CN113883578A - Automatic production line for radiant panels - Google Patents
Automatic production line for radiant panels Download PDFInfo
- Publication number
- CN113883578A CN113883578A CN202110941480.1A CN202110941480A CN113883578A CN 113883578 A CN113883578 A CN 113883578A CN 202110941480 A CN202110941480 A CN 202110941480A CN 113883578 A CN113883578 A CN 113883578A
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- Prior art keywords
- hose
- laying
- heat dissipation
- joint
- pipe
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 230000005855 radiation Effects 0.000 claims abstract description 119
- 210000001503 joint Anatomy 0.000 claims abstract description 53
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 238000005452 bending Methods 0.000 claims abstract description 7
- 230000017525 heat dissipation Effects 0.000 claims description 106
- 230000006835 compression Effects 0.000 claims description 40
- 238000007906 compression Methods 0.000 claims description 40
- 238000004804 winding Methods 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 239000007769 metal material Substances 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 7
- 230000007306 turnover Effects 0.000 claims description 2
- 238000012797 qualification Methods 0.000 abstract description 3
- 229910052602 gypsum Inorganic materials 0.000 description 13
- 239000010440 gypsum Substances 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 238000013461 design Methods 0.000 description 7
- 238000000746 purification Methods 0.000 description 7
- 238000010330 laser marking Methods 0.000 description 6
- 239000003292 glue Substances 0.000 description 5
- 238000005507 spraying Methods 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 238000010329 laser etching Methods 0.000 description 2
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- 230000004048 modification Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- 239000000779 smoke Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/12—Tube and panel arrangements for ceiling, wall, or underfloor heating
- F24D3/14—Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
- F24D3/141—Tube mountings specially adapted therefor
- F24D3/142—Tube mountings specially adapted therefor integrated in prefab construction elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D3/00—Hot-water central heating systems
- F24D3/12—Tube and panel arrangements for ceiling, wall, or underfloor heating
- F24D3/14—Tube and panel arrangements for ceiling, wall, or underfloor heating incorporated in a ceiling, wall or floor
- F24D3/149—Tube-laying devices
Abstract
An automatic production line for radiation plates comprises a hose laying system for laying a radiation hose on a radiation plate main body and butting with a T-shaped joint, wherein the hose laying system comprises a joint overturning assembly for overturning and lifting a butting pipe of the T-shaped joint around the axis of a joint main pipe and a laying assembly for outputting, bending, cutting and laying the radiation hose; the joint overturning assembly comprises an overturning arm, a rotary butt flange is arranged at one end of the overturning arm, the rotary vector of the rotary butt flange is collinear with the axis of the joint main pipe, and a clamping head assembly used for clamping a butt joint pipe is arranged at the other end of the overturning arm. The invention can realize the automatic laying of the radiating hose on the radiating plate main body and the automatic butt joint with the T-shaped joint on the main trunk pipe, improves the assembling efficiency of the radiating plate, reduces the labor intensity of the assembling of the radiating plate, can avoid the condition that the laying of the radiating hose is askew and damaged, and greatly improves the qualification rate of products.
Description
Technical Field
The invention relates to the technical field of radiation plate assembly and production, in particular to an automatic radiation plate production line.
Background
The radiation plate is a plate-shaped heating ventilation air conditioning device, and the radiation plate can radiate heat obtained by heating or cold obtained by refrigerating a working element, so that the purpose of performing heat radiation heating or cold radiation refrigerating on the surrounding environment is achieved.
In the prior art, a typical radiation plate structure is as follows: the heat dissipation device comprises a keel, wherein two sides of the keel in the length direction are respectively provided with a metal plate (generally an aluminum plate or an aluminum alloy plate) as a radiation plate main body, two sides or two ends of the radiation plate main body are provided with a water supply pipe and a water return pipe, an S-shaped laying heat dissipation hose is adopted on the metal plate main body, and the heat dissipation hose is connected with the water supply pipe and the water return pipe through a T-shaped joint to form a circulation loop capable of allowing a fluid medium to circulate.
At present, the production and manufacturing of the radiation plate usually adopt a mode of machining and manual pipe laying, namely, mechanical equipment (a welding gun robot) is adopted to weld a keel, a radiation plate main body and the like, then a heat dissipation hose, a water supply pipe and a water return pipe are manually laid, and the T-shaped joint is manually assembled.
In the actual production process it was found that: the existing production mode of the radiation plate has the problems of high operation intensity, low production efficiency and the like.
Disclosure of Invention
Problem (A)
In summary, how to solve the problems of high operation strength and low production efficiency in the production of the radiation plate in the prior art becomes a problem to be solved urgently by those skilled in the art.
(II) technical scheme
The invention provides an automatic production line of a radiation plate, wherein the radiation plate comprises a keel, a radiation plate main body arranged on two sides of the keel, a radiation hose laid on the radiation plate main body, and a main pipe connected with the radiation hose through a T-shaped joint, the main pipe comprises a water supply pipe and a water return pipe, the T-shaped joint comprises a joint main pipe and a butt joint pipe arranged on the middle point position in the length direction of the joint main pipe, the butt joint pipe is perpendicular to the joint main pipe, the joint main pipe is in butt joint with the main pipe, and the butt joint pipe is used for being in plug-in connection with the radiation hose.
