CN113857771A - Automatic production method and novel automatic production line for radiant panel - Google Patents

Abstract

An automatic production method of a radiation plate comprises the following steps: step one, fixing a butt joint pipe of a T-shaped joint, and then turning the butt joint pipe by taking the axis of a joint main pipe of the T-shaped joint as a rotation center; step two, bending down the joint end of the heat dissipation hose and aligning the joint end of the heat dissipation hose to the butt joint pipe; and step three, driving the heat dissipation hose to move along the axis of the butt joint pipe so that the joint end of the heat dissipation hose is inserted into the butt joint pipe. In addition, the invention also provides a novel automatic radiation plate production line capable of realizing automatic assembly of the radiation plate. Through the design, the radiating hose can be stably and accurately butted with the T-shaped joint, the assembling efficiency of the radiating plate can be improved, the labor intensity of the assembling of the radiating plate is reduced, the condition that the radiating hose is laid askew and damaged can be avoided, and the product percent of pass is greatly improved.

Description

Automatic production method and novel automatic production line for radiant panel

Technical Field

The invention relates to the technical field of radiation plate assembly and production, in particular to an automatic radiation plate production method and a novel automatic radiation plate production line.

Background

The radiation plate is a plate-shaped heating ventilation air conditioning device, and the radiation plate can radiate heat obtained by heating or cold obtained by refrigerating a working element, so that the purpose of performing heat radiation heating or cold radiation refrigerating on the surrounding environment is achieved.

In the prior art, a typical radiation plate structure is as follows: including fossil fragments, respectively be provided with the metal casing of a metal sheet (generally for aluminum plate or aluminum alloy plate) both radiation plate main part (be used for ensureing the result intensity of radiation plate main part) in fossil fragments length direction ascending both sides, be provided with baolilong panel (commonly known as cystosepiment) in the metal casing, both sides or both ends at the radiation plate main part are provided with delivery pipe and wet return, adopt the S-shaped heat dissipation hose of laying in the metal plate main part, thereby the heat dissipation hose passes through T type and connects and delivery pipe and wet return and be connected and form a circulation circuit that can allow fluid medium circulation.

At present, the mode of machining + artifical pipe laying is usually adopted in the production manufacturing of radiation panel, both adopted mechanical equipment (welder robot) to weld fossil fragments, radiation panel main part etc. and directly produced by the mould by the polystyrene board that sets up in the radiation panel main part, later by artifical butt joint installation, then adopt artifical manual laying heat dissipation hose, delivery pipe and wet return to adopt artifical manual to carry out the equipment of T type joint.

In the actual production process it was found that: the existing production mode of the radiation plate has the problems of high operation intensity, low production efficiency and the like.

Disclosure of Invention

Problem (A)

In summary, how to solve the problems of high operation strength and low production efficiency in the production of the radiation plate in the prior art becomes a problem to be solved urgently by those skilled in the art.

(II) technical scheme

The invention provides an automatic production method of a radiation plate, which is used for realizing the assembly between a heat dissipation hose and a main pipe in the assembly production process of the radiation plate, and is particularly suitable for the assembly between the heat dissipation hose and a T-shaped joint.

The automatic production method of the radiation plate provided by the invention comprises the following steps:

fixing a butt joint pipe of a T-shaped joint, and turning the butt joint pipe by taking the axis of a joint main pipe of the T-shaped joint as a rotation center;

step two, bending down the joint end of the heat dissipation hose and aligning the joint end of the heat dissipation hose to the butt joint pipe;

and step three, driving the heat dissipation hose to move along the axis of the butt joint pipe so that the joint end of the heat dissipation hose is inserted into the butt joint pipe.

Preferably, in the automatic production method of the radiant panel provided by the invention, in the first step, the butt joint pipe is turned by 20-30 degrees in the plane of the axis of the butt joint pipe.

Further, in the automatic production method of the radiant panel provided by the invention, the butt joint pipe is turned by 25 degrees in the plane of the axis of the butt joint pipe.

Preferably, in the automatic production method of a radiation plate provided by the present invention, in the second step, the downward bending angle of the connector end is adjusted and the connector end is extended by 10cm to 20cm in the axial direction of the connector end.

Preferably, in the automatic production method of a radiation plate provided by the present invention, in the second step, the posture of the heat dissipation hose is adjusted so that the axis of the heat dissipation hose is coaxial with the axis of the butt pipe.

Preferably, in the automatic production method of a radiation plate provided by the present invention, the joint end of the heat dissipation hose is inserted into the butt pipe to a depth ranging from 30mm to 40 mm.

Preferably, in the automatic production method of the radiation plate provided by the invention, the method further comprises a fourth step of performing pipe inserting operation on the cut end of the heat dissipation hose after the heat dissipation hose is laid.

Preferably, in the automatic production method of a radiation plate provided by the present invention, in the fourth step: clamping and fixing the heat dissipation hose, and then cutting off the heat dissipation hose; the cut end of the radiating hose is lifted upwards by 20-30 degrees in a straight pipe state; bending the heat dissipation hose downwards at a position 130mm-150mm away from the end face of the cut end, wherein the downward bending angle of the heat dissipation hose is not more than the lifting angle; and turning over the butt joint pipe of the T-shaped joint to align the cut end of the heat dissipation hose with the butt joint pipe, and moving the heat dissipation hose to insert the cut end into the butt joint pipe.

