CN113908197A - 一种健脾益血片剂的制备方法 - Google Patents
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Abstract
本发明公开了一种健脾益血片剂,配方如下:原料:猪血3000g‑6000g、大枣100g‑300g、苍术100g‑200g、红氧化铁2g‑6g和虫白蜡0.5g‑2g;辅料:滑石粉50g‑200g、蔗糖50g‑200g、明胶0.5g‑2g和淀粉350g‑700g;本发明还公开了一种健脾益血片剂的制备工艺,S1、取猪血离心30分钟,取沉淀物;S2、将上述猪血原料制得的沉淀物减压浓缩至干,得固体粉末备用;S3、将大枣、苍术二味合并煎液;S4、对上述合并煎液所得进行过滤;S5、混料,制粒;S6、整粒;S7、压片;S8、包衣。本发明通过添加了大枣和苍术,可以起到补虚健脾、凉血止血、清热利水等作用,添加猪血有祛毒清肠排毒的作用,且适当添加了虫白蜡,有效得提高的健脾益血片剂生产中的腻形剂,增加其润滑性,提高片剂的成型效果。
Description
技术领域
本发明属于健脾益血片剂制备领域,更具体地说,涉及一种健脾益血片剂及其制备方法。
背景技术
如今市场上的食物种类日新月异,品种繁多,人们在选择食物时往往以美味为先,而忽略了营养搭配的原则,饮食不规律,暴饮暴食,吃太多生冷的食物,加上精神压力大等众多因素,造成“脾虚”。
脾的主要功能之一是主管消化、吸收、运输营养物质。食物经胃的初步消化之后,下送于脾,由脾再进一步消化与吸收。当脾出现问题时,造成胃部消化后的营养物质不能运输到身体各部,同时也不能反补营养给胃,最后造成胃胀痛、食欲下降、消化不良等症状,导致机体虚弱、营养不良、免疫力下降。因此,研发具有健脾祛湿的制剂成为了趋势。
发明内容
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种健脾益血片剂的制备方法,有益气,健脾,补血的效用,辅助用于脾虚、血虚引起的缺铁性贫血、营养性贫血等症。
为实现上述目的,本发明提供如下技术方案:
一种健脾益血片剂,其配方如下:原料:猪血3000g-6000g、大枣100g-300g、苍术100g-200g、红氧化铁2g-6g和虫白蜡0.5g-2g;辅料:滑石粉50g-200g、蔗糖50g-200g、明胶0.5g-2g和淀粉 350g-700g。
优选的,所述健脾益血片剂的配方如下:原料:猪血4000g、大枣200g、苍术150g、红氧化铁4g和虫白蜡1g;辅料:滑石粉104g、蔗糖104g、明胶1g和淀粉500g。
优选的,所述健脾益血片剂的配方如下:原料:猪血3000g、大枣100g、苍术100g、红氧化铁2g和虫白蜡0.5g;辅料:滑石粉50g、蔗糖50g、明胶0.5g和淀粉350g。
优选的,所述健脾益血片剂的配方如下:原料:猪血6000g、大枣300g、苍术200g、红氧化铁6g和虫白蜡2g;辅料:滑石粉200g、蔗糖200g、明胶2g和淀粉700g。
一种健脾益血片剂的制备工艺,包括如下步骤:
S1、取猪血离心30分钟,取沉淀物加氯化钠注射液3000ml洗脱三次,离心20分钟,取沉淀物;
S2、将上述猪血原料制得的沉淀物减压浓缩至干,100℃灭菌 30分钟,得固体粉末备用;
S3、将大枣、苍术二味分别加水煎煮二次,第一次加10倍量水,第二次加8倍量水,每次2小时,合并煎液;
S4、对上述合并煎液所得进行过滤,所得滤液浓缩至相对密度为1.25(25℃)的稠膏,减压干燥(50℃-70℃),风机频率保证45±5Hz,得干浸膏备用;
S5、取猪血固体粉与上述干浸膏粉碎成细粉,混匀,加淀粉适量,再混合,制粒,所用筛网目数为14目;
S6、整粒,干燥温度60℃,所用筛网目数为16目;
S7、压片,达到根据订单要求;
