CN113843629A - Gusset forming and processing system and processing technology thereof - Google Patents
Gusset forming and processing system and processing technology thereof Download PDFInfo
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- CN113843629A CN113843629A CN202111284846.9A CN202111284846A CN113843629A CN 113843629 A CN113843629 A CN 113843629A CN 202111284846 A CN202111284846 A CN 202111284846A CN 113843629 A CN113843629 A CN 113843629A
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- 238000005516 engineering process Methods 0.000 title claims abstract description 10
- 238000003466 welding Methods 0.000 claims abstract description 103
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 75
- 239000010959 steel Substances 0.000 claims abstract description 75
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 238000004080 punching Methods 0.000 claims description 69
- 239000000047 product Substances 0.000 claims description 43
- 238000005452 bending Methods 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 9
- 239000011265 semifinished product Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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Abstract
The invention relates to the technical field of automatic processing equipment, in particular to a rib plate forming and processing system and a processing technology thereof. According to the invention, the large rib plate processing unit, the small rib plate processing unit, the round steel conveying unit and the group welding mechanism are designed into a complete system for continuous operation, so that the automatic processing of rib plate forming is realized, and the production efficiency is effectively improved; the manipulator and the conveyor are adopted to realize automatic grabbing and conveying of the large rib plates, the small rib plates and the round steel, so that the labor intensity of workers is reduced, and the manufacturing efficiency of the rib plates is effectively improved; the assembly welding mechanism is adopted to realize automatic welding of the large rib plate, the small rib plate and the round steel, and welding precision of the rib plate is improved, so that product quality is improved.
Description
Technical Field
The invention relates to the technical field of automatic processing equipment, in particular to a rib plate forming and processing system and a rib plate forming and processing technology.
Background
The traditional electrode shell consists of an electrode shell barrel, an electrode shell rib plate and an electrode shell port plate, and the electrode shell rib plate is usually formed by welding a large rib plate, a small rib plate and round steel when being manufactured.
At present, when the electrode shell rib plate is machined, a large amount of labor is usually needed to ensure the production progress, the labor cost is high, the labor intensity is high, the automation degree is low, the welding repair rate is high, and therefore the production efficiency is reduced.
Therefore, the present application needs to design a rib plate forming system and a rib plate forming process thereof to solve the above technical problems.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a rib plate forming and processing system and a processing technology thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a gusset forming system includes;
the large rib plate processing unit is used for processing and manufacturing large rib plates and comprises a large rib plate feeding manipulator, a corner cutting machine, a large rib plate punching device, a bending machine and a large rib plate conveyor which are sequentially connected;
the small rib plate processing unit is used for processing and manufacturing the small rib plate and comprises a small rib plate feeding manipulator and a small rib plate punching device which are sequentially connected;
the round steel conveying unit is used for conveying round steel, and comprises a round steel separator and a round steel conveyor which are sequentially connected;
the assembling and welding mechanism is used for assembling and welding the large rib plate, the small rib plate and the round steel, and comprises a rib plate preassembly manipulator, an assembling and welding manipulator and a rotating device which are sequentially connected;
the finished product conveying unit is used for conveying the welded finished products;
and the control unit is used for electrically controlling each unit.
By adopting the technical scheme, the large rib plate processing unit, the small rib plate processing unit, the round steel conveying unit and the group welding mechanism are designed into a complete system for continuous operation, and the control unit is used for electrically controlling the units, so that the automatic processing of rib plate forming is realized, and the production efficiency is effectively improved.
Preferably, the large rib plate punching device comprises a first further punching mechanical arm and a large rib plate punching machine connected with the first further punching mechanical arm, and the large rib plate punching machine is used for punching the large rib plate at uniform intervals along the length direction.
By adopting the technical scheme, the large rib plate punching machine punches holes at intervals along the length direction of the large rib plate according to the actual processing condition.
Preferably, the small rib plate punching device comprises a second stepping punching mechanical arm and a small rib plate punching machine connected with the second stepping punching mechanical arm, and the small rib plate punching machine is used for punching the small rib plates at intervals along the length direction.
By adopting the technical scheme, the small rib plate punching machine punches holes at intervals along the length direction of the small rib plate according to the actual processing condition.
Preferably, the assembly welding manipulator comprises a first welding gun for welding the large rib plate and the small rib plate and a plurality of groups of second welding guns for welding the round steel and the large rib plate.
Preferably, a plurality of groups of the second welding guns are arranged at regular intervals.