In the automatic production line of the radiation plate provided by the invention, the automatic production line of the radiation plate comprises a hose laying system which is used for laying the heat dissipation hose on the radiation plate main body and is butted with the T-shaped joint;
the hose laying system comprises a joint overturning assembly and a laying assembly, wherein the joint overturning assembly is used for overturning and lifting a butt joint pipe of the T-shaped joint around the axis of the joint main pipe, and the laying assembly is used for outputting, bending, cutting and laying the heat dissipation hose;
the joint overturning assembly comprises an overturning arm, one end of the overturning arm is provided with a rotary butt flange, the rotation vector of the rotary butt flange is collinear with the axis of the joint main pipe, the other end of the overturning arm is provided with a chuck assembly used for clamping the butt joint pipe, and the overturning arm is used for transmitting torque and overturning the butt joint pipe through the chuck assembly;
lay the subassembly including laying the subassembly framework, in it is used for the winding to be provided with on the subassembly framework the winding axle of heat dissipation hose, the controllable rotation of winding axle, be used for fixed length output the heat dissipation hose, in it is used for to lay to be provided with on the subassembly framework the output window of heat dissipation hose output when laying, in it is close to lay in the subassembly framework output window is provided with hose clamp assembly, hose clamp assembly is including two tight wheels of clamp that are located same planar setting, two the interval sets up between the tight wheel of clamp and is used for forming the tight output clearance of the tight orientation of clamp of heat dissipation hose clamp, with it is used for the drive to press from both sides tight wheel power connection the rotatory tight wheel driving motor that presss from both sides of tight wheel.
Preferably, in the automatic production line for radiation boards provided by the present invention, the laying component further includes a hose outlet for outputting a cut end of the heat dissipation hose when the pipe laying is finished, a cutting component for cutting the heat dissipation hose is provided on the laying component framework near the hose outlet, a pipe clamping component for clamping the heat dissipation hose is provided at a rear side of the cutting component along an output direction of the heat dissipation hose, the pipe clamping component is provided on the laying component framework and can be controlled to lift in a vertical direction, and is used for pressing down the cut end of the heat dissipation hose cut by the cutting component towards a butt joint pipe direction of the T-shaped joint, and the laying component framework further includes a laying moving system for driving the laying component framework to move along a set track.
Preferably, in the automatic production line of radiant panels provided by the invention, the turnover arm comprises a first cylinder assembly, the first cylinder assembly comprises a telescopic first cylinder shaft, the axis of the first cylinder shaft is perpendicular to the rotation vector of the rotary butt flange, a first cylinder connecting plate is fixedly connected with the first cylinder shaft, the first cylinder connecting plate can be linked with the first cylinder shaft, a second cylinder assembly is fixedly arranged on the first cylinder connecting plate, the second cylinder component comprises a second cylinder shaft, the axis of the second cylinder shaft is parallel to the rotation vector of the rotary butt flange, a second cylinder connecting plate is fixedly connected with the second cylinder shaft, the second cylinder connecting plate is of a ladder-shaped folded plate structure, the second cylinder connecting plate can be linked with the second cylinder shaft, and the chuck component is arranged at the tail end of the second cylinder connecting plate.
Preferably, in the automatic production line for the radiant panel provided by the invention, two first air cylinders are arranged, and the first cylinder axes of the two first air cylinders are arranged in parallel; the number of the second cylinders is two, and the second cylinder shafts of the two second cylinders are arranged in parallel.
Preferably, in the automatic production line for the radiant panel provided by the invention, the chuck assembly comprises two chuck units capable of moving relatively and a chuck cylinder in power connection with the chuck units and used for driving the chuck units to move.
Preferably, in the automatic production line for radiation plates provided by the present invention, a press roller assembly for pressing the heat dissipation hose during the laying of the heat dissipation hose is disposed on the laying assembly frame, and the press roller assembly is disposed at the rear side of the output window along the laying direction of the heat dissipation hose.
Preferably, in the automatic production line for the radiation plate provided by the invention, the compression roller assembly comprises a compression roller lifting cylinder, a compression roller frame is arranged on a cylinder shaft of the compression roller lifting cylinder, and a compression roller for pressing the heat dissipation hose onto the radiation plate main body is rotatably arranged on the compression roller frame.
Preferably, in the automatic production line for the radiation plate, a plurality of the roller assemblies are provided, and all the roller assemblies are sequentially arranged along the laying direction of the heat dissipation hose.
Preferably, in the automatic production line of the radiation plate provided by the invention, the chuck unit comprises an L-shaped chuck unit main body, a chuck connecting arm is arranged on the chuck unit main body, and the chuck connecting arm is fixedly connected with a cylinder shaft of the chuck cylinder; the chuck unit main body comprises a first support arm for clamping the butt joint pipe and a second support arm for limiting overturning of the chuck assembly; the first support arm and the second support arm are vertically arranged and form an L-shaped structure.
