CN107470905A - The method of equipment and application equipment production with soft LED fluorescent tube of the fluorescent tube of the integral soft LED of Automated assembly - Google Patents
The method of equipment and application equipment production with soft LED fluorescent tube of the fluorescent tube of the integral soft LED of Automated assembly Download PDFInfo
- Publication number
- CN107470905A CN107470905A CN201710785383.1A CN201710785383A CN107470905A CN 107470905 A CN107470905 A CN 107470905A CN 201710785383 A CN201710785383 A CN 201710785383A CN 107470905 A CN107470905 A CN 107470905A
- Authority
- CN
- China
- Prior art keywords
- soft led
- fluorescent tube
- tube
- soft
- led
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0225—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Abstract
The invention discloses a kind of equipment of the fluorescent tube of the integral soft LED of Automated assembly, including the lamp tube device for being used to convey fluorescent tube in order, cut the board separating device of soft LED lamp bead band, for smearing soft LED lamp bead band the glue spreading apparatus of high-temperature silica gel and controlling the microcomputer control system of each mutual coordination of device, the board separating device, glue spreading apparatus and lamp tube device connect in an orderly manner successively, the vacuum plant for moving soft LED lamp bead band is additionally provided between board separating device and the glue spreading apparatus connection, soft LED after separation is moved to gluing threading row gluing and pasted with fluorescent tube by the vacuum plant；The present invention also provides a kind of method of application equipment production with soft LED fluorescent tube simultaneously, and the equipment combination this method uses, and solves existing low production efficiency and employment difficult problem, by the application of the present invention, effectively improves production efficiency and reduces employment cost.
Description
Technical field
The present invention relates to light tube group to fill apparatus field, more particularly to a kind of lamp of the integral soft LED of Automated assembly
The method of equipment and application equipment production with soft LED fluorescent tube of pipe.
Background technology
With the application of LED technology, LED illumination lamp is widely used in daily life.LED lamp tube can be with
Instead of traditional fluorescent tube, and without starter and ballast, have the advantages that to start that fast, power consumption is low, highly strong, so as to
Vast consumer is set to use LED lamp tube, so as to interrogate the market demand that speed expands LED lamp tube.And traditional mode of production LED lamp tube
That corresponding production stage is completed using independent production equipment, such as to the soft LED of LED lamp tube when, use independent scoreboard to fill
The light bar for carrying out soft LED separation into well-behaved shape is put, gluing is carried out subsequently into independent glue spreading apparatus, due to gluing
After produce uneven gel quantity, also need artificially to carry out uniform operation to the glue in soft LED, just need arrive within 10 seconds during this
Do not wait the time within 15 seconds, depending on the skilled situation different according to operative employee, then enter glass lamp and brought into the soft LED after gluing
Row is pasted and fixed through extrusion unit.
Therefore, respectively the producer of manufacture LED lamp tube does not change after the production technology and manufacturing cost to producing LED lamp tube
It is kind, meet the needs of market with this.Chinese patent 2015100496374 discloses a kind of LED daylight lamp and produced entirely from production line
Technique, including upper tube conveyer, glass-tube film applicator, baking machine, automatic patch lamp bar machine, automatic welding guide wire machine, lamp bar solid glue are seasoned
Machine, crown top of burner fitting machine, seal wire collator, crown top of burner solid glue machine and sorter, glass-tube is put into by upper tube by upper tube conveyer and conveyed
On machine, glass-tube is sent into glass-tube film applicator by upper tube conveyer, is entered after glass-tube film is completed in baking machine and is toasted,
Enter automatic patch lamp bar machine after the completion of baking, lamp bar enters automatic welding guide wire machine and completes welding wire after having pasted, after welding wire is completed
Lamp tube ends are respectively installed to a crown top of burner into crown top of burner fitting machine after the fixation of lamp bar solid glue aging machine again, the crown top of burner installs
Into arranging by unnecessary seal wire by seal wire collator afterwards, enter back into crown top of burner solid glue machine and lamp glue is solidified, finally
Finished product is completed by sorter and lights detection and sorting.
But how the patent of invention completes the production of fluorescent tube not for the specific structure of each step, operation, and should
Patent completes fluorescent tube manufacture when producing fluorescent tube, or using the production technology for being sent into next procedure in order one by one,
It cannot improve and improve in terms of production efficiency, and the automatic patch lamp bar machine of the patent of invention does not propose that the patent is special
In production with soft LED LED lamp tube, therefore, for foregoing invention patent and prior art, it is necessary to for it is existing from
The equipment of the fluorescent tube of the dynamic soft LED of assembling further improves, while the production equipment supporting with this accordingly life to fluorescent tube
Production. art is improved.
The content of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, there is provided a kind of integral soft LED of Automated assembly
The method of equipment and application equipment production with soft LED fluorescent tube of the fluorescent tube of band.
