 supplement Substances 0.000 claims description 35
- 230000005540 biological transmission Effects 0.000 claims description 21
- 230000033001 locomotion Effects 0.000 claims description 21
- 230000008569 process Effects 0.000 claims description 19
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 18
- 239000000741 silica gel Substances 0.000 claims description 18
- 229910002027 silica gel Inorganic materials 0.000 claims description 18
- 230000001502 supplementing effect Effects 0.000 claims description 14
- 238000012545 processing Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 5
- 230000008901 benefit Effects 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 description 12
- 238000013461 design Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 238000005086 pumping Methods 0.000 description 6
- 230000032258 transport Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010073 coating (rubber) Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 101100040225 Arabidopsis thaliana RS40 gene Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S4/00—Lighting devices or systems using a string or strip of light sources
- F21S4/20—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Abstract
The invention discloses a device and a method for manufacturing a lamp tube of an integrally automatic assembly soft LED lamp strip, wherein the manufacturing device comprises: a conveying device which passes through the pressing device; the workbench is arranged on one side of the pressing device, a pushing device is arranged on the workbench, a glue applicator is arranged above the pushing device, and a lamp platform is arranged on one side of the pushing device; the moving device is arranged on the workbench and is positioned above the lamp platform; the conveying device, the pressing device, the moving device, the pushing device and the glue applicator are electrically connected with the controller; the conveying device, the pressing device, the moving device, the pushing device and the glue applicator are controlled by the controller to cooperatively work to complete preparation, so that the use of a plurality of operating staff corresponding to equipment is avoided, the production stroke and time between steps are reduced, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of manufacturing of lamp tubes of lamp strips, in particular to equipment and a method for manufacturing a lamp tube of an integrally and automatically assembled soft LED lamp strip.
Background
The LED strip is a product in which LEDs are mounted on a band-shaped FPC or PCB rigid board, and is named as a band. Because the service life is long (the normal service life is generally 8 to 10 ten thousand hours), the LED lamp strip is extremely energy-saving and environment-friendly, and the head and corner of the LED lamp strip are gradually exposed in various decoration industries, and the LED lamp strip is generally installed in a lamp tube for use; the equipment of the fluorescent tube in soft LED lamp area of assembly that leads to now needs the operating personnel of many corresponding equipment when using, has increased the production stroke and the time between the step, leads to production efficiency to reduce. Therefore, there is a need for a manufacturing apparatus and method for integrally and automatically assembling a tube of a soft LED strip, so as to at least partially solve the problems in the prior art.
Disclosure of Invention
In this summary, concepts in a simplified form are introduced that are further described in the detailed description. The summary of the invention is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In order to at least partially solve the above problems, the present invention provides a manufacturing apparatus for integrally and automatically assembling a lamp tube of a soft LED strip, comprising:
a conveying device which passes through the pressing device;
the workbench is arranged on one side of the pressing device, a pushing device is arranged on the workbench, a glue applicator is arranged above the pushing device, and a lamp belt table is arranged on one side of the pushing device;
the moving device is arranged on the workbench and is positioned above the lamp platform;
the conveying device, the pressing device, the moving device, the pushing device and the glue applicator are electrically connected with the controller.
Preferably, the pressing means includes:
the conveying device penetrates through the fixed frame, and one side of the fixed frame is provided with a pressing opening;
pressing device, the symmetry is equipped with pressing device on the inner wall of fixed frame, pressing device includes:
one end of the first hydraulic rod is connected with the top end of the inner wall of the fixed frame, the other end of the first hydraulic rod is connected with the top end of the pressing block, and the first hydraulic rod is electrically connected with the controller;
the bottom ends of the elastic telescopic rods are arranged side by side, and gaskets are arranged at the bottom ends of the elastic telescopic rods;
the supporting shoe, the supporting shoe top is equipped with a plurality of fluorescent tube grooves, the fluorescent tube groove with gasket looks adaptation, be equipped with the second hydraulic stem between supporting shoe bottom and the fixed frame inner wall, the second hydraulic stem with the controller electricity is connected.
Preferably, the pushing device includes:
the fixed block is arranged on the workbench;
the sliding groove block is arranged on the workbench, the sliding groove block is positioned between the fixed block and the pressing device, a plurality of feeding rod grooves are arranged on the sliding groove block side by side, and the top end of the sliding groove block is also provided with the glue applicator;
the sliding chute is arranged on the workbench and is positioned between the fixed block and the sliding chute block;
the bottom end of the pushing block is connected into the sliding groove in a sliding mode, a third hydraulic rod is arranged between one side of the pushing block and the fixed block and electrically connected with the controller, a plurality of feeding rods are arranged on the other side of the pushing block side by side and are connected with the feeding rod grooves in a sliding mode;
the first air exhaust pipe is arranged in the pushing block and is connected with a first air exhaust pump, and the first air exhaust pump is electrically connected with the controller;
the feeding rod pipe is arranged in the feeding rod and connected with the first exhaust pipe;
the air pumping hole is arranged on the feeding rod and is connected with the feeding rod pipe.
Preferably, the movement device includes:
the four corners of the workbench are provided with the supporting piles, and the lamp platform is connected with the supporting piles on the two sides of the pushing device through sliding rails;
the top end of the fourth hydraulic rod is connected with a sliding rail robot, the sliding rail robot is connected to the sliding rail in a sliding mode, the sliding rail robot is electrically connected with the controller, the bottom end of the fourth hydraulic rod is connected with the top end of the moving block, and a groove is formed in the bottom end of the moving block;
a second air exhaust pipe arranged in the motion block, the second air suction pipe is connected with a second air suction pump, and the second air suction pump is electrically connected with the controller;
the two ends of the motion rods are connected with the inner wall of the groove, a motion rod pipe is arranged in the motion rods, and the motion rod pipe is connected with the second air suction pipe;
and the suction pipes are arranged on the moving rod and are connected with the moving rod pipe.
Preferably, a plurality of lamp belt grooves are arranged at the top end of the lamp belt table side by side.
Preferably, the conveying device is a chain conveyor.
Preferably, the applicator is a spot applicator.
Preferably, still be equipped with lamp area supplementary device on the workstation, lamp area supplementary device is located the lamp area platform is kept away from one side of pusher, lamp area supplementary device includes:
the shell is arranged on the workbench, the shell is arranged on one side, away from the pushing device, of the light table, a rotating cavity is arranged in the shell, and a material supplementing channel is arranged at the top end of the rotating cavity;
the servo motor is arranged in the shell, is positioned below the rotating cavity and is electrically connected with the controller;
one end of the first rotating rod is connected with the servo motor, the other end of the first rotating rod extends into the rotating cavity and is connected with a supplementing rod, a table groove is formed in one side, away from the first rotating rod, of the supplementing rod, clamping plates are symmetrically arranged on the inner wall of the table groove, and the clamping plates are rotationally connected with the inner wall of the table groove through torsion springs;
the L-shaped rod is arranged on the supplement rod and is positioned below the platform groove;
the dismounting groove is formed in the inner wall of the rotating cavity, and a second rotating rod is rotatably arranged in the dismounting groove;
one end of the dismounting rod is sleeved on the second rotating rod, and the other end of the dismounting rod extends into the rotating cavity;
the dismounting torsion spring is sleeved on the second rotating rod and arranged between the second rotating rod and the inner wall of the dismounting groove;
the clamping rod is arranged on one side of the unloading rod;
the table outlet is formed in the bottom end of the inner wall of the rotary cavity and is positioned below the unloading rod;
the arc-shaped groove is formed in the inner wall of the rotating cavity, an arc-shaped block is connected in the arc-shaped groove in a sliding mode, and a first spring is arranged between the arc-shaped block and the arc-shaped groove;
the one end of connecting rod with the arc piece is connected, the other end of connecting rod stretches into rotatory intracavity and is connected with the pin, the pin is located the below that the benefit was said.