Preferably, in the automatic production method of a radiation plate provided by the present invention, in the fourth step: and then moving the heat dissipation hose and enabling the cut end to move along the axis of the butt joint pipe and be inserted into the butt joint pipe.

The invention also provides a novel automatic production line of the radiation plate, which comprises the following steps:

a conveying system having a conveying function;

a grabbing robot used for placing the radiation plate main body on the conveying system, a hose laying system used for laying the heat dissipation hose on the radiation plate main body, a gypsum board laying system used for laying a gypsum board on the radiation plate main body and covering the heat dissipation hose and a laser engraving system used for carrying out laser printing and etching operation on the gypsum board are sequentially arranged along the conveying direction of the conveying system;

the laying component comprises a joint overturning component for overturning and lifting the butt joint pipe of the T-shaped joint around the axis of the joint main pipe of the T-shaped joint and a laying component for outputting, bending, cutting and laying the heat dissipation hose, and the end head of the heat dissipation hose can be inserted into the butt joint pipe by the laying component.

Preferably, in the novel automatic production line for the radiation plate, the production line further comprises an attitude adjusting assembly, wherein the attitude adjusting assembly comprises adjusting blocks arranged on two sides of the conveying system and a stop block used for stopping the radiation plate main body.

Preferably, in the novel automatic production line for the radiation plate provided by the invention, a glue spraying system for spraying glue to the surface of the radiation plate main body is further arranged between the laying assembly and the gypsum board laying system, and the glue spraying system is arranged on the conveying system by adopting a portal frame system.

Preferably, in the novel automatic production line for radiation plates provided by the invention, a purification system is further arranged on the conveying system, the purification system comprises a purification head, the purification head is of a long-strip horn-shaped structure, a smoke purifier is connected with the purification head, and the purification head is arranged opposite to the laser engraving system.

(III) advantageous effects

The invention provides an automatic production method of a radiation plate, which is used for realizing the assembly between a heat dissipation hose and a main pipe in the assembly production process of the radiation plate, and is particularly suitable for the assembly between the heat dissipation hose and a T-shaped joint. In the automatic production method of the radiation plate, it comprises: step one, fixing a butt joint pipe of a T-shaped joint, and then turning the butt joint pipe by taking the axis of a joint main pipe of the T-shaped joint as a rotation center; step two, bending down the joint end of the heat dissipation hose and aligning the joint end of the heat dissipation hose to the butt joint pipe; and step three, driving the heat dissipation hose to move along the axis of the butt joint pipe so that the joint end of the heat dissipation hose is inserted into the butt joint pipe. In addition, the invention also provides a novel automatic radiation plate production line capable of realizing automatic assembly of the radiation plate. Through the design, the radiating hose can be stably and accurately butted with the T-shaped joint, the assembling efficiency of the radiating plate can be improved, the labor intensity of the assembling of the radiating plate is reduced, the condition that the radiating hose is laid askew and damaged can be avoided, and the product percent of pass is greatly improved.

Drawings

Fig. 1 is a schematic diagram showing the shape of a heat dissipation hose when the heat dissipation hose is operated in step four in the automatic production method of a radiation plate according to an embodiment of the present invention;

fig. 2 is a schematic view of the structure of an automatic production line for a novel radiant panel according to an embodiment of the present invention.

In fig. 1 and 2, the correspondence between the part names and the reference numbers is:

a heat dissipation hose a, a joint end a1, a cut-off end a2 and a T-shaped joint b;

conveying system 1, snatch robot 2, hose laying system 3, joint upset subassembly 31, lay subassembly 32, gypsum board laying system 4, laser marking system 5, gesture adjustment subassembly 6, spout gluey system 7.

Detailed Description

The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 and fig. 2, fig. 1 is a schematic diagram illustrating a shape of a heat dissipation hose when the heat dissipation hose is operated in step four in the automatic production method of a radiation plate according to an embodiment of the present invention; fig. 2 is a schematic view of the structure of an automatic production line for a novel radiant panel according to an embodiment of the present invention.

The invention discloses an automatic production line for a radiation plate, which is used for the automatic assembly of the radiation plate, and more particularly, the laying of a heat dissipation hose a for a radiation plate main body of the radiation plate.

The structure of the assembled radiant panel body of the invention is as follows: including fossil fragments, set up in the radiant panel main part of fossil fragments both sides, lay the heat dissipation hose a in the radiant panel main part, connect the main pipe that b and heat dissipation hose a are connected through the T type, wherein, the main pipe is including delivery pipe and wet return, the T type connects b to be responsible for and sets up the butt joint pipe on the mid point position on connecting the person in charge length direction including connecting, the butt joint pipe is responsible for with connecting and is set up perpendicularly, connect to be responsible for butt joint on the main pipe, the butt joint pipe is used for pegging graft with heat dissipation hose a.