The present invention is achieved in the following ways, a kind of equipment of the fluorescent tube of the integral soft LED of Automated assembly, bag
Include and be used for the lamp tube device for conveying fluorescent tube in order, cut the board separating device of soft LED lamp bead band, for smearing soft LED lamp bead band
The glue spreading apparatus of high-temperature silica gel and the microcomputer control system for controlling each mutual coordination of device, the board separating device, gluing
Device and lamp tube device connect in an orderly manner successively, it is characterised in that：Between board separating device and the glue spreading apparatus connection also
Provided with the vacuum plant for moving soft LED lamp bead band, the vacuum plant includes working face, the left and right sides of the working face
The symmetrical support meanss for being respectively provided with vertical operation face, the support meanss include first support bar, second support bar and connection the
The chute and the cooperation chute of one support bar and second support bar make the sliding block of guide rail motion, and the vacuum plant also includes connecting
Connect the push rod of two sliding blocks and be arranged on the upper surface of the sliding block, the downside of the push rod, which is provided with, evacuates plumbing installation, described true
Empty device also includes the vavuum pump being tightly connected with the evacuation plumbing installation, and the vavuum pump is arranged on the upper of the push rod
Side.
Further, the outer surface of the push rod is provided with to small two locating slots, the evacuation plumbing installation and included and institute
State locating slot coordinate two groups of sliding blocks of installation with and be connected the gas collecting apparatus of two groups of sliding blocks, the downside of the gas collecting apparatus is provided with extremely
Small two plugs, the outer surface of the plug are cased with least two coaxially in the suction nozzle of plug axis center, the gas collection dress
Install the collection steam ports of corresponding suction nozzle quantity and the connecting tube for connecting suction nozzle and collecting steam ports.
Further, the board separating device include being placed on the working face and the template for the positioning of soft LED and
For separating the cutter arrangement of soft LED by rule, the cutter arrangement is arranged on the upside of the template, and it includes being used to clamp
The grip device of soft LED and to the set of blades mechanism of soft LED separation and for the set of blades mechanism along the template
Length direction make the guide rail that slides laterally, the guide rail is arranged on a left side for the length direction on the working face and positioned at the template
Right both sides.
Further, the glue spreading apparatus includes work top, is vertically installed in the coating nozzle device of work top side
With the air-breathing core bar device of opposite side, the air-breathing core bar device is included to the air-breathing core of the small soft LED of fixation more than two
Rod, for fixing the sliding block of each air-breathing plug in order, the air-breathing core bar device also include with the guide rail that the sliding block slides with
For promoting the transmission mechanism of the sliding block；The coating nozzle device include be vertically installed in work top the 3rd support bar and
The first cross bar and the second cross bar of 4th support bar, the support bar of vertical connection the 3rd and the 4th support bar, the second cross bar position
On the upside of first cross bar, first cross bar is provided with the groove for coordinating the air-breathing plug to use, and second cross bar is set
Have and be provided with gum outlet, the axis center of the gum outlet for the circular coating nozzle to soft LED gluing, the circular coating nozzle
Planar registration of the residing plane residing for the axis center of the air-breathing plug.
Further, the transmission mechanism includes motor and the driving-chain moved back and forth for the sliding block and transmission
Gear, the air-breathing plug is provided with the working face for putting soft LED and coaxial vacuum cavity volume, the working face are provided with
To small more than three for sucking the circular holes of soft LED, the circular hole connects with vacuum cavity volume, the working face with it is described
Gum outlet is relative and distance H is 5mm.
Further, the grip device includes cylinder and connects the pressing plate of cylinder, under cylinder promotion, the pressure
Plate is close to the upper surface of the template, and the upper surface of the template, which is provided with to small more than two, is spaced equal cutter groove, the knife
Pian Zu mechanisms include more than two and the blade of the corresponding cutter groove in interval and the slider frame of fixed blade, are set at the top of the slider frame
There is the handle for promoting set of blades mechanism.
Further, the lamp tube device includes accommodating the reservoir body of fluorescent tube and transported in order in the inner chamber of the reservoir body
The transmission belt of defeated fluorescent tube, the transmission belt be provided with several it is equidistant adaptation fluorescent tube external diameters mold block, the transmission belt it is upper
Side is provided with extruding tube outer wall so that the pressurizing unit that tube inner wall is bonded with the soft LED after gluing, the extruding dress
Put including for extruding the hold-down mechanism of tube outer wall and for the elevating mechanism from transmission belt separation fluorescent tube.
Further, the hold-down mechanism has two groups, is correspondingly arranged at respectively on the upside of the head end of fluorescent tube and on the upside of end, institute
Stating hold-down mechanism includes cylinder and rebound, the rebound upside of the cylinder connection, and the rebound downside is provided with to a young waiter in a wineshop or an inn
More than group be used to extrude the push rod of tube outer wall, be cased with spring outside the push rod, the elevating mechanism include two groups to applied to
With the mould on the downside of end and to being provided with applied to the cylinder for lifting the mould, the mould to small on the downside of support luminous tube head end
Two or more is adapted to the groove of fluorescent tube external diameter.
Additionally, invention also discloses method of the above-mentioned application equipment production with soft LED fluorescent tube, it includes
Following sequential steps.