Preferably, in the automatic production line for the radiant panel provided by the invention, the second cylinder connecting plate is integrally formed by a metal material; the chuck unit main body is integrally formed by a metal material.
(III) advantageous effects
The invention provides an automatic production line of a radiation plate, which comprises a hose laying system for laying a heat dissipation hose on a radiation plate main body and butting with a T-shaped joint. The hose laying system comprises a joint overturning assembly and a laying assembly, wherein the joint overturning assembly is used for overturning and lifting a butt joint pipe of a T-shaped joint around the axis of a joint main pipe, and the laying assembly is used for outputting, bending, cutting and laying the heat dissipation hose; the joint overturning assembly comprises an overturning arm, one end of the overturning arm is provided with a rotary butt flange, the rotation vector of the rotary butt flange is collinear with the axis of the joint main pipe, the other end of the overturning arm is provided with a chuck assembly for clamping the butt pipe, and the overturning arm is used for transmitting torque and overturning the butt pipe through the chuck assembly; lay the subassembly including laying the subassembly framework, be provided with the winding axle that is used for twining the heat dissipation hose on laying the subassembly framework, the controllable rotation of winding axle, be used for fixed length output heat dissipation hose, be provided with the output window that is used for the heat dissipation hose to export when laying on laying the subassembly framework, be provided with hose clamping component in laying the subassembly framework and near output window, hose clamping component is including two tight pulleys that lie in same in-plane setting, the interval sets up the tight output clearance of clamp that is used for forming the tight orientation output of heat dissipation hose clamp, it is used for driving the rotatory tight pulley driving motor of clamp with tight pulley power connection to press from both sides.
Through the structural design, the automatic production line for the radiation plate can realize automatic laying of the radiation hose on the radiation plate main body and automatic butt joint with the T-shaped joint on the main pipe, and compared with the traditional manual pipe laying, after the automatic production line for the radiation plate is put into practical use, the automatic production line for the radiation plate can save labor cost, improve the assembly efficiency of the radiation plate, reduce the labor intensity of radiation plate assembly, avoid the condition that the radiation hose is laid askew and damaged, and greatly improve the qualification rate of products.
Drawings
FIG. 1 is a schematic view of an automatic production line for radiant panels according to an embodiment of the present invention.
In fig. 1, the correspondence between the component names and the reference numbers is:
Detailed Description
The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, fig. 1 is a schematic structural diagram of an automatic production line for radiation plates according to an embodiment of the present invention.
The invention discloses an automatic production line for a radiation plate, which is used for the automatic assembly of the radiation plate, and more particularly, the laying of a heat dissipation hose for a radiation plate main body of the radiation plate.
The structure of the assembled radiant panel body of the invention is as follows: including fossil fragments, set up in the radiant panel main part of fossil fragments both sides, lay the heat dissipation hose in the radiant panel main part, connect the main pipe of being connected with heat dissipation hose through T type, wherein, the main pipe is including delivery pipe and wet return, T type connects and is responsible for and sets up the butt joint pipe on the mid point position in the length direction of being responsible for including connecting, and the butt joint pipe is responsible for perpendicular setting with the joint, connects to be responsible for butt joint on the main pipe, and the butt joint pipe is used for pegging graft with heat dissipation hose. The keel is a strip-shaped omega-shaped groove structure (can be a stainless steel U-shaped groove or an omega-shaped aluminum profile). The keel not only has the function of installing the radiation plate, but also has the function of routing the trunk pipe. The main pipe comprises a water supply pipe and a water return pipe, the water supply pipe and the water return pipe are not a complete pipeline, in a section laid in the keel, the main pipe is butted by a plurality of short pipes through a T-shaped joint (a joint main pipe of the T-shaped joint), the T-shaped joint is parallel to the radiation plate main body (the butt joint pipe is not tilted) in the finished product state of the radiation plate, but the butt joint pipe needs to be turned and lifted to be in a tilted state in the butt joint operation process of the radiation hose and the T-shaped joint (the butt joint pipe of the T-shaped joint).
In order to smoothly complete the automatic assembly of the radiation plate, the automatic radiation plate production line provided by the invention comprises a hose laying system 3 for laying the radiation hose on the radiation plate main body and butting with the T-shaped joint, and the auxiliary operations of turning over the T-shaped joint, butting of the radiation hose, cutting off the radiation hose, laying of the radiation hose and the like are completed through the hose laying system 3.
In the present invention, the hose laying system 3 includes a joint inverting assembly 31 for inverting and lifting the butt joint pipe of the T-joint around the axis of the joint main pipe, and a laying assembly 32 for outputting, bending, cutting, and laying the heat dissipation hose.