Preferably, a locking device is arranged in the supplement rod, the locking device is arranged on one side of the platform groove, and the locking device comprises:
the double-shaft motor is arranged in the supplement rod and is positioned on one side of the platform groove;
the pressure sensor is arranged on the L-shaped rod and is electrically connected with the controller;
the bilateral symmetry in platform groove is equipped with chucking device, chucking device includes:
the first transmission cavity is arranged in the supplement rod and is positioned on one side of the double-shaft motor;
the second transmission cavity is arranged in the supplement rod and is positioned on one side of the platform groove;
one end of the third rotating rod is connected with the double-shaft motor, and the other point of the third rotating rod extends into the first transmission cavity to be connected with the first bevel gear;
one end of the fourth rotating rod is connected with a second bevel gear, the second bevel gear is meshed with the first bevel gear, and the other end of the fourth rotating rod extends into the second transmission cavity and is connected with a third bevel gear;
the clamping groove is arranged on the inner wall of the platform groove;
the moving groove is arranged on the inner wall of the clamping groove;
one end of the moving rod is connected with a nail block, the nail block is positioned in the clamping groove, the other end of the moving rod is connected in the moving groove in a sliding mode, and a threaded groove is formed in one end of the moving rod;
and one end of the fifth rotating rod is connected with a fourth bevel gear, the fourth bevel gear is meshed with the third bevel gear, and the other end of the fifth rotating rod extends into the moving groove and is connected with the thread groove through threads.
The invention also provides a manufacturing method of the lamp tube for integrally and automatically assembling the soft LED lamp strip, which comprises the following steps:
step 1: the controller controls the conveying device to convey the lamp tubes to be processed to the pressing device;
step 2: the cut lamp with the lamp strip is placed on the lamp strip table face downwards by a worker, the controller controls the moving device to transport the lamp strip to the pushing device and fix the lamp strip, and then the moving device returns to the original position;
and step 3: the pushing device is started to drive the lamp strip to move towards the interior of the pressing device, the controller controls the glue applicator to uniformly coat high-temperature silica gel on the back surface of the lamp strip in the moving process, and the lamp strip coated with the high-temperature silica gel is sent into a lamp tube in the pressing device by the pushing device;
and 4, step 4: the controller controls the pressing device to be started, the pressing device fixes the lamp strip with the high-temperature silica gel in the lamp tube through pressing, after fixing is completed, the pressing device and the pushing device return to the original position, and the conveying device conveys the processed lamp tube out of the pressing device to complete processing.
Compared with the prior art, the invention at least comprises the following beneficial effects:
according to the manufacturing equipment and the method for the lamp tube of the integrated automatic assembly soft LED lamp strip, the conveying device, the pressing device, the moving device, the pushing device and the glue applicator are controlled by the controller to work cooperatively to complete preparation, so that the use of a plurality of corresponding operating workers is avoided, the production stroke and time among steps are reduced, and the production efficiency is improved.
The present invention is directed to an apparatus and method for manufacturing a tube for integrally automated assembly of a soft LED strip, and other advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those skilled in the art upon examination of the following or may be learned by practice of the invention.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic top view of the manufacturing equipment for integrally and automatically assembling the lamp tube of the soft LED strip according to the present invention;
fig. 2 is a schematic structural diagram of a pressing device of the manufacturing equipment for integrally and automatically assembling the lamp tube of the soft LED strip;
fig. 3 is a schematic side view of a part of a pressing device of the manufacturing equipment for integrally and automatically assembling the lamp tube of the soft LED strip according to the present invention;
fig. 4 is a schematic structural diagram of a pushing device of the manufacturing equipment for integrally and automatically assembling the lamp tube of the soft LED strip according to the present invention;
fig. 5 is a schematic side view of a pushing device of the manufacturing equipment for integrally and automatically assembling the lamp tube of the soft LED strip according to the present invention;
fig. 6 is a schematic structural diagram of a movement device of the manufacturing equipment for integrally and automatically assembling the lamp tube of the soft LED strip;
fig. 7 is a schematic structural diagram of a motion block of the manufacturing equipment for integrally and automatically assembling the lamp tube of the soft LED strip;
fig. 8 is a schematic structural diagram of a lamp strip supplementing device of the manufacturing equipment for integrally and automatically assembling the lamp tube of the soft LED lamp strip according to the present invention;
fig. 9 is a schematic top view of a rotating chamber of the manufacturing equipment for integrally and automatically assembling the tube of the soft LED strip according to the present invention;
fig. 10 is a schematic structural diagram of a locking device of the manufacturing equipment for integrally and automatically assembling the lamp tube of the soft LED strip according to the present invention;
fig. 11 is a schematic structural diagram of a groove of the manufacturing equipment for integrally and automatically assembling the lamp tube of the soft LED strip.
Description of reference numerals: 1. a conveying device; 2. a pressing device; 3. a work table; 4. a motion device; 5. a pushing device; 6. a glue applicator; 7. a lamp belt stand; 8. a fixing frame; 9. a pressing port; 10. a first hydraulic lever; 11. a second hydraulic rod; 12. a pressing block; 13. an elastic telescopic rod; 14. a gasket; 15. a support block; 16. a lamp tube groove; 17. a fixed block; 18. a chute; 19. a pushing block; 20. a first exhaust tube; 21. feeding the rod pipe; 22. feeding the rod; 23. an air exhaust hole; 24. a chute block; 25. feeding into the rod groove; 26. supporting piles; 27. a slide rail; 28. a slide rail robot; 29. a fourth hydraulic lever; 30. a motion block; 31. a groove; 32. a motion bar; 33. a second extraction tube; 34. a motion bar tube; 35. a straw; 36. the lamp belt is provided with a groove; 37. a third hydraulic lever; 38. a light strip supplementing device; 39. a housing; 40. a rotating chamber; 41. a material supplementing channel; 42. a servo motor; 43. a first rotating lever; 44. a supplement rod; 45. unloading the groove; 46. clamping a plate; 47. a second rotating lever; 48. dismounting the torsion spring; 49. detaching the rod; 51. a stop lever; 52. a connecting rod; 53. an arc-shaped block; 54. a stage outlet; 55. a clamping rod; 56. a first spring; 57. an L-shaped rod; 58. a platform groove; 59. an arc-shaped slot; 60. a locking device; 61. a pressure sensor; 62. a second drive chamber; 63. a clamping groove; 64. a first transmission cavity; 65. a dual-axis motor; 66. a third rotating rod; 67. a first bevel gear; 68. a second bevel gear; 69. a fourth rotating rod; 70. a third bevel gear; 71. a fourth bevel gear; 72. a fifth rotating rod; 73. a travel bar; 74. a thread groove; 75. a moving groove; 76. and (6) nailing blocks.