In the present invention, the specific structure of the radiation plate main body is as follows: the radiating plate main body comprises a metal shell and is used for ensuring that the radiating plate main body has high structural strength, a machine body is arranged in the metal shell and is made of a Styrofoam material (commonly called a foam board), a long-strip-shaped omega-shaped groove structure is arranged on the machine body and is used for laying a radiating hose a, and in order to ensure the structural strength of the groove body on the machine body, an omega-shaped aluminum profile is arranged in the groove body structure.

The keel not only has the function of installing the radiation plate, but also has the function of routing the trunk pipe. The main pipe comprises a water supply pipe and a water return pipe, the water supply pipe and the water return pipe are not a complete pipeline, in a section laid in the keel, the main pipe is butted by a plurality of short pipes through a T-shaped joint b (a joint main pipe of the T-shaped joint b), the T-shaped joint b is parallel to the radiation plate main body (the butt joint pipe is not tilted) in the finished product state of the radiation plate, but the butt joint pipe needs to be turned and lifted to be tilted in the butt joint operation process of the heat radiation hose a and the T-shaped joint b (the butt joint pipe of the T-shaped joint b).

In order to smoothly complete the automatic assembly of the radiation plate, the automatic radiation plate production line provided by the invention comprises a hose laying system 3 which is used for laying a heat radiation hose a on a radiation plate main body and is butted with a T-shaped joint b, and the following operations of overturning the T-shaped joint b, butting the heat radiation hose a, cutting the heat radiation hose a, laying the heat radiation hose a and the like are completed through the hose laying system 3.

In the present invention, the hose laying system 3 includes a joint inverting assembly 31 for inverting and lifting the butt joint pipe of the T-joint b around the axis of the joint main pipe, and a laying assembly 32 for outputting, bending, cutting, and laying the heat dissipation hose a.

Specifically, joint upset subassembly 31 is including the upset arm, and the main effect of upset arm is installed the cartridge subassembly to can make the cartridge subassembly rotate around setting for the axis, the cartridge subassembly can overturn T type joint b's butt joint pipe when overturning after cliping T type joint b and make it be the perk state. The invention also provides a rotary motion output device (such as a motor), wherein the rotary motion output device comprises a rotating shaft, a flange plate is arranged on the rotating shaft, the rotary butt joint flange is in butt joint with the flange plate through the arranged circular hole structure through bolts, so that the rotary butt joint flange can rotate around the circle center of the virtual circular ring, and the rotation vector of the rotary butt joint flange is considered to pass through the circle center of the virtual circular ring and be vertical to the plane of the virtual circular ring. Further, through the limited structural design of designers, through programming and structural adjustment, the mechanical arm can keep a collinear state with the axis of the joint main pipe when in a working state (clamping the T-shaped joint b and turning the T-shaped joint b), and therefore the butt joint pipe of the T-shaped joint b can be turned around the axis of the joint main pipe.

The other end of the overturning arm is provided with a chuck component for clamping a butt joint pipe, and the chuck component is designed according to the butt joint pipe of the T-shaped joint b so as to clamp a round pipe and overturn the round pipe to be a design standard.

In the present invention, the overturning arm is used for transmitting torque and can overturn the butt joint pipe through the chuck assembly, therefore, the overturning arm should also have high structural strength to satisfy the requirement that the T-shaped joint b overturns to transmit enough torque.

In one embodiment of the invention, the construction of the invert arm is as follows: the first cylinder assembly is fixedly arranged on the rotary butt flange and can rotate along with the rotary butt flange. The first cylinder assembly comprises a telescopic first cylinder shaft, the axis of the first cylinder shaft is perpendicular to the rotation vector of the rotary butt flange, a first cylinder connecting plate is fixedly connected with the first cylinder shaft and can be linked with the first cylinder shaft, the first cylinder connecting plate is a metal component of an L-shaped structure, and the first cylinder connecting plate can perform telescopic motion along with the first cylinder shaft after being fixedly connected with the first cylinder shaft.

The second cylinder assembly is fixedly arranged on the first cylinder connecting plate and comprises a second cylinder shaft, the axis of the second cylinder shaft is parallel to the rotation vector of the rotary butt flange, a second cylinder connecting plate is fixedly connected with the second cylinder shaft and is of a ladder-shaped folded plate type structure, the second cylinder connecting plate is preferably a metal component and can be linked with the second cylinder shaft, and a chuck assembly is arranged at the tail end of the second cylinder connecting plate.

In addition, a multi-axis robot is arranged in cooperation with the overturning arm, the multi-axis robot is used for adjusting the position of the whole overturning arm, meanwhile, torque can be provided for the overturning arm, and the overturning arm transmits the torque to realize overturning of the T-shaped joint b. And the overturning arm can realize the position fine adjustment of the chuck component through the structural design, so that the T-shaped joint b is accurately operated.

In order to meet the operation requirement of the T-shaped joint insertion pipe at different positions on the initial rotating posture, two first air cylinders are arranged. Meanwhile, the first cylinder shafts of the two first cylinders are arranged in parallel, the second cylinders are arranged in two, and the second cylinder shafts of the two second cylinders are arranged in parallel.