Specifically, joint upset subassembly 31 is including the upset arm, and the main effect of upset arm is installed the cartridge subassembly to can make the cartridge subassembly rotate around setting for the axis, the cartridge subassembly can overturn the butt joint pipe that the T type connects and make it be the perk state when overturning after with T type joint clip. The invention also provides a rotary motion output device (such as a motor), wherein the rotary motion output device comprises a rotating shaft, a flange plate is arranged on the rotating shaft, the rotary butt joint flange is in butt joint with the flange plate through the arranged circular hole structure through bolts, so that the rotary butt joint flange can rotate around the circle center of the virtual circular ring, and the rotation vector of the rotary butt joint flange is considered to pass through the circle center of the virtual circular ring and be vertical to the plane of the virtual circular ring. Furthermore, through the limited structural design of designers, the rotation vector of the rotary butt flange can keep a collinear state with the axis of the joint main pipe in a working state (when the T-shaped joint is clamped and turned over) of the mechanical arm through program design and structural adjustment, so that the butt joint pipe of the T-shaped joint can be turned over around the axis of the joint main pipe.
The other end of the overturning arm is provided with a chuck component for clamping a butt joint pipe, and the chuck component is designed according to the butt joint pipe of the T-shaped joint so as to clamp a round pipe and overturn the round pipe to be a design standard.
In the present invention, the overturning arm is used for transmitting torque and can overturn the butt joint pipe through the chuck assembly, therefore, the overturning arm should also have high structural strength to satisfy the requirement of overturning the T-shaped joint to transmit enough torque.
In one embodiment of the invention, the construction of the invert arm is as follows: the first cylinder assembly is fixedly arranged on the rotary butt flange and can rotate along with the rotary butt flange. The first cylinder assembly comprises a telescopic first cylinder shaft, the axis of the first cylinder shaft is perpendicular to the rotation vector of the rotary butt flange, a first cylinder connecting plate is fixedly connected with the first cylinder shaft and can be linked with the first cylinder shaft, the first cylinder connecting plate is a metal component of an L-shaped structure, and the first cylinder connecting plate can perform telescopic motion along with the first cylinder shaft after being fixedly connected with the first cylinder shaft.
The second cylinder assembly is fixedly arranged on the first cylinder connecting plate and comprises a second cylinder shaft, the axis of the second cylinder shaft is parallel to the rotation vector of the rotary butt flange, a second cylinder connecting plate is fixedly connected with the second cylinder shaft and is of a ladder-shaped folded plate type structure, the second cylinder connecting plate is preferably a metal component and can be linked with the second cylinder shaft, and a chuck assembly is arranged at the tail end of the second cylinder connecting plate.
In addition, a multi-axis robot is arranged in cooperation with the overturning arm, the multi-axis robot is used for adjusting the position of the whole overturning arm, meanwhile, torque can be provided for the overturning arm, and the overturning arm transmits the torque to realize overturning of the T-shaped joint. And the overturning arm can realize the position fine adjustment of the chuck component through the structural design, so that the T-shaped joint is accurately operated.
In order to improve the motion stability of the air cylinders, in the invention, two first air cylinders are arranged, the first air cylinder shafts of the two first air cylinders are arranged in parallel, two second air cylinders are arranged, and the second air cylinder shafts of the two second air cylinders are arranged in parallel.
The chuck component is used for clamping a butt joint pipe of a T-shaped joint, the butt joint pipe is of a circular pipe structure, and in order to stably and reliably clamp the butt joint pipe, the chuck component is structurally characterized in that: the clamp comprises two clamp head units capable of moving relatively and a clamp head cylinder which is in power connection with the clamp head units and is used for driving the clamp head units to move, wherein the clamp head cylinder is of a special-shaped cylinder structure and comprises two cylinder heads capable of moving relatively, the two cylinder heads can move (clamp) oppositely and move (release) backwards, the clamp head units are made of metal materials, and a flexible layer (such as a rubber pad) can be arranged on the clamp head units on one side surface used for being in contact with a butt joint pipe, so that the damage of a T-shaped joint caused by the hard contact of the clamp head units and the butt joint can be avoided.
In an embodiment of the present invention, the chuck unit includes an L-shaped chuck unit main body, a chuck connecting arm is disposed on the chuck unit main body, the chuck connecting arm is fixedly connected to a cylinder shaft of the chuck cylinder, the chuck unit main body includes a first arm for clamping the butt joint pipe and a second arm for limiting the overturning of the chuck unit, and the first arm and the second arm are disposed perpendicularly and form an L-shaped structure.
In another embodiment of the present invention, the chuck unit is designed to have a circular arc structure, which can improve the stability of the chuck unit for clamping the butt joint pipe.
The following are defined herein: the second cylinder connecting plate is integrally formed by a metal material, and the chuck unit main body is integrally formed by a metal material. The second cylinder connecting plate can be formed by bending a stainless steel plate and can also be of an aluminum profile structure. The chuck unit can be a stainless steel component and can also be an aluminum profile component.
The laying component 32 is a component for laying the heat dissipation hose according to the present invention, and has functions of laying the heat dissipation hose according to a predetermined route, inserting the heat dissipation hose into the T-shaped joint (butt pipe), cutting the heat dissipation hose after laying, and inserting the cut end of the heat dissipation hose into the T-shaped joint (butt pipe). The paving assembly 32 provided by the present invention is provided with a specific structure for the four functions described above.