S8、包衣,即得健脾益血片剂。
优选的,步骤S1中的所述离心转速为4000转/分。
优选的,步骤S5中的所述混合包括干混30分钟,搅拌5分钟。
优选的,所述制得的浸膏的相对密度为1.07-1.28。
优选的,在健脾益血片剂包衣后,需要进行晾片处理,晾片时长控制在8-12小时内,经过产品检验后,分别进行内外包装,最后成品入库。
本发明的技术效果和优点:本发明通过添加了大枣和苍术,可以起到补虚健脾、凉血止血、清热利水等作用,添加猪血有祛毒清肠排毒、补血补气、美容护肤的作用,且本发明适当添加了虫白蜡,作为健脾益血片剂生产中的腻形剂,增加其制备工艺中的润滑性,提高片剂的成型效果。
附图说明
图1为本发明的健脾益血片剂的制备工艺流程图。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合具体实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
本发明提供一种健脾益血片剂,其配方如下:原料:猪血4000g、大枣200g、苍术150g、红氧化铁4g和虫白蜡1g;辅料:滑石粉104g、蔗糖104g、明胶1g和淀粉500g。
请参阅图1,本发明提供一种健脾益血片剂的制备工艺,包括如下步骤:
S1、取猪血离心30分钟,取沉淀物加氯化钠注射液3000ml洗脱三次,离心20分钟,取沉淀物,离心转速为4000转/分;
S2、将上述猪血原料制得的沉淀物减压浓缩至干,100℃灭菌 30分钟,得固体粉末备用;
S3、将大枣、苍术二味分别加水煎煮二次,第一次加10倍量水,第二次加8倍量水,每次2小时,合并煎液;
S4、对上述合并煎液所得进行过滤,所得滤液浓缩至相对密度为1.25(25℃)的稠膏,减压干燥(50℃-70℃),风机频率保证45±5Hz,得干浸膏备用,所述制得的浸膏的相对密度为1.15;
S5、将称量好的淀粉,加入9倍淀粉量的100℃的纯化水,制成10%的粘合剂,备用;将称量好的猪血固体粉,大枣、苍术提取物投入至CH-400型槽型混合机中,需按照《制粒岗位标准操作规程》、《CH-400型槽型混合机标准操作规程》进行搅拌,干混30 分钟。在干混后的物料中加入粘合剂,继续搅拌5分钟,制成均匀软材;制粒,将制好的健脾益血片软材投入至YK-160E型摇摆式颗粒机中,需按照《YK-160E型摇摆式颗粒机标准操作规程》进行制湿颗粒,筛网目数为14目;
S6、整粒,将干燥的颗粒置YK-160E型摇摆式颗粒机中,按照《YK-160E型摇摆式颗粒机标准操作规程》进行整粒,筛网目数为: 16目,干燥温度60℃。将整粒后的颗粒装入净料袋中,称量;
S7、压片,达到根据订单要求;
S8、包衣,即得健脾益血片剂,再进行8-12小时的晾片处理。
在健脾益血片剂包衣后,需要,经过产品检验后,分别进行内外包装,最后成品入库。
步骤S8中的包衣是指包糖衣处理,其具体步骤包括:配制糖浆:每10.00kg蔗糖用4.50kg纯化水熬开;配制胶糖:每0.10kg明胶加入1.60kg糖浆搅拌均匀;色糖配制:每0.10kg色素加入0.80kg糖浆搅拌均匀。先将中间站转出的素片放入糖衣锅中,每次投料50±10kg,按照《BQ-1000型荸荠式糖衣机标准操作规程》、《包衣岗位标准操作规程》运行设备。隔离层(每锅):将1.5kg±0.5kg糖浆倒入锅中,待均匀后,撒入2±1kg滑石粉,吹热风至干后;将1.5kg±1kg 胶糖倒入锅中,待均匀后,撒入2±1kg滑石粉,吹热风至干,重复“将1.5kg±1kg胶糖倒入锅中”起,此过程2-4次。粉层(每锅):取 1.5kg±0.5kg糖浆倒入锅内,待均匀后,撒入2±1kg滑石粉,吹热风至干,重复此过程5-8次。糖层(每锅):取1±0.5kg糖浆倒入锅内,待均匀后,吹冷风8-15分钟,重复此过程5-10次;色层(每锅):取色糖1kg±0.5kg倒入锅内,待均匀后,吹冷风8-15分钟,重复此过程4-8次;打光:待药片干燥后,每锅撒入虫白蜡0.2±0.1kg,每锅平均分2次撒入,第一次撒入虫白蜡吹冷风打光10-15分钟后再加入虫白蜡吹冷风打光15-20分钟,片面光滑、色度均匀后出锅;