The chuck component is used for clamping a butt joint pipe of a T-shaped joint b, the butt joint pipe is of a circular pipe structure, and in order to stably and reliably clamp the butt joint pipe, the chuck component is structurally characterized in that: the clamp comprises two clamp head units capable of moving relatively and a clamp head cylinder which is in power connection with the clamp head units and is used for driving the clamp head units to move, wherein the clamp head cylinder is of a special-shaped cylinder structure and comprises two cylinder heads capable of moving relatively, the two cylinder heads can move (clamp) oppositely and move (release) backwards, the clamp head units are made of metal materials, and a flexible layer (such as a rubber pad) can be arranged on the clamp head units on one side surface used for being in contact with a butt joint pipe, so that the damage of a T-shaped joint b caused by the hard contact of the clamp head units and the butt joint can be avoided.

In an embodiment of the present invention, the chuck unit includes an L-shaped chuck unit main body, a chuck connecting arm is disposed on the chuck unit main body, the chuck connecting arm is fixedly connected to a cylinder shaft of the chuck cylinder, the chuck unit main body includes a first arm for clamping the butt joint pipe and a second arm for limiting the overturning of the chuck unit, and the first arm and the second arm are disposed perpendicularly and form an L-shaped structure.

In another embodiment of the present invention, the chuck unit is designed to have a circular arc structure, which can improve the stability of the chuck unit for clamping the butt joint pipe.

The following are defined herein: the second cylinder connecting plate is integrally formed by a metal material, and the chuck unit main body is integrally formed by a metal material. The second cylinder connecting plate can be formed by bending a stainless steel plate and can also be of an aluminum profile structure. The chuck unit can be a stainless steel component and can also be an aluminum profile component.

The laying unit 32 is a unit for laying the heat dissipation hose a according to the present invention, and has functions of laying the heat dissipation hose a in a predetermined route, inserting the heat dissipation hose a into the T-shaped joint b (butt pipe), cutting the heat dissipation hose a after laying, and inserting the cut end a2 into the T-shaped joint b (butt pipe) after cutting the heat dissipation hose a. The paving assembly 32 provided by the present invention is provided with a specific structure for the four functions described above.

Specifically, the laying assembly 32 includes a laying assembly frame composed of two metal members (metal plates) arranged oppositely, the two metal members constituting the laying assembly frame are assembled by bolts, and a space for installing other components is provided between the two metal members, for example: according to the invention, the winding shaft for winding the heat dissipation hose a is arranged on the laying component framework, the winding shaft is of a round roller structure, and the heat dissipation hose a is wound on the winding shaft, so that the heat dissipation hose a can be accommodated, and the heat dissipation hose a can be orderly output. The controllable rotation of winding axle can realize heat dissipation hose a's output when the winding axle is rotatory, and the controllable rotation of winding axle specifically means that the winding axle can receive control personnel's control to carry out the constant speed rotation, and this structural design is used for realizing heat dissipation hose a's fixed length output. Furthermore, the stepping motor is arranged on the laying component framework and is in power connection with the winding shaft through the gear system, so that the rotation of the winding shaft is accurately controlled.

An output window for outputting the heat dissipation hose a during laying is arranged on the laying component framework, and the output window is a virtual window structure and used for representing the output position of the heat dissipation hose a.

Before the heat dissipation hose a is laid, the joint end a1 of the heat dissipation hose a needs to be plugged with the T-shaped joint b, in order to output the joint end a1 of the heat dissipation hose a and provide a certain plugging acting force for the joint end a1 of the heat dissipation hose a, a hose clamping assembly is arranged in a laying assembly framework and close to an output window, the hose clamping assembly can clamp the heat dissipation hose a to push the heat dissipation hose out slowly, after the joint end a1 of the heat dissipation hose a is aligned with a butt joint pipe of the T-shaped joint b, the plugging acting force can be provided for the joint end a1 of the heat dissipation hose a by moving the whole laying assembly 32, and the plugging acting force can also be provided for the heat dissipation hose a by the hose clamping assembly.

In an embodiment of the present invention, the hose clamping assembly includes two clamping wheels disposed in the same plane, the clamping wheels are of a rubber wheel structure, and an outer circular surface of the clamping wheel is of a concave structure, so that a contact area between the clamping wheel and the heat dissipation hose a can be increased, a friction force of contact between the clamping wheel and the heat dissipation hose a is increased, and the clamping wheel can stably drive the heat dissipation hose a to output. The clamping output gap for forming clamping directional output of the heat dissipation hose a is arranged between the two clamping wheels at intervals, the clamping wheel driving motor for driving the clamping wheels to rotate is in power connection with the clamping wheels, the clamping wheel driving motor drives the clamping wheels (only one clamping wheel can be driven to rotate, the two clamping wheels can also be driven to rotate simultaneously, when the two clamping wheels are driven to rotate, the rotating directions of the two clamping wheels are opposite), and the heat dissipation hose a can be driven to output when the clamping wheels rotate.

Further, in the present invention, the laying assembly 32 further includes a hose outlet for outputting the cut end a2 of the heat dissipation hose a at the end of laying, and the hose outlet has a virtual mouth structure for indicating the output position of the cut heat dissipation hose a.