（1）, start the integral soft LED of Automated assembly fluorescent tube equipment power supply, carry out microcomputer control system
Parameters set, start microcomputer control system, lamp tube device enters working condition, the reservoir body in lamp tube device
Fluorescent tube delivers to fluorescent tube by transmission belt the downside of pressurizing unit, and soft LED and air-breathing plug stretches into jointly after waiting gluing
In fluorescent tube.
（2）, soft LED is positioned in the template in board separating device, start the grip device in the board separating device,
Under cylinder promotion, the pressing plate is close to be positioned over the soft LED in the template in board separating device.
（3）, promote set of blades mechanism in the board separating device, the set of blades mechanism is made along the guide rail laterally sliding
It is dynamic, the set of blades mechanism is carried out equidistant separation to the soft LED in the template in board separating device.
（4）, microcomputer control system output signal, start vacuum plant, the evacuation plumbing installation in the vacuum plant
The soft LED after separation is extracted, is moved on the working face corresponding to glue spreading apparatus on air-breathing plug, passes through working face
On circular hole suck separation after soft LED.
（5）, microcomputer control system output signal, start coating nozzle device, shifting of the air-breathing plug in transmission mechanism
Under dynamic to the circular coating nozzle gum outlet direction transverse shifting；While movement, the plastic emitting of the circular coating nozzle
In gel quantity to the soft LED that mouth extrusion microcomputer control system is pre-set, until the soft LED belt surface of whole piece scribbles
High-temperature silica gel, at the same time, the soft LED after high-temperature silica gel is scribbled in the case where transmission mechanism continues to move to, scribbles high-temperature silica gel
Soft LED afterwards enters the inwall for the fluorescent tube that step 1 waits with air-breathing plug jointly, then in the pressurizing unit of step 1
Under work, the soft LED is fitted in tube inner wall, after waiting 3 seconds, stops the work of pressurizing unit, the air-breathing
Plug is moved outward from tube inner wall with opposite direction, so as to leave fluorescent tube, returns to the home position of air-breathing plug, waits next time
Repeat step.
The equipment and application equipment production tool of a kind of fluorescent tube of integral soft LED of Automated assembly of the present invention
There is the method for soft LED fluorescent tube, have an advantageous effect in that.
First, the equipment by the fluorescent tube of the soft LED of integral Automated assembly of the present invention is soft by traditional corresponding production
The autonomous device of LED redesigns and is integrated automation equipment, reduces the operation element personnel of corresponding device, and reduce
Production run between step and step, reduce the time of production fluorescent tube, improve production efficiency.
2nd, especially, the lamp tube device in the equipment of the fluorescent tube of the soft LED of integral Automated assembly of the invention is passed through
With the glue spreading apparatus of micro computer control gel quantity, due to the present invention glue spreading apparatus to it is small can disposably carry out to small two groups with
On gluing；In other words, i.e., to it is small can once simultaneously produce two LED lamp tubes, compared with the prior art for, its production efficiency
Reach the effect that several times training increases, and because gel quantity is by micro computer control, its gel quantity is uniform, without operative employee in addition to applying
The glue amount of glue is uniformly worked, and reduces the workload of operating personnel, improves production efficiency, and ensure that quality.
3rd, effectively reduce operating personnel's using method of the equipment production with soft LED fluorescent tube by the present invention
Quantity, reduce the production time, improve production efficiency.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is the structural representation I of board separating device of the present invention, vacuum plant and glue spreading apparatus.
Fig. 3 is the structural representation II of vacuum plant of the present invention and glue spreading apparatus.
Fig. 4 is Fig. 3 part A enlarged configuration schematic diagrames.
Fig. 5 is the structural representation of board separating device of the present invention and glue spreading apparatus.
Fig. 6 is board separating device structural representation of the present invention.
Fig. 7 is the structural representation of transmission mechanism of the present invention.
Fig. 8 is air-breathing plug cross-sectional view of the present invention.
Fig. 9 is glue spreading apparatus cross-sectional view of the present invention.
Figure 10 is this Fig. 8 part B enlarged configuration schematic diagrames.
Figure 11 is Fig. 9 Local C enlarged configuration schematic diagrames.
Figure 12 is Fig. 9 part D enlarged configuration schematic diagrames.
Figure 13 is Fig. 9 part E enlarged configuration schematic diagrames.
Figure 14 is the structural representation of lamp tube device of the present invention.
Figure 15 is Figure 14 decomposition texture schematic diagrams.
Figure 16 is the structural representation that the present invention compresses dress and elevating mechanism.