Specifically, the laying assembly 32 includes a laying assembly frame composed of two metal members (metal plates) arranged oppositely, the two metal members constituting the laying assembly frame are assembled by bolts, and a space for installing other components is provided between the two metal members, for example: according to the invention, the winding shaft for winding the heat dissipation hose is arranged on the laying component framework, the winding shaft is of a round roller structure, and the heat dissipation hose is wound on the winding shaft, so that the heat dissipation hose can be accommodated, and the heat dissipation hose can be orderly output. The controllable rotation of winding axle can realize the output of heat dissipation hose when the winding axle is rotatory, and the controllable rotation of winding axle specifically means that the winding axle can receive control personnel's control to carry out the constant speed rotation, and this structural design is used for realizing the fixed length output of heat dissipation hose. Furthermore, the stepping motor is arranged on the laying component framework and is in power connection with the winding shaft through the gear system, so that the rotation of the winding shaft is accurately controlled.
An output window for outputting the heat dissipation hose during laying is arranged on the laying component framework, and the output window is a virtual window structure and used for representing the output position of the heat dissipation hose.
Before the heat dissipation hose is laid, the head end of the heat dissipation hose and the T-shaped connector need to be inserted together, in order to output the head end of the heat dissipation hose and provide a certain insertion acting force for the head end of the heat dissipation hose, a hose clamping assembly is arranged in a laying assembly framework and close to an output window, the hose clamping assembly can clamp the heat dissipation hose and slowly push the heat dissipation hose out, after the head end of the heat dissipation hose is aligned with a butt joint pipe of the T-shaped connector, the head end of the heat dissipation hose can be provided with the insertion acting force by moving the whole laying assembly 32, and the heat dissipation hose can also be provided with the insertion acting force by the hose clamping assembly.
In an embodiment of the invention, the hose clamping assembly comprises two clamping wheels which are arranged in the same plane, the clamping wheels adopt a rubber wheel structure, and the outer circular surfaces of the clamping wheels adopt an inwards concave structure, so that the contact area between the clamping wheels and the heat dissipation hose can be increased, the contact friction force between the clamping wheels and the heat dissipation hose is improved, and the clamping wheels can stably drive the heat dissipation hose to output. The clamping output gaps for forming the clamping directional output of the radiating hose are arranged between the two clamping wheels at intervals, the clamping wheel driving motor for driving the clamping wheels to rotate is in power connection with the clamping wheels, the clamping wheel driving motor drives the clamping wheels (only one clamping wheel can be driven to rotate, the two clamping wheels can also be driven to rotate simultaneously, when the two clamping wheels are driven to rotate, the rotating directions of the two clamping wheels are opposite) to rotate, and the radiating hose can be driven to output when the clamping wheels rotate.
Further, in the present invention, the laying assembly 32 further includes a hose outlet for outputting the cut end of the heat dissipation hose when the pipe laying is finished, and the hose outlet is a virtual mouth structure for indicating the output position of the cut heat dissipation hose.
In the laying direction along the heat dissipation hose, the hose outlet is located at the front end of the laying assembly frame, and the output window is located at the rear end of the laying assembly frame. The output window is located at the rear end of the laying component framework and can realize 'walking and laying' of the heat dissipation hose, the hose outlet is located at the front end of the laying component framework, and after the heat dissipation hose is cut off, the hose outlet can be clamped by the laying component 32 and plugged with another T-shaped connector.
A cutting assembly for cutting off the heat dissipation hose is arranged on the laying assembly framework near the outlet of the hose, the cutting assembly comprises a cutting cylinder, a cutter is arranged on a cylinder shaft of the cutting cylinder, and the cutting of the heat dissipation hose is realized by the cutter.
The pipe clamping assembly is arranged on the laying assembly framework and can be controlled to lift in the vertical direction, the cutting end of the heat dissipation hose cut by the cutting assembly is pressed downwards towards the butt joint pipe direction of the T-shaped connector, and the laying assembly framework further comprises a laying moving system used for driving the laying assembly framework to move along a set track.
Specifically, the pipe clamping assembly comprises a clamping head and a deflection shaft, the clamping head clamps the cut end of the heat dissipation hose, then the cut end of the heat dissipation hose is pressed downwards, in the process of pressing the heat dissipation hose, a part of the heat dissipation hose close to the cut end is bent, so that the cut end of the heat dissipation hose can form an included angle with a horizontal plane (the cut end is obliquely arranged relative to the horizontal plane, preferably 20 degrees), after the cut end of the heat dissipation hose is clamped by the clamping head, the whole of the movable laying assembly 32 can insert the cut end of the heat dissipation hose into the T-shaped joint, and at the moment, the joint overturning assembly 31 needs to be matched to overturn and lift the butt joint pipe of the T-shaped joint.
The radiation plate main body is provided with a groove structure according to a laying design route of the heat dissipation hose, the section of the groove structure is in an omega shape, the laying component 32 can lay the heat dissipation hose, in order to press the heat dissipation hose into the groove structure of the radiation plate main body, the invention is also provided with a compression roller component used for pressing the heat dissipation hose in the laying process of the heat dissipation hose on the laying component framework, and the compression roller component is positioned at the rear side of the output window along the laying direction of the heat dissipation hose.
