CN202336705U - Automatic welding production line for large-diameter electrode shell - Google Patents
Automatic welding production line for large-diameter electrode shell Download PDFInfo
- Publication number
- CN202336705U CN202336705U CN 201120241000 CN201120241000U CN202336705U CN 202336705 U CN202336705 U CN 202336705U CN 201120241000 CN201120241000 CN 201120241000 CN 201120241000 U CN201120241000 U CN 201120241000U CN 202336705 U CN202336705 U CN 202336705U
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- electrode shell
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- gusset
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Abstract
The utility model relates to an automatic welding production line for a large-diameter electrode shell, relating to the technical field of electrode shell manufacture. The automatic welding production line comprises an edge rolling device (1), a spot welding device (2), a straight welding device (3), a solder paste polishing device (4), a roundness correcting device (5) and an automatic rib plate welding device (6), wherein the rear end of the edge rolling device (1) is provided with the spot welding device (2), the rear end of the spot welding device (2) is provided with the straight welding device (3), the rear end of the straight device (3) is provided with the solder paste polishing device (4), the rear end of the solder paste polishing device (4) is provided with the roundness correcting device (5), and the rear end of the roundness correcting device (5) is provided with the automatic rib plate welding device (6). The automatic welding production line is scientific and reasonable in structure and has the advantages of overcoming the defect of an artificially manufactured electrode shell, increasing the production efficiency and the product qualification rate, reducing the labor intensity of workers and guaranteeing the production progress.
Description
Technical field:
The utility model relates to the electrode shell manufacture technology field, and being specifically related to a kind of diameter is the above automatic welding production line of electrode shell of 1500mm.
Background technology:
Self-baking electrode is made up of the electrode paste (being the block that is pressed into after anthracite, coke, graphite and coal tar pitch etc. mix in proportion) of electrode shell and filling in shell.Can electrode shell be the key components of self-baking sintered electrode, its whether intact operation that is directly connected to production safe, continuous, stable.Equidistant and several muscle sheets of continuous welding in the electrode shell; Also make several otch on each muscle sheet, the little triangle tongue piece of each otch is distinguished alternately to 30 °～50 ° of both sides bending written treaties, form little tri-angle-holed; What also have is made into circular port and square opening, and the punching drawing process is arranged.
The task that electrode shell is made workshop section is that processing is suitable for the electrode shell that the furnace of calcium carbide combination is used, and simultaneously, during furnace of calcium carbide runs well, is responsible for electrode shell is welded on the electrode column of furnace of calcium carbide.Electrode shell is made up of arc and some block size gussets of 12 band flangings, and the electrode shell diameter of postwelding is 1250mm, and length is 1500mm.
The diameter of major diameter electrode shell is more than the 1500mm; Adopt roll of steel plate to process cylinder; Some gussets of welding in cylinder, and open some circular holes above that or go out some tabs, electrode paste is combined with electrode shell well; Reach the good conductive effect, its material therefor thickness is the cold-reduced sheet of 2mm, 3mm, 3.5-4mm.
At present, when producing electrode shell, all adopt manually-operated mode, not only complex operation step, production efficiency is low, product percent of pass is low, labor strength is big, wastes time and energy, and occurs some unnecessary troubles when more being prone to use in the later stage.
The utility model content:
The purpose of the utility model provides the automatic welding production line of a kind of major diameter electrode shell, and it is scientific and reasonable for structure, has solved the defective of manual manufacture electrode shell, enhances productivity and the qualification rate of product, has reduced working strength of workers, guarantees manufacturing schedule.
In order to solve the existing problem of background technology; The utility model is to adopt following technical scheme: it comprises volume round belting, spot welding device, straight weld device, soldering paste sanding apparatus, school round belting and welds the gusset device automatically; Volume round belting rear end is provided with spot welding device, and the spot welding device rear end is provided with the straight weld device, and straight weld device rear end is provided with the soldering paste sanding apparatus; Soldering paste sanding apparatus rear end is provided with the school round belting, and round belting rear end, school is provided with automatic weldering gusset device.
Described straight weld device adopts the composite set of track welding tractor and polishing dolly.
Described school round belting is three rollers or branch bracing frames such as four roller open type veneer reeling machines, the built-in expander of fluid pressure type or built-in 3n.
Described automatic weldering gusset device is made up of base, support, main slewing equipment, transmission device, gusset installing and locating crossbeam and welding gun; The base both upper ends thereof is provided with support; Be symmetrically arranged with main slewing equipment between the two stands; Be coaxially arranged with transmission device with main slewing equipment on the support of right-hand member, the transmission device lower end is provided with gusset installing and locating crossbeam, and gusset installing and locating crossbeam front end is connected with several welding gun.
The utility model all adopts the mechanical system operation from the cylinder that roll of steel plate is processed until the completion of entire electrode shell, has guaranteed the precision of product, cooperates welding machine special, Special Automatic weldering gusset device, has improved the quality of production and production efficiency greatly.