In figure：Lamp tube device 1, board separating device 2, glue spreading apparatus 4, vacuum plant 5, work top 41, coating nozzle device 42,
Air-breathing core bar device 43, air-breathing plug 44, sliding block 45, guide rail 46, transmission mechanism 47, working face 51, support meanss 52, push rod
53rd, evacuate plumbing installation 54, vavuum pump 55, reservoir body 110, inner chamber 111, transmission belt 112, mold block 113, pressurizing unit 114,
Hold-down mechanism 115, elevating mechanism 116, template 210, cutter arrangement 211, grip device 212, set of blades mechanism 213, guide rail
214th, blade 215, slider frame 216, handle 217, the 3rd support bar 420, the 4th support bar 421, the first cross bar 423, second are horizontal
Bar 424, circular coating nozzle 426, gum outlet 427, make plane 440, vacuum cavity volume 441, circular hole 442, motor 470, driving-chain
471st, travelling gear 472, first support bar 520, the chute 522 of second support bar 521, sliding block 523, upper surface 524, locating slot
530th, sliding block 540, gas collecting apparatus 541, plug 542, suction nozzle 543, cylinder 1150, rebound 1151, push rod 1152, mould
1160th, cylinder 1161, groove 1162, work cylinder 2120, pressing plate 2121, upper surface 2101, cutter groove 2102.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
Such as accompanying drawing 1, embodiment illustrated in fig. 2, a kind of equipment of the fluorescent tube of the integral soft LED of Automated assembly, include
Sequence is used for the lamp tube device 1 for conveying fluorescent tube, cuts the board separating device 2 of soft LED lamp bead band, high for smearing soft LED lamp bead band
The glue spreading apparatus 4 of warm silica gel and the microcomputer control system for controlling each mutual coordination of device, the board separating device 2, gluing
Device 4 and lamp tube device 1 connect in an orderly manner successively, are additionally provided with and are used between board separating device 2 and glue spreading apparatus 4 connection
The vacuum plant 5 of mobile soft LED lamp bead band, the vacuum plant 5 include working face 51, and the left and right sides of the working face 51 is right
Claim the support meanss 52 for being respectively provided with vertical operation face 51, the support meanss 52 include first support bar 520, second support bar
521 make the cunning of guide rail motion with the chute 522 and the cooperation chute 522 for connecting first support bar 520 and second support bar 521
Block 523, the vacuum plant 5 also include the push rod 53 of two sliding blocks 523 of connection and are arranged on the upper surface 524 of the sliding block 523.
As shown in Fig. 2, Fig. 3, Fig. 4, Fig. 8 and Fig. 9, the outer surface of the push rod 53 is provided with three locating slots 530, the top
The downside of bar 53, which is provided with, evacuates plumbing installation 54, and the plumbing installation 54 that evacuates includes coordinating installation with the locating slot 530
Two groups of sliding blocks 540 with and be connected the gas collecting apparatus 541 of two groups of sliding blocks 540, the downside of the gas collecting apparatus 541 is provided with ten plugs
542, the outer surface of the plug 542 is cased with five and coaxially set in the suction nozzle 543 of the axis center of plug 542, the gas collecting apparatus 541
There is the collection steam ports of the corresponding quantity of suction nozzle 543（Not shown in figure）And for connecting suction nozzle 543 and collecting the connecting tube of steam ports（In figure not
Show）, need exist for further being provided with the gas collecting apparatus 541 the collection steam ports of the corresponding quantity of suction nozzle 543 and inhaled for connecting
The connecting tube of mouth 543 and collection steam ports illustrates, and for the present embodiment, evacuation plumbing installation 54 of the invention is provided with ten
Plug 542, and every plug 542 is provided with five coaxially in the suction nozzle 543 of the axis center of plug 542, in other words, corresponding suction nozzle 543
The collection steam ports of quantity is 50, and correspondingly connected suction nozzle 543 and collection steam ports（Not shown in figure）Connecting tube be 50.
The vacuum plant 5 also includes the vavuum pump 55 being tightly connected with the evacuation plumbing installation 54, the vavuum pump
55 are arranged on the upside of the push rod 53.
As the further explanation of the present embodiment, as shown in Figure 5 and Figure 6, the board separating device 2 includes being placed in the work
Template 210 on face 51 and for the positioning of soft LED and the cutter arrangement 211 for separating soft LED by rule, the knife
Tool device 211 is arranged at the upside of template 210, and the cutter arrangement 211 includes being used for the grip device for clamping soft LED
212nd, the length direction of the set of blades mechanism 213 to the separation of soft LED and the confession set of blades mechanism 213 along the template 210
Make the guide rail 214 slid laterally, the guide rail 214 is arranged on the working face 51 and positioned at the length direction of the template 210
The left and right sides, the grip device 212 include cylinder 2120 and connect cylinder 2120 pressing plate 2121, in the cylinder 2120
Under promotion, the pressing plate 2121 is moved and is close to toward the upper surface 2101 of the template 210, the upper surface of the template 210
2101 are provided with 30 equal cutter grooves 2102 in interval, and the set of blades mechanism 213 includes 30 and the corresponding cutter groove in interval
The slider frame 216 of 2102 blade 215 and fixed blade 215, the top of the slider frame 216, which is provided with, promotes set of blades mechanism
213 handle 217, the slider frame 216 is adapted to the guide rail 214 to be installed and is slided along guide rail 214, and the blade 215 is solid
The inner side of slider frame 216 is scheduled on, after fixing blade 215, the blade of blade 215 is in the cutter groove of the upper surface 2101
In 2102, the purpose is to realize to cut soft LED, so as to separate soft LED.