Through adopting above-mentioned technical scheme, by first welding rifle and the combined action of a plurality of groups second welding rifle, realize the automatic welding to the three of big gusset, little gusset and round steel.
Preferably, the finished product conveying unit comprises a stacking manipulator and a rib plate finished product conveyor which are connected in sequence, the stacking manipulator is used for stacking the welded rib plate finished products, and the rib plate finished product conveyor is used for conveying the rib plate finished products.
By adopting the technical scheme, the welded rib plate finished products are stacked and conveyed by the stacking manipulator and the rib plate finished product conveyor, so that the labor intensity of workers is reduced, and the production efficiency is improved.
The invention also provides a processing technology of the rib plate forming and processing system, which comprises the following steps:
processing a large rib plate: the method comprises the steps of feeding and positioning the large rib plate through a large rib plate feeding manipulator, chamfering two corners of a long edge of the large rib plate through a chamfering machine, carrying the large rib plate to a large rib plate conveying workbench through a first stepping punching manipulator, conveying the large rib plate to a large rib plate punching machine through the large rib plate conveying workbench, punching the large rib plate along the length direction through the large rib plate punching machine at uniform intervals, bending one long edge of the large rib plate chamfer through a bending machine, and conveying a processed large rib plate semi-finished product to a group welding table of a group welding mechanism through the large rib plate conveying machine;
processing small rib plates: the small rib plate feeding and positioning are carried out through a small rib plate feeding manipulator, the small rib plate is conveyed to a small rib plate conveying workbench through a second stepping punching manipulator and conveyed to a small rib plate punching machine through the small rib plate conveying workbench, holes are punched in the length direction of the small rib plate at uniform intervals through the small rib plate punching machine, and the machined small rib plate semi-finished product is conveyed to a group welding table of a group welding mechanism through the small rib plate conveying machine;
round steel feeding: distributing the piled round steel to a round steel conveyor through a round steel distributor, and sequentially conveying a plurality of round steel to a group welding table of a group welding mechanism through the round steel conveyor;
assembling and welding: performing position preassembling on a large rib plate, a small rib plate and round steel on a group welding table through a rib plate preassembling manipulator, welding the round steel to a long edge opposite to the bending of the large rib plate through a plurality of groups of second welding guns, rotating the welded large rib plate semi-finished product for 180 degrees through a rotating device, and welding the small rib plate to the other side of the large rib plate through a first welding gun;
stacking: and stacking the rib plate finished products after the assembly welding through a stacking manipulator, and conveying the rib plate finished products to an appointed position through a rib plate finished product conveyor.
The invention has the following beneficial effects:
1. according to the invention, the large rib plate processing unit, the small rib plate processing unit, the round steel conveying unit and the group welding mechanism are designed into a complete system for continuous operation, so that the automatic processing of rib plate forming is realized, and the production efficiency is effectively improved.
2. According to the invention, the manipulator and the conveyor are adopted to realize automatic grabbing and conveying of the large rib plate, the small rib plate and the round steel, so that the labor intensity of workers is reduced, and the manufacturing efficiency of the rib plate is effectively improved.
3. The invention adopts the assembly welding mechanism to realize the automatic welding of the large rib plate, the small rib plate and the round steel, improves the welding precision of the rib plate, ensures the product quality, reduces the influence of human factors on the product quality and the productivity, ensures the production safety, improves the production efficiency, has high automation degree and is convenient for enterprise management.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a top view of the present FIG. 1;
FIG. 3 is a schematic view of welding a large rib plate and a small rib plate in the invention;
FIG. 4 is a schematic view of welding a large rib plate, a small rib plate and round steel in the invention.
In the figure: 1 big gusset material loading manipulator, 2 cornering machines, 3 bender, 4 big gusset conveyors, 5 little gusset material loading manipulators, 6 round steel depiler, 7 round steel conveyors, 8 gusset preassemble manipulators, 9 first step punching manipulators, 10 big gusset piercing press, 11 second step punching manipulators, 12 little gusset piercing press, 13 pile up neatly manipulators, 14 gusset finished product conveyors, 15 assembly welding manipulators, 16 big gusset, 17 little gusset, 18 round steel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-4, a gusset forming system includes;
the large rib plate processing unit is used for processing and manufacturing large rib plates and comprises a large rib plate feeding manipulator 1, a corner cutting machine 2, a large rib plate punching device, a bending machine 3 and a large rib plate conveyor 4 which are sequentially connected;
the small rib plate processing unit is used for processing and manufacturing the small rib plate and comprises a small rib plate feeding manipulator 5 and a small rib plate punching device which are sequentially connected;
the round steel conveying unit is used for conveying round steel, and comprises a round steel distributor 6 and a round steel conveyor 7 which are sequentially connected;
the assembling and welding mechanism is used for assembling and welding the large rib plate, the small rib plate and the round steel, and comprises a rib plate preassembly manipulator 8, an assembling and welding manipulator 15 and a rotating device which are sequentially connected;
the finished product conveying unit is used for conveying the welded finished products;
and the control unit is used for electrically controlling each unit.