Detailed Description
The present invention is further described in detail below with reference to the drawings and examples so that those skilled in the art can practice the invention with reference to the description.
It will be understood that terms such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
As shown in fig. 1 to 11, the present invention provides an apparatus for manufacturing a lamp tube for integrally and automatically assembling a soft LED strip, comprising:
a conveying device 1, wherein the conveying device 1 penetrates through a pressing device 2;
the workbench 3 is arranged on one side of the pressing device 2, a pushing device 5 is arranged on the workbench 3, a glue applicator 6 is arranged above the pushing device 5, and a lamp platform 7 is arranged on one side of the pushing device 5;
the moving device 4 is arranged on the workbench 3, and the moving device 4 is positioned above the lamp platform 7;
the conveying device 1, the pressing device 2, the moving device 4, the pushing device 5 and the glue applicator 6 are electrically connected with a controller.
The working principle of the technical scheme is as follows: in the actual use process, the controller (not shown in the figure) controls the conveying device 1 to convey the lamp tubes to be processed to the pressing device 2, a worker places the cut lamp strips with the lamp surfaces facing downwards on the lamp strip table 7, then the controller controls the moving device 4 to convey the lamp strips to the pushing device 5 and fix the lamp strips, then the pushing device 5 is started to drive the lamp strips to move towards the pressing device 2, in the moving process, the controller controls the glue applicator 6 to evenly coat high-temperature silica gel on the back surfaces of the lamp strips, the lamp strips coated with the high-temperature silica gel are conveyed into the lamp tubes located in the pressing device 2 by the pushing device 5, then the controller controls the pressing device 2 to be started, the lamp strips with the high-temperature silica gel are fixed in the lamp tubes through the pressing device 2, after the fixing is completed, the pressing device 2 and the pushing device 5 return to the original positions, and the conveying device 1 conveys the processed lamp tubes out of the pressing device 2 to complete the processing.
The beneficial effects of the above technical scheme are that: through the design of above-mentioned structure, accomplish the preparation through controller control conveyor 1, press device 2, telecontrol equipment 4, pusher 5 and the cooperation of rubber coating ware 6, avoided using the operation staff of many corresponding equipment, reduced the production stroke and the time between the step, improved production efficiency.
In one embodiment, the pressing device 2 comprises:
the conveying device 1 penetrates through the fixed frame 8, and one side of the fixed frame 8 is provided with a pressing opening 9;
pressing device, the symmetry is equipped with pressing device on the inner wall of fixed frame 8, pressing device includes:
one end of the first hydraulic rod 10 is connected with the top end of the inner wall of the fixed frame 8, the other end of the first hydraulic rod 10 is connected with the top end of the pressing block 12, and the first hydraulic rod 10 is electrically connected with the controller;
the bottom end of the pressing block 12 is provided with a plurality of elastic telescopic rods 13 side by side, and the bottom end of each elastic telescopic rod 13 is provided with a gasket 14;
the lamp tube structure comprises a supporting block 15, wherein a plurality of lamp tube grooves 16 are formed in the top end of the supporting block 15, the lamp tube grooves 16 are matched with gaskets 14, a second hydraulic rod 11 is arranged between the bottom end of the supporting block 15 and the inner wall of the fixed frame 8, and the second hydraulic rod 11 is electrically connected with the controller.
The working principle of the technical scheme is as follows: in the actual use process, after the lamp strip coated with the high-temperature silica gel is sent into the lamp tube by the pushing device 5, the controller controls the first hydraulic rod 10 and the second hydraulic rod 11 to extend, so that the lamp tube enters the lamp tube groove 16, then the first hydraulic rod 10 drives the lamp tube to slightly move downwards through the pressing block 12, the elastic telescopic rod 13 and the gasket 14, so that the high-temperature silica gel on the lamp strip is tightly attached to the inner wall of the lamp tube to complete fixation, the pushing device 5 retracts to the original position, then the first hydraulic rod 10 and the second hydraulic rod 11 retract, and the processed lamp tube is conveyed away by the conveying device 1; meanwhile, due to the arrangement of the plurality of groups of first elastic telescopic rods 12 and the lamp tube slots 16, the pressing device 2 can simultaneously press and fix a plurality of lamp tubes.
The beneficial effects of the above technical scheme are that: through the design of the structure, the fixing of the lamp strip and the lamp tube is completed through the pressing device 2, so that the number of corresponding operating personnel is reduced, and the production efficiency is improved; meanwhile, the pressing device 2 can complete a plurality of fixation simultaneously, and only one pressing device can be prepared simultaneously compared with the traditional equipment, so that the production efficiency is improved.
In one embodiment, the pushing device 5 comprises:
the fixed block 17 is arranged on the workbench 3;
the sliding groove block 24 is arranged on the workbench 3, the sliding groove block 24 is positioned between the fixed block 17 and the pressing device 2, a plurality of feeding rod grooves 25 are arranged on the sliding groove block 24 side by side, and the glue applicator 6 is also arranged at the top end of the sliding groove block 24;
the sliding chute 18 is arranged on the workbench 3, and the sliding chute 18 is positioned between the sliding chute blocks 24 of the fixed block 17;
the bottom end of the pushing block 19 is slidably connected into the sliding groove 18, a third hydraulic rod 37 is arranged between one side of the pushing block 19 and the fixed block 17, the third hydraulic rod 37 is electrically connected with the controller, a plurality of feeding rods 22 are arranged on the other side of the pushing block 19 side by side, and the feeding rods 22 are slidably connected with the feeding rod groove 25;
the first air suction pipe 20 is arranged in the pushing block 19, the first air suction pipe 20 is connected with a first air suction pump, and the first air suction pump is electrically connected with the controller;
the feeding rod pipe 21 is arranged in the feeding rod 22, and the feeding rod pipe 21 is connected with the first suction pipe 20;
the air pumping hole 23, the feeding rod 22 is provided with a plurality of air pumping holes 23, and the air pumping holes 23 are connected with the feeding rod pipe 21.
The working principle of the technical scheme is as follows: in the actual use process, when the moving device 4 sends the lamp strips to the pushing device 5, at this time, the lamp strips respectively fall on the tops of the corresponding sending-in rods 22, then the controller starts a first air pump (not shown in the figure), the first air pump pumps the first air pumping pipe 20 and the gas sent into the rod pipe 21, so that the lamp strips are tightly sucked and fixed by the sending-in rods 22 through the air pumping holes 23, then the moving device 4 leaves, the controller controls the third hydraulic rod 37 to extend, the third hydraulic rod 37 drives the sending-in rods 22 through the pushing block 19 to send the lamp strips into the lamp tubes, in the sending-in process, the gumming device 6 coats high-temperature silica gel on the back surfaces of the lamp strips, then the lamp tubes are sent into the lamp tubes, and the pressing device 2 completes the fixing; the feeding rods 22 are arranged simultaneously, so that the feeding of a plurality of lamp strips can be completed by the pushing device 5 simultaneously.