As the further explanation of the present embodiment, as shown in Fig. 3, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11 and Figure 12, the painting
Adhesive dispenser 4 includes work top 41, is vertically installed in the coating nozzle device 42 of the side of work top 41 and the air-breathing core of opposite side
Bar device 43.
As shown in Fig. 3, Figure 10, Figure 11 and Figure 12, the air-breathing core bar device 43 includes the suction of ten groups of soft LEDs of fixation
Gaseous core rod 44 and the sliding block 45 for fixing ten groups of air-breathing plugs 44 in order, the air-breathing core bar device 43 are also included with the cunning
The guide rail 46 that block 45 slides and the transmission mechanism 47 for promoting the sliding block 45, the coating nozzle device 42 include being vertically arranged
In the 3rd support bar 420 of work top 41 and the 4th support bar 421, the support bar 420 of vertical connection the 3rd and the 4th support bar
421 the first cross bar 423 and the second cross bar 424, second cross bar 424 is on the upside of first cross bar 423, and described first
Cross bar 423 is provided with the groove 425 for coordinating the air-breathing plug 44 to use, and second cross bar 424, which is provided with, to be used for soft LED
The circular coating nozzle 426 of gluing, the circular coating nozzle 426 are provided with gum outlet 427, residing for the axis center of the gum outlet 427
Plane and the air-breathing plug 44 axis center residing for planar registration, the transmission mechanism 47 includes motor 470 and is used for
The driving-chain 471 and travelling gear 472 that the sliding block 45 moves back and forth, as shown in figure 12；The air-breathing plug 44 is provided with
The working face 440 of soft LED and coaxial vacuum cavity volume 441 are put, the working face 440 is provided with 16 and is used to inhale
The circular hole 442 of tight soft LED, the circular hole 442 connect with vacuum cavity volume 441, the vacuum cavity volume 441 and the vavuum pump
55 connections, the working face 440 and the gum outlet 427 are relative and make between the gum outlet 427 and working face 440
Distance H be 5mm, as shown in figure 13.
As the further explanation of the present embodiment, as shown in Figure 14, Figure 15 and Figure 16, the lamp tube device 1 includes accommodating
The reservoir body 110 of fluorescent tube and the transmission belt 112 from the inner fluorescent tube of transport in order in the inner chamber 111 of the reservoir body 110, the transmission belt
112 are provided with the mold block 113 of several equidistant adaptation fluorescent tube external diameters, and one is formed between the mold block 113 and mold block 113
The groove of individual size adaptation fluorescent tube external diameter, the groove can transport the fluorescent tube stored in inner chamber to next post, that is, wait to glue
Soft LED is pasted, the upside of the transmission belt 112 is provided with extruding tube outer wall so that tube inner wall and the soft LED after gluing
The pressurizing unit 114 of light bar fitting, the pressurizing unit 114 include the hold-down mechanism 115 for extruding tube outer wall and are used for
From the elevating mechanism 116 of the transmission belt 112 separation fluorescent tube.
Preferably to illustrate hold-down mechanism 115 and elevating mechanism 116, as shown in figure 16, the hold-down mechanism 115 has two
Group, it is correspondingly arranged at respectively on the upside of the head end of fluorescent tube and on the upside of end, the hold-down mechanism 115 includes cylinder 1150 and rebound
1151, the upside of rebound 1151 that the cylinder 1150 connects, the downside of rebound 1151 is provided with to more than young waiter in a wineshop or an inn's group being used for
The push rod 1152 of tube outer wall is extruded, specifically, for embodiments of the invention, the downside of rebound 1151 is provided with
10 groups of push rods 1152 for being used to extrude tube outer wall, 10 LED lamp tubes can be produced simultaneously every time the purpose is to corresponding, because above-mentioned
Glue spreading apparatus be provided with ten groups of air-breathing plugs 44 and vacuum plant 5 and be provided with ten groups of plugs 542, in other words, the present invention can be once
Property produce ten LED lamp tubes simultaneously, for prior art production line, its production efficiency is the 10 of prior art to accompany the above,
Correspondingly, two are provided with order to strengthen contact and compression effect, the every group push rod 1152 of the push rod 1152 with fluorescent tube, i.e., it is described
The downside of rebound 1151 is provided with 20 push rods 1152, to make the push rod 1152 after tube outer wall is extruded, the push rod altogether
1152 can be resetted, and spring 1153 is cased with outside the push rod 1152, when the push rod 1152 extruding tube outer wall, it is described to push away
The reaction force that bar 1152 is given by tube outer wall, the push rod 1152 are moved vertically upward, and the spring 1153 is retracted,
The spring 1153 is retracted, and on the one hand ensures that fluorescent tube vertically will not be moved up, on the other hand in the bounce of spring 1153
Under effect, push rod 1152 is compressed, push rod 1152 is extruded tube outer wall, when push rod 1152 completes extruding tube outer wall
Afterwards, the push rod 1152 goes back to restore beginning state under the tension force of spring 1153, waits identical work next time.