In the embodiment, the large rib plate processing unit, the small rib plate processing unit, the round steel conveying unit and the group welding mechanism are integrated, the control unit is used for electrically controlling the units, and the units are connected into a complete system for continuous operation under the combination of the manipulator, the conveying sensor and the control unit, so that the automatic processing of rib plate forming is realized, and the production efficiency is effectively improved. Meanwhile, the system is provided with a safety protection system, and the access door is provided with a grating monitoring system, so that the safety and reliability of the system during processing are ensured.
The corner cutting machine 2 is used for cutting corners of two corners of a long side of the large rib plate, and the corners are two rectangular corners.
Specifically, the large rib plate punching device comprises a first further punching mechanical arm 9 and a large rib plate punching machine 10 connected with the first further punching mechanical arm 9, wherein the large rib plate punching machine 10 is used for punching large rib plates at uniform intervals along the length direction.
In this embodiment, snatch the big gusset semi-manufactured goods after the corner cut to big gusset piercing press 10 through first step-by-step punching manipulator 9 on, punch a hole to big gusset along the even interval of length direction by big gusset piercing press 10 according to the actual processing condition, punch a hole at the back that finishes at big gusset, carry big gusset semi-manufactured goods to bender 3 through carrying the module.
Specifically, the small rib plate punching device comprises a second stepping punching mechanical arm 11 and a small rib plate punching machine 12 connected with the second stepping punching mechanical arm 11, wherein the small rib plate punching machine 12 is used for punching small rib plates at uniform intervals along the length direction.
In this embodiment, after the above-mentioned small rib plate feeding manipulator 5 carries out small rib plate feeding, snatch to small rib plate piercing press 12 through the step-by-step manipulator 11 that punches a hole of second, punch a hole to small rib plate along the even interval of length direction by small rib plate piercing press 12 according to the actual processing condition, punch a hole at the back at small rib plate, carry the semi-manufactured goods of small rib plate to the assembly welding bench of assembly welding mechanism through carrying the module.
Wherein, the round steel conveying unit adds man-hour, divide material to round steel conveyer 7 on to piling up the round steel through round steel depiler 6, this round steel depiler 6 is used for dividing the root between the round steel of piling on round steel conveyer 7, and this round steel conveyer 7 is rectangular shape to be equipped with a plurality of groups spacing pole on round steel conveyer 7, a plurality of groups spacing pole are used for carrying on spacing fixedly to the round steel of carrying, thereby avoid it to drop, guarantee the gusset and add the safe and reliable who adds man-hour. Namely, a plurality of round steel are sequentially conveyed to a group welding table of the group welding mechanism by a round steel conveyor.
Specifically, the assembly welding manipulator 15 includes a first welding gun for welding the large rib plate and the small rib plate, and a plurality of groups of second welding guns for welding the round steel and the large rib plate.
Wherein, a plurality of groups the second welding rifle is even interval setting.
Referring to fig. 3-4, in the embodiment, firstly, a plurality of groups of second welding guns are used for welding and fixing the round steel 18 and the large rib plate 16, wherein the second welding guns are arranged in three groups at even intervals, and the number of the groups of the second welding guns can be selected according to the requirement during actual processing, so that the round steel 18 and the large rib plate 16 can be reliably and stably connected; then drive big gusset through rotary device and rotate 180 degrees, by first welding rifle with little gusset 17 and big gusset 16 welded fastening, round steel 18 welds the one side at big gusset 16, and little gusset 17 welds the another side at big gusset 16, realizes the automatic welding to big gusset 16, little gusset 17 and round steel 18's three through a plurality of groups second welding rifle and first welding rifle here promptly, has effectively improved the welding precision of product, and then improves product quality.
Specifically, the finished product conveying unit comprises a stacking manipulator 13 and a rib plate finished product conveyor 14 which are connected in sequence, wherein the stacking manipulator 13 is used for stacking rib plate finished products after butt welding, and the rib plate finished product conveyor 14 is used for conveying the rib plate finished products.