The beneficial effects of the above technical scheme are that: through the design of the structure, the feeding of the lamp strip and the gluing are completed through the pushing device 5, so that the number of corresponding operating personnel is reduced, and the production efficiency is improved; meanwhile, the pushing device 5 can complete feeding of the lamp strips simultaneously, and compared with the traditional equipment, the pushing device can only complete one lamp strip simultaneously, so that the production efficiency is improved.
In one embodiment, the movement means 4 comprise:
the supporting piles 26 are arranged at four corners of the workbench 3, and the light table 7 is connected with the supporting piles 26 at two sides of the pushing device 5 through sliding rails 27;
the top end of the fourth hydraulic rod 29 is connected with a slide rail robot 28, the slide rail robot 28 is connected to the slide rail 27 in a sliding manner, the slide rail robot 28 is electrically connected with the controller, the bottom end of the fourth hydraulic rod 29 is connected with the top end of a moving block 30, and a groove 31 is formed in the bottom end of the moving block 30;
the second air suction pipe 33, the second air suction pipe 33 is arranged in the moving block 30, the second air suction pipe 33 is connected with a second air suction pump, and the second air suction pump is electrically connected with the controller;
the two ends of the plurality of moving rods 32 are connected with the inner wall of the groove 31, a moving rod pipe 34 is arranged in the moving rods 32, and the moving rod pipe 34 is connected with the second suction pipe 33;
and the suction pipes 35 are arranged on the moving rod 32, and the suction pipes 35 are connected with the moving rod pipe 34.
The working principle of the technical scheme is as follows: in the actual use process, initially, the slide rail robot is located above the light table 7, after a worker places a cut light strip on the light table 7, the controller controls the fourth hydraulic rod 29 to be started, the fourth hydraulic rod 29 extends to drive the motion block 30 to move towards the light table 7, so that the bottom end of the suction pipe 35 is in contact with the light strip, then the controller controls a second air suction pump (not shown in the figure) to be started, the second air suction pump pumps out air in the second air suction pipe 33 and the motion rod pipe 34, so that the light strip is fixed at the bottom end of the suction pipe 35, then the fourth hydraulic rod 29 contracts, the slide rail robot 28 drives the motion block 30 to slide on the slide rail 27 through the first hydraulic rod 29, the motion block slides to the position above the pushing device 5, the fourth hydraulic rod 29 extends to send the light strip to the top end of the corresponding sending rod 22 and fix the light strip, then the second air suction pump stops working, and then the controller controls the slide rail robot 28 to return to the original position; the plurality of motion rods 32 are arranged at the same time, so that the motion device 4 can complete the conveying of a plurality of lamp strips at the same time, wherein the type of the sliding rail robot 28 is ONWAY.
The beneficial effects of the above technical scheme are that: through the design of the structure, the moving device 4 is used for conveying the lamp strip, so that corresponding operating personnel are reduced, and the production efficiency is improved; meanwhile, the moving device 4 can complete feeding of a plurality of lamp strips simultaneously, and only one lamp strip can be completed simultaneously compared with the traditional equipment, so that the production efficiency is improved.
In one embodiment, the top end of the light table 7 is provided with a plurality of light grooves 36 side by side.
The working principle and the beneficial effects of the technical scheme are as follows: in the in-service use process, put into lamp trough of belt 36 with the lamp area that the cutting is good, can avoid the overlapping in adjacent lamp area, also made things convenient for the absorption of telecontrol equipment 4 to the lamp area to snatch, improved production efficiency.
In one embodiment, the conveyor 1 is a chain conveyor.
The working principle and the beneficial effects of the technical scheme are as follows: in the practical use process, the chain type robot can better transport and subsequently process the lamp tubes, wherein the model of the chain type conveyor is RS40.
In one embodiment, the applicator 6 is a point applicator.
The working principle and the beneficial effects of the technical scheme are as follows: high-temperature silica gel can be better smeared on the back of the strip-shaped lamp strip through a point type glue spreader, wherein the model of the point type glue spreader is GR-DJ-334411RR.
In an embodiment, a light strip supplementing device 38 is further disposed on the working platform 3, the light strip supplementing device 38 is disposed on a side of the light strip platform 7 away from the pushing device 5, and the light strip supplementing device 38 includes:
the shell 39 is arranged on the workbench 3, the shell 39 is arranged on one side, away from the pushing device 5, of the light table 7, a rotating cavity 40 is arranged in the shell 39, and a material supplementing channel 41 is arranged at the top end of the rotating cavity 40;
the servo motor 42 is arranged in the shell 39, the servo motor 42 is positioned below the rotating cavity 40, and the servo motor 42 is electrically connected with the controller;
one end of the first rotating rod 43 is connected with the servo motor 42, the other end of the first rotating rod 43 extends into the rotating cavity 40 and is connected with the supplement rod 44, a table groove 58 is formed in one side, away from the first rotating rod 43, of the supplement rod 44, clamping plates 46 are symmetrically arranged on the inner wall of the table groove 58, and the clamping plates 46 are rotatably connected with the inner wall of the table groove 58 through torsion springs;
the L-shaped rod 57, the L-shaped rod 57 is arranged on the supplement rod 44, and the L-shaped rod 57 is positioned below the platform groove 58;
a dismounting groove 45, wherein the dismounting groove 45 is arranged on the inner wall of the rotating cavity 40, and a second rotating rod 47 is rotatably arranged in the dismounting groove 45;
a dismounting rod 49, wherein one end of the dismounting rod 49 is sleeved on the second rotating rod 47, and the other end of the dismounting rod 49 extends into the rotating cavity 40;
the dismounting torsion spring 48 is sleeved on the second rotating rod 47, and the dismounting torsion spring 48 is arranged between the second rotating rod 47 and the inner wall of the dismounting groove 45;
the clamping rod 55, the clamping rod 55 is arranged on one side of the unloading rod 49;
a table outlet 54, wherein the table outlet 54 is arranged at the bottom end of the inner wall of the rotating chamber 40, and the table outlet 54 is positioned below the unloading rod 49;
the arc-shaped groove 59 is arranged on the inner wall of the rotating cavity 40, an arc-shaped block 53 is connected in the arc-shaped groove 59 in a sliding mode, and a first spring 56 is arranged between the arc-shaped block 53 and the arc-shaped groove 59;
one end of the connecting rod 52 is connected with the arc-shaped block 53, the other end of the connecting rod 52 extends into the rotating cavity 40 and is connected with the stop lever 51, and the stop lever 51 is located below the material supplementing channel 41.