As shown in figure 16, the elevating mechanism 116 includes two groups to applied on the downside of support luminous tube head end and on the downside of end
Mould 1160 and to being provided with to small two or more and fitting applied to the cylinder 1161 for lifting the mould 1160, the mould 1160
Groove 1162 with fluorescent tube external diameter, specifically, for embodiments of the invention, to coordinate present device to need, institute
Groove 1162 of the mould 1160 provided with 10 adaptation fluorescent tube external diameters is stated, is closed when fluorescent tube is transmitted band 112 to corresponding elevating mechanism 116
Position, under the movement of cylinder 1161, the groove 1162 accordingly rises each fluorescent tube to come the elevating mechanism 116,
Higher than the horizontal plane of transmission belt 112, then under the control of microcomputer control system, the hold-down mechanism 115 vertically moves down,
Make the push rod 1152 is corresponding to be squeezed on corresponding tube outer wall, so as to which the soft LED on air-breathing plug 44 is firm
It is pasted onto the inwall of fluorescent tube.
The invention also discloses method of the application the said equipment production with soft LED fluorescent tube, it comprises the following steps.
（1）, start the integral soft LED of Automated assembly fluorescent tube equipment power supply, carry out microcomputer control system
Parameters set, start microcomputer control system, lamp tube device enters working condition, the reservoir body in lamp tube device
Fluorescent tube delivers to fluorescent tube by transmission belt the downside of pressurizing unit, and soft LED and air-breathing plug stretches into jointly after waiting gluing
In fluorescent tube.
（2）, soft LED is positioned in the template in board separating device, start the grip device in the board separating device,
Under cylinder promotion, the pressing plate is close to be positioned over the soft LED in the template in board separating device.
（3）, promote set of blades mechanism in the board separating device, the set of blades mechanism is made along the guide rail laterally sliding
It is dynamic, the set of blades mechanism is carried out equidistant separation to the soft LED in the template in board separating device.
（4）, microcomputer control system output signal, start vacuum plant, the evacuation plumbing installation in the vacuum plant
The soft LED after separation is extracted, is moved on the working face corresponding to glue spreading apparatus on air-breathing plug, passes through working face
On circular hole suck separation after soft LED.
（5）, microcomputer control system output signal, start coating nozzle device, shifting of the air-breathing plug in transmission mechanism
Under dynamic to the circular coating nozzle gum outlet direction transverse shifting；While movement, the plastic emitting of the circular coating nozzle
In gel quantity to the soft LED that mouth extrusion microcomputer control system is pre-set, until the soft LED belt surface of whole piece scribbles
High-temperature silica gel, at the same time, the soft LED after high-temperature silica gel is scribbled in the case where transmission mechanism continues to move to, scribbles high-temperature silica gel
Soft LED afterwards enters the inwall for the fluorescent tube that step 1 waits with air-breathing plug jointly, then in the pressurizing unit of step 1
Under work, the soft LED is fitted in tube inner wall, after waiting 3 seconds, stops the work of pressurizing unit, the air-breathing
Plug is moved outward from tube inner wall with opposite direction, so as to leave fluorescent tube, returns to the home position of air-breathing plug, waits next time
Repeat step.
Have for the equipment preferably to the fluorescent tube of the above-mentioned integral soft LED of Automated assembly and application equipment production
The production equipment and method of the method contrast soft LED of traditional mode of production of soft LED fluorescent tube illustrate, and name individual real
Example.
Traditional LED lamp tube of the production equipment production with soft LED, the production time needed for every LED lamp tube.
The equipment of the fluorescent tube of the integral soft LED of Automated assembly of the present invention, the production time needed for every LED lamp tube.
In summary, legacy equipment production has single day yield of the fluorescent tube of soft LED with using present invention one certainly
Single day yield of fluorescent tube of the equipment production with LED of dynamic fluorescent tube of the makeup with soft LED is contrasted, the present invention one
The production effect of the equipment of the fluorescent tube of the soft LED of body Automated assembly is the 300% of conventional production equipment, corresponding operative employee
Number be changed to 1 people by 5 original people, using the integral soft LED of Automated assembly of the present invention fluorescent tube equipment not only with
The effect increase production efficiency of multiplication, while artificial application cost is also reduced, it is soft by the integral Automated assembly of the present invention
The method of equipment and application equipment production with soft LED fluorescent tube of the fluorescent tube of LED is effectively substituted using tradition
Add the production model of machinery by hand, competition performance of the excellent and enterprise in existing market for solving enterprises recruit persons for jobs.