When weldering gusset device uses automatically, gusset is placed on the gusset installing and locating crossbeam, transmission device is with workpiece and gusset installing and locating crossbeam relative fixed; Gusset installing and locating crossbeam moves forward, and drives gusset and gets into enclosure interior, after accomplish the gusset location; Two welding guns of gusset installing and locating crossbeam front end are implemented automatic spot to the gusset front end earlier, and gusset installing and locating crossbeam was retreated after transmission device unclamped gusset, implement welding automatically; After welding was accomplished, welding gun rose and withdraws from enclosure interior.
The utility model is scientific and reasonable for structure, has solved the defective of manual manufacture electrode shell, enhances productivity and the qualification rate of product, has reduced working strength of workers, guarantees manufacturing schedule.
Description of drawings:
Fig. 1 is the structural representation of the utility model,
Fig. 2 is the structural representation that welds the gusset device in the utility model automatically.
The specific embodiment:
With reference to Fig. 1-2; This specific embodiment adopts following technical scheme: it comprises volume round belting 1, spot welding device 2, straight weld device 3, soldering paste sanding apparatus 4, school round belting 5 and welds gusset device 6 automatically; Volume round belting 1 rear end is provided with spot welding device 2, and spot welding device 2 rear ends are provided with straight weld device 3, and straight weld device 3 rear ends are provided with soldering paste sanding apparatus 4; Soldering paste sanding apparatus 4 rear ends are provided with school round belting 5, and round belting 5 rear ends in school are provided with automatic weldering gusset device 6.
Described straight weld device 3 adopts the composite set of track welding tractor and polishing dolly.
Described school round belting 5 is three rollers or branch bracing frames such as four roller open type veneer reeling machines, the built-in expander of fluid pressure type or built-in 3n.
Described automatic weldering gusset device 6 is made up of base 11, support 12, main slewing equipment 13, transmission device 14, gusset installing and locating crossbeam 15 and welding gun 16; Base 11 both upper ends thereof are provided with support 12; Be symmetrically arranged with main slewing equipment 13 between the two stands 12; Be coaxially arranged with transmission device 14 with main slewing equipment 13 on the support 12 of right-hand member, transmission device 14 lower ends are provided with gusset installing and locating crossbeam 15, and gusset installing and locating crossbeam 15 front ends are connected with several welding gun 16.
This specific embodiment all adopts the mechanical system operation from the cylinder that roll of steel plate is processed until the completion of entire electrode shell, has guaranteed the precision of product, cooperates welding machine special, Special Automatic weldering gusset device, has improved the quality of production and production efficiency greatly.
When weldering gusset device 6 uses automatically, gusset is placed on the gusset installing and locating crossbeam 15, transmission device 14 is with workpiece and gusset installing and locating crossbeam 15 relative fixed; Gusset installing and locating crossbeam 15 moves forward; Drive gusset and get into enclosure interior, after accomplished the gusset location, two welding guns 16 of gusset installing and locating crossbeam 15 front ends were implemented automatic spot to the gusset front end earlier; Gusset installing and locating crossbeam 15 was retreated after transmission device 14 unclamped gusset; Implement welding automatically, after welding was accomplished, welding gun 16 rose and withdraws from enclosure interior.
This specific embodiment is scientific and reasonable for structure, has solved the defective of manual manufacture electrode shell, enhances productivity and the qualification rate of product, has reduced working strength of workers, guarantees manufacturing schedule.
The utility model provides the thinking and the method for the automatic welding production line of a kind of major diameter electrode shell; The method and the approach of concrete this technical scheme of realization are a lot, and the above only is the preferred implementation of the utility model, should be understood that; For those skilled in the art; Under the prerequisite that does not break away from the utility model principle, can also make some improvement and retouching, these improvement and retouching also should be regarded as the protection domain of the utility model.The all available prior art of each part not clear and definite in the present embodiment realizes.
Claims (6)
1. the automatic welding production line of major diameter electrode shell; It is characterized in that it comprises volume round belting (1), spot welding device (2), straight weld device (3), soldering paste sanding apparatus (4), school round belting (5) and welds gusset device (6) automatically; Volume round belting (1) rear end is provided with spot welding device (2); Spot welding device (2) rear end is provided with straight weld device (3); Straight weld device (3) rear end is provided with soldering paste sanding apparatus (4), and soldering paste sanding apparatus (4) rear end is provided with school round belting (5), and school round belting (5) rear end is provided with automatic weldering gusset device (6).
2. the automatic welding production line of major diameter electrode shell according to claim 1; It is characterized in that described automatic weldering gusset device (6) is made up of base (11), support (12), main slewing equipment (13), transmission device (14), gusset installing and locating crossbeam (15) and welding gun (16); Base (11) both upper ends thereof is provided with support (12); Be symmetrically arranged with main slewing equipment (13) between the two stands (12); The support of right-hand member (12) is gone up with main slewing equipment (13) and is coaxially arranged with transmission device (14), and transmission device (14) lower end is provided with gusset installing and locating crossbeam (15), and gusset installing and locating crossbeam (15) front end is connected with several welding gun (16).