启动DPB-250HL型平板泡罩包装机,调节吸塑加热温度到 130±5℃,热合温度调节到210±5℃;或启动DPH-260TK型高速辊板铝塑包装机,调节吸塑温度到130±5℃,热合温度到200±5℃,打码温度调节到110±5℃。加入合格包衣片进行试机,低速运转设备直至外观、密封性合格后,DPB-250HL型平板泡罩包装机运行速度调节到30±5转/分钟;DPH-260TK型高速辊板铝塑包装机运行频率调节到20±5Hz,再按照《铝塑包装岗位标准操作规程》、《DPB-250HL 型平板泡罩包装机标准操作规程》或《DPH-260TK型高速辊板铝塑包装机标准操作规程》进行内包装压板。
上述配方是以制片量为1000片的基础上实施的。
实施例2
本发明提供一种健脾益血片剂,其配方如下:原料:猪血3000g、大枣100g、苍术100g、红氧化铁2g和虫白蜡0.5g;辅料:滑石粉 50g、蔗糖50g、明胶0.5g和淀粉350g。
请参阅图1,本发明提供一种健脾益血片剂的制备工艺,包括如下步骤:
S1、取猪血离心30分钟,取沉淀物加氯化钠注射液3000ml洗脱三次,离心20分钟,取沉淀物,离心转速为4000转/分;
S2、将上述猪血原料制得的沉淀物减压浓缩至干,100℃灭菌30分钟,得固体粉末备用;
S3、将大枣、苍术二味分别加水煎煮二次,第一次加10倍量水,第二次加8倍量水,每次2小时,合并煎液;
S4、对上述合并煎液所得进行过滤,所得滤液浓缩至相对密度为1.25(25℃)的稠膏,减压干燥(50℃-70℃),风机频率保证45±5Hz,得干浸膏备用,所述制得的浸膏的相对密度为1.28;
S5、将称量好的淀粉,加入9倍淀粉量的100℃的纯化水,制成10%的粘合剂,备用;将称量好的猪血固体粉,大枣、苍术提取物投入至CH-400型槽型混合机中,按照《制粒岗位标准操作规程》、《CH-400型槽型混合机标准操作规程》进行搅拌,干混30分钟。在干混后的物料中加入粘合剂,继续搅拌5分钟,制成均匀软材;制粒,将制好的健脾益血片软材投入至YK-160E型摇摆式颗粒机中,按照《YK-160E型摇摆式颗粒机标准操作规程》进行制湿颗粒,筛网目数为14目;
S6、整粒,将干燥的颗粒置YK-160E型摇摆式颗粒机中,按照《YK-160E型摇摆式颗粒机标准操作规程》进行整粒,筛网目数为: 16目,干燥温度60℃。将整粒后的颗粒装入净料袋中,称量;
S7、压片,达到根据订单要求;
S8、包衣,即得健脾益血片剂,再进行8-12小时的晾片处理。
在健脾益血片剂包衣后,需要,经过产品检验后,分别进行内外包装,最后成品入库。
实施例3
本发明提供一种健脾益血片剂,其配方如下:原料:猪血6000g、大枣300g、苍术200g、红氧化铁6g和虫白蜡2g;辅料:滑石粉200g、蔗糖200g、明胶2g和淀粉700g。
请参阅图1,本发明提供一种健脾益血片剂的制备工艺,包括如下步骤:
S1、取猪血离心30分钟,取沉淀物加氯化钠注射液3000ml洗脱三次,离心20分钟,取沉淀物,离心转速为4000转/分;
S2、将上述猪血原料制得的沉淀物减压浓缩至干,100℃灭菌 30分钟,得固体粉末备用;
S3、将大枣、苍术二味分别加水煎煮二次,第一次加10倍量水,第二次加8倍量水,每次2小时,合并煎液;
S4、对上述合并煎液所得进行过滤,所得滤液浓缩至相对密度为1.25(25℃)的稠膏,减压干燥(50℃-70℃),风机频率保证45±5Hz,得干浸膏备用,所述制得的浸膏的相对密度为1.07;