Claims (9)
1. a kind of equipment of the fluorescent tube of the soft LED of integral Automated assembly, including it is used for the lamp tube device for conveying fluorescent tube in order
（1）, cut the board separating device of soft LED lamp bead band（2）, for smearing soft LED lamp bead band the glue spreading apparatus of high-temperature silica gel（4）With
Control the microcomputer control system of the mutual coordination of each device, the board separating device（2）, glue spreading apparatus（4）And lamp tube device
（1）Connect in an orderly manner successively, it is characterised in that：The board separating device（2）With glue spreading apparatus（4）Use is additionally provided between connection
In the vacuum plant of the soft LED lamp bead band of movement（5）, the vacuum plant（5）Including working face（51）, the working face（51）'s
The left and right sides is symmetrically respectively provided with vertical operation face（51）Support meanss（52）, the support meanss（52）Including first support bar
（520）, second support bar（521）With connection first support bar（520）And second support bar（521）Chute（522）And coordinate
The chute（522）Make the sliding block of guide rail motion（523）, the vacuum plant（5）Also include two sliding blocks of connection（523）Push rod
（53）And it is arranged on the sliding block（523）Upper surface（524）, the push rod（53）Downside be provided with evacuate plumbing installation
（54）, the vacuum plant（5）Also include and the evacuation plumbing installation（54）The vavuum pump of sealed connection（55）, the vacuum
Pump（55）It is arranged on the push rod（53）Upside.
2. the equipment of the fluorescent tube of the soft LED of integral Automated assembly according to claim 1, it is characterised in that：The top
Bar（53）Outer surface be provided with to small two locating slots（530）, the evacuation plumbing installation（54）Including with the locating slot
（530）Coordinate two groups of sliding blocks of installation（540）With and be connected two groups of sliding blocks（540）Gas collecting apparatus（541）, the gas collecting apparatus
（541）Downside be provided with to small two plugs（542）, the plug（542）Outer surface be cased with it is at least two coaxially in
Plug（542）The suction nozzle of axis center（543）, the gas collecting apparatus（541）Provided with corresponding suction nozzle（543）The collection steam ports and use of quantity
In connection suction nozzle（543）With the connecting tube of collection steam ports.
3. the equipment of the fluorescent tube of the soft LED of integral Automated assembly according to claim 1, it is characterised in that：Described point
Panel assembly（2）Including being placed in the working face（51）Go up and be used for the template of soft LED positioning（210）With for by rule separate
The cutter arrangement of soft LED（211）, the cutter arrangement（211）It is arranged at the template（210）Upside, it includes being used for
Clamp the grip device of soft LED（212）The set of blades mechanism separated with to soft LED（213）And supply the set of blades
Mechanism（213）Along the template（210）Length direction make the guide rail that slides laterally（214）, the guide rail（214）It is arranged on described
Working face（51）Go up and be located at the template（210）Length direction the left and right sides.
4. the equipment of the fluorescent tube of the soft LED of integral Automated assembly according to claim 1, it is characterised in that：The painting
Adhesive dispenser（4）Including work top（41）, it is vertically installed in work top（41）The coating nozzle device of side（42）And opposite side
Air-breathing core bar device（43）, the air-breathing core bar device（43）Including the air-breathing core to the small soft LED of fixation more than two
Rod（44）, for fixing each air-breathing plug in order（44）Sliding block（45）, the air-breathing core bar device（43）Also include described in use
Sliding block（45）The guide rail of slip（46）With for promoting the sliding block（45）Transmission mechanism（47）；
The coating nozzle device（42）Including being vertically installed in work top（41）The 3rd support bar（420）With the 4th support bar
（421）, the support bar of vertical connection the 3rd（420）With the 4th support bar（421）The first cross bar（423）With the second cross bar（424）,
Second cross bar（424）Positioned at first cross bar（423）Upside, first cross bar（423）Provided with the cooperation air-breathing
Plug（44）The groove used（425）, second cross bar（424）Provided with for the circular coating nozzle to soft LED gluing
（426）, the circular coating nozzle（426）Provided with gum outlet（427）, the gum outlet（427）Axis center residing for plane with
The air-breathing plug（44）Axis center residing for planar registration.
5. the equipment of the fluorescent tube of the soft LED of integral Automated assembly according to claim 4, it is characterised in that：
The transmission mechanism（47）Including motor（470）With for the sliding block（45）The driving-chain moved back and forth（471）
And travelling gear（472）, the air-breathing plug（44）Provided with the working face for putting soft LED（440）With coaxial vacuum
Cavity volume（441）, the working face（440）Provided with extremely small more than three circular holes for being used to suck soft LED（442）, it is described
Circular hole（442）With vacuum cavity volume（441）Connection, the working face（440）With the gum outlet（427）Relatively and distance H is
5mm。
6. the equipment of the fluorescent tube of the soft LED of integral Automated assembly according to claim 3, it is characterised in that：The folder
Has device（212）Including cylinder（2120）With connection cylinder（2120）Pressing plate（2121）, in the cylinder（2120）Under promotion,
The pressing plate（2121）It is close to the template（210）Upper surface（2101）, the template（210）Upper surface（2101）It is provided with
Equal cutter groove is spaced to small more than two（2102）, the set of blades mechanism（213）Including more than two and interval corresponds to knife
Groove（2102）Blade（215）With fixed blade（215）Slider frame（216）, the slider frame（216）Top be provided with promote
Set of blades mechanism（213）Handle（217）.