In the laying direction along the heat dissipation hose a, the hose outlet is located at the front end of the laying assembly frame, and the output window is located at the rear end of the laying assembly frame. The output window is located at the rear end of the laying component framework, the heat dissipation hose a can be laid while walking, the hose outlet is located at the front end of the laying component framework, and after the heat dissipation hose a is cut off, the heat dissipation hose a can be clamped by the laying component 32 to be plugged with another T-shaped connector b.

A cutting assembly for cutting off the heat dissipation hose a is arranged on the laying assembly framework near the outlet of the hose, the cutting assembly comprises a cutting cylinder, a cutter is arranged on a cylinder shaft of the cutting cylinder, and the cutting of the heat dissipation hose a is realized by the cutter.

And a pipe clamping assembly used for clamping the heat dissipation hose a is arranged at the rear side of the cutting assembly along the output direction of the heat dissipation hose a, the pipe clamping assembly is arranged on the laying assembly framework and can be controlled to lift in the vertical direction, the cutting end a2 of the heat dissipation hose a cut by the cutting assembly is pressed downwards towards the butt joint pipe direction of the T-shaped joint b, and the laying assembly framework further comprises a laying moving system used for driving the laying assembly framework to move along a set track.

Specifically, the pipe clamping assembly comprises a clamping head and a deflection shaft, the clamping head clamps the cut end a2 of the heat dissipation hose a, then the cut end a2 of the heat dissipation hose a is pressed downwards, during the pressing process of the heat dissipation hose a, a part of the heat dissipation hose a close to the cut end a2 is bent, so that the cut end a2 of the heat dissipation hose a can form an included angle with a horizontal plane (the cut end a2 is obliquely arranged relative to the horizontal plane, preferably 20 °), after the cut end a2 of the heat dissipation hose a is clamped by the clamping head, the whole of the movable laying assembly 32 can insert the cut end a2 of the heat dissipation hose a into the T-shaped joint b, and at the moment, the joint overturning assembly 31 is required to cooperate to overturn and lift the butt joint pipe of the T-shaped joint b.

The radiation plate main body is provided with a groove structure according to a laying design route of the heat dissipation hose a, the section of the groove structure is in an omega shape, the laying component 32 can lay the heat dissipation hose a, in order to press the heat dissipation hose a into the groove structure of the radiation plate main body, the invention is also provided with a press roll component which is used for pressing the heat dissipation hose a in the laying process of the heat dissipation hose a on the laying component framework, and the press roll component is positioned at the rear side of the output window along the laying direction of the heat dissipation hose a.

Specifically, the compression roller assembly comprises a compression roller lifting cylinder which is fixedly arranged relative to the laying assembly 32 main body, a compression roller frame is arranged on a cylinder shaft of the compression roller lifting cylinder, and a compression roller which is used for pressing the heat dissipation hose a onto the radiation plate main body is rotatably arranged on the compression roller frame. Preferably, in the present invention, the press roll is a rubber round roll structure.

Further, compression roller assembly is provided with a plurality ofly, and the setting is arranged in proper order along heat dissipation hose a's direction of laying to whole compression roller assembly, through setting up a plurality of compression roller assembly, when the pipelaying, the compression roller can simulate artifical patting from top to bottom and press heat dissipation hose a to on the radiation plate main part is pressed fitting heat dissipation hose a stably, reliably.

Further, the compression roller can also be in an elastic connection structure with the compression roller frame, namely: install the compression roller axle on the compression roller, install the support arm at the both ends of compression roller axle through the bearing, be provided with linear bearing on the compression roller frame, sliding fit between support arm and the linear bearing, the cover is equipped with the spring on the support arm, the one end of spring offsets (is provided with the support arm ring on the support arm) or fixed connection with the support arm, the spring becomes compression state, the other end and the linear bearing of spring offset, the compression roller adopts elastic connection structure to install on the compression roller frame, can avoid compression roller and heat dissipation hose a rigid contact and cause the condition appearance that heat dissipation hose an crushed.

The hose laying system 3 provided by the invention can realize the laying of the heat dissipation hose a on the radiation plate main body, is only one process in the radiation plate assembly process, and for a set of complete radiation plate assembly process, the hose laying system also comprises the conveying of the radiation plate main body, the arrangement and positioning of the radiation plate main body, the assembly of a gypsum board and the laser printing and etching of the gypsum board.

For the conveying of the radiation plate main body, the invention provides a linear type belt conveying system 1, the belt conveying system 1 comprises a conveying frame, belt rollers are arranged on the conveying frame in a linear mode, a belt is sleeved on the belt rollers, the belt rollers are driven to rotate, the circular rotation of the belt can be realized, and the radiation plate main body can move to a specific station along with the belt when placed on the belt. The belt conveying system 1 is adopted to convey the radiation plate main body, so that the protection of the radiation plate main body can be improved, the radiation plate main body is prevented from being damaged by a hard structure, in addition, the friction force between the radiation plate main body and a belt can be increased by adopting belt conveying, and the radiation plate main body is ensured to be conveyed smoothly without slipping. In order to avoid the situation that the belt deviates in the conveying process, the invention optimizes the structure of the belt roller, namely: the belt roller is designed to be of a structure with certain taper at the positions close to the two ends of the belt roller (the positions of 15% -20% of the whole length of the belt roller), so that the whole belt roller presents a structure with large diameters at the two ends and small diameter at the middle part, and after the belt is sleeved on the belt roller, the problem of belt deviation can be effectively relieved.