In this embodiment, after the group welding mechanism finishes welding the large rib plate, the small rib plate and the round steel, the welded rib plate finished product is firstly stacked by the stacking manipulator 13, and then conveyed to an appointed position by the rib plate finished product conveyor 14, so that the labor intensity of workers is effectively reduced, and the production efficiency is improved.
In addition, during actual processing, a finished product detection unit can be arranged on one side of the finished product conveying unit, and precision detection is performed on welded rib plate finished products through the finished product detection unit, so that the yield is further improved.
It should be noted that the large rib plate punching machine 10 and the small rib plate punching machine 12 can be processed by hydraulic, mechanical, laser, plasma and other methods according to actual conditions; the mechanical arms can adopt a sucker or a mechanical gripper for loading and unloading the rib plate for adsorption, grabbing and the like, and the sucker can adopt a vacuum sucker or an electromagnet sucker; the transmission devices can adopt pneumatic, hydraulic and other transmission modes; the above-mentioned conveying devices can adopt module, chain type, pneumatic or hydraulic conveying mode, etc.
A processing technology of a rib plate forming processing system comprises the following steps:
processing a large rib plate: carry out big gusset material loading through big gusset material loading manipulator 1, fix a position, carry out the corner cut through corner cutter 2 to two angles on a long limit of big gusset, carry to big gusset conveying table through first step-by-step punching mechanical hand 9 on, carry to big gusset piercing press 10 by big gusset conveying table on, punch a hole along the even interval of length direction to big gusset through big gusset piercing press 10, bend through bender 3 to a long limit of big gusset corner cut, carry the group welding bench of big gusset semi-manufactured goods after will processing to group welding mechanism through big gusset conveyer 4.
In another embodiment of the invention, the large rib plate can be fed and positioned by the large rib plate feeding manipulator 1, the large rib plate is punched at uniform intervals along the length direction by the large rib plate punching machine 10, then the two corners of one long side of the large rib plate are chamfered by the corner cutting machine 2, and finally one long side of the chamfered corner of the large rib plate is bent by the bending machine 3, and the rest is the same as the processing technology of the large rib plate.
Processing small rib plates: the small rib plate feeding and positioning are carried out through the small rib plate feeding manipulator 5, the second stepping punching manipulator 11 is carried to the small rib plate conveying workbench, the small rib plate conveying workbench is conveyed to the small rib plate punching machine 12, the small rib plate punching machine 12 punches holes in the length direction of the small rib plate at uniform intervals, and the machined small rib plate semi-finished product is conveyed to the assembly welding table of the assembly welding mechanism through the small rib plate conveyor.
Round steel feeding: the round steel is distributed to the round steel conveyor 7 through the round steel distributor 6, and a plurality of round steels are sequentially conveyed to the assembly welding table of the assembly welding mechanism through the round steel conveyor 7.
Assembling and welding: carry out the position pre-installation through gusset pre-installation manipulator 8 big gusset, little gusset and the round steel on the group welding bench, through a plurality of groups second welding rifle with the round steel welding to bend on a relative long limit with big gusset, through the rotatory 180 degrees of big gusset semi-manufactured goods after the rotary device will weld, through first welding rifle with little gusset welding to on the another side of big gusset.
In another embodiment of the invention, the small rib plates and the large rib plates can be welded by the first welding gun, then the welded large rib plate semi-finished product is rotated by 180 degrees by the rotating device, and then round steel is welded with the large rib plates by the plurality of groups of second welding guns, and the other processes are the same as the assembly welding process.
Stacking: and stacking the rib plate finished products after the assembly welding through a stacking manipulator 13, and conveying the rib plate finished products to an appointed position through a rib plate finished product conveyor 14.
In addition, it should be noted that the punching machine, the chamfering machine, the manipulator, each transmission device, the conveying device, the rotating device, and the like in the present embodiment are not essential to the prior art, and therefore, the structure and the operation principle thereof will not be described in detail here.
In conclusion, according to the rib plate forming and processing system and the rib plate forming and processing technology, the large rib plate processing unit, the small rib plate processing unit, the round steel conveying unit and the group welding mechanism are designed into a complete system for continuous operation, so that automatic processing of rib plate forming is realized, and the production efficiency is effectively improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. A rib plate forming and processing system is characterized by comprising;
the large rib plate processing unit is used for processing and manufacturing large rib plates and comprises a large rib plate feeding manipulator (1), a corner cutting machine (2), a large rib plate punching device, a bending machine (3) and a large rib plate conveyor (4) which are sequentially connected;
the small rib plate processing unit is used for processing and manufacturing the small rib plate and comprises a small rib plate feeding manipulator (5) and a small rib plate punching device which are sequentially connected;
the round steel conveying unit is used for conveying round steel, and comprises a round steel distributor (6) and a round steel conveyor (7) which are sequentially connected;
the assembling and welding mechanism is used for assembling and welding the large rib plate, the small rib plate and the round steel, and comprises a rib plate preassembly manipulator (8), an assembling and welding manipulator (15) and a rotating device which are sequentially connected;
the finished product conveying unit is used for conveying the welded finished products;
and the control unit is used for electrically controlling each unit.