3. the automatic welding production line of major diameter electrode shell according to claim 1 is characterized in that described straight weld device (3) adopts the composite set of track welding tractor and polishing dolly.
4. the automatic welding production line of major diameter electrode shell according to claim 1 is characterized in that described school round belting (5) is three roller open type veneer reeling machines.
5. the automatic welding production line of major diameter electrode shell according to claim 1 is characterized in that described school round belting (5) is four roller open type veneer reeling machines.
6. the automatic welding production line of major diameter electrode shell according to claim 1 is characterized in that described school round belting (5) is the built-in expander of fluid pressure type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120241000 CN202336705U (en) | 2011-07-11 | 2011-07-11 | Automatic welding production line for large-diameter electrode shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120241000 CN202336705U (en) | 2011-07-11 | 2011-07-11 | Automatic welding production line for large-diameter electrode shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202336705U true CN202336705U (en) | 2012-07-18 |
Family
ID=46485409
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201120241000 Expired - Lifetime CN202336705U (en) | 2011-07-11 | 2011-07-11 | Automatic welding production line for large-diameter electrode shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202336705U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103273281A (en) * | 2013-06-20 | 2013-09-04 | 中航虹波风电设备有限公司 | Construction technology for thin-wall barrel bodies |
| CN103567706A (en) * | 2012-07-20 | 2014-02-12 | 韩爱华 | Electrode casing manufacture process |
| CN105195865A (en) * | 2015-09-08 | 2015-12-30 | 韩爱华 | High-precision rib plate equal-dividing welding mechanism for pressure ring electrode shell |
| CN105397320A (en) * | 2015-09-08 | 2016-03-16 | 韩爱华 | Internal rib plate clamping welding and riveting mechanism during butt joint of high-precision pressure ring electrode casings |
| CN105665953A (en) * | 2016-04-21 | 2016-06-15 | 中冶东方工程技术有限公司 | Automatic welding device and method for combined grip type electrode shell |
| CN110842473A (en) * | 2019-11-13 | 2020-02-28 | 西安交通大学 | Radial continuous path friction stir additive manufacturing process for large thick-wall disc-shaped ring piece |
| CN112605669A (en) * | 2020-12-21 | 2021-04-06 | 杭州光帝新能源科技有限公司 | Street lamp processing welding set |
| CN113843629A (en) * | 2021-11-01 | 2021-12-28 | 江苏广泽龙谊机械科技有限公司 | Gusset forming and processing system and processing technology thereof |
-
2011
- 2011-07-11 CN CN 201120241000 patent/CN202336705U/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103567706A (en) * | 2012-07-20 | 2014-02-12 | 韩爱华 | Electrode casing manufacture process |
| CN103567706B (en) * | 2012-07-20 | 2016-01-20 | 韩爱华 | Electrode shell manufacturing process |
| CN103273281A (en) * | 2013-06-20 | 2013-09-04 | 中航虹波风电设备有限公司 | Construction technology for thin-wall barrel bodies |
| CN103273281B (en) * | 2013-06-20 | 2016-01-20 | 中航虹波风电设备有限公司 | A kind of construction technology of thin-wall barrel |
| CN105195865A (en) * | 2015-09-08 | 2015-12-30 | 韩爱华 | High-precision rib plate equal-dividing welding mechanism for pressure ring electrode shell |
| CN105397320A (en) * | 2015-09-08 | 2016-03-16 | 韩爱华 | Internal rib plate clamping welding and riveting mechanism during butt joint of high-precision pressure ring electrode casings |
| CN105665953A (en) * | 2016-04-21 | 2016-06-15 | 中冶东方工程技术有限公司 | Automatic welding device and method for combined grip type electrode shell |
| CN105665953B (en) * | 2016-04-21 | 2018-04-03 | 中冶东方工程技术有限公司 | Combine holding type electrode shell automatic soldering device and method |
| CN110842473A (en) * | 2019-11-13 | 2020-02-28 | 西安交通大学 | Radial continuous path friction stir additive manufacturing process for large thick-wall disc-shaped ring piece |
| CN110842473B (en) * | 2019-11-13 | 2020-09-15 | 西安交通大学 | Radial continuous path friction stir additive manufacturing process for large thick-wall disc-shaped ring piece |
| CN112605669A (en) * | 2020-12-21 | 2021-04-06 | 杭州光帝新能源科技有限公司 | Street lamp processing welding set |
| CN113843629A (en) * | 2021-11-01 | 2021-12-28 | 江苏广泽龙谊机械科技有限公司 | Gusset forming and processing system and processing technology thereof |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120718 |