As can be seen from the above, the belt conveying system 1 is a linear conveying system 1, and a plurality of operation areas are arranged along the length direction (conveying direction) of the belt conveying system 1, and are respectively used for laying the radiation plate main body, the heat dissipation hose a, gluing the radiation plate main body, assembling the gypsum board, and laser etching the gypsum board.

The radiation plate main body feeding frame is arranged in the area, corresponding to the radiation plate main body, of the conveying system 1, and a plurality of radiation plate main bodies are placed on the radiation plate main body feeding frame in a vertically placed posture. Radiation plate main part material loading frame is including the support body, and detachably is provided with the chassis on the support body, and the chassis is the metal framework, is provided with the support arm on the base of chassis, is provided with the stopper in the both sides of chassis, provides the support effort to the radiation plate main part by the support arm, carries on spacingly by the stopper to the both sides of radiation plate main part, avoids the condition that the radiation plate main part is turned on one's side, the slope, drops to appear. In the invention, the frame body is formed by splicing steel pipes.

The invention is provided with a grabbing robot 2 for grabbing the radiation plate main body (grabbing single radiation plate from a material rack on the radiation plate main body) in an area of a conveying system 1 corresponding to the radiation plate main body, wherein the grabbing robot 2 is a multi-axis robot, the tail end of the grabbing robot 2 is provided with a sucker device, and after the single radiation plate main body is fixed by the sucker device in a negative pressure adsorption mode, the single radiation plate main body is transferred to the conveying system 1 by the grabbing robot 2.

The conveying system 1 is also provided with an attitude adjusting assembly 6 for performing attitude adjustment on the radiation plate main body.

Specifically, the attitude adjusting assembly 6 includes adjusting blocks disposed on both sides of the conveying system 1 and stoppers for stopping the radiation plate main body. In one embodiment of the present invention, the adjusting block includes an adjusting block body parallel to the conveying direction of the conveying system 1 to the radiant panel body, and inclined portions are provided at both ends of the adjusting block body, the inclined portions being parallel to the upper side of the belt of the conveying system 1, but inclined outward at a certain angle to the conveying direction of the conveying system 1 to the radiant panel body. The adjusting blocks are elastically connected with the side edge of the conveying system 1, namely the adjusting blocks are installed on the side edge of the conveying system 1 through springs, the adjusting blocks are respectively arranged on two sides of the conveying system 1, the distance between the two adjusting blocks is slightly smaller than the width of the radiation plate main body, and the radiation plate main body can be pushed by the adjusting blocks (perpendicular to the conveying direction) when passing through the two adjusting blocks, so that posture adjustment and alignment are realized. In another embodiment of the present invention, an adjusting cylinder is fixedly arranged at the side of the conveying system 1, and an adjusting block is mounted on the cylinder shaft of the adjusting cylinder, so that the operator can observe and control the adjusting cylinder to act to manually adjust the posture of the radiation plate main body.

In addition, the conveying system 1 is also provided with a set of adjusting blocks and stop blocks corresponding to the laying drive of the radiating hoses a, and the adjusting blocks and the stop blocks are used for adjusting the postures of the radiating plate main bodies so as to ensure that the radiating hoses a can be aligned with the groove structures on the radiating plate main bodies to be laid, and the condition that the laying is oblique is avoided.

After the radiating hose a is laid on the radiating plate main body, the invention also provides a glue spraying system 7, the glue spraying system 7 is arranged on the conveying system 1 by adopting a portal frame system, and the glue spraying system 7 can move along the conveying direction of the radiating plate main body and can also move along the conveying direction vertical to the radiating plate main body, so that the glue spraying can cover the whole radiating plate main body.

After the glue spraying operation is finished, the radiation plate laying system is further provided with a gypsum plate laying system 4 capable of laying gypsum plates, the structure of the gypsum plate laying system 4 is similar to that of the radiation plate main body, and the gypsum plate laying system 4 can grab a single gypsum plate and install the gypsum plate on the radiation plate main body after pipe laying is finished.

After the gypsum board is laid, the invention also provides a laser marking system 5, and the laser marking system 5 can finish laser marking of the gypsum board. In order to improve the quality of the working environment, the conveying system 1 is also provided with a purification system, the purification system comprises a purification head, the purification head is in a long-strip horn-shaped structure, and a smoke purifier is connected with the purification head. The purification head of the purification system is arranged opposite to the laser marking system 5, so that industrial dust generated in the laser marking process can be treated and recycled.