Specifically, the compression roller subassembly includes compression roller lift cylinder, and compression roller lift cylinder is for laying the fixed setting of subassembly 32 main part, is provided with the compression roller frame on the cylinder axle of compression roller lift cylinder, rotationally is provided with the compression roller that is used for the pressure equipment of heat dissipation hose to the radiation plate main part on the compression roller frame. Preferably, in the present invention, the press roll is a rubber round roll structure.
Further, the compression roller assemblies are provided with a plurality of compression roller assemblies, all the compression roller assemblies are sequentially arranged along the laying direction of the heat dissipation hose, and the heat dissipation hose can be stably and reliably pressed on the radiation plate main body by arranging the compression roller assemblies.
Further, the compression roller can also be in an elastic connection structure with the compression roller frame, namely: install the compression roller axle on the compression roller, install the support arm at the both ends of compression roller axle through the bearing, be provided with linear bearing on the compression roller frame, sliding fit between support arm and the linear bearing, the cover is equipped with the spring on the support arm, the one end of spring offsets (is provided with the support arm ring on the support arm) or fixed connection with the support arm, the spring becomes compression state, the other end and the linear bearing of spring offset, the compression roller adopts elastic connection structure to install on the compression roller frame, can avoid compression roller and heat dissipation hose rigid contact and cause the condition appearance that the heat dissipation hose crushed.
The hose laying system 3 provided by the invention can realize laying of the heat dissipation hose on the radiation plate main body, is only one process in the radiation plate assembly process, and for a set of complete radiation plate assembly process, the hose laying system also comprises conveying of the radiation plate main body, placing and positioning of the radiation plate main body, assembly of a gypsum board and laser printing and etching of the gypsum board.
For the conveying of the radiation plate main body, the invention provides a linear type belt conveying system 1, the belt conveying system 1 comprises a conveying frame, belt rollers are arranged on the conveying frame in a linear mode, a belt is sleeved on the belt rollers, the belt rollers are driven to rotate, the circular rotation of the belt can be realized, and the radiation plate main body can move to a specific station along with the belt when placed on the belt. The belt conveying system 1 is adopted to convey the radiation plate main body, so that the protection of the radiation plate main body can be improved, the radiation plate main body is prevented from being damaged by a hard structure, in addition, the friction force between the radiation plate main body and a belt can be increased by adopting belt conveying, and the radiation plate main body is ensured to be conveyed smoothly without slipping. In order to avoid the situation that the belt deviates in the conveying process, the invention optimizes the structure of the belt roller, namely: the belt roller is designed to be of a structure with certain taper at the positions close to the two ends of the belt roller (the positions of 15% -20% of the whole length of the belt roller), so that the whole belt roller presents a structure with large diameters at the two ends and small diameter at the middle part, and after the belt is sleeved on the belt roller, the problem of belt deviation can be effectively relieved.
As can be seen from the above, the belt conveying system 1 is a linear conveying system 1, and a plurality of operation areas are arranged along the length direction (conveying direction) of the belt conveying system 1, and are respectively used for placing the radiation plate main body, laying the heat dissipation hose, coating the radiation plate main body, assembling the gypsum board, and performing laser etching on the gypsum board.
The radiation plate main body feeding frame is arranged in the area, corresponding to the radiation plate main body, of the conveying system 1, and a plurality of radiation plate main bodies are placed on the radiation plate main body feeding frame in a vertically placed posture. Radiation plate main part material loading frame is including the support body, and detachably is provided with the chassis on the support body, and the chassis is the metal framework, is provided with the support arm on the base of chassis, is provided with the stopper in the both sides of chassis, provides the support effort to the radiation plate main part by the support arm, carries on spacingly by the stopper to the both sides of radiation plate main part, avoids the condition that the radiation plate main part is turned on one's side, the slope, drops to appear. In the invention, the frame body is formed by splicing steel pipes.
The invention is provided with a grabbing robot 2 for grabbing the radiation plate main body (grabbing single radiation plate from a material rack on the radiation plate main body) in an area of a conveying system 1 corresponding to the radiation plate main body, wherein the grabbing robot 2 is a multi-axis robot, the tail end of the grabbing robot 2 is provided with a sucker device, and after the single radiation plate main body is fixed by the sucker device in a negative pressure adsorption mode, the single radiation plate main body is transferred to the conveying system 1 by the grabbing robot 2.
The conveying system 1 is also provided with an attitude adjusting assembly 6 for performing attitude adjustment on the radiation plate main body.