S5、将称量好的淀粉,加入9倍淀粉量的100℃的纯化水,制成10%的粘合剂,备用;将称量好的猪血固体粉,大枣、苍术提取物投入至CH-400型槽型混合机中,按照《制粒岗位标准操作规程》、《CH-400型槽型混合机标准操作规程》进行搅拌,干混30分钟。在干混后的物料中加入粘合剂,继续搅拌5分钟,制成均匀软材;制粒,将制好的健脾益血片软材投入至YK-160E型摇摆式颗粒机中,按照《YK-160E型摇摆式颗粒机标准操作规程》进行制湿颗粒,筛网目数为14目;
S6、整粒,将干燥的颗粒置YK-160E型摇摆式颗粒机中,按照《YK-160E型摇摆式颗粒机标准操作规程》进行整粒,筛网目数为: 16目,干燥温度60℃。将整粒后的颗粒装入净料袋中,称量;
S7、压片,达到根据订单要求;
S8、包衣,即得健脾益血片剂,再进行8-12小时的晾片处理。
在健脾益血片剂包衣后,需要,经过产品检验后,分别进行内外包装,最后成品入库。
表1,根据实施例1-3实施时,其配方组成得出以下表格:
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (9)
1.一种健脾益血片剂,其特征在于:所述健脾益血片剂的配方如下:原料:猪血3000g-6000g、大枣100g-300g、苍术100g-200g、红氧化铁2g-6g和虫白蜡0.5g-2g;辅料:滑石粉50g-200g、蔗糖50g-200g、明胶0.5g-2g和淀粉350g-700g。
2.根据权利要求1所述的一种健脾益血片剂,其特征在于:所述健脾益血片剂的配方如下:原料:猪血4000g、大枣200g、苍术150g、红氧化铁4g和虫白蜡1g;辅料:滑石粉104g、蔗糖104g、明胶1g和淀粉500g。
3.根据权利要求1所述的一种健脾益血片剂,其特征在于:所述健脾益血片剂的配方如下:原料:猪血3000g、大枣100g、苍术100g、红氧化铁2g和虫白蜡0.5g;辅料:滑石粉50g、蔗糖50g、明胶0.5g和淀粉350g。
4.根据权利要求1所述的一种健脾益血片剂,其特征在于:所述健脾益血片剂的配方如下:原料:猪血6000g、大枣300g、苍术200g、红氧化铁6g和虫白蜡2g;辅料:滑石粉200g、蔗糖200g、明胶2g和淀粉700g。
5.一种根据权利要求1-4任意一项所述的健脾益血片剂的制备工艺,其特征在于:包括如下步骤:
S1、取猪血离心30分钟,取沉淀物加氯化钠注射液3000ml洗脱三次,离心20分钟,取沉淀物;
S2、将上述猪血原料制得的沉淀物减压浓缩至干,100℃灭菌30分钟,得固体粉末备用;
S3、将大枣、苍术二味分别加水煎煮二次,第一次加10倍量水,第二次加8倍量水,每次2小时,合并煎液;
S4、对上述合并煎液所得进行过滤,所得滤液浓缩至相对密度为1.25(25℃)的稠膏,减压干燥(50℃-70℃),风机频率保证45±5Hz,得干浸膏备用;
S5、取猪血固体粉与上述干浸膏粉碎成细粉,混匀,加淀粉适量,再混合,制粒,所用筛网目数为14目;
S6、整粒,干燥温度60℃,所用筛网目数为16目;
S7、压片,达到根据订单要求;
S8、包衣,即得健脾益血片剂。
6.根据权利要求5所述的一种健脾益血片剂的制备方法的制备工艺,其特征在于:步骤S1中的所述离心转速为4000转/分。
7.根据权利要求5所述的一种健脾益血片剂的制备方法的制备工艺,其特征在于:步骤S5中的所述混合包括干混30分钟,搅拌5分钟。
8.根据权利要求5所述的一种健脾益血片剂的制备方法的制备工艺,其特征在于:所述制得的浸膏的相对密度为1.07-1.28。
9.根据权利要求5所述的一种健脾益血片剂的制备方法的制备工艺,其特征在于:在健脾益血片剂包衣后,需要进行晾片处理,晾片时长控制在8-12小时内,经过产品检验后,分别进行内外包装,最后成品入库。
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