The invention provides an automatic production line of a radiation plate, which comprises a hose laying system 3 for laying a heat dissipation hose a on a radiation plate main body and butting with a T-shaped joint b. The hose laying system 3 comprises a joint overturning assembly 31 for overturning and lifting a butt joint pipe of a T-shaped joint b around the axis of a joint main pipe and a laying assembly 32 for outputting, bending, cutting and laying a heat dissipation hose a; the joint overturning assembly 31 comprises an overturning arm, one end of the overturning arm is provided with a rotary butt flange, the rotary vector of the rotary butt flange is collinear with the axis of the joint main pipe, the other end of the overturning arm is provided with a chuck assembly for clamping the butt pipe, and the overturning arm is used for transmitting torque and overturning the butt pipe through the chuck assembly; lay subassembly 32 including laying the subassembly framework, be provided with the winding axle that is used for twining heat dissipation hose a on laying the subassembly framework, the controllable rotation of winding axle, be used for fixed length output heat dissipation hose a, be provided with the output window that is used for heat dissipation hose a to export when laying on laying the subassembly framework, be provided with hose clamp assembly in laying the subassembly framework and near output window, hose clamp assembly is including two tight pulleys that are located the setting of coplanar, the interval sets up the tight output clearance of clamp that is used for forming heat dissipation hose a to press from both sides tight directional output between two tight pulleys, it is used for driving the rotatory tight pulley driving motor of clamp to be connected with tight pulley power.

Through the structural design, the automatic production line for the radiation plate can realize automatic laying of the radiation hose a on the radiation plate main body and automatic butt joint with the T-shaped joint b on the main pipe, and compared with the traditional manual pipe laying, after the automatic production line for the radiation plate is put into practical use, the labor cost can be saved, the assembly efficiency of the radiation plate is improved, the labor intensity of radiation plate assembly is reduced, the situations of askew laying and bad laying of the radiation hose a can be avoided, and the qualification rate of products is greatly improved.

The invention is based on the automatic production line of the radiation plate and also discloses an automatic production method of the radiation plate, in the method, the invention uses a connector overturning assembly 31 to overturn a T-shaped connector b, and the specific operation is as follows: and clamping the butt joint pipe of the T-shaped joint b by using a chuck assembly, and turning the butt joint pipe by 20-30 degrees (which can be 20 degrees, 22 degrees, 25 degrees, 27 degrees and 30 degrees, and the optimal degree is 25 degrees) in the plane of the axis of the butt joint pipe by taking the axis of the joint main pipe as a rotation center. After the butt joint pipe is turned over, the butt joint pipe is fixed and kept unchanged in posture. After the T-shaped joint b is turned over, the invention uses the laying assembly 32 to insert and fix the radiating hose a, and the specific operation is as follows: the joint end a1 (with the length of 10cm to 20cm, specifically 10cm, 12cm, 14cm, 16cm, 18cm and 20cm) of the heat dissipation hose a is bent downwards (i.e. the downward bending angle of the joint end a1 is adjusted, and is optimally 25 degrees), then the heat dissipation hose a extends outwards in the axial direction of the heat dissipation hose a by 10cm to 20cm, the axis of the joint end a1 of the heat dissipation hose a is coaxial with the axis of the butt joint pipe through posture adjustment, and then the heat dissipation hose a is driven to move along the axis of the butt joint pipe so that the joint end a1 of the heat dissipation hose a is inserted into the butt joint pipe. Specifically, the joint end a1 of the heat dissipation hose a is inserted into the butt joint pipe to a depth ranging from 30mm to 40mm (30 mm, 35mm or 40mm can be used, and the insertion depth is 35mm as the optimal size.)

The automatic production method of the radiation plate also comprises a tail end inserting operation, namely, after the heat dissipation hose a is laid, the cutting end a2 of the heat dissipation hose a is inserted. Specifically, the tip intubation operates as follows: the method comprises the steps of firstly clamping and fixing a heat dissipation hose a, then cutting the heat dissipation hose a, then keeping a cut end a2 (with the length of 350-450 mm, and can be 350mm, 360mm, 370mm, 380mm, 390mm, 400mm, 410mm, 420mm, 430mm, 440mm and 450mm, and with the optimal length of 402 bits) of the heat dissipation hose a in a straight pipe state (without bending) to be lifted upwards by 20-30 degrees (which can be 20 degrees, 22 degrees, 25 degrees, 27 degrees and 30 degrees, and with the optimal degree of 25 degrees), then bending the heat dissipation hose a downwards at a position 130-150 mm away from the end face of a2 of the cut end a, wherein the downward bending angle is 20-25 degrees, and 20 degrees is the optimal angle, and the downward bending angle of the heat dissipation hose a is not larger than the lifting angle. Then the butt joint pipe of the T-shaped joint b is clamped by using a chuck component, and then the butt joint pipe is turned by 20-25 degrees (which can be 20 degrees, 22 degrees and 25 degrees, and the optimal degree is 20 degrees) in the plane of the axis of the butt joint pipe by taking the axis of the joint main pipe as a rotation center. Further, the axis of the bent-down portion of the cut end a2 of the heat dissipation hose a is coaxial with the axis of the docking pipe, and then the moving radiation assembly is moved along the axis of the docking pipe so that the cut end a2 of the heat dissipation hose a is inserted into the docking pipe. In the above operation, the cut end a2 of the heat dissipation hose a is lifted and then bent downward to form an arc structure (similar to the arc structure, but not limited to the arc structure) protruding upward, and after the cut end a2 of the heat dissipation hose a is inserted into the butt pipe of the T-shaped joint b, the arc structure portion of the heat dissipation hose a is flattened, and the flattened excess portion of the heat dissipation hose a is inserted into the butt pipe.