The working principle of the technical scheme is as follows: in an actual use process, after the moving device 4 adsorbs and transports the lamp strip on the lamp strip platform 7, the controller controls the servo motor 42 to start, the servo motor 42 drives the supplement rod 44 to rotate clockwise through the first rotating rod 43, the lamp strip platform 7 without the lamp strip moves along with the supplement rod 44 under the action of the clamping plate 46 and the L-shaped rod 57, in the moving process, the upper side of the lamp strip platform 7 without the lamp strip can contact the unloading rod 49 and drive the unloading rod 47 to rotate around the second rotating rod 47 until one end of the clamping rod 55 contacts with the inner wall of the rotating cavity 40 so that the unloading rod 49 cannot rotate continuously, the unloading rod 49 can drive the lamp strip platform 7 without the lamp strip and the supplement rod 44 to move relatively, so that the lamp strip platform 7 overturns the clamping plate 46, and the lamp strip platform 7 leaves the platform groove 58 and falls into the platform outlet 54; when the supplement rod 44 which is detached from the lamp strip platform 7 continuously rotates clockwise, and rotates to the position below the supplement channel 41, the supplement rod 44 can push the stop rod 51, so that the stop rod 51 leaves the position below the supplement channel 41, a plurality of lamp strip platforms 7 with lamp strips placed in advance in the supplement channel 41 fall downwards, and one lamp strip platform falls into the platform groove 58, at this time, the controller controls the servo motor 42 to rotate reversely, the stop rod 51 returns to the position below the supplement channel 41 under the action of the connecting rod 52, the arc-shaped block 53 and the first spring, so that the lamp strip platforms 7 in the supplement channel 41 are blocked, when the supplement rod 44 with the lamp strip platforms 7 rotates counterclockwise, and when the supplement rod 49 is detached, the lamp strip platforms 7 can push the detachment rod 49 to continuously move to the position below the original position of the moving device 4 along with the supplement rod 44 under the action of the supplement rod 44, and the lamp strip in the platform 7 is adsorbed and transported away by the moving device 4.
The beneficial effects of the above technical scheme are that: through the design of the structure, after the lamp strip in the lamp strip platform 7 is transported away, the controller controls the lamp strip supplementing device 38 to automatically replace the lamp strip platform 7 without the lamp strip with the lamp strip platform 7 with the lamp strip, so that the preparation device does not need workers to manually supplement the lamp strip, the whole preparation process is completely controlled and completed by the controller, the workers do not need to operate, and the preparation efficiency is further improved; meanwhile, the lamp strip platform 7 without the lamp strip is replaced by the lamp strip platform 7 with the lamp strip prepared in advance through the lamp strip supplementing device 38, and the problem of subsequent production caused by the fact that a worker does not timely complete the placement of the lamp strip platform 7 when the moving device 4 returns to the initial position when last transportation is completed is avoided.
In one embodiment, a locking device 60 is disposed in the supplement rod 44, the locking device 60 is disposed at one side of the table groove 58, and the locking device 60 includes:
the double-shaft motor 65 is arranged in the supplement rod 44, and the double-shaft motor 65 is positioned on one side of the table groove 58;
the pressure sensor 61, the pressure sensor 61 is arranged on the L-shaped rod 57, and the pressure sensor 61 is electrically connected with the controller;
the bilateral symmetry of platform groove 58 is equipped with chucking device, chucking device includes:
a first transmission cavity 64, wherein the first transmission cavity 64 is arranged in the supplement rod 44, and the first transmission cavity 64 is positioned at one side of the double-shaft motor 65;
a second transmission cavity 62, wherein the second transmission cavity 62 is arranged in the supplement rod 44, and the second transmission cavity 62 is positioned at one side of the table groove 58;
one end of the third rotating rod 66 is connected with the double-shaft motor 65, and the other point of the third rotating rod 66 extends into the first transmission cavity 64 to be connected with the first bevel gear 67;
a fourth rotating rod 69, one end of the fourth rotating rod 69 is connected with a second bevel gear 68, the second bevel gear 68 is meshed with the first bevel gear 67, and the other end of the fourth rotating rod 69 extends into the second transmission cavity 62 and is connected with a third bevel gear 70;
the clamping groove 63 is formed in the inner wall of the platform groove 58, and the clamping groove 63 is formed in the inner wall of the platform groove 58;
a moving groove 75, wherein the moving groove 75 is arranged on the inner wall of the clamping groove 63;
a moving rod 73, wherein one end of the moving rod 73 is connected with a nail block 76, the nail block 76 is positioned in the clamping groove 63, the other end of the moving rod 73 is slidably connected in the moving groove 75, and one end of the moving rod 73 is provided with a thread groove 74;
one end of the fifth rotating rod 72 is connected with a fourth bevel gear 71, the fourth bevel gear 71 is engaged with the third bevel gear 70, and the other end of the fifth rotating rod 72 extends into the moving groove 75 to be connected with the thread groove 74 through threads.
The working principle of the technical scheme is as follows: in the actual use process, after the supplement rod 44 pushes the clamping rod 51 away from the lamp strip platform and falls into the platform groove 58 for stability, the lamp strip platform generates a pressure on the L-shaped rod 57, the generated pressure is detected by the pressure sensor 61, and when the detected pressure is smaller than a preset value (the weight of the lamp strip platform 7 plus the weight of the lamp strip completely filled) after the start of the lamp strip platform 65 is smaller than the preset value, the controller controls a reminder (not shown in the figure) to give a reminder; when the detected pressure is equal to a preset value, the controller controls the double-shaft motor 65 to be started, the double-shaft motor 65 drives the first bevel gear 67 to rotate through the third rotating rod 66, the first bevel gear 67 drives the fourth rotating rod 69 to rotate through the second bevel gear 68, the fourth rotating rod 69 drives the fourth bevel gear 71 to rotate through the third bevel gear 70, the fourth bevel gear 71 drives the fifth rotating rod 72 to rotate, and the fifth rotating rod 72 drives the moving rod 73 to move towards the platform groove 58 through threads, so that the moving rod 73 drives the nail block 76 to move towards the platform groove 58, and the lamp platform 7 in the platform groove 58 is clamped and fixed; after the light strip on the light strip table 7 is carried away by the moving device 4, the controller controls the double-shaft motor 65 to rotate reversely, so that the nail block 76 releases the light strip table 7 to be detached by the detaching lever 49.
The beneficial effects of the above technical scheme are that: through the design of the structure, the lamp platform 7 with the lamp strip is fixed in the platform groove 58 through the locking device 60, and the lamp platform 7 is positioned and fixed, so that the situation that the lamp strip cannot be contacted by the suction pipe 35 of the movement device 4 due to the fact that the lamp platform 7 moves in the platform groove 58 is avoided; whether the lamp area is placed completely in can detecting out lamp area platform 7 through gravity as pressure sensor 61 simultaneously, send out when incomplete and remind, thereby avoided having avoided causing because of the lamp area disappearance that the lamp area of telecontrol equipment 4 transportation lacks and cause not having the lamp area in the fluorescent tube of production.