Specifically, the attitude adjusting assembly 6 includes adjusting blocks disposed on both sides of the conveying system 1 and stoppers for stopping the radiation plate main body. In one embodiment of the present invention, the adjusting block includes an adjusting block body parallel to the conveying direction of the conveying system 1 to the radiant panel body, and inclined portions are provided at both ends of the adjusting block body, the inclined portions being parallel to the upper side of the belt of the conveying system 1, but inclined outward at a certain angle to the conveying direction of the conveying system 1 to the radiant panel body. The adjusting blocks are elastically connected with the side edge of the conveying system 1, namely the adjusting blocks are installed on the side edge of the conveying system 1 through springs, the adjusting blocks are respectively arranged on two sides of the conveying system 1, the distance between the two adjusting blocks is slightly smaller than the width of the radiation plate main body, and the radiation plate main body can be pushed by the adjusting blocks (perpendicular to the conveying direction) when passing through the two adjusting blocks, so that posture adjustment and alignment are realized. In another embodiment of the present invention, an adjusting cylinder is fixedly arranged at the side of the conveying system 1, and an adjusting block is mounted on the cylinder shaft of the adjusting cylinder, so that the operator can observe and control the adjusting cylinder to act to manually adjust the posture of the radiation plate main body.
In addition, the conveying system 1 is also provided with a set of adjusting blocks and stop blocks corresponding to the driving of the laying of the radiating hoses, and the adjusting blocks and the stop blocks are used for adjusting the posture of the radiating plate main body so as to ensure that the radiating hoses can be aligned with the groove structures on the radiating plate main body for laying and avoid the condition of askew laying.
After the radiating hose is laid on the radiating plate main body, the invention also provides a glue spraying system 7, wherein the glue spraying system 7 is arranged on the conveying system 1 by adopting a portal frame system, and the glue spraying system 7 can move along the conveying direction of the radiating plate main body and can also move along the conveying direction vertical to the radiating plate main body, so that the glue spraying can cover the whole radiating plate main body.
After the glue spraying operation is finished, the radiation plate laying system is further provided with a gypsum plate laying system 4 capable of laying gypsum plates, the structure of the gypsum plate laying system 4 is the same as that of the radiation plate main body, and the gypsum plate laying system 4 can grab a single gypsum plate and install the gypsum plate on the radiation plate main body after pipe laying is finished.
After the gypsum board is laid, the invention also provides a laser marking system 5, and the laser marking system 5 can finish laser marking of the gypsum board. In order to improve the quality of the working environment, the conveying system 1 is also provided with a purification system, the purification system comprises a purification head, the purification head is in a long-strip horn-shaped structure, and a smoke purifier is connected with the purification head. The purification head of the purification system is arranged opposite to the laser marking system 5, so that industrial dust generated in the laser marking process can be treated and recycled.
The invention provides an automatic production line of a radiation plate, which comprises a hose laying system 3 for laying a heat dissipation hose on a radiation plate main body and butting with a T-shaped joint. The hose laying system 3 comprises a joint overturning assembly 31 for overturning and lifting a butt joint pipe of a T-shaped joint around the axis of a joint main pipe and a laying assembly 32 for outputting, bending, cutting and laying the heat dissipation hose; the joint overturning assembly 31 comprises an overturning arm, one end of the overturning arm is provided with a rotary butt flange, the rotary vector of the rotary butt flange is collinear with the axis of the joint main pipe, the other end of the overturning arm is provided with a chuck assembly for clamping the butt pipe, and the overturning arm is used for transmitting torque and overturning the butt pipe through the chuck assembly; lay subassembly 32 including laying the subassembly framework, be provided with the winding axle that is used for twining the heat dissipation hose on laying the subassembly framework, the controllable rotation of winding axle, be used for fixed length output heat dissipation hose, be provided with the output window that is used for the heat dissipation hose to export when laying on laying the subassembly framework, be provided with hose clamping component in laying the subassembly framework and near output window, hose clamping component is including two tight pulleys that lie in same in-plane setting, the interval sets up the tight output clearance of clamp that is used for forming the tight orientation output of heat dissipation hose clamp, it is used for driving the rotatory tight pulley driving motor of clamp with tight pulley power connection to press from both sides.
Through the structural design, the automatic production line for the radiation plate can realize automatic laying of the radiation hose on the radiation plate main body and automatic butt joint with the T-shaped joint on the main pipe, and compared with the traditional manual pipe laying, after the automatic production line for the radiation plate is put into practical use, the automatic production line for the radiation plate can save labor cost, improve the assembly efficiency of the radiation plate, reduce the labor intensity of radiation plate assembly, avoid the condition that the radiation hose is laid askew and damaged, and greatly improve the qualification rate of products.