The invention provides an automatic production method of a radiation plate, which is used for realizing the assembly between a heat dissipation hose a and a main pipe in the assembly production process of the radiation plate, and is particularly suitable for the assembly between the heat dissipation hose a and a T-shaped joint b. In the automatic production method of the radiation plate, it comprises: step one, fixing the butt joint pipe of the T-shaped joint b, and then turning the butt joint pipe by taking the axis of the joint main pipe of the T-shaped joint b as a rotation center; step two, bending down the joint end a1 of the heat dissipation hose a and aligning the joint end a1 with a butt joint pipe; and step three, driving the heat dissipation hose a to move along the axis of the butt joint pipe so that the joint end a1 of the heat dissipation hose a is inserted into the butt joint pipe. In addition, the invention also provides a novel automatic radiation plate production line capable of realizing automatic assembly of the radiation plate. Through the design, the radiating hose a can be stably and accurately butted with the T-shaped joint b, the assembling efficiency of the radiating plate can be improved, the labor intensity of assembling the radiating plate is reduced, the condition that the radiating hose a is laid askew and damaged can be avoided, and the product percent of pass is greatly improved.

The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.

Claims (10)

1. An automatic production method of a radiation plate, which is used for realizing the assembly between a heat dissipation hose (a) and a main pipe in the assembly production process of the radiation plate, and is particularly suitable for the assembly between the heat dissipation hose and a T-shaped joint (b), and is characterized by comprising the following steps:

fixing a butt joint pipe of a T-shaped joint, and turning the butt joint pipe by taking the axis of a joint main pipe of the T-shaped joint as a rotation center;

step two, bending down the joint end (a1) of the heat dissipation hose and aligning the joint end with the butt joint pipe;

and step three, driving the heat dissipation hose to move along the axis of the butt joint pipe so that the joint end of the heat dissipation hose is inserted into the butt joint pipe.

2. An automatic production method of a radiation panel according to claim 1,

in the first step, the butt joint pipe is turned by 20-30 degrees in the plane of the axis of the butt joint pipe;

preferably, the butt-pipe is turned 25 ° in the plane of its axis.

3. An automatic production method of a radiation panel according to claim 1,

in the second step, the downward bending angle of the joint end is adjusted, and the joint end is extended by 10cm to 20cm along the axial direction of the joint end.

4. An automatic production method of a radiation panel according to claim 1,

in the second step, the posture of the heat dissipation hose is adjusted, and the axis of the heat dissipation hose is coaxial with the axis of the butt joint pipe.

5. An automatic production method of a radiation panel according to claim 1,

the joint end of the heat dissipation hose is inserted into the butt joint pipe to a depth ranging from 30mm to 40 mm.

6. An automatic production method of a radiation panel according to claim 1,

and step four, after the heat dissipation hose is laid, inserting the cutting end of the heat dissipation hose into a pipe.

7. An automatic production method of a radiation panel according to claim 6,

in the fourth step:

clamping and fixing the heat dissipation hose, and then cutting off the heat dissipation hose;

the cut end (a2) of the radiating hose is lifted upwards by 20-30 degrees in a straight pipe state;

bending the heat dissipation hose downwards at a position 130mm-150mm away from the end face of the cut end, wherein the downward bending angle of the heat dissipation hose is not more than the lifting angle;

and turning over the butt joint pipe of the T-shaped joint to align the cut end of the heat dissipation hose with the butt joint pipe, and moving the heat dissipation hose to insert the cut end into the butt joint pipe.

8. An automatic production method of a radiation panel according to claim 7,

in the fourth step:

and then moving the heat dissipation hose and enabling the cut end to move along the axis of the butt joint pipe and be inserted into the butt joint pipe.

9. The utility model provides a novel radiant panel automatic production line which characterized in that includes:

a conveying system (1) having a conveying function;

a grabbing robot (2) used for placing the radiation plate main body on the conveying system, a hose laying system (3) used for laying a heat dissipation hose on the radiation plate main body, a gypsum board laying system (4) used for laying a gypsum board on the radiation plate main body and covering the heat dissipation hose and a laser engraving system (5) used for carrying out laser printing and etching operation on the gypsum board are sequentially arranged along the conveying direction of the conveying system;

the laying component comprises a joint overturning component for overturning and lifting the butt joint pipe of the T-shaped joint around the axis of the joint main pipe of the T-shaped joint and a laying component for outputting, bending, cutting and laying the heat dissipation hose, and the end head of the heat dissipation hose can be inserted into the butt joint pipe by the laying component.

10. The new automatic production line of radiant panels as claimed in claim 9,

the device also comprises an attitude adjusting assembly (6), wherein the attitude adjusting assembly comprises adjusting blocks arranged on two sides of the conveying system and a stop block used for stopping the radiation plate main body;

preferably, a glue spraying system (7) for spraying glue to the surface of the radiation plate main body is further arranged between the laying assembly and the gypsum board laying system, and the glue spraying system is arranged on the conveying system by adopting a gantry system;

preferably, a purification system is further arranged on the conveying system, the purification system comprises a purification head, the purification head is of a long-strip horn-shaped structure, a smoke purifier is connected with the purification head, and the purification head and the laser engraving system are arranged oppositely.

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