In one embodiment, a camera is disposed at the top end of the rotating cavity 40, the camera is located between the arc-shaped groove 59 and the unloading groove 45, the camera is electrically connected to the controller, and whether the lamp strips on the lamp strip platform 7 with a sufficient number of lamp strips placed thereon are misplaced is determined by the camera, which includes the following steps:
step 1: presetting an initial image for placing the top end of the lamp table with enough quantity and correct position in a controller;
step 2: shooting images to be processed of a sufficient number of the lamp platforms 7 in the lamp platform 7 replacement process through a camera, and cutting and extracting the images to be processed to obtain processed images of the lamp platforms 7 in the images to be processed;
and step 3: simultaneously carrying out graying processing on the initial image and the processed image, carrying out binarization processing after the graying processing, and filling the obtained image outline to obtain an initial lamp strip image with a lamp strip position and a processed lamp strip image;
and 4, step 4: presetting a characteristic point in the two images, then carrying out similarity contrast on the two images, and calculating the sizes of cosine values of the initial lamp strip image and the processed lamp strip image, wherein the calculation formula is as follows:
wherein the lamp strip image of the initial lamp strip image is a vector
In which
=（
，
，
，...，
）,
Representing a vector
Processing the strip image of the strip image into a vector
Wherein
=（
，
，
，...，
）,
Representing a vector
A subset of;
and 5: and judging the similarity of the pictures according to the obtained cosine values, wherein the greater the cosine value is, the higher the similarity is, otherwise, the smaller the similarity is, and when the similarity is smaller than a preset value, the controller sends a prompt.
The working principle of the technical scheme is as follows: in the actual use process, after the replaced lamp strip platform 7 is stabilized in the platform groove 58, the lamp strip platform 7 reaches the shooting position of the camera, then the camera shoots, the obtained image is cut to obtain a processed image, then the processed image and the initial graph are sequentially subjected to graying processing, binarization processing and image contour filling to obtain an initial lamp strip image and a processed lamp strip image, then similarity comparison is performed on the two graphs, the cosine values of the two graphs are calculated, when the cosine value is smaller than the preset value, the lamp strip position in the lamp strip platform 7 deviates, and the controller controls the reminder to give out a reminder.
The beneficial effects of the above technical scheme are as follows: whether the lamp area on the lamp area platform 7 takes place the skew is judged through the image of camera shooting lamp area platform, sends the warning when the skew, reminds the staff in time to correct, has avoided lamp area skew to influence the transportation of telecontrol equipment 4 to the lamp area and has leaded to follow-up lamp area production to go wrong.
The invention also provides a manufacturing method of the lamp tube for integrally and automatically assembling the soft LED lamp strip, which comprises the following steps:
step 1: the controller controls the conveying device 1 to convey the lamp tubes to be processed to the pressing device 2;
step 2: the cut lamp strip is placed on the lamp strip table 7 with the surface facing downwards by a worker, the controller controls the moving device 4 to transport the lamp strip to the pushing device 5 and fix the lamp strip, and then the moving device 4 returns to the original position;
and step 3: the pushing device 5 starts to drive the lamp strip to move towards the interior of the pressing device 2, the controller controls the glue applicator 6 to uniformly coat high-temperature silica gel on the back surface of the lamp strip in the moving process, and the lamp strip coated with the high-temperature silica gel is sent into a lamp tube in the pressing device 2 by the pushing device 5;
and 4, step 4: the controller controls the pressing device 2 to be started, the pressing device 2 is used for fixing the lamp strip with the high-temperature silica gel into the lamp tube through pressing, after fixing is completed, the pressing device 2 and the pushing device 5 return to the original position, and the conveying device 1 conveys the processed lamp tube out of the pressing device 2 to complete processing.
The working principle of the technical scheme is as follows: in the actual use process, a worker places the cut lamp strip face down on the lamp strip table 7, then the controller controls the conveying device 1 to convey the lamp strip to the pressing device 2, the controller controls the moving device 4 to convey the lamp strip to the pushing device 5 and fix the lamp strip, after the fixing, the moving device 4 returns to the original position, then the pushing device 5 is started to drive the lamp strip to move towards the pressing device 2 and glue coating is completed in the process, after the lamp strip coated with the high-temperature silica gel is conveyed into the lamp tube located in the pressing device 2 by the pushing device 5, the controller controls the pressing device 2 to be started, the lamp strip with the high-temperature silica gel is fixed in the lamp tube through the pressing device 2, after the fixing is completed, the pressing device 2 and the pushing device 5 return to the original position, the conveying device 1 conveys the processed lamp strip out of the pressing device 2, and processing is completed.
The beneficial effects of the above technical scheme are as follows: through the design of above-mentioned structure, accomplish the preparation through controller control conveyor 1, press device 2, telecontrol equipment 4, pusher 5 and the 6 collaborative workings of rubber coating ware to retreat back to the convenient next time operation of normal position at the completion work, avoided using the operating personnel of multiple corresponding equipment, reduced the production stroke and the time between the step, improved production efficiency.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
While embodiments of the invention have been disclosed above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.
Claims (9)
1. The manufacturing equipment of the fluorescent tube in soft LED lamp area of integrative automatic assembly, its characterized in that includes:
a conveying device (1), wherein the conveying device (1) penetrates through the pressing device (2);
the device comprises a workbench (3), wherein the workbench (3) is arranged on one side of the pressing device (2), a pushing device (5) is arranged on the workbench (3), a glue applicator (6) is arranged above the pushing device (5), and a lamp belt table (7) is arranged on one side of the pushing device (5);
the moving device (4) is arranged on the workbench (3), and the moving device (4) is positioned above the lamp table (7);
the conveying device (1), the pressing device (2), the moving device (4), the pushing device (5) and the glue applicator (6) are electrically connected with the controller;
still be equipped with lamp area supplementary device (38) on workstation (3), lamp area supplementary device (38) are located lamp area platform (7) keep away from one side of pusher (5), lamp area supplementary device (38) include:
the shell (39) is arranged on the workbench (3), the shell (39) is arranged on one side, away from the pushing device (5), of the light table (7), a rotating cavity (40) is arranged in the shell (39), and a material supplementing channel (41) is arranged at the top end of the rotating cavity (40);
the servo motor (42) is arranged in the shell (39), the servo motor (42) is positioned below the rotating cavity (40), and the servo motor (42) is electrically connected with the controller;
one end of the first rotating rod (43) is connected with the servo motor (42), the other end of the first rotating rod (43) extends into the rotating cavity (40) and is connected with the supplement rod (44), a table groove (58) is formed in one side, away from the first rotating rod (43), of the supplement rod (44), clamping plates (46) are symmetrically arranged on the inner wall of the table groove (58), and the clamping plates (46) are rotatably connected with the inner wall of the table groove (58) through torsion springs;
the L-shaped rod (57), the L-shaped rod (57) is arranged on the supplement rod (44), and the L-shaped rod (57) is positioned below the platform groove (58);
the dismounting groove (45) is formed in the inner wall of the rotating cavity (40), and a second rotating rod (47) is rotatably arranged in the dismounting groove (45);
one end of the dismounting rod (49) is sleeved on the second rotating rod (47), and the other end of the dismounting rod (49) extends into the rotating cavity (40);
the dismounting torsion spring (48) is sleeved on the second rotating rod (47), and the dismounting torsion spring (48) is arranged between the second rotating rod (47) and the inner wall of the dismounting groove (45);
the clamping rod (55), the clamping rod (55) is arranged on one side of the dismounting rod (49);
the table outlet (54) is formed in the bottom end of the inner wall of the rotating cavity (40), and the table outlet (54) is located below the unloading rod (49);
the rotating cavity (40) is provided with an arc-shaped groove (59), the arc-shaped groove (59) is arranged on the inner wall of the rotating cavity (40), an arc-shaped block (53) is connected in the arc-shaped groove (59) in a sliding mode, and a first spring (56) is arranged between the arc-shaped block (53) and the arc-shaped groove (59);
the one end of connecting rod (52) with arc piece (53) are connected, the other end of connecting rod (52) stretches into rotatory chamber (40) and is connected with pin (51), pin (51) are located the below of benefit way (41).