The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (10)
1. An automatic production line of a radiation plate, the radiation plate comprises a keel, a radiation plate main body arranged at two sides of the keel, a radiation hose laid on the radiation plate main body, and a main pipe connected with the radiation hose through a T-shaped joint, the main pipe comprises a water supply pipe and a water return pipe, the T-shaped joint comprises a joint main pipe and a butt joint pipe arranged at the midpoint position in the length direction of the joint main pipe, the butt joint pipe is perpendicular to the joint main pipe, the joint main pipe is in butt joint with the main pipe, and the butt joint pipe is used for being spliced with the radiation hose,
the automatic radiation plate production line comprises a hose laying system which is used for laying the heat dissipation hose on the radiation plate main body and is in butt joint with the T-shaped joint;
the hose laying system comprises a joint overturning assembly and a laying assembly, wherein the joint overturning assembly is used for overturning and lifting a butt joint pipe of the T-shaped joint around the axis of the joint main pipe, and the laying assembly is used for outputting, bending, cutting and laying the heat dissipation hose;
the joint overturning assembly comprises an overturning arm, one end of the overturning arm is provided with a rotary butt flange, the rotation vector of the rotary butt flange is collinear with the axis of the joint main pipe, the other end of the overturning arm is provided with a chuck assembly used for clamping the butt joint pipe, and the overturning arm is used for transmitting torque and overturning the butt joint pipe through the chuck assembly;
lay the subassembly including laying the subassembly framework, in it is used for the winding to be provided with on the subassembly framework the winding axle of heat dissipation hose, the controllable rotation of winding axle, be used for fixed length output the heat dissipation hose, in it is used for to lay to be provided with on the subassembly framework the output window of heat dissipation hose output when laying, in it is close to lay in the subassembly framework output window is provided with hose clamp assembly, hose clamp assembly is including two tight wheels of clamp that are located same planar setting, two the interval sets up between the tight wheel of clamp and is used for forming the tight output clearance of the tight orientation of clamp of heat dissipation hose clamp, with it is used for the drive to press from both sides tight wheel power connection the rotatory tight wheel driving motor that presss from both sides of tight wheel.
2. The automatic production line of radiant panels as in claim 1,
lay the subassembly still including the hose export that is used for cutting off the end output of heat dissipation hose when the pipe laying finishes, be close to the hose export and in lay be provided with on the subassembly framework and be used for cutting off the subassembly that cuts off of heat dissipation hose, follow heat dissipation hose's output direction, be located the rear side that cuts off the subassembly is provided with and is used for cliping heat dissipation hose's double-layered pipe assembly, double-layered pipe assembly set up in lay on the subassembly framework and can be controlled in vertical direction go up and down, be used for by cut off the subassembly and cut off the subassembly the end orientation that cuts off of heat dissipation hose the butt joint pipe direction of T type joint pushes down, lay the subassembly framework still including being used for the drive lay the moving system of laying of subassembly framework along setting for the orbit removal.
3. The automatic production line of radiant panels as in claim 1,
the turnover arm comprises a first cylinder assembly, the first cylinder assembly comprises a telescopic first cylinder shaft, the axis of the first cylinder shaft is perpendicular to the rotation vector of the rotary butt flange, a first cylinder connecting plate is fixedly connected with the first cylinder shaft, the first cylinder connecting plate can be linked with the first cylinder shaft, a second cylinder assembly is fixedly arranged on the first cylinder connecting plate, the second cylinder component comprises a second cylinder shaft, the axis of the second cylinder shaft is parallel to the rotation vector of the rotary butt flange, a second cylinder connecting plate is fixedly connected with the second cylinder shaft, the second cylinder connecting plate is of a ladder-shaped folded plate structure, the second cylinder connecting plate can be linked with the second cylinder shaft, and the chuck component is arranged at the tail end of the second cylinder connecting plate.
4. The automatic production line of radiant panels as in claim 3,
the number of the first cylinders is two, and first cylinder shafts of the two first cylinders are arranged in parallel;
the number of the second cylinders is two, and the second cylinder shafts of the two second cylinders are arranged in parallel.
5. The automatic production line of radiant panels as in claim 3,
the chuck component comprises two chuck units capable of moving relatively and a chuck cylinder which is in power connection with the chuck units and is used for driving the chuck units to move.
6. The automatic production line of radiant panels as in claim 1,
and a compression roller component for pressing the heat dissipation hose in the laying process of the heat dissipation hose is arranged on the laying component framework, and the compression roller component is positioned at the rear side of the output window along the laying direction of the heat dissipation hose.
7. The automatic production line of radiant panels as in claim 6,
the compression roller assembly comprises a compression roller lifting cylinder, a compression roller frame is arranged on a cylinder shaft of the compression roller lifting cylinder, and a compression roller used for pressing the heat dissipation hose onto the radiation plate main body is rotatably arranged on the compression roller frame.
8. The automatic production line of radiant panels as in claim 7,
the compression roller assembly is provided with a plurality of compression roller assemblies, and all the compression roller assemblies are arranged in sequence along the laying direction of the heat dissipation hose.
9. The automatic production line of radiant panels as in claim 3,
the chuck unit comprises an L-shaped chuck unit main body, a chuck connecting arm is arranged on the chuck unit main body, and the chuck connecting arm is fixedly connected with a cylinder shaft of the chuck cylinder;
the chuck unit main body comprises a first support arm for clamping the butt joint pipe and a second support arm for limiting overturning of the chuck assembly;
the first support arm and the second support arm are vertically arranged and form an L-shaped structure.
10. The automatic production line of radiant panels as in claim 9,
the second cylinder connecting plate is integrally formed by a metal material;
the chuck unit main body is integrally formed by a metal material.
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| CN202110941480.1A CN113883578B (en) | 2021-08-17 | 2021-08-17 | Automatic production line for radiation plates |
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| CN202110941480.1A CN113883578B (en) | 2021-08-17 | 2021-08-17 | Automatic production line for radiation plates |
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