7. according to the equipment of the fluorescent tube of any one of claim 1 to the 6 integral soft LED of Automated assembly, its feature exists
In：The lamp tube device（1）Reservoir body including accommodating fluorescent tube（110）With from the reservoir body（110）Inner chamber（111）In have
Sequence transports the transmission belt of fluorescent tube（112）, the transmission belt（112）Mold block provided with several equidistant adaptation fluorescent tube external diameters
（113）, the transmission belt（112）Upside be provided with extruding tube outer wall so that soft LED after tube inner wall and gluing
The pressurizing unit of fitting（114）, the pressurizing unit（114）Including the hold-down mechanism for extruding tube outer wall（115）With with
In from the transmission belt（112）Separate the elevating mechanism of fluorescent tube（116）.
8. the equipment of the fluorescent tube of the soft LED of integral Automated assembly according to claim 7, it is characterised in that：The pressure
Tight mechanism（115）There are two groups, be correspondingly arranged at respectively on the upside of the head end of fluorescent tube and on the upside of end, the hold-down mechanism（115）Bag
Include cylinder（1150）And rebound（1151）, the cylinder（1150）The rebound of connection（1151）Upside, the rebound
（1151）Downside is provided with the push rod for being used to extrude tube outer wall more than organizing to a young waiter in a wineshop or an inn（1152）, the push rod（1152）It is cased with bullet outside
Spring（1153）, the elevating mechanism（116）Including two groups to applied to the mould on the downside of support luminous tube head end and on the downside of end
（1160）With to applied to lifting the mould（1160）Cylinder（1161）, the mould（1160）Provided with extremely small two or more
It is adapted to the groove of fluorescent tube external diameter（1162）.
A kind of 9. equipment of the fluorescent tube of the integral soft LED of Automated assembly as described in any one of claim 1 to 8 claim
The method for producing soft LED fluorescent tube, it is characterised in that：It includes following sequential steps：
（1）, start the integral soft LED of Automated assembly fluorescent tube equipment power supply, carry out each of microcomputer control system
Item parameter setting, starts microcomputer control system, lamp tube device（1）Into working condition, lamp tube device（1）In reservoir body
（110）Fluorescent tube pass through transmission belt（112）Fluorescent tube is delivered into pressurizing unit（114）Downside, wait gluing after soft LED and
Air-breathing plug（44）Stretch into jointly in fluorescent tube；
（2）, soft LED is positioned over board separating device（2）In template（210）On, start the board separating device（2）In folder
Has device（212）, in the cylinder（2120）Under promotion, the pressing plate（2121）It is close to be positioned over board separating device（2）In mould
Plate（210）On soft LED；
（3）, promote the board separating device（2）In set of blades mechanism（213）, make the set of blades mechanism（213）Led described in
Rail（214）Slide laterally, make the set of blades mechanism（213）To board separating device（2）In template（210）On soft LED
Band carries out equidistant separation；
（4）, microcomputer control system output signal, start vacuum plant（5）, the vacuum plant（5）In evacuation pipeline dress
Put（54）The soft LED after separation is extracted, is moved to glue spreading apparatus（4）Corresponding air-breathing plug（44）On working face
（440）On, pass through working face（440）On circular hole（442）Suck the soft LED after separation；
（5）, microcomputer control system output signal, start coating nozzle device（42）, the air-breathing plug（44）In transmission mechanism
（47）Movement under to the circular coating nozzle（426）Gum outlet（427）Direction transverse shifting；While movement, institute
State circular coating nozzle（426）Gum outlet（427）The gel quantity that pre-sets of extrusion microcomputer control system is to soft LED
On, until the soft LED belt surface of whole piece scribbles high-temperature silica gel, at the same time, scribble the soft LED after high-temperature silica gel and be driven
Mechanism（47）Continue to move to down, scribble the soft LED after high-temperature silica gel and air-breathing plug（44）Enter step 1 jointly to wait
Fluorescent tube inwall, then in the pressurizing unit of step 1（114）Under work, the soft LED is fitted in tube inner wall,
After waiting 3 seconds, stop pressurizing unit（114）Work, the air-breathing plug（44）Moved outward from tube inner wall with opposite direction
It is dynamic, so as to leave fluorescent tube, return to air-breathing plug（44）Home position, wait next time repeat step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710785383.1A CN107470905B (en) | 2017-09-04 | 2017-09-04 | Device for integrally and automatically assembling lamp tube of soft LED lamp strip and method for producing lamp tube with soft LED lamp strip by using device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710785383.1A CN107470905B (en) | 2017-09-04 | 2017-09-04 | Device for integrally and automatically assembling lamp tube of soft LED lamp strip and method for producing lamp tube with soft LED lamp strip by using device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107470905A true CN107470905A (en) | 2017-12-15 |
| CN107470905B CN107470905B (en) | 2023-08-01 |
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|---|---|---|---|
| CN201710785383.1A Active CN107470905B (en) | 2017-09-04 | 2017-09-04 | Device for integrally and automatically assembling lamp tube of soft LED lamp strip and method for producing lamp tube with soft LED lamp strip by using device |
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| CN109441923B (en) * | 2018-12-28 | 2021-03-12 | Tcl王牌电器(惠州)有限公司 | Pressure maintaining equipment |
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