2. The apparatus for manufacturing tubes with integrally automated assembly of soft LED strips according to claim 1,
the pressing device (2) comprises:
the conveying device (1) penetrates through the fixed frame (8), and one side of the fixed frame (8) is provided with a pressing opening (9);
according to the ware, the symmetry is equipped with according to the ware on the inner wall of fixed frame (8), according to the ware and include:
one end of the first hydraulic rod (10) is connected with the top end of the inner wall of the fixed frame (8), the other end of the first hydraulic rod (10) is connected with the top end of the pressing block (12), and the first hydraulic rod (10) is electrically connected with the controller;
the bottom end of the pressing block (12) is provided with a plurality of elastic telescopic rods (13) side by side, and the bottom end of each elastic telescopic rod (13) is provided with a gasket (14);
the lamp tube fixing device comprises a supporting block (15), wherein a plurality of lamp tube grooves (16) are formed in the top end of the supporting block (15), the lamp tube grooves (16) are matched with gaskets (14), a second hydraulic rod (11) is arranged between the bottom end of the supporting block (15) and the inner wall of the fixing frame (8), and the second hydraulic rod (11) is electrically connected with the controller.
3. The apparatus for manufacturing tubes with integrally automated assembly of soft LED strips according to claim 1,
the push device (5) comprises:
the fixed block (17), the said fixed block (17) is set in said work level (3);
the sliding groove block (24) is arranged on the workbench (3), the sliding groove block (24) is positioned between the fixed block (17) and the pressing device (2), a plurality of feeding rod grooves (25) are arranged on the sliding groove block (24) side by side, and the top end of the sliding groove block (24) is also provided with the glue applicator (6);
the sliding chute (18) is arranged on the workbench (3), and the sliding chute (18) is positioned between the sliding chute blocks (24) of the fixed block (17);
the bottom end of the pushing block (19) is connected into the sliding groove (18) in a sliding mode, a third hydraulic rod (37) is arranged between one side of the pushing block (19) and the fixed block (17), the third hydraulic rod (37) is electrically connected with the controller, a plurality of feeding rods (22) are arranged on the other side of the pushing block (19) side by side, and the feeding rods (22) are connected with the feeding rod groove (25) in a sliding mode;
the first air suction pipe (20), the first air suction pipe (20) is arranged in the pushing block (19), the first air suction pipe (20) is connected with a first air suction pump, and the first air suction pump is electrically connected with the controller;
the feeding rod pipe (21) is arranged in the feeding rod (22), and the feeding rod pipe (21) is connected with the first exhaust pipe (20);
the air suction holes (23) are formed in the feeding rod (22), and the air suction holes (23) are connected with the feeding rod pipe (21).
4. The apparatus for manufacturing tubes with integrally automated assembly of soft LED strips according to claim 1,
the movement device (4) comprises:
the four corners of the workbench (3) are provided with the supporting piles (26), and the lamp strip platform (7) is connected with the supporting piles (26) on the two sides of the pushing device (5) through sliding rails (27);
the top end of the fourth hydraulic rod (29) is connected with a sliding rail robot (28), the sliding rail robot (28) is connected to the sliding rail (27) in a sliding mode, the sliding rail robot (28) is electrically connected with the controller, the bottom end of the fourth hydraulic rod (29) is connected with the top end of a moving block (30), and a groove (31) is formed in the bottom end of the moving block (30);
the second air suction pipe (33), the second air suction pipe (33) is arranged in the moving block (30), the second air suction pipe (33) is connected with a second air suction pump, and the second air suction pump is electrically connected with the controller;
the two ends of the plurality of moving rods (32) are connected with the inner wall of the groove (31), a moving rod pipe (34) is arranged in each moving rod (32), and the moving rod pipe (34) is connected with the second air suction pipe (33);
the suction pipes (35) are arranged on the moving rod (32), and the suction pipes (35) are connected with the moving rod pipe (34).
5. The apparatus for manufacturing tubes used in integrally assembling soft LED strips according to claim 1,
the top end of the lamp belt table (7) is provided with a plurality of lamp belt grooves (36) side by side.
6. The apparatus for manufacturing tubes with integrally automated assembly of soft LED strips according to claim 1,
the conveying device (1) is a chain conveyor.
7. The apparatus for manufacturing tubes with integrally automated assembly of soft LED strips according to claim 1,
the glue applicator (6) is a point type glue applicator.
8. The apparatus for manufacturing tubes used in integrally assembling soft LED strips according to claim 1,
be equipped with locking device (60) in filling pole (44), locking device (60) are located platform groove (58) one side, locking device (60) include:
the double-shaft motor (65), the double-shaft motor (65) is arranged in the supplement rod (44), and the double-shaft motor (65) is positioned on one side of the table groove (58);
the pressure sensor (61), the pressure sensor (61) is arranged on the L-shaped rod (57), and the pressure sensor (61) is electrically connected with the controller;
the bilateral symmetry of platform groove (58) is equipped with chucking device, chucking device includes:
a first transmission cavity (64), wherein the first transmission cavity (64) is arranged in the supplement rod (44), and the first transmission cavity (64) is positioned on one side of the double-shaft motor (65);
a second transmission cavity (62), wherein the second transmission cavity (62) is arranged in the supplement rod (44), and the second transmission cavity (62) is positioned on one side of the table groove (58);
one end of the third rotating rod (66) is connected with the double-shaft motor (65), and the other point of the third rotating rod (66) extends into the first transmission cavity (64) to be connected with the first bevel gear (67);
one end of the fourth rotating rod (69) is connected with a second bevel gear (68), the second bevel gear (68) is meshed with the first bevel gear (67), and the other end of the fourth rotating rod (69) extends into the second transmission cavity (62) and is connected with a third bevel gear (70);
the clamping groove (63) is formed in the inner wall of the table groove (58);
the moving groove (75), the said moving groove (75) locates on the inner wall of the said chucking groove (63);
one end of the moving rod (73) is connected with a nail block (76), the nail block (76) is positioned in the clamping groove (63), the other end of the moving rod (73) is connected in the moving groove (75) in a sliding mode, and a threaded groove (74) is formed in one end of the moving rod (73);
one end of the fifth rotating rod (72) is connected with a fourth bevel gear (71), the fourth bevel gear (71) is meshed with the third bevel gear (70), and the other end of the fifth rotating rod (72) extends into the moving groove (75) and is in threaded connection with the threaded groove (74).