2. The rib plate forming and processing system according to claim 1, wherein the large rib plate punching device comprises a first further punching mechanical arm (9) and a large rib plate punching machine (10) connected with the first further punching mechanical arm (9), and the large rib plate punching machine (10) is used for punching large rib plates at intervals along the length direction.
3. The rib plate forming and processing system according to claim 1, wherein the small rib plate punching device comprises a second step punching mechanical arm (11) and a small rib plate punching machine (12) connected with the second step punching mechanical arm (11), and the small rib plate punching machine (12) is used for punching small rib plates at intervals along the length direction.
4. A rib plate forming and processing system according to claim 1, wherein said assembly welding robot (15) comprises a first welding gun for welding large and small rib plates and a plurality of sets of second welding guns for welding round steel and large rib plates.
5. The gusset forming process system of claim 4, wherein a plurality of sets of the second welding guns are evenly spaced.
6. The rib plate forming and processing system according to claim 1, wherein the finished product conveying unit comprises a stacking manipulator (13) and a rib plate finished product conveyor (14) which are connected in sequence, the stacking manipulator (13) is used for stacking rib plate finished products after butt welding, and the rib plate finished product conveyor (14) is used for conveying the rib plate finished products.
7. The processing technology of the gusset forming processing system according to claim 1, characterized by comprising the steps of:
processing a large rib plate: the large rib plate is fed and positioned through a large rib plate feeding manipulator (1), two corners of one long edge of the large rib plate are subjected to corner cutting through a corner cutting machine (2), the large rib plate is conveyed to a large rib plate conveying workbench through a first stepping punching manipulator (9), the large rib plate conveying workbench is conveyed to a large rib plate punching machine (10), the large rib plate is punched at intervals along the length direction through the large rib plate punching machine (10), one long edge of the corner cutting of the large rib plate is bent through a bending machine (3), and a processed large rib plate semi-finished product is conveyed to a group welding table of a group welding mechanism through a large rib plate conveyor (4);
processing small rib plates: the small rib plate is fed and positioned through a small rib plate feeding manipulator (5), the small rib plate is conveyed to a small rib plate conveying workbench through a second stepping punching manipulator (11), the small rib plate conveying workbench is conveyed to a small rib plate punching machine (12), the small rib plate punching machine (12) is used for punching holes in the length direction of the small rib plate at uniform intervals, and the machined small rib plate semi-finished product is conveyed to a group welding table of a group welding mechanism through the small rib plate conveyor;
round steel feeding: distributing the piled round steel to a round steel conveyor (7) through a round steel distributor (6), and conveying a plurality of round steels to a group welding table of a group welding mechanism in sequence through the round steel conveyor (7);
assembling and welding: the large rib plate, the small rib plate and the round steel on the assembly welding table are pre-assembled in position through a rib plate pre-assembling manipulator (8), the round steel is welded to a long edge opposite to the bending of the large rib plate through a plurality of groups of second welding guns, the welded large rib plate semi-finished product is rotated by 180 degrees through a rotating device, and the small rib plate is welded to the other surface of the large rib plate through a first welding gun;
stacking: and (3) stacking the rib plate finished products after the assembly welding through a stacking mechanical arm (13), and conveying the rib plate finished products to an appointed position through a rib plate finished product conveyor (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111284846.9A CN113843629A (en) | 2021-11-01 | 2021-11-01 | Gusset forming and processing system and processing technology thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111284846.9A CN113843629A (en) | 2021-11-01 | 2021-11-01 | Gusset forming and processing system and processing technology thereof |
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| CN113843629A true CN113843629A (en) | 2021-12-28 |
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| CN202111284846.9A Pending CN113843629A (en) | 2021-11-01 | 2021-11-01 | Gusset forming and processing system and processing technology thereof |
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- 2021-11-01 CN CN202111284846.9A patent/CN113843629A/en active Pending
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Application publication date: 20211228 |
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| RJ01 | Rejection of invention patent application after publication |