9. The manufacturing method of the lamp tube for the integrated automatic assembly of the soft LED strip, which is used for the manufacturing equipment of the lamp tube for the integrated automatic assembly of the soft LED strip according to any one of the claims 1 to 8, is characterized by comprising the following steps:
step 1: the controller controls the conveying device (1) to convey the lamp tubes to be processed to the pressing device (2);
step 2: the cut lamp with the lamp strip is placed on the lamp strip table (7) face downwards by a worker, the controller controls the moving device (4) to transport the lamp strip to the pushing device (5) and fix the lamp strip, and then the moving device (4) returns to the original position;
and step 3: the pushing device (5) is started to drive the lamp strip to move towards the interior of the pressing device (2), the controller controls the glue applicator (6) to uniformly coat high-temperature silica gel on the back surface of the lamp strip in the moving process, and the lamp strip coated with the high-temperature silica gel is sent into a lamp tube in the pressing device (2) by the pushing device (5);
and 4, step 4: the controller controls the pressing device (2) to be started, the pressing device (2) fixes the lamp strip with the high-temperature silica gel into the lamp tube through pressing, after fixing is completed, the pressing device (2) and the pushing device (5) return to the original position, and the conveying device (1) conveys the processed lamp tube out of the pressing device (2) to complete processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111121573.6A CN113926644B (en) | 2021-09-24 | 2021-09-24 | Manufacturing equipment and method for integrally and automatically assembling lamp tube of soft LED lamp strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111121573.6A CN113926644B (en) | 2021-09-24 | 2021-09-24 | Manufacturing equipment and method for integrally and automatically assembling lamp tube of soft LED lamp strip |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113926644A CN113926644A (en) | 2022-01-14 |
| CN113926644B true CN113926644B (en) | 2022-11-15 |
Family
ID=79276674
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111121573.6A Active CN113926644B (en) | 2021-09-24 | 2021-09-24 | Manufacturing equipment and method for integrally and automatically assembling lamp tube of soft LED lamp strip |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113926644B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114433442A (en) * | 2022-01-26 | 2022-05-06 | 海宁市新光源照明科技股份有限公司 | LED three-section color-mixing lamp tube assembling device and using method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013174033A1 (en) * | 2012-05-22 | 2013-11-28 | 深圳市华星光电技术有限公司 | Circuit board, led lamp strip and manufacturing method thereof |
| CN107470905A (en) * | 2017-09-04 | 2017-12-15 | 广东信华电器有限公司 | The method of equipment and application equipment production with soft LED fluorescent tube of the fluorescent tube of the integral soft LED of Automated assembly |
| CN109026933A (en) * | 2018-10-27 | 2018-12-18 | 零八电子集团四川天源机械有限公司 | Light bar for manufacturing TLED lamp fills label apparatus automatically |
| CN110977460A (en) * | 2019-12-25 | 2020-04-10 | 金晨 | Automatic assembling equipment for LED lamp strip |
| CN212652105U (en) * | 2020-08-18 | 2021-03-05 | 东莞市翔飞智能装备科技有限公司 | Shell assembling equipment capable of accurately dispensing for LED lamp production |
-
2021
- 2021-09-24 CN CN202111121573.6A patent/CN113926644B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013174033A1 (en) * | 2012-05-22 | 2013-11-28 | 深圳市华星光电技术有限公司 | Circuit board, led lamp strip and manufacturing method thereof |
| CN107470905A (en) * | 2017-09-04 | 2017-12-15 | 广东信华电器有限公司 | The method of equipment and application equipment production with soft LED fluorescent tube of the fluorescent tube of the integral soft LED of Automated assembly |
| CN109026933A (en) * | 2018-10-27 | 2018-12-18 | 零八电子集团四川天源机械有限公司 | Light bar for manufacturing TLED lamp fills label apparatus automatically |
| CN110977460A (en) * | 2019-12-25 | 2020-04-10 | 金晨 | Automatic assembling equipment for LED lamp strip |
| CN212652105U (en) * | 2020-08-18 | 2021-03-05 | 东莞市翔飞智能装备科技有限公司 | Shell assembling equipment capable of accurately dispensing for LED lamp production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113926644A (en) | 2022-01-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108526886B (en) | Camera automatic assembly machine | |
| CN209698378U (en) | Battery of mobile phone automatic assembling | |
| CN111842210A (en) | Full-automatic accurate leak hunting production line of button type lithium ion battery electricity core | |
| CN113926644B (en) | Manufacturing equipment and method for integrally and automatically assembling lamp tube of soft LED lamp strip | |
| CN108565472A (en) | The automatic production line of fuel battery pole board | |
| CN207883814U (en) | The automatic production line of fuel battery pole board | |
| CN110732745A (en) | automatic production line of panel lamps | |
| CN115985811A (en) | Manufacturing equipment and manufacturing process of DFN semiconductor device for electronic product | |
| CN113426630B (en) | LED point gum machine | |
| CN110857182B (en) | Multi-axis cross control method of mounting machine | |
| CN212665359U (en) | Automatic change shell fragment and transport and assembly devices | |
| CN218114256U (en) | Graphite sheet processing feed arrangement | |
| CN211034084U (en) | Automatic feeding equipment | |
| CN114726166B (en) | Permanent magnet synchronous generator assembly production line and production process for tidal current energy power generation | |
| CN111056312A (en) | Automatic wire feeding system used before automobile front windshield combining | |
| CN115629222A (en) | Type-c interface processing connects identification equipment with high efficiency | |
| CN209877896U (en) | Bottle cap detection equipment | |
| CN209889840U (en) | Automatic feeding system used before combining coated automobile front windshield | |
| CN210390438U (en) | Screen printing equipment | |
| CN207373716U (en) | High frequency hot pressing automatic loading/unloading equipment | |
| CN217322235U (en) | Potsherd is silver loading attachment in batches | |
| CN111069084A (en) | UV curing detection device | |
| CN212747677U (en) | Full-automatic detection device for overall dimension of welded product | |
| CN110666524A (en) | Automatic production line of double-station wireless charger | |
| CN110842580A (en) | Full-automatic welding system of two-core electric capacity |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20221025 Address after: 518038 501, No. 2, Hualangjia Industrial Park, No. 28, Tongfu Industrial Zone, Kukeng Community, Guanlan Street, Longhua District, Shenzhen, Guangdong Applicant after: Shenzhen Septek Technology Co.,Ltd. Address before: 518000 301 and 401, building B, No. 9, Tongfu Road, Tongfu Industrial Park, Qiaotou community, Fuhai street, Bao'an District, Shenzhen, Guangdong Applicant before: SHENZHEN JINGYUXIN LIGHTING TECHNOLOGY Co.,Ltd. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |